ROTARY KILN TO COOLER

PIPING
Materials to be transported

CO2 and H2O

Density

1.9319 kg/m3

Mass Flow rate

0.2019kg/s

Volumetric Flow rate

0.1045 m3/s

P1

200000 Pa

P2

101325 Pa

Viscosity of Fluid

9.577 x 10-5 kg/m-s

Elevation

0m

Diameter of pipe

0.1101 m

Length of pipe

5m

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 15.0 m/s

=

0.1045 3 /

15

= 6.9667 103 2

4
= 6.9667
103
2

=
0.0942
=
3.7079
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Carbon Steel Pipes
Nominal Pipe SIze

4 in

Schedule Number

5S

Inside Diameter

0.1101

Outside Diameter

0.1143

Wall Thickness

2.1082 x 10-3

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

4 (0 . 2019

(1.9319
)
2
(0.1101
)

=
10.9771

TOTAL LENGTH
Given:

Length of Pipe = 5 m
k

# of fittings

Kf

Equivalent pipe
Diameter

Globe valve

300

(6)

Total line length of pipe = 5m

(300)mm
1000m

Total
line length of pipe =
6.8m

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.1101 m) (10.9771

(1.9319

)
3)

9.577
x 105

=
24379.7975

For Potential Energy:

= 1;

9 . 81
0

For Kinetic Energy:

1
1
2
2
[(10.9771)2
=
( 1 )
2 2
21
=

= .

For Pressure Drop:

(15

2
) ]

2
1

N 25
N
1013
m2
20000 0 m2

1.9319
kg
m3

= .

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2
2

Control Valves Kf = 6;

= 2
(10.9771
= 6
2

2
)

= 361.4902

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1
log =
[ 4

0.045
7

Substituting values:

1.25
6
+
]

1.25
6
+
]

3.7 0.1101 m

= 6.4133

1000

103

24379.7975

2 (6.4133 103 ) (10.9771

) 5
0.1101
m


= 70.1891

= + + = 361.4902 + 70.1891

= .

MEB:

= 0 + 52.2516 + 51076.66028 kg +
431.6793

= .

The value is Ws is positive. Hence, a compressor is not required.

INSULATION
Using the Equation in Geankoplis

2 ( 1 2 )
1 3

1 + 2
=

=
= =

1 =
2 =

3 = +

= 3

Q=71.5188 kW
T1=2500C
T2=310C
Heat transfer coefficient of gases = 37 W/m2-K
Thermal Conductivity of Carbon Steel= 45 W/m-K

Thermal Conductivity of XPS= 0.39 W/m-k

Heat transfer coefficient of air =1.8706 W/m2-K
2(6.8)(250
31)
71518.8 =
0. 1143
1
3
1

45 /
0.1101
. 39 /
0.1143
9356.919

71518.8

6
104 + 2.564
8.3195
3
0.1143

59.4997 +

= 9356.9196

183374.2032

0.0167

3
0.0507019 = 0

0.1143

= 0.0507019

0.1143

3 = 0.1202
= (0.1202 0.1143)
= .

BOILER TO MIXER
Materials to be transported

Water

Density

983.2018 kg/m3

Mass Flow rate

1.0418 kg/s

Volumetric Flow rate

1.0596 x 10-3 m3/s

P1

19918.36

P2

121845.5

Viscosity of Fluid

4.67 x 10-4 kg/m-s

Elevation

5m

Diameter of pipe

0.0266 m

Length of pipe

17 m

Power

.2903 kW

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

1.0596 103

3.0

= 3.532 104 2

4
4
= 3.532
104
2

 =
0.0213
=
0.8349
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Steel Pipes
Nominal Pipe SIze

1 in

Schedule Number

40S

Inside Diameter

0.0266

Outside Diameter

0.0334

Wall Thickness

3.3782 x 10-3

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
=
2

TOTAL LENGTH

4 (1 . 0418 s
)

(983.2018
3)
2
(0.0266
)

= 1.9067

Given:
Length of Pipe = 17 m
Valves and Fittings: 1 gate valve, 3 90o elbow, 2 tees

90 Degrees
Elbows

# of
fittings

Kf

Equivalent pipe
Diameter(mm)

0.75

2.25

40(3)

Valves
Tees

0.17
1
Total

1
1

0.17
1
3.42

200
90
4.10

Thus, = 17

4.42(500)
1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0266 ) (1.9067

(983.2018

4.67
104

=
106781.48
= 1;

For Potential Energy:

= 9. 81

= .

For Kinetic Energy:

1

(2 1 )

21

[(1.906

= .

)2
(3

For Pressure Drop:

2
1

N .5
N
121 845
m2
=

19918 . 36 m2
983.2018
kg
m3

)2 ]

= .

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

= 22

Gate Valves Kf = 0.17;

(1.9067
= 0.17
2

2
)

= 0.3090

900 elbows, Kf=0.75;

(1.9067
= 0.75
2

2
)

= 1.3633

Tees, Kf=1;
(1.9067

1.8176
2

= 0.3090

)2
=

+ (3 1.3633

) + (1 1.8176
)

= .
For Line Loss;
Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):


1
= 4 log [
3.7

= 4
log [

1.25
6
+
]

0.045

1.25

6
+
]

3.7 0.0266

Substituting values:

106779.9683

1000

= 6.0624
103
2 (6.0624 103 ) (1.9067

17
=
0.0266

= 28.1721

= + + = 6.2169 + 28.1721

MEB:

= .

= 9.05 + 2.6822 + 103.6686 kg

+ 34.3890

= .

The value is Ws is negative. Hence, a pump is required.

PUMP SELECTION

=

83.5987

9.81

2
2

3. 2808

= 27.3379

Capacity =

= 16.7950 /
33

2 = 1.0596 10

60

264.172

Using Fig. 10-24 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
Type of Pump: Regenerative

Using Fig. 5.10 of Chemical Engineering Design by Sinnott 4th Ed. (2005):

2
2

83.5987
9.81

= 8.5218

=
Capacity =
3
2 = 1.0596 103

3600

= 3.8146

1
Impeller Size = 150 mm
Pump Efficiency = 30%
From Eq. 5.6a of Chemical Engineering Design by Sinnott 4 th Ed. (2005):
= (
)

)/
=

(83.5987
1.0418

0.3
0

1
1000

= .

CALCULATION TO FIND THICKNESS OF THE INSULATION

2 ( 1 2 )
2

+ 3

 =
= =

1 =
2 =
3 = +

= 3

Given Data:
= 7554.27
= 45 /
= 0.39 /

1 = 0.0133
2 = 0.0167
= 18.402
3 = +

= 3

2(18.4022)(60 31)
0.
1
3
0167

45 /
0.0133
. 39 /
0.0167

7554.27 =
1

7554.27
=

3353.10854
7
3 103 +
5.05877

0.39 /

0.0167

3 = 0.0198

= (0.0198 0.0167)
= .

MIXER TO CLARIFIER
Materials to be transported

Crude Soda Ash

Density

2089.9563 kg/m3

Mass Flow rate

1.6047 kg/s

Volumetric Flow rate

7.6782 x 10-4 m3/s

P1

121845.5 Pa

P2

101325 Pa

Viscosity of Fluid

0.0005937 kg/m-s

Elevation

0m

Inside Diameter of pipe

0.0209 m

Length of pipe

12 m

Power

.1548 kW

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

7.6782 104

3.0

= 2.5594 104 2

4
4
= 2.5594
104
2

 =
0.0181
=
0.7107
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Steel Pipes
Nominal Pipe SIze

3/4 in

Schedule Number

40S

Inside Diameter

0.0209

Outside Diameter

0.0267

Wall Thickness

2.8702 x 10-3

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

TOTAL LENGTH

4 (1 . 6047

(2089.9563
3)
2
(0.0209
)

= 2.2381

Given:
Length of Pipe = 12 m
Valves and Fittings: 1 gate valve, 2 90o elbow, 1 tees

90 Degrees
Elbows
Valves
Tees

# of
fittings

Kf

Equivalent pipe
Diameter

0.75
0.17
1

2
1
1

1.5
0.17
1

40(2)
200
90

Total
370(2.67)

Thus, = 12
+

1000

2.67
= .

370

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0209 ) (2.2381

(2089.9563

0.0005937

=
164660.9574
= 1;

For Potential Energy:

9 . 81

For Kinetic Energy:

(2 1 ) =


2 1
2

[(2.2381

)2 (3

= .

)2 ]

For Pressure Drop:

2
=
1

10132 N
5 m2 1218N
=

45 . 56 m2
2089.9563
kg
m3

= .

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

= 22

Gate Valves Kf = 0.17;

(2.2381
= 0.17
2

2
)

= 0.42576

900 elbows, Kf=0.75;

(2.2381
= 0.75
2

2
)

= 1.8784

Tees, Kf=1;
=

= 0.4258

(2.2381

2.5045
2

+ (2 1.8784

) + (1 2.5045
)

= .

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

= 4
log [

1.25
6
+
]

0.045

1.25
6
+
]

7
3.7 0.0209

164662.9644

1000

Substituting values:

= 6.2482
103
2 (6.2482 103 ) (2.2381

12
=
0.0209

= 35.9392

= + + = 6.6870 + 35.9392

MEB:

= .

J
= 0 + 1.9955 + 9.8187 kg +
42.6262

 = .

The value is Ws is negative. Hence, a pump is required.
PUMP SELECTION

=

28.9337

9.81

2
2

3. 2808

= 9.6764

Capacity =

= 12.1702 /
3

24
= .
10

60

264.172

Using Fig. 10-24 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
Type of Pump: Centrifugal Single Stage
Using Fig. 5.10 of Chemical Engineering Design by Sinnott 4th Ed. (2005):
2

28.9337
2
9.81

= 2.9494

=
Capacity =
3
2 = 7.6782 104

3600

= 2.7642

1
Impeller Size = 150 mm
Pump Efficiency = 30%
From Eq. 5.6a of Chemical Engineering Design by Sinnott 4 th Ed. (2005):
= (
)

)/
=

(28.9337
1.6047

0.3
0

= .

1
1000

CLARIFIER 1 TO CLARIFIER 2
M
s

12

V 1
Fl m

V 0
Fluid
In
D

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

1.1339 103

3.0

= 3.7798 104 2
4
=
4
= 3.7798
104
2

 = 0.02194

 =
0.8637
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 3
T x

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

(1216.48
3)
2
(0.0266
)

= 2.0405

TOTAL LENGTH
Given:
Length of Pipe = 16 m

Valves and Fittings: 1 gate valve, 3 90o elbow

k
9
0 0
Va .0
.

#
o

K
f
2
.0
.2
.

4 (1 . 3794

E
q
u

320(2.42)

Thus, = 16
+

1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0266 ) (2.0405

(1216.48

3)

0.0008

=
82533.2062

= 1;

For Potential Energy:

9. 81

= .

For Kinetic Energy:

1

(2 1 )
=

21

2 [(2.040
2 5

)2
(3

)2 ]

 = .

For Pressure Drop:

2
1
=
=

1013N25 m2 N
10132 5 m2
1216.48
kg
m3

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

Gate Valves Kf = 0.17;

= 22
(2.0405
= 0.17
2

2
)

= 0.3539

900 elbows, Kf=0.75;

(2.0405
= 0.75
2

= 0.3539

2
)

= 1.5614

+ (3 1.5614

= .
For Line Loss;
Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1
log =
[ 4

0.045
7

1.25
6
+
]

1.25
6
+
]

3.7 0.0209

1000
= 6.4710
103

82533.2062

Substituting values:
2 (6.2482 103 ) (2.2381

16
=
0.0209

= 32.4119

= + + = 5.0379 + 32.411 +

MEB:

= .

= 0 + 39.24 + 2.4182 kg +
37.4498

= .

The value is Ws is positive. Hence, a pump is not required.

CLARIFIER 2 TO MIXING VALVE

M
s

V 8
Fl m

V 0
Fluid
In
D

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

8.5028 104

3.0

= 2.8343 104 2
4
=
4
= 2.8343
104
2

 = 0.0190

 =
0.7479
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 2
T x

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

TOTAL LENGTH

4 (1 . 2617

(1483.8634
3)
2
(0.0209
)

= 2.4785

Given:
Length of Pipe = 8 m
Valves and Fittings: 1 gate valve, 2 90o elbow
k #
9 0 o
0 Va .0
.

K E
1f q
0.
.1
.

280(1.67)

Thus, = 9
+

1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0209 ) (2.4785

(1483.8634

0.0008

=
96079.3262
= 1;

For Potential Energy:

9. 81

= .

For Kinetic Energy:

1
2

(2 1 )

21

[(2.471

= .

)2
(3

For Pressure Drop:

2
1

1013N25 m2 N
=

10132 5 m2
1483.8634
kg
m3

)2 ]

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

Gate Valves Kf = 0.17;

= 22
(2.4785

= 0.17
= 0.5221
2

900 elbows, Kf=0.75;

(2.4785
2
)
= 0.75
= 2.3035
2

= 0.5221 + 2
(2.3035 )

For Line Loss;

= .

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1.25

6
+
]

1
log =
[ 4

0.045

1.25
6
+
]
96079.3262

7
3.7 0.0209
1000

Substituting values:

= 6.4103
103
2 (6.4103 103 ) (2.4785

) 9
=
0.0209

= 33.9128

= + + = 5.1292 + 33.9218

= .

MEB:

= 0

+ 39.24

+ 1.4286

= .

The value is Ws is Positive. Hence, a pump is not required.

kg

+ 39.0420

CENTRIFUGE TO MIXING POINT

M
s

V
Fl

V 0
Fluidm

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 2.0 m/s

=

1.9755x 104

2.0

= 9.87748 105 2

4
4
= 9.87748
105
2

 = 0.0112
103
=
0.4415
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 2
T x

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

TOTAL LENGTH

4 (0 . 2387

(1208.3036
3)
2
(0.0158
)

= 1.0076

Given:
Length of Pipe = 11 m
Valves and Fittings: 1 gate valve, 3 90o elbows
k #
9 0 o
0 Va .0
.

K E
1f q
0.
.1
.

320(2.42)

Thus, = 9
+

1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0158) (1.0076)

(1208.3036

0.000517

=
37206.1650
= 1;

For Potential Energy:

9. 81

= .

For Kinetic Energy:

1

(2 1 )

21

6
2

[(1.007

)2
(3

)2 ]

 = .

For Pressure Drop:

2 =
1
=

1013N25 m2 N
10132 5 m2
983.2018
kg
m3

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

= 22

Gate Valves Kf = 0.17;

(1.0076
= 0.17
2

2
)

= 0.0863

900 elbows, Kf=0.75;

(1.0076
2
)
= 0.75
= 0.3807
2

= 0.08636

+ (2 0.3807

= 0.8477

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):

1
= 4 log [

3.7

1.256

1
log =
[ 4

0.045

1.25
6
+
]
37206.1650

7
3.7 0.0158
1000

Substituting values:

= 7.2846
103
2 (7.2846 103 ) (1.0076

11
=
0.0158

= 10.2970

= + + = 0.8477 + 10.2970

= .

MEB:

=0

J
+ 9.81
+ 3.9924
+ 11.1447

kg

= .

The value is Ws is Positive. Hence, a pump is not required.

HYDROCYLCONE TO MIXING POINT

M S
s m

V 5
Fl 4

V
Fluid

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

5.3779x 104

= 1,7926 105 2

4
= 1,7926
105
2

= 4.7775
103
=
0.5940
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 2
T x

Solving for the fluid velocity:

= =

2
4

4

2
kg
=

4
=
)
2 =

TOTAL LENGTH
Given:
Length of Pipe = 7 m

4 (0 . 6482

(1208.3036
3)
2
(0.0209
)

Valves and Fittings: 1 gate valve, 1 90o elbow

 = 1.5637
k #
9 0 o
0 Va .0
.

K E
0f q
.0
.0
.

Thus, = 7

240(0.92)
1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0209) (1.5637

(1208.3036

0.0005170

=
76380.4682
= 1;

For Potential Energy:

= 9. 81

= .

For Kinetic Energy:

1

(2 1 )

21

7
2
= .

For Pressure Drop:

[(1.563

)2
(3

)2 ]

2
1
=

N 25
N
1013
m2
=

10132 5 m2
983.2018
kg
m3

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

Gate Valves Kf = .17;

= 22
(1.5637
= .17
2

2
)

= 0.2078

900 elbows, Kf=.75;

(1.5637
= .75
2

= 0.0124

2
)

= .9169

+ 0.2078
= .9169

= 1.1248

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1
log =
[ 4

1.25
6
+
]

0.045

1.25
6
+
]
76380.4682

7
3.7 0.0209

1000
Substituting values:

= 6.5049
103
2 (6.5049 103 ) (1.5637

) 7
=
0.0209

= 10.6543

= + + = 1.1248 + 10.6543

= .

MEB:

J
= 19.62 + 3.2774 + 0 kg +
11.7791

= .

The value is Ws is positive. Hence, a pump is not required.

MIXING POINT TO MIXING VALVE

M S
s m

V 7
Fl 4

V 0
Fluidk

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 1.0 m/s

=

7.3395 x 104

= 2.4465 104 2

4
4
= 7.3395 x 104

 =
0.0306
=
1.2034
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 3
T 1

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

TOTAL LENGTH
Given:
Length of Pipe = 5 m
Valves and Fittings: 1 gate valve, 1 tees
k # K E
o 0f q
0Valves
.1
.1
1
.

4 (0 . 0306

(1208.3036
3)
2
(0.0351
)

= 0.7584

290(1.17)

Thus, = 5
+

1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0351 ) (0.7584

(1208.3036

0.00
5170

=
62221.1657
= 1;

For Potential Energy:

9 . 81

For Kinetic Energy:

=
1

(2 1 ) =


2 1
2

[(0.7584

)2 (3

)2 ]

= .

For Pressure Drop:

1013N25 m2 N

2
1
=

10132 5 m2
1208
kg
m3

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

= 22

Gate Valves Kf = 0.17;

(0.7585
= 0.17
2

2
)

= .0489

Tees, Kf=1;

(0.7585
2
)
=
= .2876

= 0.08636
+.

2876

= 0.3365

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1.25
6

1
log =
[ 4

1000

0.045
7
3.7 0.0351

1.25
6
+
]
62221.1657

 = 6.0516
Substituting values:
103
2 (6.0516 103 ) (0.7585

) 5
=
0.0351

= 0.9919

=
0.3365

MEB:

+
0.9919

= 1.3284

J
= 0 + 4.2124 + 0 kg +
1.3284

= .

The value is Ws is positive. Hence, a pump is not required.

MIXING POINT TO CRYSTALLIZER

M
s

14

V
Fl

V 0
Fluid

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 3.0 m/s

=

1.4450 103

3.0

= 4.8168 104 2

4
4
= 4.8168
104
2

 =
0.0248
=
0.9750
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W 3
T x

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

TOTAL LENGTH

4 (2 . 1479

(1486.4085
3)
2
(0.0266
)

= 2.6003

Given:
Length of Pipe = 14.605 m
Valves and Fittings: 1 gate valve, 2 90o elbow
k #
9 0 o
0 Va 0.
.

K E
1f q
0.
.1
.

280(1.67)

Thus, = 14.605
+

1000

= .

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.0266 ) (2.6003

(1486.4085

8.00
104

=
128514.6249
= 1;

For Potential Energy:

9. 81

. 605

= .

For Kinetic Energy:

1

(2 1 )
=

21

)2 (3
[(2.600

3
2

)2 ]

= .

For Pressure Drop:

12300 Nm2 1013N

2
1
25 m2
=
=
1486.4085
kg
m3

= .

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2

Gate Valves Kf = 0.17;

= 22
(2.6003
= 0.17
2

2
)

= 0.5747

900 elbows, Kf=0.75;

(2.6003
= 0.75
2

2
)

= 2.5356

= 0.5747 + + (2

2.5356 )

= 5.6459

For Line Loss;

Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

1.25

6
+
]

= 4
log [

0.045

1.25

6
+
]

3.7 0.0266
1000
= 5.9953
103

128514.6249

Substituting values:
2 (5.9953 103 ) (2.6003

14.605
=
0.0266

= 44.5150

= + + = 5.6459 + 44.5150

= .

MEB:

= 45.1751 + 1.1192 + 59.8927 kg

+ 50.1609

= .

The value is Ws is negative. Hence, a pump is required.
PUMP SELECTION

=

35.1692

9.81

2
2

3. 2808

= 11.7618

Capacity =
60
3
2 = 1.4450 103

264.172

1
1
3

= 11.7618 /

Using Fig. 10-24 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green
(2008): Type of Pump: Regenerative
Using Fig. 5.10 of Chemical Engineering Design by Sinnott 4th Ed. (2005):
35.1692

2
2

9.81

= 3.5850

Capacity =
3 3600
3
2 = 1.4450 103
= 5.2021

1
Impeller Size = 150 mm
Pump Efficiency = 30%
From Eq. 5.6a of Chemical Engineering Design by Sinnott 4 th Ed. (2005):
= (
)

)/
=

(35.1692
2.1479

0.3
0

=.

1
1000

CRYSTALLIZER TO CONDENSER
M
s

V
Fl

V 1
Fluidk

[Table 5.4 Gavin Towler and Ray Sinnott. Chemical Engineering Design page. 283]

Taking the velocity equal to 30 m/s

=

9.968 m3/s

30

=
0.3323 2

4
4
= 0.3323 2

 =
0.6504
=
25.6063
Properties of Steel Pipe [Perrys Handbook 8th Edition Table 10-22]
Nom
i
S
d
I
Diam
O
d
W
T

Solving for the fluid velocity:

= =

4

2
kg

4
=
4
=
)
2 =

4 (0 . 8463

(0.0849
)
2
(0.7493
3 )

=
22.6056

TOTAL LENGTH
Given:
Length of Pipe = 5.3683 m
k

# Kf Eq
of
uiv
fitti
ale
ng
nt

G6 1
l
9 0. 1
0 75

6(
1)
0.
75
6.
75

30
0(
40
(1)
34
0

(6.75)

Total line length of pipe = 5.3683 m

(340)mm
1000m

Total line length of pipe = 7.6633 m

Mechanical Energy Balance

From Eq. 2.7-28 of Transport Processes and Unit Operations, 3rd Ed. by Geankoplis (1993):
= +

+
Reynolds Number,

(0.7493 m) (22.6056

(0.0849

)
3)

1.062
x105

=
135411.0826

= 1;

For Potential Energy:

9 . 81 2 ( 0
=
. 3683 )
=

= .

For Kinetic Energy:

1

(2 1 )
=

21

[(22.6056)2

(30

2
= .

For Pressure Drop:

)2 ]


2
=

1
=

N
N
12300
m2
12646 m2

0.0849
kg
m3

= .

For :
For Fittings;
Use Eq. 2.10-17 of Transport Process and Unit Operations, 3rd Ed. By Geankoplis (1993):
2
2

Globe Valves Kf = 6;

= 2
(22.6056
= 6
2

2
)

= 1533.0394

900 elbows, Kf=0.75;

(22.6056
= 0.75
2

)2

= 191.6299

= 1533.0394 +
(191.6299)
=
1724.6693
For Line Loss;
Use Eq. 6-89 of Perrys Chemical Engineers Handbook, 8th Ed. By Perry & Green (2008):
2 2

For the fanning friction factor for NRe> 4000, we use eq. 6.38 of Perrys Chemical Engineers Handbook, 8 th
Ed. By Perry & Green (2008):

1
= 4 log [
3.7

= 4
log [

1.25
6
+
]

0.045

1.25

6
+
]

3.7 0.7493 m 1000

Substituting values:

135411.0826

= 4.3224
103
2 (4.3224 103) (22.6056

5.3638
=
0.7493
m

= 31.6231

= + + = 1724.6693 + 31.6231

MEB:

= .

= 3.6130 kg + 194.4934 + 4075.3828 kg +

1756.2924

 = .

The value is Ws is positive Hence, a compressor is not required.