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    Overhaul: - Clutch Release Cylinder Assy (MTM)

    Uploaded by

    Cristiano Bruschini
    This document provides instructions for overhauling a clutch release cylinder assembly on a manual transmission vehicle. The steps include draining the clutch fluid, disconnecting and removing the clutch release cylinder and associated components, inspecting and replacing parts if needed, reinstalling the components with new seals and grease, reconnecting the clutch line, bleeding the clutch system, and checking for leaks. Special tools are required for some steps.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Overhaul: - Clutch Release Cylinder Assy (MTM)

    Uploaded by

    Cristiano Bruschini
    38 views2 pages
    This document provides instructions for overhauling a clutch release cylinder assembly on a manual transmission vehicle. The steps include draining the clutch fluid, disconnecting and removing the clutch release cylinder and associated components, inspecting and replacing parts if needed, reinstalling the components with new seals and grease, reconnecting the clutch line, bleeding the clutch system, and checking for leaks. Special tools are required for some steps.

    Original Description:

    Clutch Release Cylinder2

    Original Title

    Clutch Release Cylinder2

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    This document provides instructions for overhauling a clutch release cylinder assembly on a manual transmission vehicle. The steps include draining the clutch fluid, disconnecting and removing the clutch release cylinder and associated components, inspecting and replacing parts if needed, reinstalling the components with new seals and grease, reconnecting the clutch line, bleeding the clutch system, and checking for leaks. Special tools are required for some steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    38 views2 pages

    Overhaul: - Clutch Release Cylinder Assy (MTM)

    Uploaded by

    Cristiano Bruschini
    This document provides instructions for overhauling a clutch release cylinder assembly on a manual transmission vehicle. The steps include draining the clutch fluid, disconnecting and removing the clutch release cylinder and associated components, inspecting and replacing parts if needed, reinstalling the components with new seals and grease, reconnecting the clutch line, bleeding the clutch system, and checking for leaks. Special tools are required for some steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    4215

    CLUTCH

    CLUTCH RELEASE CYLINDER ASSY (MTM)


    4203R01

    OVERHAUL
    1.

    DRAIN CLUTCH FLUID

    2.
    (a)

    DISCONNECT CLUTCH RELEASE CYLINDER TO


    FLEXIBLE HOSE TUBE
    Using SST, disconnect the flexible hose tube.
    SST 0902300100

    HINT:
    Use a container to catch the fluid.
    SST
    D26809

    3.
    (a)

    REMOVE CLUTCH RELEASE CYLINDER ASSY


    Remove the 3 bolts, clutch release cylinder assy and
    clutch line bracket.

    D26810

    4.
    REMOVE CLUTCH RELEASE CYLINDER KIT
    (a) Remove the boot from the cylinder body.
    (b) Remove the push rod from the cylinder body.
    (c) Remove the piston from the cylinder body.
    NOTICE:
    Be careful not to damage the inside of the cylinder body.
    (d) Remove the spring from the cylinder body.
    (e) Remove the bleeder plug cap from the bleeder plug.
    5.
    REMOVE RELEASE CYLINDER BLEEDER PLUG
    6.
    INSTALL RELEASE CYLINDER BLEEDER PLUG
    Torque: 8.4 Nm (85 kgfcm, 74 in.lbf)

    2004 COROLLA (RM1037U)

    Author:

    Date:

    1512

    4216
    CLUTCH

    7.
    (a)
    (b)

    CLUTCH RELEASE CYLINDER ASSY (MTM)

    INSTALL CLUTCH RELEASE CYLINDER KIT


    Install the bleeder plug cap to the bleeder plug.
    Install a new spring to the cylinder body.

    (c)

    Coat parts with lithium soap base glycol grease, as shown


    in the illustration.
    (d) Install the piston to the cylinder body.
    NOTICE:
    Be careful not to damage the inside of the cylinder body.
    (e) Install the push rod to the cylinder body.
    (f)
    Install the boot to the cylinder body.
    CL0672

    8.
    (a)

    (b)

    INSTALL CLUTCH RELEASE CYLINDER ASSY


    Install the clutch release cylinder and clutch line bracket
    with the 2 bolts.
    Torque: 11.8 Nm (120 kgfcm, 9 ftlbf)
    Install the flexible hose tube with the bolt.
    Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)

    D26810

    9.
    (a)

    CONNECT CLUTCH RELEASE CYLINDER TO


    FLEXIBLE HOSE TUBE
    Using SST, connect the flexible hose tube.
    SST 0902300100
    Torque: 15.2 Nm (155 kgfcm, 11 ftlbf)

    SST
    D26809

    10.
    (a)
    11.

    BLEED CLUTCH PIPE LINE


    Fill the brake reservoir tank with brake fluid and bleed clutch system.
    Torque: 8.4 Nm (85 kgfcm, 74 in.lbf)
    CHECK CLUTCH FLUID LEAKAGE

    2004 COROLLA (RM1037U)

    Author:

    Date:

    1513

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