Variable Design Point Method For Storage Tanks
Variable Design Point Method For Storage Tanks
Corresponding Author: Ehsan Nazari Naghani, Department of Mechanical Engineerng, Imam Hossein
Comprehensive University, Tehran, Iran. E-mail: [email protected]
665
516-70 and A 283-C for the shell, A 283-C for the
floor, A 516-70 used for annular plates and A
283-C is chosen for the roof.
3.2. Design Of Bottom And Annular Plates
According to standard API 650, minimum
thickness tank floor plates without corrosion
allowance is 6 mm and a minimum nominal
width of rectangular plates and Sketch Plates
(floor plates that are connected to the annular
plate) is 1800 mm. A schematic image of the
plates layout is shown in Figure 1.
215
()0.5
) 1(
666
less than its upper courses. Generally there are
two methods to design thickness of tank shell
plates. In the first that is called 1-foot method,
required thicknesses in the design point (0.3 m
higher than bottom of the each shell course) are
calculated. This method is applied for tanks with
diameters less than 60 m. The second method
called variable-design-point is used to design
tanks with diameters larger than 60 m. This is a
trial and error approach and the solution closes
to a converge number. Thickness obtained in
this approach is less than 1-foot method. This
method obtains lower thicknesses in different
courses, thereby reduces the weight of the tank.
The more notability of applying this method is
its capability to design tanks with larger
diameter when we are faced with limitation of
plate thickness (Carluccio, 2007). Using variabledesign-point method, the first shell thicknesses
t1d and t1t in the design condition and hydrostatic
test conditions is respectively obtained in terms
of millimeter from the following equations:
0.0696 4.9
)(
) +
) 2(
1 = (1.06
0.0696 4.9
)(
)
) 3(
1
(1 )0.5
) 4(
1.375 2 = 1
2.625 2 = 2 = ( , )
1.375 < < 2.625 2 =
1
2 + (1 2 )[2.1
]
1.25(1 )0.5
4.9 (
)
1000
+
4.9(
)
1000
=
) 5(
) 6(
) 8(
1 = (1.06
) 7(
1
2
3
4
5
6
7
8
THK
(mm)
36.64
32.97
27.81
21.79
15.98
11.43
10
10
Material
A 516-70
A 516-70
A 516-70
A 516-70
A 516-70
A 516-70
A 283-C
A 283-C
Height
(mm)
2433
2433
2433
2433
2433
2433
1901
1901
Course Weight
(kg)
158488.21
142613.43
120293.59
94253.76
69122.31
49441.05
33797.26
33797.26
) 9(
)10(
5
)
)11(
667
( + )
+ 0.4 <
2
)12(
2 2
(
)
17 190
0.6 + <
1.5
)13(
= 0.128
= 1.8
0.578
=
tanh (3.68 )
)14(
668
Then Wi and Wc which are weight of impulsive
and convective liquid (in Newton) for the short
can be calculated:
tanh (0.866 )
]
= [
0.866
3.67
= 0.23 tanh(
)
= =
)15(
3.6
)1
]
3.67
3.67
sinh (
)
cosh (
)16(
)17(
)18(
2 + 2 + ( )2
)19(
Where:
= 4.9( 0.3)
3.68( )
1.85 2 cosh (
)
=
3.68
cosh (
)
)20(
= cos
=0
= cos
=0
= sin
=0
)21(
669
For the analysis it is necessary to define global
displacement derivative of Eq. (22) with respect
to local coordinates. So:
,
,
,
3
,
, =
,
=1
,
,
[, ]
0 0 , 0
0
0 0
0 0
0
, 0 , 0
0
0
0
0 0 2
0 ,
0 ,
[ 2 ]
0
0
0
0
0 ]
,
0
0
0
0
0
0
[0
)24(
= sin
= cos
)25(
cos
0 ]
[ ] = [ 0
0
0
sin
=
3
3
sin 0
{ [ ] + [ cos 0] [ ] }
2
=1
0
1
=1
1 =
(1 )
2
2 = 1 2
3 =
(1 + )
2
)22(
)23(
,
= [,
0
,
,
0
,
[]=[
,
0
0]
1
)26(
] [ , ]
,
)27(
=
=
[ ]
,
,
1
( + , )
, + ,
,
, +
]
,
[
)28(
( ) =
0
[
0
0
0
0
( )
0
0
1
1
( )
2
2
( )
0
1
1
( )
( )
2
2
1
( ) (
)
2
2 ]
)29(
1
= 21
,
1 )
( + 12
2
1 )
( + 22
=
2
)30(
670
So the finite element stiffness matrix Kj can be
formulated as below:
1
= ||
)31(
1 1
wherein = 2 for
= 0 and = 1 for =
1,2, . In addition, equivalent nodal loads for
each harmonic series of asymmetric body forces
are in the form of following equation:
1
= ||
( = 0,1,2, , )
1 1
)32(
Where:
1 0 0 0 0
= [0 1 0 0 0]
0 0 1 0 0
( = 1,2,3)
)33(
(+)
(MPa)
()
(MPa)
1
2
3
4
5
6
7
8
159.43
170.98
175.88
188.48
205.33
211.03
150.03
76.45
73.46
77.03
72.77
70.97
69.49
62.78
36.77
11.76
S11(MPa)Mesh
Size=2
127.6
133.1
145.2
154.1
188.5
193.4
114.7
55.0
)34(
0 = 0 ||
( = 0,1,2, , )
1 1
= {0 , 0 , 0 , 0 , 0 , 0 }
)35(
)36(
( = 0,1,2, , )
)37(
cos 2
( = 0,1,2, , )
)38(
)39(
Wherein
= 2 for = 0 and = 1 for =
0,1,2, , . Note that replacing cos with sin
in Eq. (38) cannot change the result.
Taking advantage of numerical analysis was due
to better understanding and interpreting, in
addition comparing the results obtained from
the standard theory and the computer software
used here is engineering software ABAQUS that
is based on finite element analysis.
671
CONCLUSION
Comparing the results of the API 650 standard
analytical equations and numerical solution of
finite element software ABAQUS that is shown in
Table 2, shows that values of hoop membrane
stress in tank shell courses that gained via
numerical method is proportioned to those
gained via design analytical equation of standard
and they fluctuate in a parallel way (Figure 6). In
additional, the amount of hoop membrane stress
gained via numerical method is 9% less than
analytical way. The studies on stability of the
tank represents that installing a boxlike
stiffening ring in tank shell can conclude to an
improvement of 72% in buckling strength in the
tank shell.
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