Grinding Media Consumption

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The document provides a summary of grinding media consumption across raw mills, finish mills, and slag mills from 2010-2015. It includes data on media consumed and production levels for each mill on a yearly basis.

Raw mill media consumption has fluctuated over time, ranging from around 15 tonnes to over 30 tonnes annually. The consumption per tonne of raw meal has also varied significantly, from under 30g/tonne to over 50g/tonne.

Finish mill media consumption has varied more widely, from under 4 tonnes to over 135 tonnes in a single year. The consumption per tonne of cement has also changed substantially, from under 20g/tonne to over 650g/tonne.

Summary of grinding media consumption

Raw Mill

Finish Mill-I

Year

Total Wt.

Raw Mill Prod

gms/ton of Raw
meal

FM-l Prod

gms/ton of
cement

2010-11

28446

586,441

48506

272,581.000

2011-12

555,624

281,081.510

2012-13

588,550

225,134.800

2013-14

477,606

155,291.500

2014-15

327,738

201,143.320

Jul-15 -Sep-15

160,343

53,656.000

2,696,302

10550

1,188,888.130

Grand Total

28,446.00

Total Wt.

onsumption
Finish Mill-II
Total Wt.

FM-ll Prod

gms/ton of
cement

Total gms/ton of
cement

122,659.000

136,264.735

164,230.120

163,450.680

113,167.100

16,180.000

715951.635

Raw Mill Media Consumed

Total
Production
gms/ton of raw mix

2010-11

2011-12

2012-13

2000
850
1650
800
1760
2400
2400
3450
1800
900
1800
800
450
900
900
1586
800
800
1600
800

850
850
800
800
1850
400
850
850
1700
850
900
850
850
850
3600
900

1000
1600
400
1000
1000
900
850
1700
800
2800
450
850
850
3400
1400
300
300
1700
850
850
1700
1700
1700
900
1800
900
900

28.446
586,441
48.51

17.75
555,624
31.95

32.6
588,550
55.39

2013-14

2014-15

July15-Sep15

1000
1800
1800
1700
850
850
1700
850
1000
900
1000
900
800

3000
2550
1000
900
2000

500
1000
1000
1000
1000
1000
1000
1850
800

15.15
477,606
31.72

9.45
327,738
28.83

9.15
160,343
57.07

July 2010~
Sep, 2015

112.546
2,696,302
41.74

Finish Mill Media Consumed

2010-11
1700
1700
2550
850
800

Total
Production
gms/ton of raw mix

7.60
272,581
27.88

2011-12
1700
1700
850
850
850
850
1700
850
1700
850
2550
800
850
2700
900
1700
1700
23.10
281,082
82.18

2012-13
2000
2700
850
4050
2700
850
1700
850

15.70
225,135
69.74

2013-14
500
900
850
800

3.05
155,292
19.64

2014-15

July15-Sep15

1000
3600
1800
3800
1000
2850
1000
1000
1000
2000
1000
4000
2000
10400
40000
9200
50000
135.65
201,143
674.39

July 2010~
Sep, 2015

900

0.90
53,656
16.77

186.00
1,188,888
156.45

Slag Mill Media Consumed

Total
Production
gms/ton of raw mix

2010-11

2011-12

2012-13

800
800
800
900
900
900
692
900
1700
1750
900
850
800
850
1700
1000

1800
900
5150
1800
1800
900
1700
1000
1800
1700
850
850
850
850
1700
1700
850
850
850

1800
900
1700
850
900

16.24
122,659
132.42

27.90
136,265
204.75

6.15
164,230
37.45

2013-14

2014-15

850
2550
900
850
900

1800
900
800

6.05
163,451
37.01

3.50
113,167
30.93

July15-Sep15

0.00
16,180
0.00

July 2010~
Sep, 2015

59.84
715,952
83.58

Summary of Grinding Media Consumption


2010-11
Raw Mill

Media Consumed
Production
gms/ton of Raw Meal

Production
gms/ton of Cement

Media Consumed
Production
gms/ton of Cement

2013-14

2014-15

July15 Sep15

July 2010~
Sep, 2015

28.45

17.75

32.60

15.15

9.45

9.15

112.55

555,624

588,550

477,606

327,738

160,343

2,696,302

48.51

31.95

55.39

31.72

28.83

57.07

41.74

2011-12

2012-13

2013-14

2014-15

7.60

23.10

15.70

3.05

135.65

272,581

281,082

225,135

155,292

201,143

27.88

82.18

69.74

19.64

674.39

2010-11
Slag Mill

2012-13

586,441

2010-11
Finish Mill Media Consumed

2011-12

2011-12

2012-13

2013-14

2014-15

July15 Sep15

July 2010~
Sep, 2015

0.90

186.00

53,656

1,188,888

16.77

156.45

July15 Sep15

July 2010~
Sep, 2015

16.24

27.90

6.15

6.05

3.50

0.00

59.84

122,659

136,265

164,230

163,451

113,167

16,180

715,952

132.42

204.75

37.45

37.01

30.93

0.00

83.58

Both Cement Mills


Media Consumed
Production
gms/ton of Cement

245.84
1,904,840
129.06

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