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API 1104 Class Study Questions 2 PDF

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412 views13 pages

API 1104 Class Study Questions 2 PDF

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JoseCordova
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API 1104 Class Study Questions Section(s) 1-4 1. ‘What topics does API 1104 cover? ‘A) Gas welding of butt welds B) Arc welding of fillet and socket welds C) Welding carbon and low-alloy steels D) Welding petroleum pipelines E) Allof the above Which nondestructive testing method is specified in API 11047 A) Nick-break test i: B) Bend test for butt welds only ©) Radiographic examination D) Metallurgical evaluation E) All of the above ‘Which welding process is specifically mentioned for use with this code? A) Flash butt B) Submerged Are C) Oxyacetylene D) Gas Metal Are E) Alll of the above Which organization publishes most of the inspection test methods cited in API 1104? A) API B) ASNT ©) ASTM D) AWS E) NACE Which organization publishes most of the filler metal specifications for this Code? : A) AWS + B) ASNT ©) ASTM D) BSI E) NACE Which organization publishes a document on personnel certification used by this Code? : A) APL B) ASNT C) AWS D) BSI E) NACE ‘The term that best describes an acceptable weld flaw is: A) Defect B) Imperfection C) Indication D) Concavity E) Ridge API 1104 uses the definitions of welding terms published by which ‘What process uses equipment that controls only the filler metal feed? A) Roll Welding : B) Submerged Are Welding C) Gas Tungsten Are Welding D) Semi-automatic Welding E) Root Bead Welding The process where the pipe remains stationary during welding is called: A) Automatic Welding : B) Position Welding C) Roll Welding D) Root Bead Welding E) Semi-Automatic Welding ‘API 104 applies to pipe welding that conforms to which specifications? A) AWS 5.28 B) BSIBS 7448 ©) API Specification SL D) Applicable ASTM £) BothC &D ‘What determines the tip size for gas welding equipment? ‘A) Manufacturer's Instructions B) Trial and Error C) Welding Procedure D) Engineering Drawing E) Pressure of the Gas Shielding gases used to shield the arc, should never be: A) An inert type gas B) Gas mixtures €) Field intermixed D) Kept in containers in which they are supplied E) Both A and B above Carbon Steel Electrodes for Flux Cored Arc Welding can be found in what specification? A) AWS A3.0 B) AWS A5.20 ©) APISL' D) ASTM E 164 E) All of the above Filler metals that are coated shall be protected from: A) Dust B) Strong Magnetic Fields C) Excessive Ultraviolet Rays D) Excessive Moisture E) None of the above Section 5 L API 1104 has grouped base material into three distinct groups. In group “b’ the specified minimum yield strength is: ‘A) Less than or equal to 42,000 (290 MPa) pounds per square inch B) Greater than 42,000 PSI (290 MPa) but less than 65,000 PSI (448 MPa) ©) Aotelaae 42,000 PSI (290 MPa) but less than 68,000 PSI (469 D) Cree than 289. 58 MPa but less than 448.16 MPa E) Both Band D ‘When conducting a procedure qualification on materials with outside diameters greater than 324 mm, the number of tensile test(s) required is/are A) Two B) One €) Two or Four Depending on Thickness D) Four E) None of the above When preparing a tensile specimen for testing: A) Annotch approximately 1/8” shall be cut into each side of the weld B) The specimen must be machined C). May be oxygen cut with no further preparation provided sides are "parallel and smooth D) Weld reinforcement should not be removed on either side E) BothC&D AWS specification AS.1 and A5.5 are uséd for welding: ‘A) Using the SMAW process — B) Pipe in 2G position only C) Root pass welding only D) Electrodes in groups 1 and 3 E) Both A and D above ‘When performing a nick-break test, the exposed area of structure shall show complete penetration and fusion. The greatest dimension of any gas, pocket shall not exceed? A) V/16" wide B) 2% of the exposed surface area ©) 5/8” wide D) 4” wide E) Both A and B are correct For metals with specified minimum yield strengths greater than 42,000 psi, what is the minimum number of tensile tests required? A) None B) One ©) Two D) Four E) More than Four ‘When performing a nick-break test, the exposed area of fracture shall be at least how wide? v A) Kin. B) % in, C) 5/8 in, D) 1-12 in. E) A dimension is not specified Section 6 1 When automatic of semi-automatic welding is used, filler wire protruding into the inside of the pipe: A) Is not permitted B) Length of protrusion shall not exceed aie" ) Length of protrusion shall not exceed 0.79 mm. D) Shall be kept to a minimum E) Both B and C above For welder qualification on pipe greater’ than 4 %4” in diameter, but less than or equal to 12-3/4" in diameter, the number of destructive test specimens required are? A)4 B) 6 C) Same as procedure qualification D) 16 E) Depends on the wall thickness of the pipe In branch-on-pipe connection qualification, the finished weld: A) Shall exhibit a neat, uniform appearance B) Shall exhibit no burn-through ©) No nick-break test is required D) Shall not contain any bum-through exceeding 'A” E) None of the above ‘A welder shall be requalified whenever which of the following occurs? ‘A) A change from vertical uphill to vertical downhill B) A change of filler metal classification from Group | to Group 3 ©) A change from one process to another D) When all of the above change at the same time E) All of the above Which of the following is not specified as a requirement for visual weld inspection? A) Free from cracks B) Inadequate penetration C) Free of bun-through D) Filler wire protrudes less than 1/8 in, into inside of pipe E) Neat appearance For multiple qualification, a welder shall be required to perform: ‘A) Make a butt weld in the fixed position B) Prepare a full-sized branch-on-pipe connection ©) Join pipes greater than 4.5-in OD D) Demonstrate nondestructive testing skills E) Both A&B Section 7 For position welding, the maximum reinforcement recommended is: A) No more than the thickness of the pipe B) Depends on the amount of pipe offset ©) Vie” maximum D) 1/16” minimum E) Upto the Welder’s discretion When pipe is welded above ground, the working clearance around the pipe should not be less than? A) 450mm B) 400 mm C) 18 inches D) 16 inches E) Band D above Who shall decide when weather conditions are suitable for welding? A) The project engineer B) The company ) The supervisor of welding D) The contractor E) The quality assurance head Pipe ends of the same thickness should not be offset by more than: A) 1/16in B) 1/32in. C) V8 in, D) 1/4 in. E) No offset is permitted Section 8 1 Who determines the type of inspection to be done? A) The welder B) The inspector C) The QC Manager D) The owner/company E) None of the above Nondestructive testing personnel, other than visual inspection personnel, shall be qualified in accordance with which of the following? A) ASNT SNT-TC-1A. B) ASME Section V C) ASTM 26SE D) ACCP E) Aand D above ~ How often must Level III nondestructive testing personnel be re-certified? A) Every year B) Every two years C) Every three years ~ D) Every four years E) Every five years ~ Who determines the frequency of inspections? A) The welder B) The chief inspector C) The quality assurance head D) The company E) The contractor Documentation of inspection personnel qualifications shall include? A) Education and experience B) Training ©) Results of an oral exam D) Alllof the above. E) Only A and B Section 9 1 ‘The maximum width of an isolated slag inclusion in a weld on a pipe with outside diameter of 6.625” is: A) M16 inch B) 1/8 inch ©) Yinch D) 159mm E) Both B and D above When using Ultrasonic testing, linear indications buried within the weld are unacceptable if they: A) Exceed 2 inches in total length in a continuous 12-inch length of weld B) Exceed 5/32 inch C) Exceed 8 percent of the weld length - D) Exceed 6 percent of the weld length - E) Both A and C above ‘When inspecting a pipe weld you measure some undercut at the face of the weld. The undercut mechanically measures 1/64 inch deep and approximately 6 inches long. The undercitt is: A) Not acceptable B) Must first be checked against radiograph measurements ) Unacceptable because it exceeds 2 inches D) Acceptable E) Undercut cannot be produced on face side of weld Incomplete fusion is a defect when the length of an individual indication exceeds: A) V8 inch B) 25% of wall thickness ©) %inch D) 1.0 inch E) No incomplete fusion is permitted Porosity is: A) Evidence of gas trapped in the cooling metal B) Displays spherical indications ) Cause for reject if a single pore is larger than 3/32” D) A and B above E) Allof the above Section 10 1 Which of the following apply to an ESI? A) Anonmetallic solid trapped in the weld metal B) Broken slag lines C) An indication usually found at the fusion zone D) Aand B above E) All of the above What condition causes the weld pool (puddle) to be blown into the pipe? A) Rapid uphill vertical welding B) Non-metallic solids in the base metal ©) Excessive travel speed D) Bum-through E) Excessive pipe wall thickness Which of the following apply to star cracks? A) Caused by vibrations during welding - B) Caused by metal contractions during solidification ©) Caused by inclusions D) Are usually ground out and repaired E) Band D above Defects other than cracks require which of the following before performing repair welding? A) Prior company authorization ifthe defect is in the cover pass B) No authorization regardless of location ©) No authorization if defect is in the cover pass D) Prior company authorization ifthe defers in the root pass E) Cand D above Cracked welds may be repaired provided which of the following criteria are met? A) The length of the crack is less than eight (8) percent of the weld length B) The weld is made by a qualified welder C) A complete repair procedure has been developed and documented D) Alll of the above E) Band C above Upon visual detection of a weld crack, what should the inspector do? A) Send it to production for repair B) Have it removed from the line — unless permitted by 9.3.10 C) Submit it for additional nondestructive testing D) Aand C above E) Send it to the company representative Repaired welds shall: A) Meet the standards of acceptability of Section 9 B) Be examined by the company representative ©) Be submitted for radiographic inspection D) Ground smooth with a minimum of metal removal E) Be reinspected by a Level Ill inspector ‘Which of the following is NOT required in a weld repair procedure? ‘A) Method of defect removal B) Preheat requirements ©) Specification information contained in 5.3.2 D) Company approval of the process E) All of the above are required Section 11 1 A radiographic test method using gamma radiation is being used to test a weld. When wire type penetrameters are used, the image of the essential diameter shall be: A) The thickness of the penetrameter B) 2T hole C) Clear across the entire area of interest D) IThole : E) Wire type penetrameters are not permitted in API 1104 ‘Who shall intepret the radiographic film of production welds? A) Level I B) Level lor Level II ©) The inspector D) Level Il or Level I : E) The CWI When the selection of a hole type penetrameters are based on weld thickness: A) Choice of penetrameters shall be increased to next ‘higher identification number B) ‘Only wire type penetrameters are used when thickness is considered C) Shimmed penetrameters are used D) Weld must be ground flush before any radiography is performed E) The 4T hole must be visible A weld was made on a pipe that had a wall thickness measurement of 15 millimeters. What ASTM E1025 penetrameter would be used for this D) #7 B) Letter B The abbreviation DWE/SWV stands for A) Double-wall exposure for single-wall viewing. B) Double-wall exposure for double-wall viewing. C) Single-wall exposure for single-wall viewing D) Double-wall exposure on Shielded Weld V Grooves E) Double-weld exposure for single welded viewing Figure 21 tll us that a standard penetraeter has: A) Hole A equal to 2T B) Hole B equal to 1T C) Hole C equal to 4T D) No hole need be less than ¥ in. E) A,B,C above Ultrasonic Testing personne! Level A) Are permitted to calibrate equipment * B) Are permitted to interpret test results * ©) May be required to demonstrate skills for the company representative D) Shall develop the application technique and approve testing procedure E) Alllof the above In Table 6, the penetrameter required to test pipe with a 0.432-in, wall thickness is identified by what number? _ ays B) 10 O12 D) 15 E) 17 ‘What conditions must be considered when using ultrasonic testing on in- service welds? : A) The equipment is difficult to operate B) Operators require considerable experience C) Results are non-uniform form unit to unit D) Surface imperfections can interfere with its use E) Surfaces must be coated prior to testing Section 12 1 In automatic welding, the travel speed: A) Is recorded in millimeters only B) Need not be addressed if current and volts are recorded C) Is recorded in inches only D) Must be recorded for each pass E) Both A and C above Of the following, which is not considered an essential variable? A) Wall thickness B) Direction of welding C) Cleaning D) Welding process E) Pipe Diameter For automatic pipe welding, a lineup clam A) Must be used at B) Must be of the intemal type C) Must be of the extemal type D) Is optional, as required E) Must be specified in the procedure Radiographic testing shall be in accordance with: A) Section 6.4 B) Section 11.1 C) Section 13.9 D) Section 9.3.10 Section 13 1 ‘When evaluating a nick break specimen that was performed on a flash butt weld, the maximum size slag inclusion allowed is: A) ‘4 inch in length B) 1/32 inch in depth ©) % inch in width D) 1/8 inch in length and width E) Both A and C above Procedure qualification tests for a flash butt weld are being performed on a pipe that has an outside diameter of 20 inches. What is the total number of specimens that will be tested? A) 16 B) 24 Cc) 40 D) 32 E) 28 In flash butt welding all of the following are essential variables except: A) Welding position B) Axial speed tolerances C) Pipe material D) Pipe wall thickness E) Filler metal A single ISI in a flash butt weld shall not exceed: A) 3/8 inch in length B) %inch C) 1/8 inch in length D) 1/16 inch in length E) No ISlis allowed ‘When nondestructive testing is being performed on a flash butt weld: A) It must be performed when weld is still hot B) After flash is removed C) Before heat treatment is complete D) After post heat treatment is complete B) Both and D above Table 8 requires how many test specimens for qualifying flash weld procedure? ©) 40 total for 32-in, OD pipe D) 4 tensile strength specimens required forall sizes E) All of the above As a minimum all completed flash butt welds shall: A) Be heated above the Ac3 temperature B) Use controlled cooling C) Use strip recorder to document heat treating D) Be heat treated again if out of spec E) Alll of the above ‘ Which of the following methods is not specified in flash butt repair procedure: A) Grinding B) Chipping ©) Gouging D) Surface Btching E) Cleaning API 1104 Class Study Questions Answer Key aAomm Fammommma oe aide See ae Smmanawam Fmancm Zoaee

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