UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
METHODOLOGY
Mobilization
Planning
Project Monitoring
General
QUALITY CONTROL
Procedure
Testing Formats
Checklist for concrete work, Plaster, Brickwork, Steel etc.
S. H. E. POLICY
List of completed & on going project
ENCLOSURES
Company Profile

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

METHODOLOGY
A. Mobilization
B. Planning
C. Project Monitoring
D. Quality
E. Safety
F. General

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
A.

MOBILIZATION :

We will start mobilization with respect to machinery equipment and

manpower to the site within 07 days after receipt of LOI with advance.
B.

PLANNING :

On receipt of your LOI and Detail Drawings, a Detailed Bar Chart will be
provided by us who will spell out the total plan for the project completion.
This Detail Bar Chart will be regularly updated indicating the actual
progress achieved vis--vis targeted plan both graphically as well as quantity
wise and slippage's if any will be identified, highlighted and monitored and
controlled. We will ensure that all targets/milestone are continuously
monitored and controlled.
Our planning team will plan the future activities, procurement of specialized
materials, allocating the specialized agencies and over all synchronizing of
the various activities. This planning shall be done in consultation with site
management.
Bar chart monitoring will be done on a Weekly basis.
Manpower mobilization chart along with Machinery mobilization chart will
be prepared by us at the start of the project and this will be continuously
monitored and controlled to provide the necessary inputs.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
C

METHODOLOGY
ASSUMPTION:

1.

Tender Drawings i.e. Architectural Plan Drags issued along with

tender Documents.

2.

Owner shall hand over the site free from encumbrance and obstacle.

3.

"Good for construction" drawing from RCC Consultant / Architect are

issued to us in advance and suitable time is given to plan and start
construction Activity.

4.

Temporary Water & Power for construction purpose shall be given by

client free of cost.

5.

Client shall provide necessary land for building temporary site office,
cement godown, Yard for storing materials at free of cost.

6.

Period of completion of proposed construction.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
DEVELOPMENT / SUB-STRUCTURE / PLINTH :
a)

We shall clear the entire lose soil and debris etc. from the construction
Area mechanically / manually as per site requirements.

b)

The Plot shall be filled up with selected excavated earth available or

murrum brought from outside wherever level has to be developed and
leveling carried out with proper consolidation.

c)

Building Line out for Foundation of all structure and permanent

Bench Mark shall be got approved from Architect / Consultant before
excavation.

d)

Based on RCC Design Drawing and Architectural Layout plan, we

shall start excavation work with help of Excavators and disposal
carried out by engaging sufficient dumpers.

e)

Individual Footings, Stub Columns, Wall footings, of Main Plant and

Non Plant bldg. shall be constructed and Backfilling carried out by
earth available at site or brought from outside as per Owner /
Consultant advice.

f)

Rubble Soling and Grade Slab of Bldg. / Structure shall be carried out
after duly compacting the back filed earth.

SUPER - STRUCTURE:
a)

Based on Structural / RCC Drawings, Framed structure such as

columns, beams, slabs shall be constructed within time schedule with
best material and workmanship.

b)

Centering and form work activity for RCC slab shall be carried out
with conventional plywood / steel plates / steel prop - support etc.

c)

The reinforcement steel laying and concreting activity shall follow after
the Shuttering / Formwork is completed.

d)

We shall Fabricate at site structural steel members and erection

carried out as per specification laid out in tender.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
e)

Terrace Waterproofing of Bldg. shall be carried out after completing

terrace slab of All Bldg with 10 years guarantee.

f)

All above work shall be carried out in presence / guidance of Owner

representative / RCC Consultant.

g)

All safety measures shall be taken during construction activity.

BRICK / BLOCK MASONRY :

a)
The Brick / Block work shall start simultaneously with completion of
framed structure and front available floor / area wise.
b)
The Brick / Block work shall be carried out with best locally available
Blocks/bricks as per Programmed.
PLASTER [ INTERNAL & EXTERNAL]
a)
The internal plastering work shall be carried out as per the Bar Chart
and curing carried out sufficiently.
b)
The external plastering work of Brick wall of Building and other
structure shall be carried out as soon as internal plaster and fixing of Door
/ window Base frame is completed. We shall mobilize adequate Manpower /
scaffolding material for carrying out this activity.
OTHER MISC. STRUCTURE :
a)
Construction of Other Misc. Structure such as under ground tanks,
Drainage, Roads, Paving, Equipment foundations, Equipment Foundations,
Pipe racks etc. shall be carried out as per the Drawings issued by
consultants and specification laid out in tender / I.S. Code.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
I)

PEAK TIME CONSTRUCTION POWER CONSUMPTION:

440 Volts 3 Phase Connection require at site

II)

PEAK TIME CONSTRUCTION WATER CONSUMPTION:

80,000 Liters per Day

III)

PEAK TIME MANPOWER DEPLOYMENT:

1.
2.
3.
4.
5.
6.
7.
8.

Unskilled workers
Carpenters + Helpers
Reinforcement fitters + Helpers
Welders, Riggers + Helpers
Masonry mason + Helpers
Plaster mason + Helpers
Electrician & Helper
Misc
T0TAL

IV)

DEPLOYMENT OF PLANT AND MACHINERY DURING PEAK

PERIOD:

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Poclain
Dumpers
Concrete Mixer
Concrete Pump
Steel Cutting Machine
Builder's Hoist
Welding Machine
Gas Cutting Set
Shuttering form work
Dewatering Pump
Polishing - machine for Floor
Vibrator (Diesel)
Vibrator (Elec.)
Earth Rammer
Wheel barrows
Tractor
JCB
Roller

:
:
:
:
:
:
:
:
:

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
7

90 Nos.
50 Nos.
20 Nos.
02 Nos.
78 Nos.
30 Nos.
03 Nos.
27 Nos
300 NOS

1 Nos.
As Reqd.
4 Nos.
As Reqd.
1 Nos.
2 Nos.
As Reqd.
As Reqd.
As Reqd.
4 Nos.
4 Nos.
4 Nos.
8 Nos.
2 Nos.
18 Nos.
1 Nos.
As Reqd.
2 Nos.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

V) OUR SITE OFFICE SHALL CONSIST OF FOLLOWING

Computer
Phone
Fax
Furniture etc.

:
:
:
:

01 No
01 No
01 No
1 Lot

VI)
1.
2.
3.
4.
5.
6.

OUR SITE LABORATORY SHALL CONSIST OF FOLLOWING:

Test Sieve
:
2 Lot
Slump Cones
:
2 Nos
Weight Balance
:
1 Nos
Cubes, Glass Jar etc.
:
2 Set
Cube testing machine
:
1 No
Cube Mould
:
18 No

VII)

CEMENT GODOWN
:
Consider 10 days stock will be 3000 Bags Size 8 X 10 Meters.

VIII) LABOUR CAMP

:
Consider 150 Person during Peak time, the area required for labor
Camp 30,000 Sqft.
IX)

SITE STORE

700 Sqft.

General Civil Items

Survey Instruments
:
Lot.
(Theodolite, Dumpy Levels, Level Staff etc.)
Safety Items
:
Lot.
(Helmet, Safety Belts, First Aid Box, Safety Net etc.)
X)

REINFORCEMENT STEEL - YARD 10,000 Sqft.

XI)

STRUCTRAL STEEL YARD

10,000 Sqft.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

E.

COMPUTER & COMMUNICATION FACILITY :

As a standard practice prevalent in our organization, monitoring and control

of all projects executed by us has been computerized. In all our sites we
installed Computer, necessary telephone and fax facilities to facilitate
smooth communication. We hope to provide the same at this site too.
F.

CO-ORDINATION PROCEDURE

1.

Project Coordination :

a)

Daily Site Review Meeting

b)

Weekly Site Coordination Meetings

c)

Fortnightly Project Coordination Meetings

d)

Monthly Site coordination Meetings

f)
Detailed Monthly Progress & Status Reports highlighting the progress
of all the activities, right from concept to commissioning, Drawing &
material Procurement Reports and brief minutes of meetings and action
points will be prepared and circulated to Clients by UNNATTI.

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

MONTHLY REPORT SHOWING UPDATE

FORCASTS, VARIATION, SAFETY, ETC.

PROGRAMME,

COSTS

&

UNNATTI will prepare Status Report on Monthly basis with following

Annexure:
A.
Annexure -I Review of Pending Points on various meetings held with
clients which are minted.
B.
Annexure-II, Procurement Schedules,
Erection, Commissioning Schedule.
C.

Drawings

Schedules

and

Annexure-III. Work Progress during and at the end of the month.

D.
Annexure-V. Updated construction schedule indicating upto date
achievement/slippage vis--vis planned for civil works.
E.

Annexure-VIII. Photographs on progress at every month end.

G.

PROCUREMENT PROCEDURE:

UNNATTI will work out the requirement of Brought out item required for the
Project. With excellent contacts UNNATTI has with the various suppliers,
UNNATTI would be in a position to get more attractive prices for these items.
1.
UNNATTI has a Material Manager at H.O. and his duties will be to
ensure that all bought out items are delivered on time.
2.
UNNATTI shall maintain a regular follow up with the various supplies
to ensure that he construction materials are delivered as per the technical
requirements and that the delivery schedule is adhered to.
3.
Regular inspection of key critical items will also be carried out by
UNNATTI.
With this we assure you to complete the project within the stipulated time
with good quality.
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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

H.

QUALITY STANDARD

We have a Quality Control System to meet with the stringent

requirement of quality which is followed by us for all the jobs carried out by
us. We have a separate Quality Assurance Division reporting to top
Management who will ensure that the Quality Control measures are taken in
all stages of construction. We shall install this facility at site to test various
materials as well as the samples of concrete cubes required by the standard.
Parallel for the fabrication work, we have dedicated persons to ensure that
the quality standards are adhered to for fabrication, welding and erection.
Thus the quality of work is maintained in all works undertaken by us which
requires quality standards of multinationals.
I.

SAFETY :

All workers shall be provided with necessary protective & safety

equipments in the form of Helmets, Hand gloves, Safety Belts, welders
goggles, masks etc. by us at site.
We shall maintain at all time FIRST-AID BOX at site.
Housekeeping shall be carried out regularly.
We shall put Caution Sign Board and tape in the vicinity of work
place.

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

J.

WELFARE ARRANGEMENT:

1)

Weekly day of rest:

Every worker shall be given a weekly day of rest, which shall normally
be a Sunday unless fixed and notified in advance. A worker shall not be
required to work on weekly rest day unless he has or will have a substituted
rest day, on one of the five days immediately before or after the rest day
provided that no substitution shall be made which will result in the worker
working for more than ten days consecutively without a rest day for a whole
day.
2)

Accommodation for labour:

During the progress of works, the workers will be provided necessary

living accommodation and ancillary facilities as follows:
a) A hut of Area of 64 sft. Inclusive of cooking place with minimum
height 7'-0" at each level with a cooking place adjacent to the hut for each
family.
b) Temporary latrines and urinals for the use of workers at the rate of
four per each one hundred of the total strength.
c) Temporary bathing and washing places suitably screened one unit
for every 25 persons residing in the camp.
3)

Drinking Water:

In every work place, there shall be provided and maintained at

suitable places easily accessible to the workers a sufficient supply of water
fit for drinking.
4)

Provision of shelter during rest:

At every work place shall be provided with suitable sheds for meals
and for rest. These sheds shall always be kept clean.

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

5)

Crches:

At a place at which 20 or more Women workers are ordinarily

employed these shall be provided with at least one hut for use of children
under the age of 6 years, belonging to such women. These will be always
kept clean. There shall be 2 women to attend to the children. Sanitary,
utensils shall also be provided for use of children. The use of these huts will
be restricted to children, their attendants and mother of the children.
6)

Canteen:

A cooked food canteen on a moderate scale shall be provided for the

benefit of workers wherever it is considered necessary.
K.

MEDICAL ARRANGEMENTS:

1)

First Aid:

At every work place, there shall be provided and maintained in a

readily available place First Aid Appliances including an adequate supply of
sterilized dressings and sterilized cotton wool as prescribed in the Factory
Rules of the State in which the work is carried on. The appliances shall be
kept in good order and in large work places, they shall be placed under the
charge of a responsible person who shall be trained in First Aid Treatments
and who shall also to be readily available during working hours.
2)

Anti Malarial Precaution:

All anti malarial precautions will be taken including filing up any

borrow pits which may lead to ponding and to breeding of mosquitoes

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

L.

GENERAL:

1)

Access for inspection:

During the progress of works and maintenance period, proper means

of access, ladders, gangways etc. and necessary attendants to move and
adapt the same will be provided for inspection or measurements of works.
2)

Temporary Works/Facilities:

We will provide all such weather proof sheds for storage and
protection of materials against the effects of sun and rain. We will provide
such temporary fences, guards, approaches, and roads as may be necessary
for execution of work and for safeguarding the public.
3)

Hazard Identification / Risk Assessment:

This is covered under Standard Safety Rules.

4)

Personnel protective equipment:

This is covered under Standard Safety Rules.

5)

Plant, Vehicles Equipment & Tooling:

We will provide necessary plant, concrete mixers, hoists, vibrators,
scaffolding tackles, cartage, labour and removal of the same at the
completion of work.
6)

Equipment / Material storage:

This is covered under the temporary works / facilities

7)

Young Persons:

We have a strict control system pertaining to prohibition of

employment of young children, non adult workers. NO young person shall
be allowed to work on any of our work sites.

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

LIST OF DRAWINGS REQUIRED FOR EXECUTION OF PROEJCT:

ARCHITECTURAL DRAWINGS:
A)

GENERAL LAYOUT - SHOWING PROPOSED BUILDING, ANCILLARY

UNITS ETC.

B)

CENTRE LINE DRG. SHOIWNG LOCATION OF COLUMNS @ GR.

FLOOR LVL WITH OFFSETS

C)

FLOOR WISE PLAN AT ALL LEVEL.

D)

SECTIONAL DETAIL DRAWING.

E)

ELEVATION - AL SIDE (i.e. NORTH, SOUTH, EAST, WEST).

F)

SECTION THROUGH STAIRCASE AND TOILET BLOCK.

G)

SCHEDULE OF DOOR & WINDOWS.

H)

ELECTRICAL LAYOUT - CONDUITING AT ALL SLAB LEVEL.

I)

ELEC. PLAN & ELEVATION OF INDIVIDUAL ROOM INDICATING

LOCATION OF ELEC. FITTINGS ETC.

J)

PLUMBING LAYOUT / PIPING ARRANGEMENT DRAWING.

K)

FALSE CEILING LAYOUT PLAN SECTION.L

L)

FLOORING & DADO DETAILS - PLAN & ELEVATION.

M)

OTHER FINISHING DETAILS, SCHEDULE OF FINISHING ETC.

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

STRUCTURAL / R.C.C. DRAWINGS:

1.

PROPOSED BLDG. CENTRE LINE - PLAN / LAYOUT - SHOWING

COLUMNS.

2.

U.G/TANK RAFT AND WALL DETAILS / SCHEDULE.

3.

COLUMNS SCHEDULE FROM GROUND FLOOR TO TERRACE

FLOOR.

4.

SLAB DETAILS @ FLOORWISE - PLAN & SECTION.

5.

BEAM / SLAB SCHEDULE.

6.

STAIRCASE DETAILS.

7.

GENERAL DETAILED DRAWING.

8.

STRUCTURAL STEEL - PLAN / JOINTING DETAILS.

9.

FABRICATION
MEMBERS.

10.

O.H. WATER TANK PLAN & SECTION.

11.

SWITCHYARD / SUBSTATION / MCC PANEL ROOM etc.

DRGS

SCHEDULE

OF

MISC. DRAWINGS:
A)

ROAD /STORM WATER DRAIN.

B)

COMPOUND WALL DETAILS.

C)

CULVERT & RETAINING WALL DETAIL ETC.

16

STRUCTURAL

STEEL

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

PLANNING / BACKUP CALCULATION.

1.

EXCAVATION / SITE GRADING WORK.

Tender qty: 15265m3
Output/Poclain=500Cum/8 Hours.
15265/500=30 days.
FILLINGH
Tender qty: 53137m3
1500 m3/day filling 15 dumpher/day
53137/1500=35.42 days say 40 days

2.

PLAIN CEMENT CONCRETE:

PCC Activity shall follow as soon as we reach the desired Excavation level
based on Consultant Design. The excavation shall be carried out from one
end of the Bldg. towards other end, so that PCC activity can be carried out
simultaneously.
3.

ACTIVITY UPTO GROUND LEVEL:

This Activity includes Constructing Raft, Columns, Back filling incl.

Consolidation, Rubble soling.
4.

SUPERSTRUCTURE:

a.

FORMWORK / SHUTTERING:
Total shuttering =18000sqm
1carp+1 help=4.5sqm/day
18000/4.5 = 4000 nos.
Total days= 90 days.
4000/90 = 44.44 say 45 nos

SHUTTERING MATERIAL REQUIRED:

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
Consisting of Shuttering Plates, Acrows Span, Props, Plywood Sides, Bottom,
Silver wood Battern, Joist, Couplock system, Couplers, Stirrup head etc
C. REINFORCEMENT WORK:
All reinforcement steel shall be stacked at steel yard i.e. near to site, cut
with help of Reinforcement Cutting Machine, transported to work place. The
steel shall be cut based on Bar - bending schedule prepared by our Q.S. at
site.
Tender qty= 250MT
Out put 1 fitt+1 help=180kg/days
250000/180=1388 nos.
1388/90days=15.42 say 16nos
CURING:
We plan to build loop line all around Building with intermediate nozzles
provides at every interval for curing purpose.
MASONARY WORK:
Tender qty = 4125m3
Output 1massn+1 helper=1.2m3/day
4125/1.2=3438 nos
3438/45daye=76.4 say 77 nos
INTERNAL, EXTERNAL PLASTER:
Tender qty =16275m2.
Output 1massn+1helper=12m2/day
16275/12=1356nos
1356/45days=30 nos

FORMWORK METHODOLOGY
GENERAL
Formwork shall consist of shores, bracings, sides of beams and
columns, bottoms of slabs, etc including ties, anchors, inserts, etc. and
shall be properly designed and planned for the work. Formwork may be
of Timber, Plywood, metal etc.
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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
Formwork shall be so constructed that vertical adjustments can be made to
compensate for take up and settlements.
Wedges shall be used at the top or bottom of timber shores, to facilitate
vertical adjustment or dismantling of the formwork.
Good quality 'Acrow' spans, steel plates, steel props shall be mobilized for
the provision of smooth surface finishes.
We shall indicate quantities of such formwork and associated materials on
mobilizing after award of work and receipt of dregs.
Fabricated structural steel sagging (as read. based on structure) and steel
pipe scaffolding shall be used.
DESIGN OF FORMWORK
The design and engineering of the formwork such as drawings, sketch or
calculations shall be submitted to the Client / Consultant Engineer for
approval before proceeding with the work. The design shall take into
account all the loads such as live loads, self weight, vibration loads etc.
The Adjustable Steel Props with stirrups heads shall carry vertical loads and
steel pipes shall be clamped for horizontal bracings.
FORMWORK REQUIREMENTS
Formwork shall conform to the shapes, lines, grades and dimensions
including cambers of the concrete as required by design.
Ample struts, walers, braces, ties, shores etc. shall be used to hold the
formwork in proper position without any distortion whatsoever until the
concrete has set sufficiently to permit removal.
Formwork shall be strong enough to permit the use of immersion vibrators.
Faces coming into contact with concrete shall be free from adhering grout,
plaster, paint, projecting nails, splits or other defects.
Joints shall be sufficiently tight to present loss of water, cement and fine
materials from concrete.
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(ISO 9001:2000)
All new and used timber shall be maintained in a good condition with
respect to shape, strength, rigidity, water tightness, smoothness and
cleanliness of surfaces.
BRACINGS, STRUTS AND PROPS
Formwork shall be braced, strutted, propped and supported so that it shall
withstand the load of concrete, movement of men and materials.
Formwork to beams and slabs shall be so erected that the formwork on
the sides of beams and under the soffits of slabs can be removed
without disturbing the beams bottoms.
Vertical props shall be supported on wedges or by means of adjustable
stirrups head whereby props can be gently lowered vertically while striking
the formwork.

For double high support either H - frame/cuplock shall be used or

double staging support shall be erected.
SHEAR WALL / COLUMNS - TIES
Tie Rods - threaded on both sides with bolts and cone shall be used for
External Shear wall / Columns of size greater than 600 mm and Tie Rods
threaded on both sides with pipe sleeve shall be used for internal Shear wall
/Columns of size greater than 600 mm. The Side of Shear wall / Column
will be made out of Plywood or Steel Plates.
CLOSING OF GAPS
Masking tape shall be used for closing tags between steel plates and Patra
patti used wherever Plywood is used.
MOULD OIL
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(ISO 9001:2000)
The faces of formwork coming into contact with concrete shall be cleaned
and mould oil or other equal and approved material applied before fixing
reinforcement and pouring concrete.
REMOVAL OF FORMWORK
We shall keep record in a register the date upon which concrete is poured
in each part of the work and the date on which the formwork has been
removed there from.
The formwork shall be struck only when concrete reaches the strength to
withstand various loads while striking. (As per IS code). Striking shall be
done slowly with outmost care, to avoid damage to any projections and
without shock or vibration. Any embedded timber shall be removed and
made good the surface.
REUSE OF FORMWORK
All formwork shall be thoroughly scraped, cleaned, nails removed, holes
plugged, joints examined and repaired before reuse.

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

UNNATTI CONSTRUCTION PVT. LTD.

ORGANIZATION STRUCTURE
PUNE OFFICE
MANAGING DIRECTOR
BOARD OF DIRECTORS
GM PROJECTS
PLANING MANAGERS
SAFETY MANAGER
PROJECT MANAGER
CONSTRUCTION TEAM
PURCHASE & CONTRACTS
FINANCE & ACCOUNTS

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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

QUALITY CONTROL/
QUALITY ASSURANCE

23

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(ISO 9001:2000)
QUALITY CONTROL - PROCEDURE
A]

MAINTAINING POUR CARD REGISTER

-

B]

MIX / GRADE
SLUMP CHECK
BULKAGE / SILT CONTENT OF SAND
W/C RATIO

MATERIAL TESTING
I] CEMENT
II] SAND
III] AGGREGATE
IV] REINFORCEMENT STEEL
V] STRUCTURAL MATERIAL
VI] BRICKS / BLOCKS
VII] TIMBER
VIII] WATER
IX] FLOORING MATERIAL
X] PLUMBING ITEMS
XI] COMPACTION TEST- ROAD/ SOIL
XII] ELECTRICAL ITEMS

D] SETTING UP OF FIELD LABORATORY WITH TESTING

EQUIPMENTS.
E]

CONRETE CUBE TEST REPORT REGISTER.

F]

MAINTAINING CHECKLIST REGISTER FOR ALL CIVIL WORKS :

1
2
3
4
5
6
7
8
9
10

RCC WORK
MASONRY WORK
PLASTER- INTERNAL
PLASTER - EXTERNAL
FLOORING WORK
WATERPROOFING
PAINTING
PLUMBING
ELECTRICAL
DOORS/ WINDOWS

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(ISO 9001:2000)
QUALITY ASSURANCE FIELD TEST-SIEVE ANALYSIS-SAND
SL. NO.:
DATE :
Name of Customer :
Name of Contractor :
Name of Work :
a] Aggregate Fine
b] Date of Receipt
specimen :
Aggregate
sand.
c] Weight of
d] Date of Testing :
Sample :
e] Physical
Inspection.
IS Sieve
Weight
Cumulative % Cumulative
% Passing
Designation Retained weight
weight
Gms'
retained
retained Gms'
Gms'
10 mm
4.75 mm
2.36mm
1.18 mm
600 Microns
300 Microns
150 Microns
Passing 150
Microns

100
90-100
60-95
30-70
15-34
5-20
0-10
-----

Fineness Module........................
Moisture Content. .....................
Silt Content ...............................
Bulkage......................................

Remarks
1. Accepted ...................................
2. Acceptable subject
to screening...............................
3 Acceptable subject
to washing ................................
4. Rejected. ...................................

Tested by :

Checked by:

CONTRACTOR'S ENGINEER

CLIENT/CONSULTANT

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(ISO 9001:2000)
QUALITY ASSURANCE FIELD TEST-SIEVE ANALYSIS-AGGREGATE
SL. NO.:
DATE :
Name of Customer :
Name of Contractor :
Name of Work :
a] Aggregate Coarse
specimen :
Aggregate
c] Weight of
Sample :
e] Sieve
Analysis
IS Sieve
Weight
Designation Retained
Gms'

b] Date of Receipt
d] Date of Testing :

Cumulative
weight
retained
Gms'

%
Cumulative
weight
retained
Gms'

% Passing

Actual
20mm
10 mm
4.75 mm
2.36 mm
f] Physical Inspection : .....................
i] Rounded. ......................................
ii] Flaky ...........................................
iii] Containing organic matter ..........

Permissible
95-100
25-55
0-10

Remarks
1. Accepted....................................
2. Acceptable subject
to screening ..............................
3 Acceptable subject
to washing ................................
4. Rejected. ...................................

iv] Containing Dust/Powder. ............

Tested by :

Checked by:

CONTRACTOR'S ENGINEER

CLIENT/CONSULTANT

26

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CONCRETE POUR CARD
SL. NO. .................
DATE .....................
NAME OF CUSTOMER
..............................
NAME OF WORK
...............................
WORKSITE :...............
GRADE OF CONCRETE
...............................
LOCATION OF CONCRETING ...........................
REFERENCE DRAWING
...............................
(WITH REV. NO.)
SLUMP CEMENT RATIO
.................................
INSPECTION ITEMS
.................................
A) CEMENT
B] SAND:
C] METAL :
Grade:
Bulkage:
Size/ Volume :
Company :
Silt Content:
PPC/OPC/SRC :
Volume:
1)
CO-ORDINATES
:
2)
LEVEL
:
3)
SHUTTERING/CENTERING :
4)
REINFORCEMENT STEEL :
5)
INSERTS
:
6)
ANCHOR
:
7)
POCKETS/OPENING
:
8)
MEASUREMENT
:
9)
COVER TO REINFORCEMENT :
1) P.C.C. QUANTITY
:
2) R.C.C. QUANTITY
:
9)
TIME OF COMMENCE EMENT :
FROM :
:
TO:
:
10)

CEMENT CONSUMPTION
BAGS :

CUBE IDENTIFICATION NOS.

TEST REPORTS REF.

Estimated

Actual

AUTHORISED TO POUR"
------------------------------UNNATTI CONSTRUCTION

---------------------------------CLIENT/CONSULTANT
27

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

CHECKLIST FOR CONCRETE

WATER :
a]

Clean & Potable Water source.

b]

Water supply for Mixer

c]

Curing arrangements with tap (nozzle) water supply.

d]

Curing Tank water supply.

e]

Water supply for laborers

CEMENT :
a]

Constant source & Grade

b]

Proper airtight storage godown with 2 doors.

c]

Proper storage of Mixer on Platform.

d]

Cement Bag weighing facilities.

e]

Calibration of weight balance (20+20+10 Kgs.)

FINE AGGREGATE :
a]

Constant source (check Sand Zone or FM)

b]

Washing facilities

c]

Screening facilities

d]

FA1 & FA2 separated by partition or separate bins.

COARSE AGGREGATE :
28

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

5.

6.

7.

a]

Constant source (ensure no Crusher Grit & Dust)

b]

CA1 & CA2 separate by partition or separate bins.

SAND BULKAGE TEST :

a]

Steel Measuring Box [Farma] watertight.

b]

Large [1.2 x 1.2 m] plastic sheet.

c]

Bucket of Water.

d]

Measuring Tape.

e]

Straight edge or ruler.

AGGREGATES BATCHING :
a]
Calibrated Weigh batcher with aggregates in bins
b]

Varying Measuring Boxes (Farmas] 12 Ns.

c]

Mixer Blackboard.

MIXER :
a]
Clean Hopper.
b]

Clean Drum

c]

Check Mixer Blades gaps [not greater than 30 mm]

d]

Check Hopper vibrator [adjust engine cum turn bcukle]

e]

Mixer calibrated tank.

f]

2 x 200 litre drum full of water

g]

Tap supply under Mixer Operator's control

h]

5 Litre "Bhisty" oil tin & 1 litre oil tin.

i]

Unloading Chute
29

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
j]

8.

10

11

QUALITY CONTROL [QC]

a]

Lab Technician at Mixer point.

b]

Slump Cone with 16 mm dia. 600 mm long rod.

c]

15 cm Cube Moulds, clean, all bolts - 6 Nos.

BUILDER'S HOIST :
a]

Braced with structure,.

b]

Skip Pit deep enough for

c]

Top pulley with extra tower frame for top

d]

Top platform for worker to tilt concrete skip.

e]

Top unloading chute.

45 slope of mixer chute.

45 chute.

TRANSPORTING CONCRETE :
a]

Clean trolley skip or unloading steel tray for head load.

b]

Banging plate for workers Pans [ghamellas].

c]

Trolley Track/One way walking stools [ghoddas].

CONSTRUCTION JOINTS :
a]
Plan showing locations
b]

12

Clean flat unloading steel platform or skip.

End Stopper Formwork.

CONCRETE STRIPS :
a]
Layout Plan concrete of strips to prevent cold joints.
30

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
b]
13

14

15

16

17

Thickness stools [ghoddas].

WALKWAY TOOLS :
a]

Width of walkway plank minimum 230 mm [9"].

b]

Maximum length 2.4 m [8-0"].

VIBRATION [per Mixer].

a]

3 Nos. Needle Vibrators - 2 Electric + 1 Petrol.

b]

2 Nos. Spare Needles

c]

5 Litre tin with petrol [emergency].

d]

Leveling Beam.

f]

Masons Trowel - 2 Nos.

g]

Masons Floats (Parts).

h]

Masons Wooden 1.0 m long Wooden Float [mothia].

i]

Sponge or Jute cloth to remove surplus 'Bleed' Water.

j]

Hessian cloth/plastic sheets for curing [hot weather].

CONCRETE MIX DESIGN :

a]

Analysis of Aggregates to be used.

b]

Full Scale Works Trial Mix [WTM] at reputed Laboratory.

FORMWORK & FALSSEWORK :

a]

General Arrangement Drg.

b]

Detail Sketches [junctions, etc.].

c]

Inspection.

REINFORCEMENT BARS [Rebars] :

a]

Cover [Bottom, Side & Ends]

b]

Vibrator Needle entry.

31

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHECK LIST FOR MASONRY
Project : _______________ Building Name : ______________ Location : _________
1]

Chipped out set mortar along the line of masonry work

2]

Layout of 1st layer completed & certified.

3]

Hacking to RCC columns & beam bottom where masonry is butting.

4]

Openings for door, windows, AC units & other cutout etc.

5]

Erection of doors, windows with necessary hold fasts.

6]

Racking of joints and surface cleaning.

7]

Verticality of walls & corners.

8]

Thickness of joints as per specification.

9]

Patli's with 2 re-bars in patti [in partition walls -115 mm thk]

10]

Proportion of mix as per specification.

11]

Wetting of Bricks before use.

12]

Availability of measurement box [Farmas] for mortar to mix.

Site Engineer
CERTIFICATION OF LAOUT OF MASONRY WORK
The above layouts is checked by me & found O.K.
Comments, if any : _____________________________________________________
_____________________________________________________
_____________________________________________________
Name

Signature

UNNATTI Engineer ____________________

________________________

Client/ Consultant Engineer : ______________

_________________________

32

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHECK LIST FOR INTERNAL PLASTER
Project : _______________ Building Name : ______________ Location : _________
1]

Completion of concealed electrical/plumbing lines.

2]

Adequate hacking on all RCC surface.

3]

Ghadai [cutting of bulges] of RCC [if any].

4]

Leakages if any [toilets/wc] attended.

5]

Window sill completed.

6]

Window plumb & level checked.

7]

Vericality of window/door frames.

8]

Watering (Tarai) is done on day before.

9]

Fixing level pads [Dhadas] in plumb.

10]

Availability of Farmas for mortar mixing.

11]

Concrete nails to door hold fasts on colomns side.

12]

Fixing Chicken mesh at RCC/masonry joins.

13]

Availability of mortar trays [optional].

14]

Changes [Alterations] if any completed.

15]

Fan hooks on ceiling in position.

16]

Junctions boxed temporarily sealed.

17]

Whether floor is clean before plaster.

Name

UNNATTI Engineer :

_________________

Client / Consultant Engineer : _______________

33

Signature
______________________
_______________________

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHECK LIST FOR EXTERNAL PLASTER
Project : _______________ Building Name : ______________ Location : _________
1st Coat :
1]
Clear upto 1' - 0" below P.L. including leveling the area .............................
2]

Erecting Double Scaffolding /H. Frame scaffolding ...................................

3]

Availability of Mixer Machine ....................................................................

4]

Availability of Mortar Trays at respective floors .......................................

5]

Marble cill in window opening fixed before hand. .....................................

6]

Concrete coping completed on parapet walls ...............................................

7]

Level Pad [DHADAS] given on wall ..........................................................

8]

"Line Dori" fixed on corners .........................................................................

9]

Adequate Hacking ext. RCC Surface .........................................................

10]

Building of concrete to chip off

11]

Plumbing /Soil line holes made

12]

Groove/Pattas [if any] detail obtained from Architect

13]

Chajja level and terrace level in order

14]

Slab closed from top in duct area as instructed

15]

Fungus and dirt cleaned

16]

Masonry joints, if left over, to fill with Cement mortar

17]

Joints between top layer of Masonry and beam bottom to fill with mortar

18]

Cement of proper grading available

19]

Sand in required fineness available

20]

Exposed steel covered with concrete

21]

Chicken mesh to fix at junction of Masonry and RCC

22]

Wall moistened well in advance [Tarai]

34

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
23]

Empty gunny bags to lay adjacent to plinth wall to collect fallen mortar

24]

Plaster to start from Parapet inside at 1'-0" above terrace level.

25]

Window opening sealed [if tiling work etc. is done inside] wide plastic etc.

2nd Coat :
1]

Enough curing is done to 1st coat

2]

Sufficient time gap [2 days] is given between two coats

3]

Sand of proper fineness available

4]

Waterproofing compound available for 2nd coat

5]

Plastering machine (Gudgudi) available

Name

Signature

UNNATTI ENGG. ______________________

________________________

Client / Consultant Engineer : ______________

________________________

35

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHEK LIST OF TERRACE WATERPROOFING [A]
Brick Bat Coba :
Date :
Project : _______________ Building Name : ______________ Location : _________
1]

Surface cleaned absolutely including removal of fungus.

[if necessary with wire brush]....

2]

Chipped off set Mortar

3]

Hacked for any requiring injection grouting

4]

Nos. of R.W.P. or as per area [Soft/pipe of 4" dia.]

5]

Jamming R.W./Plumbing outlets with concrete.

6]

Exposed steel to cover with concrete [if any]

7]

Ridges and slopes finalized as per drawings

8]

Correct size & quality of Brick bats

9]

Use of W.P. Compound

10]

Correct proportion of mortar as specified

11]

Cement of not more than 43 grade

Name

Signature

UNNATTI ENGG. _______________________

________________________

Client / Consultant Engineer : ______________

________________________

36

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHEK LIST OF TOILET WATER PROOFING - PART - 1
1st Coat of Plastering - Part - A :
Project : _______________ Building Name : ______________ Location : _________
1]

Sunk portion totally cleaned of debris/fungus.

2]

Leakage if any to be checked & grouted.

Before Waterproof Plaster

3]

Openings for plumbing outlet to be completed.

4]

Check about availability of WP material.

CHECK LIST FOR TOILET WATERPROOFING - PART B :
Brick Bar Coba & 2nd Coat of Plaster:

1]

All plumbing wall is in order ...................................:

2]

The area is clean of all the debris/fungus ....................:

3]

Proper sizes/quality of Brick Bat available ................. :

4]

Waterproofing compound available .......................... :

5]

Provision/Pipe of wash basin toilet laid : ..................

Name

Signature

UNNATTI ENGG. _______________________

________________________

Client / Consultant Engineer : ______________

________________________

37

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHECK LIST FOR TILING :
Project : _______________ Building Name : ______________ Location : _________
1]

Surface is cleaned in advance.

2]

Bedding Mortar proportion & thickness as per specification.

3]

Required door shutter height is available.

4]

Defective tiles removed after checking & tiles are of correct size as required.

5]

Level pads for bedding mortar.

6]

Marking of level lines on all walls.

7]

Soffit of loft in toilet is in level, if not to be corrected as instructed.

8]

Toilet floor as per drawing

9]

Dado as per drawing to match C.P. Fittings, Window cill.

10]

Dado to be in perfect plumb & right angle.

11]

Tile joints racking, cleaning & later filling with matching cement & colour and
removal of excess material from joints.

12]

Cutting done in tiles for electric & plumbing points to be perfect.

13]

Cut pieces where required made with machine.

14]

Tiling work is matching in colour/design.

15]

Skirting to be in plumb and right angle and flush with wall

16]

Polishing done with proper stone [in case of Kota / Marble any]

17]

Height of skirting & dado as specified

18]

Slope provided wherever required especially below kitchens, toilets and

washing places
Name

Signature

UNNATTI ENGG. _______________________

________________________

Client / Consultant Engineer : ______________

________________________

38

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHECK LIST OF PLUMBING WORKS - PART A :
Project : _______________ Building Name : ______________ Location : _________
1]

Drawing verified with site condition .

2]

Level of 1s chamber to be checked & verified

3]

Slope as per Local Authority rules available at size

4]

Materials available are as per standards & specifications.

5]

Sizes of man holes as required

CHECK LIST FOR PLUMBING WORKS - PART B

Down take [Drainage] :

1]
All shop drawings available
2]
Materials at site as per specifications
3]
Holes from toilets are in line as required
CHECK LIST OF PLUMBING - PART C :
G. I. Looping & Down take :
1]

Shop drawings available :

a)

For Terrace looping

b)

For Toilets details

2]

Material as per specification

3]

Wall chasing to be verified for GI/Copper pipe layout

inside toilets [concealed]
Name

Signature

UNNATTI ENGG. _______________________

________________________

Client / Consultant Engineer : ______________

________________________

39

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
STEEL RECEIPT STATEMENT [MONTHLY]
Date : ________
PROJECT ____________ BUILDING __________ ENGINEER _____________
DEAILS OF ROLLING MARGIN DONE UPTO ______________
DATE

QTY AS PER
CHALLAN

NET QTY
RECD.

ROLLING MARGIN

Previous Qty. upto

TOTAL
% of Rolling Margin :
Wt. of steel
MARGIN [b]
considered [a]
Total
+
-

Net effect
[c] = [a]+[b]

STATEMENT OF RECEIPT OF STEEL :

Month
Weight of Steel
Previous qty. 6 mm 8 mm 10 mm 12mm 16mm
upto .....

% of Rolling Margin
c/a x 100

Total
20mm 25 mm

TOTAL
SUMMARY :
Total Steel
Recd. upto ___

Effect of Rolling Net

Margin
Received
+
-

Consumption Send to
other site

Scrap

REMAKRS (if any] :

Client / Consultant Engineer

UNNATTI Site Engineer

40

Balance

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
MATERIAL TESTING
CEMENT
I]

FIELD TESTS :

1] IDENTIFICATION

2]
3]
4]
5]

FRESHNESS
FINENESS
FLOATING
PASTE

:
:

6] ORIGINAL
STITCHING
7] WEIGHT

Grade, Date of mfr., Co., Factory, weight, Cement

should not preferably be older than 30 days.
However, maximum storage to be of not more than
60 days. Loss of strength by cement percentage
wise is as follows :
2 months - 20%
6 months - 30%
12 months - 40%
24 months - 50%
No lump to be present.
Silky touch & if hand immersed it should be cool.
Should float on water before sinking
Should gain some strength after 24 hours curing 5
cm x cm x 5 cm cement cubes in plastic/tin boxes
to be made. Keep in water and after 24 hours the
edges should remain sharp.
Should be intact.

50 Kg.

a]

a]

By Sieving through 90 microns (IS 460-1962)

% retained will not be more than 10%.
Blaine's sair permcability (IS 269-1976)
Sq. surface < 2250 m2/gm
By LeChatlair's [unaerated] [IS 269 - 1976)

b]
a]

Autoclave method.
Initial setting time < 30 min.

b]

Final setting time > 600 min.

II]

LAB TESTS :

1] FINENESS
(IS 4031 - 1968)

b]
2] SOUNDNESS
(IS 4031-1968]
3] SETTING TIME
(IS 4031 - 1968]

41

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
STEEL
I]

FIELD TESTS

IS

1786 - 1979

1]
2]
3]
4]

Marking
Pitch of twist Bar
Colour
Weight

:
:
:
:

Trade & Brand name, grade, ISI Mark.

8 to 12 times nominal dia of bar.
Steel Grey

Per meter
length
Kg/m
5]

6 mm

8 mm

10 mm

12 mm

16 mm

20 mm

25mm

0.22

0.39

0.62

0.89

1.58

2.47

2.98

Variation in wt.

Permissible limits as per IS 1786-1985 is as

follows
Upto 10 mm
Upto 16 mm
Above 16 mm
For 6 mm coils

6]
7]
8]

Rusting
Dia.
Bending

II]

LAB TEST :

1
2
3

:
:
:

7%
5%
3%
8%

Should not be there

As required.
Smooth for bending No. Cracks.

ELONGATION
IS 1786 - 1979 II
In % [on gauge length of 5.65A, revision
where A is cross sectional area.
0.2% proof stress
TENSILE STRENGTH

42

14.8%
415 N/mm2
Min.15% more than
0.2% actual stress

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CHEMICAL COMPOSITION
Constituent
Carbon
Sulphur
Phosphorus
Sulphur & Phosphorous

Fe415
0.30
0.060
0.060
0.11

IS 1786 - 1985
Percent Max.
Fe500
Fe550
0.30
0.30
0055
0.055
0.055
0.055
0.105
0.10

Permissible limits for PRODUCT ANALYSIS

Constituent

Variation over specified max. limit

Percent max.
0.02
0.005
0.005
0.010

Carbon
Sulphur
Phosphorus
Sulphur & Phosphorous

In case of deviation form the specified max., two additional test samples shall be taken
from the same batch & subjected to tests in which original sample failed. Should both
samples pass the test the batch shall be deemed to comply with IS. Should any one
sample fail batch shall be deemed not to comply.

43

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

FINE AGGRGATE
1]

SILT %

IS 383 - 1970
Should not be more than
7-8% by vol.

2]

FINENESS MODULUS

IS 383 - 1970
FM may range 2.6 to 3.6% for concrete
Upto 3% for masonry
Upto 1.6% for plaster.

3]

ORGANIC IMPURITIES :

By visual inspection
No lumps & Shingles

COARSE AGGREGATE
FIXED TESTS :
1]
2]
3]
4]
5]

Shape
Size
% Mixture
Quality of stone
Absorption of water in 24 hrs.

Angular/flaky/hard
As required.
No mixing to be observed
Blackish/gray uniform colour & hard.
5% by weight

BRICKS
1]
2]
3]

Colour
Edges
Sizes
Ordinary Brick
Gattu Brick

4]
5]
6]
7]

Water absorption
Soundnes
Burning
Strength

Reddish & uniform

Sharp straight at right angle
:
:

23 x 10 x 9 cm / 7.5 cm
9" x 4"x 3.5" / 3"
23 x 15 x 10 cm
9" x 6" x 4"
:
20% by wt.
:
Good, clear ringing sound.
:
No over burnt or under burnt.
:
Drop from 2' - no. breaking.
44

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
LAB TESTS

IS 1237 - 1980

1]
2]
3]

Average value shall 10%

Average value 3 N/mm3

Water absorption
Wet transfer strength
Resistance to wear
a] For general purpose
b] Heavy duty floor tile.

Average wear 2.0 mm

Wear on individual specimen 4 mm
Average wear 2.00 mm
Individual wear 2.5 mm

CERAMIC / GLAZED TILES

1]
2]
3]
4]
5]
6]
7]
8]

Size, Quality, Colour

Diagonals
Edges.
Evenness in top layer.
NO cracks, cavities, holes
Corners not broken.
Thickness
Top finishing & glazing.

As specified.
Equal.
Unbroken.
Smooth & straightness.
5 mm

GRANITE / MARBLE / TANDOOR / STONE SLABS

1]

Size, Colour, Quality.

2]

Check for polishing quality &

cutting
Edges, diagonals.
Performance of top layer.
Uniform thickness.
Straight

3]
4]
5]
6]

Should be of uniform colour size &

quality.
One face should be polished with 4
Sides machine cut.
Correct.
Free from cracks, cavity, holes etc.

45

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
LAB TESTS
S.
No.

Class
Designation

1
2
3
4
5
6
7
8

Class HI
Class H II
Class F I
Clss F II
Class I
Clss II
Class LI
Class LII

IS 3102 - 1965
Compressive Water
absorption
strength in after 24 h immersion
kg/cm2 min. in
cold
water,
percentage max.
440
5
440
5
175
12
175
12
70
20
70
20
35
25
35
25

Efflorescence

Tolerance on
dimension
percentage.

NIL
NIL
Very slight
Slight
Very Slight
Slight
Very Slight
Slight

+3
+3
+3
+3
+3
+3
+3
+3

SOLID LOAD BEARING BLOCKS

FIELD TESTS

IS 2185 [Pt 1] 1979

1]

Size

2]
3]
4]
5]
6]
7]

Edges
Texture
Defects
Str.
Absorption
% of breaking.

As required [Tolerance +5 mm for length & +3 mm for

height & width].
Should be sharp, straight & at right angle.
Homogeneous
Free from cracks.
Should not break dropped from 1 m height
10% by wt.
3%

LAB TESTS
1]
2]
3]
4]

Density
Compressive Str.
[Average of 8 units]
Water absorption.
Drying shrinkage

1800 kg/cum
Average 4 N/mm2
1 No. 3.2 N/mm2
10 by mass
0.1%

46

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
MOSAIC TILES
FIELD TESTS :
1]

Size

2]

Colour

25 cm x 25cm x 22 mm [10" x 10"]

30 cm x 30 cm x 25 mm [12" x 12"]
Grey/White.

WATER
Quality :
Potable water can be made use for concrete mixing. It should be clean
and free from injurious amounts of oils, acids, alkalies, salt & organic material.
Revised IS 456 - 1978 gives max possible limits for solids.
Details of permissible limits :
Organic
Inorganic
Sulphate
Chloride
Suspended matters.
PHt value. 6 to 8

Max
200 ppm
3000 ppm
500 ppm
2000 ppm for plain & 1000 ppm for
reinforced.
2000 ppm

IS 3025-64 : Lays down that average crushing strength of 3 Nos. of 15 cm concrete

cube made with water proposed to be used should not be less than 90% of average
strength of 3 similar cubes made with distilled water.

47

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

S. H.E. Policy
(Safety, Health & Environment)

48

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
CONTENTS
1.
Control
2.

Co-ordination Monitoring

3.

Monitoring

4.

Records

5.

Accident Prevention, Organization and Facilities

6.

Fire Prevention

7.

Personal Protection

8.

Electrical Installation

9.

Protection

10.

Ladders

11.

Scaffolding

12.

Hoist, Cranes & Derricks

13.

Barricades

14.

Handling & Storage of materials

15.

Flammable Materials

16.

Excavation & Shoring

17.

Concrete construction

18.

Masonry

19.

Health Standards

20.

Environmental Protection

21.

Checklist for monitoring Safety at site

22.

Incident Log

23.

Accident log

24.

Incident Report

25.

Accident Report

26.

Weekly S.H.E. Report

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SAFETY HEALTH ENVIRONMENT POLICY
Control :
Sub contractors / Labour shall be briefed by UNNATTI about the safety policy
and site rules at an initial safety meeting. Decisions on all other matters affecting
health and safety shall be taken so that the responsibilities of all parties are made clear
before the commencement of work. Such matters include, inter alias,;

Appropriate precautions and work methods for identified hazards or

hazardous work.

Necessary plant and equipment and arrangements for its provision,

maintenance, use and inspection.

Workforce safety.

Arrangements for some form of induction training for new-starters on

site.

Arrangements for promulgating health and safety information e.g. on

site notice board.
1.0

Health and safety arrangements shall be reviewed at the first project meeting,
where the site management can set the tone for the conduct of work by resolving, at an
early state, any difficulties which may raise.
2.0

Co-ordination :
The UNNATTI representative shall be totally responsible for compliance with
health and safety codes UNNATTI shall appoint a Safety Supervisor/Officer who will
be sitting once a week and shall report to the Site IN Charge UNNATTI representative
shall make suitable arrangements to ensure the effective co-ordination of the work on
site. He shall ensure that he is kept informed on a day to day basis of the progress and
problems which may arise. Clear lines of communication shall be established between
the Client and the Safety Officer and sub-contractors and/or other contractors on site.
Operatives will be made known whom to contact regarding health and safety matters.
Such effective co-ordination will be enhanced by ensuring that "health and safety"
figures show prominently on the agenda of regular project meetings the Safety Officer
shall provide a weekly report to the Client.
3.0

Monitoring :
Arrangements shall be made for health and safety monitoring on the Site on
regular basis. This will include not only ensuring the safety of such items as
scaffolding, excavations and plant but also environmental matters such as hazardous
dust, fumes, noise, etc.
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4.0

Records :

The UNNATTI shall ensure that all statutory notifications, examinations and
inspections are carried out and all records in relation thereto shall be maintained on
Site by the Safety Officer.
5.0

Accident Prevention, Organization and Facilities :

5.1

Trained First Aid Person.

UNNATTI shall provide such numbers of suitable persons, adequate and

appropriate in the circumstances, for rendering first aid to employees if they are
injured or become ill at work.
5.2
UNNATTI shall ensure that at least one first Aider is present when the number
of employees at site is between 150 and 250. Appropriate vehicles for the
transportation of injured personnel to a physician or hospital shall also be provided on
a permanent basis.
5.3

First Aid Kit :

Regardless of the number of employees there will be at least one first aid box
on site. Each box shall be placed in clearly identified and readily accessible location
and contain a sufficient quantity of suitable first-aid materials. Boxes and kits shall be
checked frequently to ensure they are fully stocked and all items are in a useable
condition.
The first-aid box shall be clearly marked with a white cross on green
background.
5.4

Emergency Phone Number :

UNNATTI shall ensure that the following telephone numbers are available at al
times with UNNATTI representative and the Safety Officer.

FIRE
AMBULANCE
DOCTOR
HOSPITAL

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5.5

SAFETY HEALTH ENVIRONMENT POLICY

POLICE
GAS COMPANY
ELECTRIC COMPANY
WATER COMPANY
TELEPHONE COMPANY
INSURANCE COMPANY

Housekeeping and Sanitation :

An adequate supply of safe drinking water shall be provided at one central,
easily accessible, location at the site for the use of labour.

6.0

Fire Prevention :

6.1

Internal combustion engine powered equipment will be located with exhausts

well away from combustible materials. Smoking will be prohibited in the
vicinity of fire hazards and such areas will be clearly posted.
In temporary buildings and yard storage areas, appropriate care shall be taken
for the proper separation of hazardous materials to prevent the possibility of
fire.
Site Fire Check List.

6.2
6.3

1.
2.
3.
4.
5.
6.
6.4

Is all temporary wiring well supported and protected ?

Are any circuits overloaded ?
Are all flammable liquids, gas cylinders and flammable materials
separately and properly stored ?
Is rubbish being "burned in proper fashion"?
Is all flame cutting and welding taking place with proper precautions ?
Are all blowlamps and blowtorches being used correctly ?

Preventing the spread of fire :

1.
Is waste accumulating in hoist shafts or other hidden places ?
2.
Are separate metal waste containers supplied for each of the following,
oily rags, paint rags, paint scrapings, waste flammable liquids, wood
shavings and off cuts ?
3.
Is all waste regularly cleared ?
4.
Are all huts safely sited ?

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(ISO 9001:2000)
6.5

SAFETY HEALTH ENVIRONMENT POLICY

Means of escape
1.
2.

6.6

Are all gangways, stairs and platforms free from obstructions ?

Does everyone know what do in an emergency ?

Fire Fighting
1.
2.
3.

Have all extinguishers been checked and/or recharged ?

Are they clearly identified and easily accessible ?
Are operatives trained in their use.

7.0

Personal Protection :

7.1

All necessary personal safety equipment considered adequate by the Engineer

shall be available for the use of persons employed on the Site and maintained in
a condition suitable for immediate use UNNATTI shall take adequate steps to
ensure the proper use of safety equipment by those concerned at all times.

7.2

UNNATTI shall ensure that the following precautions are observed :

a]
Workers employed on mixing asphaltic materials, cement and lime
mortars/concrete shall be provided with protective footwear, gloves and
masks.
b]
Those engaged in handling any material which is injurious to eyes shall
be provided with protective goggles.
c]
Those engaged in welding works shall be provided with protective eye
shields.

8.0

Electrical Installations :

8.1

All adequate precautions shall be taken by the UNNATTI to prevent electrical

short circuits or overload causing explosions or fires.

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SAFETY HEALTH ENVIRONMENT POLICY
9.0

Personal Protection :

9.1

Hand and power tools shall be maintained in a safe condition. Belts, gears,
shafts, pulleys, sprockets, spindles, drums, flywheels, chains and other moving
parts of equipments shall be guarded if the parts are exposed to contact by
employees.
All fuel-powered tools will be stopped while being refueled, serviced or
maintained.
All employees using abrasive wheels shall use eye protection and other tools
will be operated using appropriate personal safety equipment.

9.2
9.3
10.0

Ladders :
Use of Ladders and folding Step-Ladders :
a]
These regulations apply to all ladders and pairs of steps, except roof
ladders and crawling boards.
b]
Ladders shall :

c]

11.0
11.1

Be fixed near the top if practicable or near the bottom if not; if

suspended they shall be secure,
Be placed [except when suspended] on a firm level base; they will not
stand on loose packing [e.g. bricks]
Be immediately secured, where necessary, to prevent swaying and
sagging.
ladders shall :
Extend at least 1.05 M above any landing place beyond the highest rung
from which a person may be working or have a nearby handhold of
equivalent height.

Scaffolding :
Provision of Scaffolds :
Scaffolds will be provided for all work which cannot be safety done from the
ground or any part of the building.
Ladders, properly secured, can be used but only for light work which can be
done with one hand.
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
11.2

Supervision and Inspection of Scaffold Material

Scaffolds will be erected, altered or dismantled under competent supervision

and by experienced persons. All scaffolding materials shall be inspected before use to
check that they are suitable and sound.
11.3

Construction and Material :

Sufficient sound material will be provided for a scaffold to ensure that i is

strong and stable enough. Scaffold tubes and fittings will not be bent, distorted or
rusty.
11.4

Defective Material

Scaffold tubes, couplers and fittings that are bent, distorted or rusty shall not be
used. Timbers with splits and knots shall not be used. Ropes and lashings showing
signs of chafing through wear or of being corroded shall not be used.
11.5

Standards or Uprights, Ledgers and Putlogs

Scaffold standards shall be vertical and spaced closely enough for the intended
use of the scaffold. Base plates shall be used. Timber sole plates shall also be
used to distribute the load from the standard over a wider area, as well as to
offset possible local subsidence.
Ledgers shall be level and fixed to standards with right-angle couplers. Putlogs
and transoms shall be firmly fixed to ledgers or standards.
The flattened end of the putlog shall be pushed firmly into the wall to provide
maximum support.
Putlogs and transoms shall be spaced according to the expected load and
thickness of he boards o be used in the platform.

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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
11.6 Stability of Scaffolds.
11.6.1 All scaffolds shall be :

ON a solid, even base or suspended from a sound structure.

Braced to prevent failure, and

Tied to the building or structure unless specially designed to be

completely independent.
11.6.2 Mobile Scaffolds shall :

Be stable, weighted at the base, if necessary and be used only on a flat,

level surface.

Have the wheels locked to prevent movement whilst being used for
work and be pushed or pulled only at the base when being moved.
11.6.3 Slung Scaffolds shall :

Be strong enough
Be properly secured to overhead anchorages and to the platform frame
Be spaced so as to keep the platform stable
Be vertical, kept taut.

No rope other than wire rope shall be used for suspension and packing will be
used to prevent damage to suspension ropes or chains at any point where sharp or
rough edged protrusions could release chafing.
The platform shall be secured to prevent swaying whilst in use.
11.6.4 Cantilever, Jib, Figure and Bracket Scaffolds
Cantilever or jib scaffolds shall be anchored to a structure which is strong
enough to carry the total load. Outriggers shall be long enough and strong enough and
the scaffold shall be braced to ensure stability. Figure or bracket scaffolds supported
by dogs or spikes will not be used if there is any danger of these pulling out of the
brickwork or stone-work.
11.6.5 The ropes, winches, blocks and tackle shall be strong enough and correctly
rigged. A safe anchorage for the suspension shall be provided.

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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
11.6.6 Winches or similar lifting devices will :
Have brakes which apply when the operating lever is released, and
Be protected from the weather, falling dirt, etc.
Have at least two full turns of rope on the drum when the platform is in its
lowest position, and
Be marked with the length of rope on the drum.
12.0

Hoists, Cranes & Derricks :

12.1

Safety of Hoist ways, Platforms and Cages

Hoist ways shall be enclosed wherever access is provided or wherever persons
could be struck by the platform or other moving parts. Gates shall be kept closed
except for the movement of persons and materials.
Hoist platforms and cages shall be fitted with a device capable of supporting them,
fully loaded, should hoists, ropes or driving gear fail.
12.2

Operation of Hoists.
Hoists shall only be capable of being operated from one position at a time,
whether by rope, lever or switch. Hoists will not be operated from the cage.
Where the hoist driver cannot see the platform or cage during its movement, a
signaling system, which covers all landing places shall be used.

12.3

Safe Working Load and Marking of Hoists :

The Platform of materials or goods hoists shall carry a notice stating :
i]
the safe working load, and
ii]
that passengers must not ride on the platform.
The safe working load shall not be exceeded except for test purposes. Cages for
passenger hoist shall carry a notice stating :
i]
the safe working load, and
ii]
the number of passengers permitted.
No greater number of passengers shall be carried and the safe working load
will not be exceeded except for test purposes.
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
12.4

Cranes & Derricks.

Manufacturer's recommendations on operating conditions shall be followed by
UNNATTI. Rated load capacities and recommended operating speeds and
special hazard warnings or instructions shall be consciously posted on all
equipment visible to the operator while he is at his control station. Hand signals
to crane and derrick operators shall be those prescribed by the applicable ANSI
standards for the type of crane in use. Accessible areas within the swing radius
of the rear of the rotating superstructure of a crane shall be barricaded to
prevent an employee from being struck or crushed by the crane.

13.0

Barricades

13.1

UNNATTI shall erect and maintain barricades required in connection with his
operations to guard or protect the following :

13.2

Hosting Areas.
Areas adjudged hazardous by the Engineer
Client's existing property subject to damage by UNNATTI operations.

Guarding of Floor Openings and Floor Holes.

13.2.1 Every temporary floor opening shall have railings. Every floor hole into which
persons can accidentally fall shall be guarded by a railing with toe board on all
exposed sides or brick work done all around.
13.2.2 Every stairway floor opening shall be guarded by a railing on all exposed sides.
14.

Handling & Storage of Materials :

14.1

Cement
Storage and Stacking - Cement shall be stored at the site in a building or a
shed which is dry, leak proof and as moisture - proof as possible.
Cement received in bags shall be stored in such a way that the bags are kept
free from the possibility of any dampness or moisture coming into contact with
them.
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
Cement bags shall be stacked off the floors on wooden planks in such a way as
to keep them 150 to 200 mm clear from the floor and space of 450 mm
minimum shall be left all-round between the exterior walls and the stacks.
15.

Flammable Materials :

Compressed gases and petroleum products shall not be stored in the same
building or closed to each other.
Handling - Petroleum products delivered to the site and stored in drums shall
be protected during handling to prevent loss of identification through damage to drum
markings, tags, etc.
Buckets containing sand shall be kept ready for use in case of fire.
16.0

Excavation & Shoring :

Excavation and Trenching : All trenches 1.5 meter or more in depth shall at all
times be supplied with at least one ladder for each 30 meters in length. Ladders shall
be extended from the bottom of the trench to at least 1 meter above the surface of the
ground. Sides of trenches which are 1.5 meters or more in depth shall be stepped back
to provide a suitable slope or securely held by timber bracing, so as to avoid the
danger of sides collapsing.
17.0

Concrete Construction

17.1

Handling of Plant.

Mixers - All gears, chains and rollers of mixers shall be properly guarded. All
cables, damps, hooks, wire ropes, gears and clutches, etc. of the mixer shall be
checked and cleaned, oiled and greased and serviced.
Trucks - used on Site shall be controlled so as to provide a reasonably smooth
traffic flow. Reversing operations shall be controlled by a signalman positioned so as
to have a clear view of the area behind the truck.
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(ISO 9001:2000)

17.2

SAFETY HEALTH ENVIRONMENT POLICY

Formwork.

Formwork shall be designed after taking into consideration the spans, setting
temperature of concrete, dead load and working load to be supported and the safety
factor for the materials used. All timber shall be carefully inspected before use and
members having cracks and excessive knots shall be discarded.
The vertical supports shall be adequately braced or otherwise secured in position so
that these do not fall when the load is released or the supports are accidentally his.
Tubular steel centering shall be used in accordance with the manufacturer's
instructions.
All centering shall be inspected to ensure that

17.3

Footing or sills under every post of the centering are sound,

All lower adjustment screws or wedges are snug against the legs of the panels,
All upper adjustment screws or heads of jacks are in full contact with the
formwork,
Panels are plumb in both direction.
All cross braces are in place and locking devices are in closed and secure
position,
In case of chhajas and balconies, the props shall be adequate to transfer the
load to the supporting point.
Erection of Prefabricated Members.

A spreader beam shall be used wherever possible so that the cable can be as
perpendicular as practical to the members being lifted. The angle between the cable
and the members to be lifted shall not be less than 60 degrees.
Methods of assembly and erection specified by the designer, shall be strictly
adhered to at site. Immediately on erecting any unit in position, temporary
connections or supports as specified shall be provided before releasing the lifting
equipment. The permanent structural connections shall be established at the earliest
opportunity.

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(ISO 9001:2000)

18.0

SAFETY HEALTH ENVIRONMENT POLICY

Masonry :

18.1

Walls

General - Depending on the type of wall to be constructed the height of

construction per day shall be restricted to ensure that the newly constructed wall does
not come down due to lack of strength in the lower layers.
Openings in Walls - Whenever the making of an opening in an existing wall is
contemplated, adequate supports against collapse or cracking of the wall portion
above or roof or adjoining walls shall be provided.
19.0

Health Standards.

19.1

Drinking Water

In every work place there shall be provided and maintained at suitable places,
easily accessible to labour, a sufficient supply of water fit for drinking.
Where drinking water is obtained from an intermittent public water supply each
work placed shall provided with storage where such drinking water shall be stored.
19.2

Washing Facilities.

In every work place adequate and suitable facilities for washing shall be
provided and maintained for the use of labour employed therein. Such facilities shall
be conveniently accessible and shall be kept in clean and hygienic condition.
19.3

Latrines and Urinals.

UNNATTI shall employ an adequate number of sanitation workers to keep the
site clean at all times, from all faces, excreta, urine, etc.
Latrines shall be provided in every work place on the following scale.

Where females are employed there shall be at least one latrine for every
25 females.
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY

Where males are employed there shall be at least one latrine for every 25
males.

Every latrine shall be under cover and so partitioned off as to secure privacy
and shall have proper door fastenings. The latrines and urinals shall be
adequately lighted and shall be maintained in a clean and sanitary condition at
all times.
Water shall be provided by means of a tap or otherwise so as to be
conveniently accessible in or near the latrines and urinals.
19.4

Provision of Shelter During Rest.

At every work place there shall be provided, free of cost, suitable sheds for
meals and for rest separately for he use of men and woken labour.
19.5

Creches.
At every work place at which 20 or more women workers are ordinarily
employed, there shall be provided one room of reasonable dimensions for the
use of their children under the age of six years.
The rooms shall be provided with suitable and sufficient openings for light and
ventilation. The Contractor shall provide one aya to look after the children in
the creche when the number of women workers does not exceed 50.

19.5

Canteens
In every work place where the work is likely to continue for more than six
months and where labour numbering 100 or more is ordinarily employed, an adequate
canteen shall be provided by the UNNATTI for the use of such labour.
The premises of the canteen shall be maintained in a clean and sanitary
condition.
Suitable arrangement shall be made for the collection and disposal of garbage. Waste
water shall be carried away in suitable covered drains and shall not be allowed to
accumulate so as to cause nuisance.
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
19.6

Anti-Malarial Precautions.

UNNATTI shall, at his own expense, conform to all anti-malarial instructions

given to him by Engineer including the filling up of any borrow pits which may have
been dug by him.
20.0

Conditions Related to Environmental Protection.

UNNATTI shall ensure that the following measures are implemented to protect
the environment and to mitigate adverse impacts all to the satisfaction of the Engineer.
20.1

Air Pollution

20.2

Idling of truck engines and other equipment shall be avoided.

All stationery equipment shall be located as far away as possible from
the sensitive receptors such as schools, hospitals and religious places.
Areas prone to fugitive dust emission such as excavation, grading sites
and routes of vehicles across areas of exposed earth shall be sprinkled
with water as often as necessary to suppress dust.
Construction areas shall be enclosed wherever possible.
UNNATTI shall make regular arrangements for providing kerosene as
kitchen fuel for use by all the labourers employed by them for the works
and living in construction camps.

Control of Noise Levels.

The equipment and machinery to be used shall not generate at source a

noise level of more than 90dB [A].
UNNATTI shall ensure, by providing temporary barriers, etc. that the
noise level at nearby schools, hospitals and religious places are kept
within the levels prescribed for these receptors.

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SAFETY HEALTH ENVIRONMENT POLICY
20.3

Prevention of Soil Erosion

We shall ensure that all slopes in cut and embankment sections are
stable. If necessary benches, pitching etc. shall be provided.

Drainage of water from the land shall be so planned as to avoid

flooding.

Cutting and embankment work shall not, as far as possible, be executed

immediately or during monsoon periods.
Surplus excavated soil shall be dumped preferably in low-lying areas
which will be away from water bodies.

20.4

Protection of Flora and Fauna.

UNNATTI shall be responsible and ensure that the construction workers do not
cut trees [for use as fuel wood or for any other purpose], dig up or damage flora
to be preserved or indulge in poaching.

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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY

INCIDENT LOG
No.

Date

Brief Description

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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY

ACCIDENT LOG
Degree of Injury
1
2
3
4
5

Fatality
Hospital - major
Fatality- medium
Fatality-minor
First aid at site.

No.

Date

Contractor's Name

Employee's
Name

66

Degree of
Injury

Date returned
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UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

Log No.

SAFETY HEALTH ENVIRONMENT POLICY

INCIDENT REPORT
..............................................................

Lost Property
Suspected Crime
Offence (explain)
Contractor's Employee

Damaged Property
Any other unusual
occurrence or condition
UNNATTI Employee

Fire
Public

Project Name :
Address:
Date of Report:
Time of occurrence :
Property involved:
Brief description of incident:

Police Contacted :
Name:
Log No.:
Contractor's Name:
Address:
Phone :

Yes/No.
Date /Time................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................
....................................................................................................

Witness : Name :
Address:
Phone:

....................................................................................................
....................................................................................................
....................................................................................................

UNNATTI ENGG................ ..........................................................................................

..........................................................................................................................................
Prepared by :
Signature : ...............................................
Name:
...............................................

Position...................................................
Date : ....................................................
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
ACCIDENT REPORT
Contract Details:
Log No.

....................................................................................................................

Project:

....................................................................................................................

Contractor: ....................................................................................................................
Date of Accident.

.............................................. Time:...........................................

Weather:
Contractor's Personnel or Equipment:
Name or injured employee: .......................................................... Age:.........................
Occupation: ................................................................................ Sex:.........................
Nature of injury : .............................................................................................................
Degree of injury:

First Aid [ ]

Hospital [ ]

Fatality [ ]

Type of equipment ...........................................................................................................

Extent of damage .............................................................................................................
Other Persons or Property:
Name of injured party ............................................................. Age:............................
Address: ...................................................City...............................State..........................
Nature of injuries: ............................................................................................................
Name of property owner:............................................ Address:.......................................
Nature and extent of damage:. ........................................................................................
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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
Details of Accident:
Description:
.........................................................................................................................................
Primary cause:.................................................................................................................
..........................................................................................................................................
Additional Information:
Was use or lack of safety equipment a factor in this accident:
If so, explain:
..........................................................................................................................................
Was safety regulations were breached:
..........................................................................................................................................
What corrective action has been taken by the Contractor................................................
Reported by:....................................................................................................................
Signature:.....................................................

Position:.................................................

Name: ..........................................................

Date:......................................................

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(ISO 9001:2000)
WEEKLY S.H.E. REPORT
(Safety Health Environment)
Date :
1. PROJECT NAME AND ADDRESS.........................................................................
2. TYPE OF BUILDING AND STRUCTURE:............................................................
3. NATURE OF WORK:...............................................................................................
4. PROJECT DURATION:............. START DATE:.............. COMPLE DATE..........
5. INSURANCE POLICY NO. AND DATE:...............................................................
6. ANY ACCIDENT THIS WEEK: YES
NO
7. IF YES, INJURY:
MINOR
MAJOR
DEATH
8. NUMBER OF PERSON INJURED: ........................................................................
9. REASON FOR ACCIDENT :...................................................................................
10. REMEDIAL ACTION TAKEN :..............................................................................
11. NO OF DAYS PASSED WITHOUT ACCIDENT: .................................................
12. LAST SAFETY MEETING HELD ON :...................................................................
13. CHECKLIST : (Please tick relevant Box)
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q

SAFETY HELMENTS USED

:
SAFETY BELTS USED
:
SAFETY SHOES USED
:
SAFETY HANDS GLOVES USED
:
SAFETY GOGGLES USED
:
SAFETY NETS PROVIDED
:
FIRST AID BOX AT SITE
:
COMMUNICATION (TEL. JEEP ETC.) :
BARRICADE DURING EXCAVATON :
ALL CUT OUT CLOSED
:
CAUTION SIGN NEAR WORK PLACE
:
FIRE EXTINGUISHER AVAILABLE
:
HOUSEKEEPING MAINTAINED
:
ADEQUATE LIGHTNING ARRANGEMENT :
SANITATION - LABOUR CAMP AND SITE :
PERMIT TO WORK - REGISTER MAINTAINED :
REGULAR SAFETY INSTRUCTION GIVEN :

YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES

NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO

REMARK: .................................................................................................................
....................................................................................................................................
SAFETY OFFICER
NAME, SIGNATURE

PROJECT-IN-CHARGE
NAME, SIGNATURE
70

CLIENT/CONSULTANT
NAME, SIGNATUE

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(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY

3
4
5

6
7
8
9
10
11

DATE :
WEEK NO.:
CHECK LIST FOR MONITORING SAFETY CODE AT SITE
PROJECT NAME:
Scaffolding:
REMARK
a) Is scaffolding provided for work at height
Yes/No
b) Is it properly secured
Yes/No
c) Is guard rail provided (3' high)
Yes/No
d) Is quality & size of planks used of acceptable standard
Yes/No
e) Is bracing provided adequately
Yes/No
f) Is platform/gangway supported adequately
Yes/No
g) Is platform accessible easily
Yes/No
Excavation & Trenches:
Yes/No
a) Is shoring done properly
Yes/No
b) Is ladder provided in all pits more than 4 ft. deep
Yes/No
c) Is suitable barricading/warning boards provided for pits Yes/No
filled with water
d) Are proper warnings given and area cleared before any Yes/No
blasting work is started.
Are areas adjacent to demolition site properly Yes/No
protected/closed
Are
all
electrical
cables/installation
properly Yes/No
insulate/protected.
Are adequate personal safety equipment as listed below
(part list - to be reviewed as required ) kept available for Yes/No
the use of persons employed at site.
a) Helmets
Yes/No
b) Safety belts
Yes/No
c) Protective footwear/hand gloves
Yes/No
d) Protective goggles/makes
Yes/No
Is First Aid Kit available at site
Yes/No
Is hoisting equipment of adequate capacity (safe working
loads to be verified before putting it in use)
Yes/No
Is hoisting equipment operated by a qualified operator
Yes/No
Are all motors/rotating parts covered with suitable guards
Yes/No
Are ELECB's of suitable capacities provided adequately Yes/No
for Electrical Installations
Is area properly illuminated at all times for safe working. Yes/No
Installations
Checked by
Project
Coordinator
Date
Date

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(ISO 9001:2000)

MONTHLY PROGRESS REPORT

SUBMISSION TO CLIENT/
CONSULTANT

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(ISO 9001:2000)
PROGRESS REPORT NO.
DATE :

MONTHLY PROGRESS REPORT

CONSTRUCTION
OF
Proposed
------------------------------------------------------AT
---------------------------------

CLIENT : ......................................................................................................................

CONSULTANT ............................................................................................................

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(ISO 9001:2000)
WORKSITE : ......................................................................................................
PROJECT AT A GLANCE

As on Date

Client/Owner

Project.

Location

Built up Area

Estimated Cost

Value of Job completed

Date of Commencement

Target Date of Completion

10

Progress

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(ISO 9001:2000)
WORKSITE : ................................................................................................................
SITE EVENT
SI
No

Date

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
75

Remarks

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
WORKSITE :.................................................................................................................
MATERIAL STATUS REPORT
SR. DESCRIPTION
NO.
1
Cement

UNIT

Sand

Cft

Metal I,II,III

Cft

Bricks

Nos.

Block

Nos.

Rubble

Cft.

Concrete Block

Nos.

Reinforcement Steel

TOTAL
TOTAL
CLOSING
RECEIVED CONSUMPTION BALANCE

Bags

a) 8 mm Tor

M. T.

b) 10 mm Tor

M.T.

c) 12 mm Tor

M. T.

d) 16 mm Tor

M. T.

e) 20 mm Tor

M. T.

d) 25 mm Tor

M. T.

d) 32 mm Tor

M. T.

TOTAL

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(ISO 9001:2000)

LIST OF DRAWINGS FOR WORKSITE:

...............................................................................................................
-------------------------------------------------------------------------------------------------------Sr.
No.

Description

DRAWING DETAILS
No.
Rev.
Date Copies
Remarks
ARCHITECTURAL DRAWING

STRUCTURAL DRAWING
1
2
3
4
5
6
7
8
9
10

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WORKSITE : ....................................................................................................
MONTHLY PROGRESS REPORT AS ON
sr
no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Description

Total
Qty.

Unit

Planned
(Asper Sch )
This
Cumm
Month

Excavation
PCC below
baseraft
Basement W.P.
Basement- Raft
& Wall
Column upto
plinth level
Slab @ Plinth
Level
Column upto 1
st floor
Slab @ 1st
floor
Column upto
2nd floor
Slab @ 2nd
floor
Column upto
3rd floor
Block Masonry100@200 thk
Internal Plaster
Flooring/Dado/
Widow cill
External
Plaster
Doors/
Windows
External
Painting
Internal
Painting

78

Achieved (Actual)
This
Month

Cumm

%
Planned

%
Completed

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)
EQUIPMENTS DEPLOYED AT SITE
Sr. No.

Description

Nos.

Concrete Mixer.

Vibrator

Concrete Cube testing machine

Weigh Batcher

POCLAIN

Steel Cutting & Bending Machine

Gas cutting Machine

Dumpy Level

Water Pumps

10

Steel cutting & Bending Machine

11

Dumper & Lorry

12

Roller

13

Earth Rammer

14

Polishing Machine

15

Tough Rider

16

Builder Hoist

17

TBT System

18

Tremix System

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(ISO 9001:2000)
WORKSITE ......................................................................................................
QUALITY ASSURANCE & QUALITY CONTROL
A

CONTROLLED CONCRETE:
Following field tests are performed for concrete ingredients:

1
2
3
4
5

Silt content test for sand

Bulkage test for sand
Workability test (Slump Cone Test)
Cubes are taken for compressive test of concrete for 7 days & 28 days
Mechanical Vibrators are used for compaction

SHUTTERING:

1
2
3
4

Shuttering surfaces are well Greased/Oiled for getting good release of forms as
well as good finish
Holes for Dowels are properly plugged
Nuts & Bolts, Adhesive tapes are being used to fill the gaps
Adequate supporting system is worked out to avoid bulking

LAND DEVELOPMENT:

Core tests are being performed regularly to desired density i. e. 95% of Proctor
Density (Maximum Dry Density)
SAFETY
1

Helmets are being used

Gumboots, Hand Gloves are being used

Safety Belts are used for the works at higher levels

First Aid Box provision is kept.

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(ISO 9001:2000)

List of Drawings required

A)

ARCHITECTURAL

B)

STRUCTURAL

C)

MISC DRAWINGS

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(ISO 9001:2000)
WORK SITE ....................................................................... DATE:..........................

DAILY SITE REPORT

A] Material Status :
Sr
No.
1
2
3
4
5

Description

Unit

Reinforcement Steel
Cement
Sand
Metal
Bricks

M.T.
Bags
Cft.
Cft.
Nos.

Total
Received

Last Day
Consump.

B] Man Power Status :

Sr. No. Type
1
Male Coolie
2
Female Coolie
3
Carpenter
4
Fitter
5
Masson
6
Fabricator
7
Helper

Today
Consump.

Total
Consump.

Closing
Balance

Present

C] Work Status report as on date :

Sr.No. Description
Total
Qty.
1
2
3
4
5
D] Critical Item :
Sr.No. Description
1
2
3
4

Planned
Qty.

82

Completed
Qty.

Remarks

UNNATTI CONSTRUCTIONS PVT. LTD.

(ISO 9001:2000)

List of Projects completed

a. Thermax, B & H Division, Chinchwad at Pune.
b. Thermax, WWS Division, Bhosari at Pune.
c. Fermenta Bio Tech Limited, Takoli at Mandi (HP)
d. International Bio-Tech Park Hinjewadi, Pune.
e. Indoco Remedies Ltd. Verna GAO.
f. Benjochem (R&D) Mumbai

List of on Going Projects

Ajanta Pharma Ltd. Mumbai.
U S V Ltd Ratnageri
Syngenta India Ltd GAO

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Work Experience in Pharma Projects :1) Sigma Laboratories Limited, Sinnar at Nashik.
2) Indoco Remedies, Verna at Goa.
3) FDC Limited, Verna at Goa.
4) Micro Lab Limited, Verna at Goa.
5) Lupin Limited Verna at Goa.
6) Geno Pharmaceuticals Limited, Goa.
7) BlueCross Limited Verna at Goa.
8) FDC Phase II Verna at Goa.
9) Indoco Remedies Phase II Verna at Goa.
10) Kare Laboratories Verna at Goa.
11) Glanmark Pharmaceuticals Ltd Verna at Goa.
12) Unichem Laboratories Ltd Porvorin at Goa.
13) Cadila Health Care Baddi at HP.
14) Alkem Laboratories Baddi at HP.
15) Indicam Laboratories Baddi at HP.
16) Unichem Laboratories Ltd Baddi at HP.
17) Torrent Pharmaceuticals Ltd Baddi at HP.
18) Procter & Gamble ( Sarvottam Remedies ) Baddi at HP.
19) Procter & Gamble ( Mapex Remedies ) Baddi at HP.
20) Micro Lab Limited Baddi at HP.
21) Nicholoas Piramal, Baddi at HP.
22) Ayurveda Limited ( Dabar) Baddi at HP.
23) Indoco Remedies Ltd Phase I & II, Baddi at HP.
24) Dabar Limited, Baddi at HP.
25) Indswift Limited , Derabassi at Punjab.
26) Ranbaxy Limited , Mohali at Punjab.
27) Shreya Laboratories Ltd , Roorkee at Uttaranchal.
28) IATRO Pharma & Bio Tech Ltd , Roorkee at Uttaranchal.
29) Centaur Pharma , Hinjewadi, Pune.
30) Serum Institute of India Limited, at Pune
84