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3.3

Theory of MOV Design Basis Operation

converted to linear motion of the stem.

Figure 3-22 illustrates this mechanical
process and shows details of the stem thread.
If both the stem thrust and the actuator
torque are measured in a test, the stem factor
can simply be calculated. (Measurement of
stem torque, that is, the reaction torque in
the stem, can be substituted for
measurement of actuator torque, since they
are equal.)

Design Basis Valve Stem Torque

For rotating-stem valves (ball, plug,

and butterfly), the torque needed to operate
the valve is a summation of two loads:

Loads not dependent on pressure or

flow such as bearing loads and
packing loads.

Loads dependent on the flow or

differential pressure acting on the
valve disc.

Ball and plug valve do not see

significant stem loads caused by flow or
pressure. For these valve designs, the
required valve stem torque is simply the
bearing load. Butterfly valves have
complicated disc torque loads due to the
flow over the disc at various angles of stem
rotation.
3.3.1 Gate/Globe Valve Stem Torque Stem Factor
For any valve, the relationship
between actuator torque and stem thrust can
be evaluated in terms of the power thread
equation for that particular stem/stem-nut
configuration. The only variable in that
equation is the stem friction, that is, the
coefficient of friction at the interface
between the stem and the stem nut. For our
example 6-in. gate valve, the following
Acme power thread equation is applicable:

Once the required valve stem thrust

is known, the required stem torque must be
determined. This requires a determination of
the stem factor for the valve. The stem
factor is a simple expression of the
relationship between the stem thrust and the
actuator torque (the torque applied to the
stem nut by the gearbox). Stem thrust
divided by actuator torque equals stem
factor. The stem factor mathematically
represents the mechanical process by which
the rotational motion of the stem nut is

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Equation 3-17, is the stem factor. The term d

represents the mean diameter of the stem in
terms of the thread contact area, treated as
the midpoint of the depth of the thread. The
design of Acme power threads is such that
the depth of a single thread is equal to half
the pitch, so d is equal to the outside
diameter of the stem minus 1/2 the pitch (1/4
the pitch on one side, and 1/4 the pitch on
the other side; refer to Figure 3-22). The
term tan a is the slope of the thread. The
term 0.96815 is a constant in the Acme
power thread equation, representing the
cosine of half the thread angle (14.5 degrees
for Acme threads). The 24 (2 * 12) in the
numerator represents the d/2 calculation that
provides the mean radius of the stem,
combined with the conversion from inches
to feet; stem measurements are in inches but
torque values are in ft-lb.

Equation (3-17)
Where
Tqoutput = output torque of the actuator
Thstem = stem thrust
d

= outside diameter of the stem

minus 1/2 the pitch

tan a =

= stem friction (coefficient of

friction at the interface between the
stem and the stem nut).

This equation is written for U.S.

Customary units, where torque is in footpounds, thrust is in pounds force, and stem
diameter and thread pitch and lead are in
inches. The pitch is the distance from the
peak of one thread to the peak of an adjacent
thread (inches/thread). The lead is the
distance the stem travels in one revolution of
the stem nut (inches/stem revolution). As an
example, if the configuration consists of two
threads spiraling the stem instead of one, the
lead is different from the pitch. (If only one
thread spirals the stem, the pitch and the
lead are the same.) The output torque
consists of the torque delivered to the stem
nut. The stem thrust is the thrust applied to
the valve stem to move the stem and valve
disc. The ratio of torque to thrust, shown in

USNRC Technical Training Manual

The mean stem diameter, the thread

pitch, and the thread lead for any stem/stemnut configuration are constants in the power
thread equation. The only variable is the
coefficient of friction at the interface
between the stem and the stem nut. This
variable is sometimes referred to in the
literature as the stem/stem-nut coefficient of
friction.
The results of the NRC/INEEL test
programs showed that the actual stem
friction at the crucial moments in the valve
closing stroke (at flow isolation and at
torque switch trip) can vary significantly,
depending on the load profile applied to the

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valve before torque switch trip. The

literature sometimes refers to this
phenomenon either as load-sensitive
behavior or as the rate-of-loading effect.
Figure 3-23 shows the stem thrust traces
from four tests of the same valve, with the
same torque switch setting, but with
different load histories preceding torque
switch trip. In this figure, the sudden
increase in stem thrust, as indicated by the
vertical portion of the trace, is caused when
the disc wedges in the seats. The increase in
thrust after torque switch trip is caused
mostly by motor and gearbox momentum.
Flow isolation occurs just before the disc
wedges in the seats. The margin is indicated
as the difference between the thrust needed
for flow isolation and the thrust delivered at
torque switch trip. One expects the margin

torque switch setting was the same in all

four tests, the actuator torque at torque
switch trip was presumably about the same
as well. Remember, though, that the torque
switch controls the torque output of the
actuator, not the thrust. A decrease in thrust
at a given torque indicates an increase in
friction at the interface between the stem
and the stem nut. Such a decrease in thrust at
torque switch trip is evident in the data
shown in Figure 3-23.
The data trace on the left is from a
low-load test, with a stem rejection load
created by the 1000 psig pressure in the
valve and with a packing friction load, but
with no flow load. The other three data
traces are from tests with flow (and with
differential pressure at flow isolation). In the
low-load test, the load increases suddenly
when wedging occurs, and the torque switch
trips during this sudden increase in the load.
This kind of load profile produces the lowest
possible stem friction and the highest
possible stem thrust at torque switch trip,
apparently because the abundance of grease
at the interface between the stem and the
stem-nut allows the stem-nut threads to
"float" on a layer of pressurized grease, with
little or no metal to metal contact. In
contrast, a load profile with a load that
steadily increases, as in the other three
traces, produces higher friction at torque
switch trip, because more of the grease has
been squeezed out of the interface by the
high load before torque switch trip. Higher
friction at torque switch trip corresponds

to decrease with higher loads, as more thrust

is needed for flow isolation. However, the
decrease in thrust at torque switch trip at
higher loads was unexpected. Since the

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This is a rather broad range, but it is, in fact,

bounded by the 0.15 default value formerly
used in the industry. The difference between
the low end of the range and the high end of
the range can have a significant effect on the
analyst=s evaluation of valve operability.

with lower stem thrust at torque switch trip.

The thrust at torque switch trip in the first
test shown in Figure 3-23 was 19,900 lbf; in
the fourth test, it was 16,500 lbf.
One of the problems created by this
phenomenon is the possibility that the valve
analyst might perform a low-load test to
obtain data for a valve evaluation, then use
the stem factor, stem friction, or stem thrust
data from the low-load test (data measured
at torque switch trip) to estimate the
actuator's capability at design basis flow and
pressure conditions. This practice would
produce a nonconservative estimate, since
the stem friction in the design basis case is
almost certain to be significantly higher than
the value determined from measurements in
the low-load test.

Diagnostic tests of valves in the

plants have sometimes indicated stem
friction values as high as 0.20. This
corresponds with the high end of the default
values formerly used in the U.S. nuclear
industry. Today, a valve analyst at a U.S.
utility would use plant data to justify use of
a stem friction value in the range of 0.15. In
some cases, a higher default value of 0.20 is
necessary. When performing instrumented
in-plant tests to determine the actual stem
friction for a valve, the analyst must take
special care to ensure that the values derived
from the in-plant tests are used appropriately
and conservatively. To repeat: results from
NRC/INEEL laboratory tests of valves and
actuators show that the stem friction can
vary significantly. The variability depends
on:

When performing an evaluation of

valve operability, analysts in the U.S.
typically use a stem friction value derived
from plant data, that is, data from in-plant
testing of many valves in that particular
plant. Formerly, analysts typically used
values recommended by the valve or
actuator
manufacturer.
Recommended
industry default values ranged from 0.15 to
0.20 in evaluations addressing valve
operability at design basis loads. In the
NRC/INEEL tests of valves and actuators,
we have seen design basis stem friction
values (friction near or at flow isolation in
tests with loads representing significant flow
and pressure) generally ranging from about
0.08 to 0.14 with freshly lubricated stems.

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The particular stem and stem nut

configuration. Each stem and stem
nut have their own friction
characteristics. Some stems show
higher friction than others, and some
stems show higher friction at lower
loads than at higher loads, while
other stems show the opposite.

The brand of lubricant used on the

stem. NRC/INEEL testing of two

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popular lubricants on eight stems

showed a difference of about 0.01 to
0.02 in the stem friction. Most of the
eight stems performed better (lower
friction) with one lubricant than with
the other; the difference was greater
for some stems than for others.

Elevated temperature and lubricant

aging. As the stem/stem nut
temperature changes or the grease
ages, the friction is likely to change.
NRC/INEEL tests investigating this
issue have shown significant
increases in stem nut friction at
elevated temperature and age-related
increases for some lubricants
(NUREG/CR-6750, Performance of
MOV Stem Lubricants at Elevated
Temperature and NUREG/CR-6806,
MOV
Stem
Lubricant
Aging
Research).

This last item is of particular

importance. Remember, the analyst must
take care not to use a friction value
determined from measurements at torque
switch trip in a no-load test (no flow or
pressure) as the stem friction estimate for a
design basis case.
3.3.1.1 Load-Sensitive Behavior (Rate-ofLoading)

Load magnitude. During a closing

stroke against flow and pressure, the
stem friction tends to be different
(either higher or lower) at the
beginnng of the stroke, when the
load is low, than later in the stroke
just before flow isolation, when the
load is higher. Further, the friction
tends to be lower during wedging,
when the stem experiences a sudden
increase in the load, than at the
critical moment at or just before flow
isolation, when the stem is
experiencing a gradual increase in
the load.

USNRC Technical Training Manual

Load profile. As shown in Figure 323 (discussed above), the friction at

torque switch trip varies depending
on the profile of the load that
preceded torque switch trip. In
general, a large load before flow
isolation corresponds with high
friction at torque switch trip, while a
low load before flow isolation
corresponds with low
friction at
torque switch trip.

As part of the NRC/INEEL test

program, we developed two methods that
are helpful in efforts to use the results of
low-load tests to estimate bounding values
for the stem friction; the resulting estimates
are conservative without being excessively
so. We call the first one the threshold
method. For all of the stems we tested, the
stem friction data at or near flow isolation
formed a plateau above a certain stem thread
pressure. With the threshold method, the
analyst performs a test with a low to
moderate load and determines the stem
friction from measurements at or near flow

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isolation. The load must be high enough to

produce a stem thread pressure of at least

We call the second method the fold

line method. This method is useful for
valves where in-plant testing with no flow or
pressure is feasible, but testing with flow
combined with pressure is not. The analyst
performs a no-load test and measures
actuator torque and stem thrust at a
frequency high enough to produce a stem
friction trace for the very small moment in
time during which the disc wedges in the
seat. We call this trace the wedging
transient. The upper plot in Figure 3-25
shows an example of such a transient, from
one of the eight stems we tested, and
illustrates how the highest stem friction in
the wedging transient marks the friction

10,000 psi, as determined from a calculation

of the stem thrust divided by the stem thread
surface area for one thread revolution
(pounds of force per square inch of thread
surface area). The stem packing load plus a
significant stem rejection load might be
sufficient, or it might be necessary to
include a flow load, such as a pump flow
load. In any case, stem friction measured
above the 10,000-psi thread pressure
threshold provides a good indication of what
the stem friction will be at flow isolation
with higher loads. Figure 3-24 shows the test
data upon which the threshold method is
based. The data points shown on this plot
represent the stem friction immediately
before seating (a point representing flow
isolation) in tests of eight stems at various
loads. A discussion of the development of
the threshold method is included in
NUREG/CR-6100, Gate Valve and MotorOperator Research Findings.

USNRC Technical Training Manual

value that becomes the "fold line." The

lowest stem friction (lower line) marks the

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consider whether a temperature-induced or

aging related increase in friction at the
stem/stem nut interface will limit the
operation of critical valves.

amount of change in the friction during the

wedging transient. Quantifying this change
and adding it to the value represented by the
fold line produces a value (represented by
the top line the middle plot in Figure 3-25)
that envelopes the data and serves as a
conservative estimate of the stem friction
that will occur at flow isolation in the design
basis case, as shown in the lower plot. A
discussion of the development of the fold
line method is included in NUREG/CR6100, Gate Valve and Motor- Operator
Research Findings.

The NRC Office of Nuclear

Research sponsored a series of stem
lubricant tests at the INEEL to address the
effectiveness of stem/stem nut lubrication
under elevate temperature conditions and
after extended periods of time in service. A
complete description of the testing, methods,
results, and conclusions can be found in
NUREG/CR-6750, Performance of MOV
Stem Lubricants at Elevated Temperature
and
NUREG/CR-6806,
MOV
Stem
Lubricant Aging Research. The findings of
these test programs are summarized in the
following paragraphs.

3.3.1.2 Stem Lubrication and Friction

The effectiveness of the lubricant
used on the threaded portion of the valve
stem can greatly impact the thrust output of
the valve actuator and reduce the margin for
ensuring MOV performance at design basis.
Recent testing indicates that an elevated
temperature environment can lead to
significant increases in the friction
coefficient at the stem/stem nut interface.
Lubricant aging is another phenomenon that
can have a deleterious effect on the thrust
output of the actuator.

Elevated Temperature Performance

This research effort was performed
to address the effectiveness of the lubricant
used on the threaded portion of the valve
stem. The effectiveness of this lubricant can
greatly impact the thrust output of the valve
actuator and reduce the margin for ensuring
MOV performance at design basis. Our
analysis looked at the performance of five
lubricants on four stem and stem nut
combinations. The following conclusions
are based on this work.

Most valve actuator qualification

tests incorporating actual stems, stem nuts,
and lubricants are performed at room
temperature. Similarly, in-service tests are
run at ambient plant temperatures, usually
70 to 1001F. Since design conditions can
lead to valve operating temperatures in the
200 to 3001F range, it is important to

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The physical characteristics of each

lubricant
change
at
elevated
temperature. Some lubricants thicken

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while others thin, allowing the

lubricant to move away from loaded
surfaces. Some lubricants lose their
oily components.

The repeatability of the stem friction

coefficient over multiple strokes
depends upon the unique stem/stem
nut and lubricant combination. Large
variations in stem friction can occur
between
strokes.
Complete
breakdown of the stem lubrication
can occur.

Operation at elevated temperature

can have a significant effect on the
stem coefficient of friction. For
many of the stem, stem nut, and
lubricants, large increases in stem
nut
friction
occurred.
Some
lubricants showed no effect and
some stem/stem nut combinations
produced decreasing friction.

The value and the direction of

change in the end of stroke friction
behavior (ESFB) is highly dependent
on the stem/stem nut and lubricant
being tested.

Each individual stem and stem/nut

combination
has
unique
characteristics with regard to the
repeatability of the stem friction
coefficient over multiple strokes, the
elevated temperature performance,
and the ESFB.

Aged Stem Lubricant Performance

This research effort was performed
to address the effectiveness of the lubricant
used on the threaded portion of the valve
stem. The effectiveness of this lubricant can
greatly impact the thrust output of the valve
actuator and reduce the margin for ensuring
MOV performance at design basis. Our
analysis looked at the aged performance of
two lubricants on one valve stem. It also
looked at a new lubricant on one stem to
determine its load and end of stroke friction
behavior, elevated temperature, and aging
performance.
The results of this research provide
an indication of how aging might affect stem
and stem nut performance: however, one
must keep in mind the limited sample size.
The research used only one stem and stem
nut combination and no repeat tests were
performed. Past testing has shown that
lubricants can perform quite differently on
different stem and stem nut combinations.
Also, stem and stem nut performance is not
always repeatable with some lubricants.
Additional testing with lubricants being
applied to several different stem and stem
nut combinations would be necessary in
order to make more generic conclusions.
Also, the accelerated aging applies to valves
that operate in a cold environment. The data
must be considered naturally aged for valves
in environments near 250F.

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The following conclusions are based

on this work.

For Chevron SRI and Mobil

Mobilgrease 28, lubrication aging
does not appear to degrade the
performance of stem and stem nut
interface. For the single stem tested
(Stem 2), the stem and stem nut
friction did not increase during the
aging period. In some cases, the
final friction values for both the hot
and cold tests were lower than the
initial hot and cold values.

On the single stem tested, the MOV

Long Life lubricant=s performance
was similar or an improvement over
that of other lubricants previously
tested. MOV Long Life frictional
performance, including end of stroke
friction behavior, was stable and
repeatable over a wide load range.
Elevated temperature resulted in a
lower friction coefficient than that
observed at room temperature but
resulted in greater rate-of loading.
Stem nut friction appears to be stable
over the simulated aging period.

3.3.2

The operating torque characteristics

of a butterfly valve are quite different from

those of gate and globe valves. An important

consideration in determining the operating
torque requirements for butterfly valves is
that the maximum torque may be dictated by
the seating/unseating torque or by the
dynamic torque at some intermediate disc
position. The magnitude of the dynamic
torque is strongly dependent upon valve
size, disc design, pressure drop, and mass
flow through the valve.
The most common butterfly valve
disc designs used in nuclear power plants
are:

Butterfly Valve Stem Torque

Figure 3-26 shows and overall

assembly of a motor-operated butterfly
valve and its principal components. It
identifies the butterfly valve, a Limitorque
HBC gear operator (for quarter-turn valves),
and a Limitorque SMB motor actuator.

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1.

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Symmetric (lens-type) disc with

concentric stem (Figure 3-27a). The
symmetric disc design is often called
a standard disc, conventional disc, of
lenticular disc. Flow and torque
characteristics do not depend on flow

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Theory of MOV Design Basis Operation

direction. The valve has no preferred

flow direction.
Nonsymmetric disc with single offset
stem (Figure 3-27b). In the single
offset nonsymmetric disc design, the
stem centerline (and the center of
disc rotation) is offset axially from
the plane of the valve seat along the
pipe centerline. The disc face away
from the stem is flat or curved
slightly and is often referred to as the
flat face. The stem side of the disc is
the curved face. Flow and torque
characteristics depend on the flow
direction with respect to the disc.
Valve orientation to flow is often
referred to as shaft downstream (flat
face forward) or shaft upstream
(curved face forward as shown in
Figure 3-28.

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3.

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Nonsymmetric disc with double

offset stem (Figure 3-27c). This
design has a seat offset similar to the
nonsymmetric single offset and a
small lateral offset. The double offset
produces a cam-like action, claimed
to reduce wear and enhance sealing.
In double offset designs, the resultant
force due to differential pressure
does not pass through the stem
centerline and producing a stem
torque even in the closed position.

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Other butterfly disc designs exist,

such as triple-offset discs, but are relatively
uncommon in U.S. nuclear power plants.
The performance characteristics of these
designs are not discussed in this course.

Total Seating/Unseating Torque

The total torque required to seat or
unseat a butterfly valve is the sum of four
components as shown in the following
equation.

Equation (3-18)
The seat torque (TSeat) depends on
the specific details of the valve seat design.
The magnitude of the seat torque varies
considerably due to variations in materials,
design interferences, and maximum shut-off
pressure
requirements.
Most
valve
manufacturers provide seat torque values
and calculations for their seat designs.

Whether the maximum torque

requirements are governed by the dynamic
torque or by the seating/unseating torque
depends upon its size, design, and its
application fluid conditions. For example,
dynamic torque values for butterfly valves
smaller than 20-inch operating in water at
less than 16 ft/s flow [American Water
Works Association (AWWA) Class AB@
maximum velocity limit] are typically
bounded by the seating/unseating torque
values for tight shut-off seat designs. For
butterfly valves in higher velocity
applications, dynamic torque values can
exceed the seating/unseating torque, even
for small diameter valves. Therefore, the
analysis of butterfly valve torque must
include both the total seating/unseating
torque and the total dynamic torque.

USNRC Technical Training Manual

Tight shut-off valves typically

require a higher torque to unseat the disc
than to seat the disc. For elastomeric
interference type seat designs, the Abreakout@ torque may increase significantly after
the valve has been closed for several days.
The magnitude of increase depends on the
seat design and lubricating qualities of the
fluid, and may be as high as three times.
Furthermore, seat hardening, degradation,
and foreign material may increase seat
torque requirements.
The bearing torque (TBearing) is
proportional to the differential pressure
across the disc. The maximum bearing
torque is reached when the disc is seated and
pressure drop across the valve is at its

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maximum. For a known pressure drop

across the valve, the bearing torque can be
calculated using the valve manufacturer=s
bearing torque coefficients, or by using
bearing geometry and the stem-to-bearing
coefficient of friction.

designs with offset stems can experience

significant hydrostatic torques.

The packing torque (TPacking) is

normally small compared to the total
required torque and is often neglected in
both the total seating/unseating torque and
the dynamic torque calculations. The
magnitude of the packing torque depends
upon the stuffing box type, packing material,
packing length, and gland preload. The
required packing load can be determined
using valve or packing manufacturers= data
or calculated using packing geometry,
coefficient of friction, and gland preload.
Variations in packing load due to changes in
valve internal pressure are very small;
therefore, the packing torque is assumed to
be constant over the entire valve stroke.

In general, hydrostatic torque

becomes very small and is often neglected
for the following conditions:

The hydrostatic torque (THydrostatic)

results from the fluid pressure acting on the
valve disc to produce a torque load on the
valve stem. If the valve is installed with the
stem horizontal, the hydrostatic torque
results from the variation in the static head
of the process fluid from the top to the
bottom of the pipe as shown in Figure 3-29.
Depending on the direction of the
hydrostatic torque and the direction of disc
rotation, this torque can either assist or
oppose stem rotation. Likewise, valve disc

USNRC Technical Training Manual

Valve stem is vertical. This

orientation results in zero moment
for symmetrical and single offset
discs, and a negligible moment for a
majority of the double offset.

Liquid levels in both the upstream

and downstream pipes are the same
(either full, empty, or partially full).
Process fluid is air, gas, or steam.

In some large valves, the hydrostatic

torque component can be high enough to
overcome the total seating/unseating torque.
In the absence of the valve actuator
resistance, the valve may open by itself.

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direction
and
magnitude
hydrodynamic torque.

Total Dynamic Torque

The total torque required to operate a
butterfly valve is the sum of three
components as shown in the following
equation.

Flow around a butterfly valve disc

produces both lift and drag forces similar to
the forces acting on an airplane wing. The
nonuniform pressure distribution on the
upstream and downstream faces of the disc
has a resultant force that does not pass
through the stem axis, as shown in
Figure 3-30.

The bearing and packing torque are

both friction related and oppose the stem
rotation for both the closing and opening
directions. The hydrodynamic torque
(THydrodynamic) can be in either direction
depending on the disc design, valve
orientation to the flow stream, and even the
nearby piping configuration. The major
characteristic of the hydrodynamic torque is
that it always acts in a particular direction
regardless of the direction of stem rotation.
The hydrodynamic torque direction will be

self-closing for symmetric discs and

for nonsymmetric discs installed
with the shaft upstream (curved face
forward),

The product of this resultant force

and its moment arm is the hydrodynamic
torque. For a given disc shape, the
hydrodynamic torque is proportional to the
valve pressure drop, and disc diameter
cubed as follows.

self-opening over a portion of the

stroke or the entire stroke for
nonsymmetric discs installed with
the shaft downstream (flat face
forward).

The actual performance depends

upon the disc design and flow conditions.
Upstream flow disturbances, such as pipe
elbows, can have a strong influence on the

USNRC Technical Training Manual

the

Hydrodynamic torque (THydrodynamic)

Equation (3-19)

of

Equation (3-20)

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Ct

Theory of MOV Design Basis Operation

Where:
= hydrodynamic torque coefficient
(dimensionless)

= valve nominal diameter

= differential pressure across the

valve.

Incompressible flow
Figure
3-31
shows
typical
incompressible flow hydrodynamic torque
coefficients for symmetric disc butterfly
valves
and
both
orientations
of
nonsymmetric disc butterfly valves. The
torque coefficient is given as a function of
disc opening angle, with 0 degrees being the
closed position. Positive values of the
hydrodynamic torque coefficient indicate a
self-closing torque, whereas negative values
indicate self-opening torque. It should be
stressed that even though the peak in the
non-dimensional hydrodynamic torque

To simplify sizing butterfly valves,

manufacturers use hydrodynamic torque
coefficients that are based on the valve
nominal diameter instead of the disc
diameter. Most manufacturers determine
their torque (and flow) coefficients by
performing flow loop test on valves of
selected sizes and pressure ratings, or on
scaled models of their product line. The tests
are typically performed under fully
turbulent, non-choked flow conditions using
water, or with air using low pressure drop
ratio conditions (flow velocity well below
the speed of sound) to simulate nearly
incompressible flow. Due to test facility
limitations, valve sizes are typically small,
four to eight-inch diameter.

Figure 3-31 Typical Incompressible

Flow Disc Butterfly Valves

Limited verification of extrapolation

techniques by flow loop testing has been
done by some manufacturers and
laboratories for valve sizes in the 18 to 24inch range. Extrapolation techniques are
often justified by satisfactory performance
under
normal
operating
conditions.
However, test data at or near design basis
conditions (i.e. high flow rates under
blowdown) are limited..

USNRC Technical Training Manual

coefficient occurs near 70 degrees, the

actual peak in hydrodynamic torque will be
at this location only if the differential
pressure across the valve is constant. In most
applications, the differential pressure across
the valve is not constant and the disc angle
associated with the peak hydrodynamic
torque will shift.

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referred to as aerodynamic torque by the

industry. Limited testing performed on
symmetric and nonsymmetric butterfly valve
designs under compressible flow conditions
shows important performance differences
from incompressible flow. The differences
include:

For symmetric disc butterfly valves,

the hydrodynamic torque coefficient is selfclosing throughout the stroke. It is zero at
the fully closed position, reaches a
maximum near 70 degrees, and returns to
zero at the fully open position. For
nonsymmetric disc butterfly valves, the
torque coefficient depends on flow direction.
The shaft upstream orientation is
characterized by a slightly higher peak value
at a slightly greater angle than the
symmetric disc. The torque coefficient does
not drop to zero at the fully open position
because the disc geometry is nonsymmetric
with respect to the flow field, resulting in a
net closing moment on the stem.
A nonsymmetric disc butterfly valve
with the shaft oriented downstream produces
a significantly lower, but positive peak at
about 60 degrees, and a negative torque
coefficient (self-opening) beyond 80
degrees. At the fully open position, the disc
has a negative torque coefficient do to its
nonsymmetric shape with respect to the flow
field. The magnitude of the hydrodynamic
torque coefficient at full open position with
the shaft downstream is equal in magnitude,
but opposite in sign, to its value with the
shaft upstream.

The effect of fluid compressibility on

the mass flow rate is significant,
even before choked flow (sonic
velocity) conditions are reached.

With constant upstream pressure, a

terminal value of pressure drop ratio
is reached beyond which any further
increase in the pressure drop by
decreasing the downstream pressure
causes no further increases in mass
flow rate.
Continued increase in pressure drop
ratio beyond the initiation of choked
flow conditions causes changes in
the locations of the stagnation point
near the leading edge of the disc, the
shock front, the separation point, and
the reattachment point of flow
around the disc. The resultant
pressure
distribution
and
hydrodynamic torque are sensitive to
all of the above factors, which in turn
depend on disc shape, the disc
opening angle, the flow direction,
and the amount of seat offset.

Compressible flow

Butterfly valve hydrodynamic torque

under compressible flow is more
complicated to predict and the analysis is
beyond the scope of this course. It is often

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With shaft upstream and at a given

disc angle, hydrodynamic torque
increases with continued increase in

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Theory of MOV Design Basis Operation

pressure drop ratio, reaching a

saturation level beyond choking.
With
shaft
downstream,
nonsymmetric discs typically exhibit
a negative torque (self-opening)
throughout the stroke at pressure
ratios beyond choking. At pressure
ratios
below
choking
and
approaching choked flow conditions,
the torque is initially self-closing; it
gradually reaches a peak in the selfclosing direction, and then reverses
as pressure drop ratio is increased
beyond choking. It should be noted
that, under design basis conditions,
the typical operation of butterfly
valves in containment purge and vent
applications is under choked flow
conditions.

THydrodynamic = hydrodynamic torque with

no upstream disturbance
Cup

= factor to account for the effect of

an upstream disturbance

The magnitude of the upstream

disturbance effect depends upon:

the type of flow disturbance (e.g.

elbow, pump, or tee),
its orientation with respect to the
valve stem axis (parallel or
perpendicular) and the direction of
operation
(clockwise
or
counterclockwise),

its proximity to the valve,

the disc opening angle, and

the direction of hydrodynamic torque

(self-closing or self-opening).

Effects of flow disturbances

Figure 3-32 shows examples of how
an upstream flow disturbance, in this
example an elbow, might alter the velocity
profile with reference to disc orientation.
The uniform velocity profile encountered in
a straight pipe acquires a skew as it exits an
elbow. The higher velocity on one side of
the pipe can cause an increase, a decrease, or
a negligible effect on the hydrodynamic
torque, depending upon the relative
orientation between the elbow plane and the
valve stem axis as well as the direction of
rotation of the valve disc.

The
hydrodynamic
torque
characteristics discussed earlier in this
course are based on a uniform approach
velocity encountered in a long straight pipe.
Any flow disturbance can significantly
affect the magnitude of the hydrodynamic
torque component in butterfly valves. The
presence of an upstream disturbance is most
often accounted for by a multiplying factor:

Equation (3-21)
Where
T'Hydrodynamic = hydrodynamic torque with
an upstream disturbance

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through the valve. Therefore, no adjustments

in hydrodynamic torque are needed to
account for their presence.

The published data to address the

effect of upstream disturbances on butterfly
valve hydrodynamic torque are limited.
Present state-of-the-art guidance includes:

For compressible flow under choked

flow conditions, a factor of 1.5 to
account for elbow effects was
identified by the INEEL purge and
vent valve tests performed on two 8inch valves and one 24-inch valve.

For incompressible flow, one

manufacturer reports data varying
from the most severe factor of 1.5 for
a pump to 1.3 for an elbow or a tee.
Another manufacturer states that at
the discharge of a pump, the
unsymmetric flow can result in a
hydrodynamic torque up to twice its
magnitude in straight pipe.

In general, the presence of a

downstream disturbance has a negligible
effect on the velocity profile of the flow

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