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    Enamelled Wire Tests Tolerances

    Uploaded by

    VardaShahid
    This document provides information on DASOL round enamelled copper winding wire that is solderable and has a class 180 temperature rating. It describes the product name, properties, specifications, applications, dimensions, standards, and test results for various wire dimensions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Enamelled Wire Tests Tolerances

    Uploaded by

    VardaShahid
    1K views3 pages
    This document provides information on DASOL round enamelled copper winding wire that is solderable and has a class 180 temperature rating. It describes the product name, properties, specifications, applications, dimensions, standards, and test results for various wire dimensions.

    Original Description:

    enameled wire test tolerance table

    Original Title

    enamelled_wire_tests_tolerances

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    © © All Rights Reserved

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    This document provides information on DASOL round enamelled copper winding wire that is solderable and has a class 180 temperature rating. It describes the product name, properties, specifications, applications, dimensions, standards, and test results for various wire dimensions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views3 pages

    Enamelled Wire Tests Tolerances

    Uploaded by

    VardaShahid
    This document provides information on DASOL round enamelled copper winding wire that is solderable and has a class 180 temperature rating. It describes the product name, properties, specifications, applications, dimensions, standards, and test results for various wire dimensions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    DASOL

    Round enamelled winding wire of copper, solderable, class 180


    Product name:
    DASOL - Grade 1
    DASOL - Grade 2

    Properties:
    - Directly solderable
    - Short soldertime

    Specifications:
    IEC 60317-51
    NEMA MW 82-C

    Field of application:
    - Small transformers
    - Solenoid coils
    - Relays

    UL-approval:
    Approved: Dasol 180
    UL-file no: E101843

    Dimension range:
    DASOL Grade 1 0,200 2,00 mm
    DASOL Grade 2 0,200 2,00 mm

    Class: 180
    Temperature index: 180C
    Heat shock: 200C

    Standard reels:
    200, 250, 250/400

    Insulation:
    Solderable coat: Polyurethane

    Coating

    D-d = increase
    Standard dimensions and tolerances (IEC 60317-0-1)
    Nominal conductor
    0,200
    0,224
    0,250
    0,280
    0,315
    0,355
    0,400
    0,450
    0,500
    0,560
    0,630
    0,710
    0,800
    0,900
    1,000
    1,120
    1,250
    1,400
    1,600
    1,800
    2,000

    Conductor
    tolerance +/0,003
    0,003
    0,004
    0,004
    0,004
    0,004
    0,005
    0,005
    0,005
    0,006
    0,006
    0,007
    0,008
    0,009
    0,010
    0,011
    0,013
    0,014
    0,016
    0,018
    0,020

    Min. increase
    Grade 1
    Grade 2
    0,014
    0,027
    0,015
    0,029
    0,017
    0,032
    0,018
    0,033
    0,019
    0,035
    0,020
    0,038
    0,021
    0,040
    0,022
    0,042
    0,024
    0,045
    0,025
    0,047
    0,027
    0,050
    0,028
    0,053
    0,030
    0,056
    0,032
    0,060
    0,034
    0,063
    0,034
    0,065
    0,035
    0,067
    0,036
    0,069
    0,038
    0,071
    0,039
    0,073
    0,040
    0,075

    Max. overall dimension


    Grade 1
    Grade 2
    0,226
    0,239
    0,252
    0,266
    0,281
    0,297
    0,312
    0,329
    0,349
    0,367
    0,392
    0,411
    0,439
    0,459
    0,491
    0,513
    0,544
    0,566
    0,606
    0,630
    0,679
    0,704
    0,762
    0,789
    0,855
    0,884
    0,959
    0,989
    1,062
    1,094
    1,184
    1,217
    1,316
    1,349
    1,468
    1,502
    1,670
    1,706
    1,872
    1,909
    2,074
    2,112

    DASOL
    Round enamelled winding wire of copper, solderable, class 180

    Properties for DASOL


    Characteristics

    Test method

    Property values

    Thermal properties
    Heat shock
    Cut-through
    Temperature index

    IEC 60851 - 6.3


    IEC 60851 - 6.4
    IEC 60172

    200C
    230C
    180C1)

    Electrical properties
    Conductor resistance
    Conductivity
    Breakdown voltage

    IEC 60851 - 5.3


    1/R
    IEC 60851 - 5.4

    Continuity of insulation3)

    IEC 60851 - 5.5

    0,01709 mm/m
    > 58 m/(mm)
    IEC 60317-0-12)
    Grade 2 < 5 per 30 m
    Grade 1 < 25 per 30 m

    Chemical properties
    Resistance to solvents

    IEC 60851 - 4.3

    Solderability

    IEC 60851- 4.5

    Mechanical properties
    Elongation
    Springiness
    Flexibility
    Adherence
    Resistance to abrasion4)

    IEC 60851-3.3
    IEC 60851-3.4
    IEC 60851-3.5
    IEC 60851-3.5
    IEC 60851-3.6

    < 11 (H)
    Grade 1 < 8s/mm2
    Grade 2 < 12s/mm2
    IEC 60317-0-12)
    IEC 60317-0-12)
    IEC 60317-0-12)
    IEC 60317-0-12)
    IEC 60851-512)

    1. According to supplier certificate


    2. Values depend on dimension and grade
    3. Only up to and including 1,60 mm
    4. Only up to and including 1,00 mm

    Properties of selected dimensions


    Typical test results compared to IEC standard values
    Types of wire, dimension
    (mm)
    Grade 1
    0,200
    0,315
    0,500
    0,630
    1,120
    1,600
    2,000
    Grade 2
    0,200
    0,315
    0,500
    0,630
    1,120
    1,600
    2,000

    Elongation at fracture1) (%)


    IEC
    21
    23
    25
    27
    30
    32
    33

    DT3)
    35
    40
    43
    45
    45
    45
    45

    21
    23
    25
    27
    30
    32
    33

    35
    40
    43
    45
    45
    45
    45

    Electrical breakdown voltage2)


    (kV)
    IEC
    DT3)
    1,8
    6,5
    2,2
    7,5
    2,4
    8,5
    2,6
    8,5
    2,7
    8,5
    2,7
    8,5
    2,7
    9,0

    1. IEC 60851-3.2 Percentage elongation at fracture of conductor


    2. IEC 60851-5.3 The voltage is measured between a twisted pair of enemelled conductors
    3. DT = Dahrntrd

    3,5
    4,1
    4,6
    4,8
    5,0
    5,0
    5,0

    8,5
    9,5
    10,0
    10,0
    > 10,0
    > 10,0
    > 10,0

    DASOL
    Round enamelled winding wire of copper, solderable, class 180

    Solder time/s

    Approximate solder time, independent of grade


    10
    9
    8
    7
    6
    5
    4
    3
    2
    1
    0

    375C
    390C

    0,20 0,40 0,60 0,80 1,00 1,20 1,40 1,60 1,80 2,00
    Nominal conductor diameter/mm

    Long term graph


    100000

    Thermal life /h

    10000

    1000

    100

    10
    160

    175

    190

    205

    220

    235

    250

    Temperature /C

    Temperature index according to IEC 60172

    The technical data included is up to date at the time of printing.


    Dahrntrd reserve the right to make any amendments deemed necessary

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