Kyoritsu - Insulation Tester 3005A Manual
Kyoritsu - Insulation Tester 3005A Manual
Kyoritsu - Insulation Tester 3005A Manual
12 11:52 AM 4
INSTRUCTION MANUAL
DISTRIBUTOR
KYORITSU ELECTRICAL
INSTRUMENTS
WORKS, LTD.
CONTENTS
1. SAFETY PRECAUTIONS 1
2. FEATURES 4
3. SPECIFICATIONS 5
4. INSTRUMENT LAYOUT 9
4-1 Instrument layout 9
4-2 LCD 10
4-3 Connector 11
5. PREPARATION FOR MEASUREMENT 12
5-1 Removing the Cover 12
5-2 Battery Voltage Check 12
5-3 Test Probe Connection 12
6. OPERATION 13
6-1 Disconnection and Check of Power Source of
the Circuit under Test 13
6-2 Insulation Resistance Measurement 14
6-3 Continuity Measurement (Resistance Tests) 16
6-4 Continuous Measurement 17
7. FUNCTIONS 18
7-1 TRAC-LOK Mode (Model 3007A only) 18
7-2 AUTO NULL 18
7-3 Back Light (Model 3007A only) 18
7-4 Auto Power Off 18
8. BATTERY & FUSE REPLACEMENT 19
8-1 Battery Replacement 19
8-2 Fuse Replacement 19
9. CASE AND STRAP BELT ASSEMBLY 20
10. CLEANING OF THE INSTRUMENT 21
11. SERVICING 21
1. SAFTY PRECAUTIONS
The instrument is designed to produce in accordance with the following
standards and supplied in the best conditions after successfully clearing
the inspection.
IEC 61010-1 Overvoltage CAT III 300V Pollution Degree 2
IEC 61010-2-31 (Safety requirements for hand-held probe assemblies)
This instruction manual describes warnings and safety rules which must be
observed by the user to ensure safety operation of the instrument and to
retain it in safe condition. Therefore, read through these instructions before
using the instrument.
WARNING
Read through and understand instructions contained in this manual
before using the instrument.
Save and keep the manual handy to enable quick reference whenever
necessary.
The instrument must only be used by a competent trained person and
operated in strict accordance with the instructions. KYORITSU will not
accept any liability for any damage or injury caused by misuse or noncompliance with the instructions or safety procedures.
It is essential to understand the safety rules contained in the manual.
They must be observed on using the instrument.
Be sure to observe the above rules strictly. Not following the
instructions may cause injury or instrument damage.
The symbol
on the instrument means that the user must refer to the
relevant section of this manual for safe operation of the instrument. There
are three kinds of the symbol
. Read the following instructions of each
symbol carefully.
CONTENTS
1. SAFETY PRECAUTIONS 1
2. FEATURES 4
3. SPECIFICATIONS 5
4. INSTRUMENT LAYOUT 9
4-1 Instrument layout 9
4-2 LCD 10
4-3 Connector 11
5. PREPARATION FOR MEASUREMENT 12
5-1 Removing the Cover 12
5-2 Battery Voltage Check 12
5-3 Test Probe Connection 12
6. OPERATION 13
6-1 Disconnection and Check of Power Source of
the Circuit under Test 13
6-2 Insulation Resistance Measurement 14
6-3 Continuity Measurement (Resistance Tests) 16
6-4 Continuous Measurement 17
7. FUNCTIONS 18
7-1 TRAC-LOK Mode (Model 3007A only) 18
7-2 AUTO NULL 18
7-3 Back Light (Model 3007A only) 18
7-4 Auto Power Off 18
8. BATTERY & FUSE REPLACEMENT 19
8-1 Battery Replacement 19
8-2 Fuse Replacement 19
9. CASE AND STRAP BELT ASSEMBLY 20
10. CLEANING OF THE INSTRUMENT 21
11. SERVICING 21
1. SAFTY PRECAUTIONS
The instrument is designed to produce in accordance with the following
standards and supplied in the best conditions after successfully clearing
the inspection.
IEC 61010-1 Overvoltage CAT III 300V Pollution Degree 2
IEC 61010-2-31 (Safety requirements for hand-held probe assemblies)
This instruction manual describes warnings and safety rules which must be
observed by the user to ensure safety operation of the instrument and to
retain it in safe condition. Therefore, read through these instructions before
using the instrument.
WARNING
Read through and understand instructions contained in this manual
before using the instrument.
Save and keep the manual handy to enable quick reference whenever
necessary.
The instrument must only be used by a competent trained person and
operated in strict accordance with the instructions. KYORITSU will not
accept any liability for any damage or injury caused by misuse or noncompliance with the instructions or safety procedures.
It is essential to understand the safety rules contained in the manual.
They must be observed on using the instrument.
Be sure to observe the above rules strictly. Not following the
instructions may cause injury or instrument damage.
The symbol
on the instrument means that the user must refer to the
relevant section of this manual for safe operation of the instrument. There
are three kinds of the symbol
. Read the following instructions of each
symbol carefully.
DANGER is reserved for conditions and actions that are likely to cause
serious or fatal injury.
WARNING is reserved for conditions and actions that can cause
serious or fatal injury.
CAUTION is reserved for conditions and actions that can cause minor
injury or instrument damage.
DANGER
Do not use this instrument on energized (LIVE) circuits.
Do not take measurement in the presence of flammable gasses.
Otherwise, the use of the instrument may cause sparkling, which leads
to an explosion.
Always keep your fingers behind the barrier on test probe during
measurement.
Never use the instrument if its surface or your hand is wet.
Never open the battery compartment cover while taking measurement.
CAUTION
Always make sure to set the function switch or range selector switch to
the appropriate position before taking measurements.
Do not expose the instrument to the direct sun, dew fall or extreme
temperature and/or humidity.
When the instrument will not be in use for a long period of time, place it
in storage after removing batteries.
Use a damp cloth soaked in water or neutral detergent for cleaning the
instrument. Do not use abrasives or solvents.
WARNING
Do not attempt to take any measurements, if any abnormal conditions
occur, such as broken test probe and cracked enclosure of the
instrument.
Never change function switches with test probe connected to the
equipment under test.
Do not install substitute parts, perform any unauthorized modification, or
disassemble the instrument. Return the instrument to Kyoritsu or your
distributor for service and repair so as to ensure the safety features are
maintained.
Do not replace batteries when the surface of the instrument is wet.
Make sure to disconnect the test probe from the instrument before
opening the battery compartment cover for battery replacement.
DANGER is reserved for conditions and actions that are likely to cause
serious or fatal injury.
WARNING is reserved for conditions and actions that can cause
serious or fatal injury.
CAUTION is reserved for conditions and actions that can cause minor
injury or instrument damage.
DANGER
Do not use this instrument on energized (LIVE) circuits.
Do not take measurement in the presence of flammable gasses.
Otherwise, the use of the instrument may cause sparkling, which leads
to an explosion.
Always keep your fingers behind the barrier on test probe during
measurement.
Never use the instrument if its surface or your hand is wet.
Never open the battery compartment cover while taking measurement.
CAUTION
Always make sure to set the function switch or range selector switch to
the appropriate position before taking measurements.
Do not expose the instrument to the direct sun, dew fall or extreme
temperature and/or humidity.
When the instrument will not be in use for a long period of time, place it
in storage after removing batteries.
Use a damp cloth soaked in water or neutral detergent for cleaning the
instrument. Do not use abrasives or solvents.
WARNING
Do not attempt to take any measurements, if any abnormal conditions
occur, such as broken test probe and cracked enclosure of the
instrument.
Never change function switches with test probe connected to the
equipment under test.
Do not install substitute parts, perform any unauthorized modification, or
disassemble the instrument. Return the instrument to Kyoritsu or your
distributor for service and repair so as to ensure the safety features are
maintained.
Do not replace batteries when the surface of the instrument is wet.
Make sure to disconnect the test probe from the instrument before
opening the battery compartment cover for battery replacement.
2. FEATURES
3. SPECIFICATIONS
20
0 ~ 19.99
200
0 ~ 199.9
1000V
0 ~19.99M
0 ~ 199.9M
0 ~ 1999M
1000V DC
+20%,-0%
1mA DC min.
at 1M
3%rdg 3dgt
2000
0 ~ 1999
7 ~ 12V approx
200mA min
1.5%rdg 5dgt
AC Voltage Indication
0 ~ 600V
5%rdg 3dgt
1.5%rdg 3dgt
2. FEATURES
3. SPECIFICATIONS
20
0 ~ 19.99
200
0 ~ 199.9
1000V
0 ~19.99M
0 ~ 199.9M
0 ~ 1999M
1000V DC
+20%,-0%
1mA DC min.
at 1M
3%rdg 3dgt
2000
0 ~ 1999
7 ~ 12V approx
200mA min
1.5%rdg 5dgt
AC Voltage Indication
0 ~ 600V
5%rdg 3dgt
1.5%rdg 3dgt
200
1.0 ~ 199.9
2000
10 ~ 1999
The influencing variations used for calculating the operating error are
denoted as follows;
Temperature:
0 and 35
Supply voltage :
8V to 13.8V
Applicable Standards
IEC 61010-1
IEC 61010-2-31
IEC 61557-1/2/4
IEC 61326-1
Display:
Sample Rate:
Insulation Resistance:
Withstand Voltage:
Overload Protection
Insulation resistance ranges:
1000V Range
1200V (DC+AC p-p) for 10 seconds
500V Range
600V (DC+AC p-p) for 10 seconds
250V Range
300V (DC+AC p-p) for 10 seconds
Continuity ranges:
20/200/2000
280V (DC+AC p-p) for 10 seconds
Range
(Protection by fusing)
200
1.0 ~ 199.9
2000
10 ~ 1999
The influencing variations used for calculating the operating error are
denoted as follows;
Temperature:
0 and 35
Supply voltage :
8V to 13.8V
Applicable Standards
IEC 61010-1
IEC 61010-2-31
IEC 61557-1/2/4
IEC 61326-1
Display:
Sample Rate:
Insulation Resistance:
Withstand Voltage:
Overload Protection
Insulation resistance ranges:
1000V Range
1200V (DC+AC p-p) for 10 seconds
500V Range
600V (DC+AC p-p) for 10 seconds
250V Range
300V (DC+AC p-p) for 10 seconds
Continuity ranges:
20/200/2000
280V (DC+AC p-p) for 10 seconds
Range
(Protection by fusing)
Dimensions:
4. INSTRUMENT LAYOUT
Weight:
Power Source:
Accessories
Test Probe MODEL7122
Strap belt
Test probe pouch
Batteries (R6P)
Instruction manual
Spare fuse F600V/500mA
x 1 set
x1
x1
x8
x1
x1
LCD DISPLAY
TRAC-LOKSWITCH (Model 3007A only)
RANGE SELECTOR SWITCH
TEST BUTTON
CONNECTOR
BACK LIGHT SWITCH (Model 3007A only)
FUNCTION SWITCH
TEST PROBE (RED)
TEST PROBE (BLACK)
ALLIGATOR CLIP (BLACK)
PLOBE CAP (BLACK & RED)
Dimensions:
4. INSTRUMENT LAYOUT
Weight:
Power Source:
Accessories
Test Probe MODEL7122
Strap belt
Test probe pouch
Batteries (R6P)
Instruction manual
Spare fuse F600V/500mA
x 1 set
x1
x1
x8
x1
x1
LCD DISPLAY
TRAC-LOKSWITCH (Model 3007A only)
RANGE SELECTOR SWITCH
TEST BUTTON
CONNECTOR
BACK LIGHT SWITCH (Model 3007A only)
FUNCTION SWITCH
TEST PROBE (RED)
TEST PROBE (BLACK)
ALLIGATOR CLIP (BLACK)
PLOBE CAP (BLACK & RED)
FUNCTION SETTING
PER RATED OUTPUT VOLTAGE
1 ~ 24%
25 ~ 49%
50 ~ 74%
75 ~ 99%
100% or over
11
5
10
6
7
12
9
11 OUTPUT VOLTAGE RANGE
12 MEASUREMENT VALUES
4-3 Connector
DISCHARGE VOLTAGE
02V
360V
61120V
121240V
240V over
5 TRACK/LOK MODE
6 AUTONULL OPERATION
7 BATTERY VOLTAGE WARNING
8 CONTINUITY/INSULAATION RESISTANCE RANGE SETTING
9 UNIT
10
11
FUNCTION SETTING
PER RATED OUTPUT VOLTAGE
1 ~ 24%
25 ~ 49%
50 ~ 74%
75 ~ 99%
100% or over
11
5
10
6
7
12
9
11 OUTPUT VOLTAGE RANGE
12 MEASUREMENT VALUES
4-3 Connector
DISCHARGE VOLTAGE
02V
360V
61120V
121240V
240V over
5 TRACK/LOK MODE
6 AUTONULL OPERATION
7 BATTERY VOLTAGE WARNING
8 CONTINUITY/INSULAATION RESISTANCE RANGE SETTING
9 UNIT
10
11
6. OPERATION
6-1 Disconnection and check of power source of the circuit under test
DANGER
To avoid possible electrical shock, do not perform measurements on
energized (LIVE) circuits.
Never make measurements with the battery compartment cover
removed.
CAUTION
Never press the test button if the live circuit warning is indicated or the
warning buzzer sounds. This may damage the circuit.
Voltage check can be made with the function switch at any position except "OFF".
Be sure to turn off the breaker for the circuit under test.
Connect the test probe (black) to the earth side and the test probe (red) to
the line side of the circuit under test.
Ensure that the live circuit warning is not lit and the audible warning is not
present. When the live circuit warning is lit and the buzzer sounds, never
press the test button. Voltage is generated in the circuit under test.
Recheck that the breaker for the circuit under test is "OFF".
12
13
6. OPERATION
6-1 Disconnection and check of power source of the circuit under test
DANGER
To avoid possible electrical shock, do not perform measurements on
energized (LIVE) circuits.
Never make measurements with the battery compartment cover
removed.
CAUTION
Never press the test button if the live circuit warning is indicated or the
warning buzzer sounds. This may damage the circuit.
Voltage check can be made with the function switch at any position except "OFF".
Be sure to turn off the breaker for the circuit under test.
Connect the test probe (black) to the earth side and the test probe (red) to
the line side of the circuit under test.
Ensure that the live circuit warning is not lit and the audible warning is not
present. When the live circuit warning is lit and the buzzer sounds, never
press the test button. Voltage is generated in the circuit under test.
Recheck that the breaker for the circuit under test is "OFF".
12
13
DANGER
Always test the circuit or equipment to ensure it is surely de-energized
before measurement according to the instruction of 6-1.
To avoid electrical shock, measurements must be performed on deenergized circuits only.
When the test button is pressed with the function switch in the M
position, take care not to touch the tip of the test probe and the circuit
under test where a high voltage is present in order to avoid possible
shock hazard.
Never make measurement with the battery compartment cover removed.
CAUTION
Never press the test button if the live circuit warning is indicated or the
warning buzzer sounds. This may damage the circuit.
Conduct the voltage warning check before measurement to ensure that
the circuit under test is de-energized.
Check the voltage which can be applied to the circuit under test and set
the function switch and the range selector switch to the desired range.
Connect the test probe (black) to the earth terminal of the circuit under
test.
Put the tip of the test probe (red) to the circuit under test and press the
test button.
The buzzer sounds intermittently during measurement.
With the test probe still connected to the circuit under test, release the test
button to discharge capacitance in the circuit after measurement.
DANGER
Do not touch the circuit under test immediately after testing. Capacitance
stored in the circuit may cause electric shock.
Leave test probes connected to the circuit and never touch the circuit until
the discharge is completed.
Principle of Insulation Resistance Measurement
Resistance value can be obtained by applying a certain high voltage to the
resistance (insulation resistance) and measuring the flowing current.
Resistance Value = Voltage / Current
RX
= V / I
Current outputs from the earth terminal, and returns to the line terminal.
14
15
DANGER
Always test the circuit or equipment to ensure it is surely de-energized
before measurement according to the instruction of 6-1.
To avoid electrical shock, measurements must be performed on deenergized circuits only.
When the test button is pressed with the function switch in the M
position, take care not to touch the tip of the test probe and the circuit
under test where a high voltage is present in order to avoid possible
shock hazard.
Never make measurement with the battery compartment cover removed.
CAUTION
Never press the test button if the live circuit warning is indicated or the
warning buzzer sounds. This may damage the circuit.
Conduct the voltage warning check before measurement to ensure that
the circuit under test is de-energized.
Check the voltage which can be applied to the circuit under test and set
the function switch and the range selector switch to the desired range.
Connect the test probe (black) to the earth terminal of the circuit under
test.
Put the tip of the test probe (red) to the circuit under test and press the
test button.
The buzzer sounds intermittently during measurement.
With the test probe still connected to the circuit under test, release the test
button to discharge capacitance in the circuit after measurement.
DANGER
Do not touch the circuit under test immediately after testing. Capacitance
stored in the circuit may cause electric shock.
Leave test probes connected to the circuit and never touch the circuit until
the discharge is completed.
Principle of Insulation Resistance Measurement
Resistance value can be obtained by applying a certain high voltage to the
resistance (insulation resistance) and measuring the flowing current.
Resistance Value = Voltage / Current
RX
= V / I
Current outputs from the earth terminal, and returns to the line terminal.
14
15
16
17
16
17
7. FUNCTIONS
DANGER
Never open the battery compartment cover while making measurement.
To avoid possible electrical shock, disconnect the test probe before
opening the cover for battery and fuse replacement.
Replacement fuse must be have the following rating.
Fast acting type, F 500mA/600V, 6.3532mm
8-1 Battery Replacement
Disconnect test probes from the instrument.
Open the battery compartment cover by unscrewing the metal captive
screw to reveal battery compartment. Always replace all eight
batteries with new ones at the same time.
Battery type: 8 x R6P, 1.5V AA or equivalent
8-2 Fuse Replacement
7-4 AUTO-POWER-OFF
The instrument automatically turns off approx. 10 minutes after the last
switch operation. To return to the normal mode, turn the function switch
off, then to the desired position.
CAUTION
Install batteries in correct
polarity as marked inside.
CAUTION
Slight current is still consumed even after the instrument was powered off
by auto-power-off function. Turn the function switch to the "OFF" position
when not using the instrument.
18
19
7. FUNCTIONS
DANGER
Never open the battery compartment cover while making measurement.
To avoid possible electrical shock, disconnect the test probe before
opening the cover for battery and fuse replacement.
Replacement fuse must be have the following rating.
Fast acting type, F 500mA/600V, 6.3532mm
8-1 Battery Replacement
Disconnect test probes from the instrument.
Open the battery compartment cover by unscrewing the metal captive
screw to reveal battery compartment. Always replace all eight
batteries with new ones at the same time.
Battery type: 8 x R6P, 1.5V AA or equivalent
8-2 Fuse Replacement
7-4 AUTO-POWER-OFF
The instrument automatically turns off approx. 10 minutes after the last
switch operation. To return to the normal mode, turn the function switch
off, then to the desired position.
CAUTION
Install batteries in correct
polarity as marked inside.
CAUTION
Slight current is still consumed even after the instrument was powered off
by auto-power-off function. Turn the function switch to the "OFF" position
when not using the instrument.
18
19
By hanging the instrument around the neck, both hands can be used freely
for easy and safety working.
When cleaning the instrument, wipe it with a silicon cloth or soft cloth to
remove dust or dirt.
When it is hard to remove the dirt, wipe it with a cloth wet with water and
dry the instrument completely after cleaning.
CAUTION
Never use any solvent which may transmute plastics, for example, organic
solvent such as benzene, acetone, etc.
11. SERVICING
20
21
By hanging the instrument around the neck, both hands can be used freely
for easy and safety working.
When cleaning the instrument, wipe it with a silicon cloth or soft cloth to
remove dust or dirt.
When it is hard to remove the dirt, wipe it with a cloth wet with water and
dry the instrument completely after cleaning.
CAUTION
Never use any solvent which may transmute plastics, for example, organic
solvent such as benzene, acetone, etc.
11. SERVICING
20
21
INSTRUCTION MANUAL
DISTRIBUTOR
KYORITSU ELECTRICAL
INSTRUMENTS
WORKS, LTD.