B767 ATA 36 Student Book
B767 ATA 36 Student Book
B767 ATA 36 Student Book
CH 36
B767-3S2F
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STUDENT NOTES:
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Air Conditioning
Cargo Heating
Wing Anti-ice
Engine Nose Cowl Anti-ice
Engine Starting
Hydraulic Reservoir Pressurization
Total Air Temp Probe
Air Driven Hydraulic Pump (ADP)
System Description
The system is a supply and distribution system. It consists of three different
types of air sources; engine, APU and ground air that are interconnected to the
user systems by a distribution system.
This course will cover the pneumatic system in general, then in five basic
sections: Engine Air Supply, APU Air Supply, Ground Air Supply, Air Supply
Distribution and Air Supply Indication.
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TAT PROBE
14TH
STAGE
BLEED
B767-300
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Pressure Control
Pressure control is provided by the Pressure Regulating Valve (PRV) for the
engine manifold area. The PRSOV controls engine bleed pressure for the air
supply distribution system.
Overheat and Overpressure Protection
A pressure switch and a temperature switch provide protection. The switches, if
activated, will affect operational functions.
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Pneumatic Ducts
Intermediate Pressure Check Valve
High Pressure Shut-Off Valve (HPSOV)
High Pressure Controller
Pressure Regulator Valve (PRV)
PRV Controller
Air Supply Precooler
Air Modulating Valve
Fan Air Temperature Sensor
Overheat Temperature Switch
Pressure Regulating And Shut-Off Valve (PRSOV)
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controlled by the fan air valve whose position is controlled by the fan air
temperature sensor. The sensor is set to control the bleed air temperature to
400 F +/- 30 F.
The PRSOV regulates the pressure of the air entering the distribution system to
40 +/- 10 psig. The valve also has reverse flow control that will close the valve if
engine manifold pressure is less than the distribution system pressure. The
valve incorporates a temperature control circuit that will regulate flow if the
temperature of the bleed air exceeds 450 F (232 C).
Overpressure and overheat switches monitor engine bleed air at the outlet of
the precooler.
A pressure of 114 psig or greater in the engine manifold will activate the engine
air supply overpressure switch which will activate the BLEED indication circuit
(BLEED light and EICAS message ("L(R) ENG PRV") if the PRV is not closed.
If bleed air temperature exceeds 490 F +10/ -5 F, the engine air supply
overheat switch will activate and provide a signal to the bleed air control
card.The card will output an OVHT signal for indication and another signal to
command the PRV and HPSOV controllers to OFF. The circuit may be reset by
cycling the engine bleed switch. The BLEED indication circuit will also be activated anytime the PRV or HPSOV are commanded closed and are not closed
after a short delay. The air supply bite module monitors the engine air supply
system but does NOT provide any inputs for the operation or control of the
system.
114
PSI
BLEED
AIR
CARD
CF6-80C2
B767-300
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The high pressure shutoff valve is a 5.5" disk valve. A half-area pneumatic
actuator positions the valve. A piston-type crank drives the disk through a link
and crank.
The valve shaft extension is hex shaped to allow manual positioning of the
valve. A lock pin, normally stored in the actuator cap, must be used to dump
actuator servo pressure and lock the valve in the closed position. Failure to use
the dedicated lock pin can result in damage to the shutoff valve diaphragm.
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OFF
AUTO
14TH
> 127
> 490 F
CF6-80C2
B767-300
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ACTUATOR
SERVO
PRESSURE
REGULATED
ELECTRICAL
PRESSURE PORT
CONNECTOR
(DOWNSTREAM OF PRV)
SOLENOID
FILTER
SUPPLY
PRESSURE PORT
ACTUATOR
(UPSTREAM OF PRV)
PRESSURE PORT
(TO PRV)
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POSITION
SWITCHES
ELECTRICAL
LOCKING PIN
CONNECTIONS
HOLE
LOCKING
CRANK
VALVE
___________
ACTUATOR
VALVE
INLET
ACTUATOR SERVO
PRESSURE
LOCKING PIN
(STOWED POSITION)
VALVE OUTLET
HPSOV PRV
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VALVE PLATE
SUPPORT STRUT
INNER SHELL
OUTER SHELL
_______________________
_______________
VORTEX
GENERATOR
VALVE PISTON
FLOW
INNER SHELL
VALVE PLATE
(CLOSED)
VALVE
FRONT VEIW
PLATE
(OPEN)
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Valve Operation
Sensor Description
The fan air modulating valve opens and closes in response to pressure signals
from the fan air temperature sensor.
The fan air temperature sensor mounts in the duct between the precooler and
the PRSOV (pressure regulator and shutoff valve). The sensor body contains a
lever and crank operated by a bimetallic temperature probe. The temperature
probe projects into the duct. A ball poppet regulator valve and air filter are
located in the pressure supply line of the sensor unit. Two pressure switches
and a temperature sensor provide information to the BITE system.
Sensor Operation
The fan air temperature sensor modulates the servo pressure that controls the
fan air valve. The valve is spring loaded open. With the system pressurized the
valve then closes.
Increasing temperature causes the poppet to open, servo pressure then vents
and the fan air modulating valve opens. Below 370 F (188 C), all temperature
bias is removed and the valve remains closed.
At 370 F the valve begins to open and when the temperature reaches 430 F
(221 C) the valve is full open.
Valve Description
The fan air modulating valve is a nine-inch diameter pneumatically actuated
disk valve. The valve mounts at the cooling air inlet to the precooler. The valve
consists of a half-area actuator spring-loaded to the open valve position. The
actuator contains a diaphragm-operated poppet attached to a spring
compensated lever.
A cooling shroud surrounds sensitive valve components. The shroud allows
cooling air to pass over the components to prevent overheating. A locking
crank and pin is mounted on the actuator. The locking pin when installed in the
locking crank manually locks the valve 48 +/- 4 from the valve closed position
and vents supply pressure.
The actuator modulates the disk to maintain a bleed outlet air temperature at
400 +/- 30 F (204 C). The valve begins to open at 370 F (188 C) and fully
opens at 430 F (221 C).
BITE Switches and Sensor
Two BITE pressure switches, a BITE temperature sensor and valve limit
switches are used to monitor the system's integrity. The air supply BITE module
uses the following logic to identify faults in the fan air system:
When bleed air temperature is below 265 F (129 C), the sensed servo
pressure (switch 1) . should be greater then 9.25 psig and the fan air valve
should be closed.
When bleed air temperature is above 445 F (229 C), the servo pressure
(switch 2) should be open and the fan air valve should be open.
The BITE module first tests the fan air sensor. If no faults are found, then it tests
the fan air valve for faults. A fault in the sensor will inhibit a fault indication of
the valve. If no faults are found in either the sensor or the valve the BITE
module, then tests the precooler by monitoring the precooler out temperature
through the fan air sensor.
AIR SUPPLY
BITE MODULE
TO BITE
MODULE
REGULATED
CONTROL
PRESSURE
NO. 1
BITE
POPPET
AND
PRESS.
SWITCH
NOZZLE
IF
THEN
TEMP
VALVE
<265`
POSITION
SWITCHES
CLOSED
VALVE
CONTROL
LEVER
LOCKING
PIN
AMBIENT
OPEN
SIGNAL
PRESSURE
COOLING AIR
INCREASING
TEMP
TEMP PROBE
(BIMETALLIC)
LOCKING
PIN SLOT
FILTER
TEMPERATURE
FAN
AIR
PR
<2.25PSI
OPEN
PRESS.
SWITCH BALL POPPET
REGULATOR
COMPENSATING
PRESS. 2.25 PSI
SPRINGS
AMBIENT
VALVE
FEEDBACK CONTROL
CAM
LEVER
>445`
NO. 2
BITE
SENSOR
DIAPHRAGM
OPEN
>9.25PSI
CLOSED
BLEED
AIR
BITE
TEMP
SENSOR
INLET
BLEED AIR
TO PRESSURE
REGULATING
& SHUTOFF
VALVE
FROM PRECOOLER
CLOSE
LOCKING
PIN HOLE
OPEN
PRSOV (REF)
POSITION
SIGNAL PRESSURE
LOCKING
FROM PRECOOLER
LOCKING SWITCH
CONNECTIONS CRANK
CRANK
FILTER
ACTUATOR
CONTROL
PRESSURE
ELECTRICAL
CONNECTION
LOCKING
PIN
TEMPERATURE REGULATED
CONTROL PRESSURE FROM
FAN AIR TEMPERATURE
SENSOR
BITE
PRESSURE
SWITCHES
BITE TEMP
SENSOR
BLEED AIR
TEMP PROBE
DISK
UP
ACCESS
DOOR FRAME
FWD
OUTLET PORT
TO PRECOOLER
FAN_AIR_MODULATING_VALVE
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FILTER
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MOUNTING POINTS
2 OF 4
BLEED AIR OUTLET
TO PRSOV
FWD
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Operation
The solenoid is energized to the AUTO position by a signal from the bleed air
control card. The valve is pneumatically actuated to maintain 40 +/- 10 psi. The
BITE pressure and position switches provide information to the air supply BITE
module.
BITE
The BITE module monitors the valve for faults. It compares the OFF solenoid
signal to the closed position switch (valve should be closed); the 60 psi pressure
switch to the OFF position switch (valve should be closed); and the 20 psi
pressure switch to the OPEN position switch (valve should be open).
Ground Handling
The MEL requires that at least one PRSOV be operational, along with several
exceptions, to dispatch the airplane. The dispatch deviations guide (DDG)
provides the steps required to satisfy the exceptions. One of these exceptions
requires the failed PRSOV to be in the closed position. To insure the valve
stays in the closed position, the locking pin may be installed in the locking pin
hole in the locking crank when the valve is fully closed. If the valve is not fully
closed, use a wrench on the hex, rotating the locking crank until the locking pin
hole aligns with a hole in the valve body. When restoring the PRSOV to normal
operation, insure the LOCKING PIN is installed in its stowed position securely.
If the pin is not installed or not installed completely, the valve will not operate.
NO. 1
BITE
PRESS
SWITCH
NO. 2
BITE
PRESS
SWITCH
PRESSURE CONTROL
40 +/ - 10 PSI
LOCKING PIN
HOLE
LOCKING_PIN
FROM STARTER
P < 20 PSI
LOCKING
PIN (STOWED)
TEMPERATURE
CONTROL
450`F - 490`F
VALVE ACTUATOR
(SPRING LOADED
CLOSED)
P > 60 PSI
REVERSE FLOW
CHECK CONTROL
P.18 PSI
AIR SUPPLY
BITE MODULE
AUTO/OFF
CLOSE
SOLENOID CONTROL
AUTO
OFF
LOCKING
CRANK
HEX
TO AIR
FROM
FAN AIR
TEMPERATURE
SENSOR
LEFT_SIDE_VIEW
SUPPLY
DISTRIBUTION
PRECOOLER
LOCKING PIN
(STOWED
POSITION)
INLET PRESSURE
VALVE BODY
SHUTOFF
SOLENOID
MAIN
FILTER
POSITION
SWITCHES
TEMPERATURE
SENSOR
TEMPERATURE
SENSOR PROBE
DISK
ELECTRICAL
HEX FOR
CONNECTOR
MANUAL OPERATION
(VALVE SHAFT
BITE PRESSURE
EXTENSION)
SWITCHES (NOT SHOWN)
VALVE_ROTATED_FOR_CLARITY
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Closing of the APU air supply valve can be done by selecting the APU air supply
to the OFF position. The valve will close automatically whenever all of the
following are met: left or right PRSOV(s) open, the center isolation valve open
an engine is not being started and either engine(s) N2 above 50%. The valve
will also close automatically when the APU is selected off, or the APU fire switch
is in the fire position or the battery switch is placed off. (The battery bus
supplies the power for the APU start/on relay).
Valve Indication
The "VALVE" light will illuminate in the APU air supply valve switchlight if a
disagreement exists between commanded and actual valve position. If the
disagreement lasts longer than six seconds, a level "C" APU BLEED VALVE
message will be displayed by the EICAS.
START
R ENG
STARTING
APU START/ON
RELAY
ENERGIZED
L ENG
STARTING
CENTER
ISOLATION
VALVE CLOSED
APU FIRE SW
IN NORMAL
(FLT COMPT)
APU AIR
SUPPLY VALVE
BOTH
ENGINES
N2 < 50%
R PRSOV
CLOSED
L PRSOV
CLOSED
"OPEN"
AUX PWR
CONTROL
UNIT
V
A
L
V
E
EICAS MESSAGE
(6 SECOND DELAY)
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the valve open. When the valve switchlight is depressed again, 115 volts ac
powers the valve closed.
28 volts dc is provided through relay logic for the amber valve disagreement
light. The amber VALVE light is on during valve actuation and off when valve
reaches its selected position.
This is determined by the limit switches on each valve. If the amber light
remains on, a disagreement between the valve position and selected is
indicated. If the disagreement last longer than 6 seconds the EICAS advisory
message L(C)(R) BLD ISLN VAL Will be displayed.
LEFT
ENGINE AIR
B767-300
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490 F
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28V DC
L BUS
C1332
LEFT AIR SUPPLY
DUCT PRESS
28V DC
R BUS
C1342
RIGHT AIR SUPPLY
DUCT PRESS IND
115V AC
L BUS
C4221
AIR SUPPLY DUCT
PRESS IND PWR
POWER
SUPPLY
DC
B
POWER
SUPPLY
TORQUE
MOTOR
DC
C
CR
O
REBALANCE
POTENTIOMETER
60
20
POWER
SUPPLY
80
T
A
L
SERVO
TORQUE
MOTOR
AMP
ECS/MSG
DC
DUCT
PRESS
PSI
40
LEFT
EICAS
COMPUTER
+
-
+
-
DUCT PRESS
L
45
R
35
U
S
DC
RIGHT
EICAS
COMPUTER
REBALANCE
POTENTIOMETER
TO LEFT
COOLING
PACK
B
TO TAT
PROBE HEAT
& RAIN
REPELLENT
TO FWD
CARGO
HEAT
V44 L
AIR SUPPLY
ISLN VLV
V45 R
AIR SUPPLY
ISLN VLV
L ENG
BLEED AIR
PNEUMATIC
GROUND
CONNECTIONS
TO RIGHT
COOLING
PACK
A
R ENG
BLEED AIR
V46 C
AIR SUPPLY
ISLN VLV
APU BLEED AIR
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FROM LEFT
ENGINE
SEE
DUCT PRESSURE
TRANSDUCERS
FROM LEFT
ENGINE
DUCT PRESSURE
TRANSDUCERS
LEFT DUCT
PRESSURE
TRANSDUCER
PNEUMATIC
DUCT (REF)
FROM APU
FWD
FROM RIGHT
ENGINE
RIGHT DUCT
PRESSURE
TRANSDUCER
FROMAPU
FROM APU
2
1
1
141 - 999
101 - 139
FWD
1
141 - 999
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Built-In Test
The air supply BITE module incorporates circuitry to isolate functional failures of
components due to critical wire and connector failures, as distinguished from
component failure, and records intermittent flight failures that may not repeat on
the ground. Identification of failed items is stored in the air supply BITE module.
Actuation of the PRESS TO TEST switch on the BITE panel will test power to
the unit and the function of the panel lights and displays.
Actuation of the BITE switch will cause the light of the failed item to be
illuminated. Fault indicators are stored in previous fault memory for eight flights,
after which they are automatically cleared.
Verification Test
After replacement of failed LRU, actuation of the VERIFY switch will confirm that
the replacement LRU is installed correctly, its basic function is operable and its
interfaces have been re-established.
If the NO FAULT light illuminates during verification, verification is OK and
allows reset of the BITE data store. Failure to pass the verification test is
indicated by illumination of the failed LRU light.
Reset
During reset, all "BITE STEP" faults are cleared from nonvolatile memory.
The "VERIFY" switch must be pressed and the "NO FAULT" light illuminated
before the "RESET" switch is pressed.
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