GROUP 5 ELECTRICAL CIRCUIT

(11N6-90830)

BR

32
6
3,4
33
30
31
5

2B

NO.

CN-11

NO.

DESTINATION

1
2
3
4
5
6
7
8

GND(CONTROLLER)
GND(BLOWER)
FUSE(IG)
FUSE(Battery)
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

RY

RW

2R
LW
LY
G

5
6
7
8

DESTINATION

MOTOR DRIVE-

MOTOR DRIVE+

4
6

CONTINUE 24V

WASHER P/P

WASHER SIG.

N.C

12

FEED BACK

13

CIGARLIGHT
(21E4-008)

CS-23
10

10

G1
6A

16

4
G

CS-27
10

10
9
7

6
7

8
9

10

10
2
3

BR

G/OR

GY

8
G

3
2

6
5

CABIN LIGHT 24V

CABIN LIGHT 24V

INT. SIG

WASHER SIG

GND

TRAVEL ALARM

WORK LIGHT 24V

WORK LIGHT 24V

PRE-HEAT

HEAD LIHGT 24V

CABIN LIGHT OUT

POWER 24V

1
2

OR

GY

OR

BR

10

11

12

11
12
W

GND
HORN RELAY
NC
WIPER CONTROLLER
CPU CONTROLLER
CPU CONTROLLER
CPU CONTROLLER
NC

1
2
3
4
5
6
7
8
9
10
11
12

NC
NC
FUSE
BEACON LAMP
FUSE
BRAKER SOL
NC
FUSE
SAFETY RELAY
POWER RELAY
DIODE(DO-2)
FUSE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

HEAD LAMP
WORK LAMP
WIPER CONTROLLER
CPU CONTROLLER
FUSE
CABIN LIGHT
FUSE
FUSE
WIPER CONTROLLER
GND
CPU CONTROLLER
FUSE
FUSE
FUSE
FUSE

CN-7
R

BR

OR

GY

10

OR/W

11

12

15

G/OR 13
A

DESTINATION

1
2
3
4
5
6
7
8

CN-8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

START KEY SW
(21E6-10430)

ACCEL DIAL
(21N8-20901)

1
2

B+

CN-1
1

1
3
2

PUMP1 PRESS(21EG-32200)

FROM BATT RY

1A
4
2A

CPU CONTROLLER
NC
CPU CONTROLLER
CPU CONTROLLER
CPU CONTROLLER
CPU CONTROLLER

105

116

3R

3R

5W 104

5W 115

CN-60

87a 87

85

Pa
1

CN-29

CR-2

BR

5
5A
22
98

106
101

(21N4-01320)

85

86

87a 87

30

87a

86

85

87

V/W

30

4A
4E
85
106

CR-7

CN-95

SPARE

(21N4-01311)

20A

SPARE

86

10A

FUEL FILLER P/P

G

30

10A

SOLENOID 3
OR

110

87a

10A

SAFETY SOL
R

109

86

5A

SOLENOID 1
R

85

10A

TRAVEL
Y

19

87

5A

ETHER(PRE-HEAT)
L

20

10A

CIGAR LIGHTER
GY

83

BR

10A

HORN
BR

97

86

87

88

10

15

90

78

100

77

56

117

58

CN-36

30

10A

AC& HEATER
2L

28

20A

BEACON LAMP
Y

27

5A

CABIN LAMP
R

26

10A

WORK LAMP
Y

25

10A

HEAD LAMP
GY

24

5A

WIPER MOTOR
GY/W

23

20A

L/W

22

20A

FUEL CUT-OFF

21

5A

SWITCH PANEL
L

20

5A

CONVERTOR
GY

19

10A

CPU
OR

18

5A

CASSETTE RADIO
V

17

10A

CLUSTER
BR

16

20A

AC BLOWER
RW

15

5A

CPU B+
GY

14

10A

WIPER+

13

5A

AC& HEATER

12

5A

ROOM LAMP

11

10

20A

START KEY
W

2R

102

B 2

V 1

1 V

CL-5

1
2

BOOM HARNESS

CL-6

Pa

STD : 21N6-21160
2PCS : 21N6-21141

20
20A
107
62

CR-36

30

86

87a 87

85

30

86

87

Y/W

85
87a

PRE HEAT RY
(24L1-05100)

GY 2

15R
W

1
2
3
4
5
6

B
GY
W
V
B
G

1
2
3
4
5
6
8

NO.
1
2
3
4
5
6
7
8

HARNESS PUMP PS

BR
V

11

21

CR-24
V

CN-140

G72 B

QUICK CLAMP
(34EA-91720)

10A
80

CN-22

GY/W

12

WASHER TANK
(21EG-30630)

79

BR

77
58
78
61
8
70
113
68
69

DO-5

10E GY/W

2
3

GY

W/OR

OR

SH

10

11

80A

DIODE
(21EA-50550)

12

37A V/W

CN-4

GY

4
5
6
7
8

G8

76

CN-68

109 R
G
76

2
1

SAFETY SOL

DESTINATION

1
2
3
4
5
6
7
8
9
10
11
12

ENG OIL PS
AC COMP
FUEL CUT-OFF(E)
FUEL CUT-OFF(F)
FUEL CUT-OFF(H)
NC
NC
NC
PUMP EPPR V/V
PUMP EPPR V/V
TACHO SENSOR
TACHO SENSOR

1
2
3
4
5
6

G12

CN-92

G6
34
G7
45

CN-2

GY/W

V/W

GY

L/W

30

BR

86

L/W

OR

BR
Y

11

12

CN-1

49
75
67
65

30

86

SAFETY RY
(24L1-05100)

TRAVEL BZ
(21N6-20321)

R/W 14

1
2

BR

HARNESS PUMP PS

85

85
87a

19A
51

10

87a 87

87

V/W

CN-81

6
7

P1,P2,P3 B+
NC
P1,P2,P3 GND
PUMP1 PRESS SIG
PUMP2 PRESS SIG
PUMP3 PRESS SIG

CR-5

GY

17
94
15
37

30
85
G44
17A
15A

47
38
39
40

CD-10

CN-19B

36
G31

OR

CN-19 CN-19A
1

G13
41

OR

Pa

BR

75
49

BR

48
50

OR

AIR CLEANER SW
(21L7-20100)

CD-6

Pa

31
G42

SH 59

TRAVEL PS
(31E5-40500)

15R

(21N8-11170)

GY
R
W

10

POWER MAX SW
POWER MAX SW
O/T DECEL SW
O/T DECEL SW
NC
SAFETY SW (Com)
SAFETY SW (NC)
SAFETY SW (NO)

ALTERNATOR
(21E6-40030)

6
7
9

1
21
84
46
10
G2
83
6F
82
81
80

15

(21N6-21020)

GND

Y
G
GY/W

DESTINATION

NO.

DESTINATION
GND
SAFETY RY
CPU,DIODE(DO-1)
PRE-HEAT RY
CPU CONTROLLER
CPU CONTROLLER
NC
NC

OR
L/W

3
4
5

LH CONSOL

ENG HARNESS FRONT

CN-6

SH

70

15R

3A
2

63
3E

BR/W 60

CN-137

55
3
R

L/W

CN-88

64
19
Y

G/W

CN-70

73
72
71
B

B/W 57

BOOM
POWER
PRIORITY MAX

MAX
FLOW

7
PUMP EPPR(+)

NC

RS232 (-)

RS232 (GND)

RS232 (+)

GND

SERIAL-RX

SERIAL-TX

GND (MAIN)

NC

NC

NC

POWER IG

ACCEL ACT(-)

NC

NC

CN-126

36

33

34

32

35

31

30

29

27

28

26

25

24

23

22

20
OVERLOAD SIG

21

19

18

17

16

NC

14

15

NC

TRAVEL BUZZER

PRE-HEAT SW

NC

13

11

12

10

NC

ANTI-RESTART RY

TRAVEL SPEED SOL.

PROGRAM DUMP

ACCEL ACT(+)

9
NC

7
BATTERY 24V(+)

PUMP EPPR(-)

5
ENG PREHEATER

NC

3
POWER MAX SOL.

HOUR-METER

2
MAX FLOW SOL.

TRAVEL

CN-133

50
OR

71
72
73
B

23
68
69
L

66
8A
OR

46

51
44

BR

V/W

B/W

57
37
54
64

117
48
BR

G/W

CN-50

BOOM PRIORITY SOL

34
HYD TEMP SENDOR

35

33
WATER TEMP SENDOR

36

32
PUMP PROLIX SW

NC

31
GND (SENSOR)

NC

30
NC

28

29

26

NC

25

TACHO SENSOR(+)

NC

24
FUEL LEVEL SENSOR

TACHO SENSOR(-)

27

23

NC

22

ACCEL DIAL SIG

21
5V (POT&DIAL)

20
GND (POT&DIAL)

POT-SIG

19

18

NC

NC

17
NC

CPU CONTROLLER(21N6-32300)

4-3

GY

55
BR/W 60
L/W
63
W/OR 61
Y/W 62

27
GR/OR

32
G

12
B

13
G/OR 11
W
29
W
25
B/OR 33
L
65
Y
67

36
L

GY

BR

R/W

14
47
16
38
39
40
31
45

16

ACC ACTULATOR
(21EN-32220)

15

21N6-21150

AIR CLEANER SW

WORK PS
(31E5-40500)
SAFETY SW
(21M5-50250)

HYD TEMP
FUEL LEVEL (21EN-40100)
(21N6-10701)

WATER LEVEL SW

(21N8-11160)

14

OR

O/T DECEL SW

7
8

LH HARNESS
CS-20

13

11

B
V
G

TRAVEL OIL PS

6
7

WATER TEMP SENDOR

(21EN-40100)

12

GND
CPU CONROLLER
GND
CPU CONROLLER
NC
GND
NC
SAFETY SOL

P3 PRESS SIG.

1
2
3
4
5
6
7
8

RESISTOR
21E7-4000

G
6
7

OR 5

P2 PRESS SIG.

SAFETY SW
(21N8-20300)

G 6

A
B

CD-8
C 1

CS-4
C

GY

PRE HEATER RY
(E225-0006)

ONE TOUCH DECEL

Y
B

DESTINATION

10

GY 4

NO.

P1 PRESS SIG.

CN-4

CS-19

GND(PRES.SENSOR)

1
2
3
4

ALT LEVEL

1
2

24V(PRES.SENSOR)

NC

NC

Preheater

CS-29

POWER MAX

1E
5
2E

ENG OIL PS

W
V

R/W

GY

3
4

POWER MAX SW

L/W
B

G44
17
16
107
12E
32

1
2

TRAVEL ALARM SW

3
2

OVERLOAD PS
(31E5-50320)

84
G54

WORKING PS

R
W

12

27

SIG

11

26
Y
34
OR/W 28
GY/W 30

CD-44
24V
GND

CN-3

B+

~3

PUMP2 PRESS(21EG-32200)

PUMP3 PRESS(21EG-32210)

9
10

Y/W

BR

4
5

CD-31

CN-51

BR

2A B

12A

3
2

START RY
(21N6-30120)

CN-74
1
2
3
4
5
6

1A V

GND

WORK LAMP
(21N6-20211)

GR/OR

24V
SIG

R/W

1
2

1
2

CN-66

GY

G51
91

CD-43
R

R/W

CL-4

14

108

13

CN-15

R/W

6
7

G41
108

1
2

CN-12
6
91
82
44
L
90
OR
89
GY
88
Y
87
L
79
B
G4
OR/W 28
R
86

WASHER SIG
NC
CLUSTER 24V
WIPER MOTOR CONT.
CONVERTOR 24V
HOUR METER SIG
HOUR METER 24V
SHIELD
CLUSTER GND
CLUSTER SERIAL+ (RX)
CLUSTER SERIAL- (TX)
NC

1
2
3
4
5
6
7
8

3
2

BR

QUICK COUPLING SW SIG

NO.

CD-7

G52
22

QUICK COUPLING SW 24V

Pa

CD-42
R

HARNESS ENG REAR

CR-23

STARTER

CN-47

24V

RH SIDE

SWITCH PANEL(21N8-20502)

(21N6-21231)

CN-45

GND

CN-5

RH HARNESS
(21N8-11151)

CN-142

22
23
24
W

BR 21

17

16

CS-2

15

14

13

12

11

10

25
4
4A
26
27
L
28
OR 3
OR 3A
GY 29
Y
2
Y
2A
L
30
B
G4
OR/W 31
BR 10
R
1
R
1A
BR

ENG.HARNESS REAR

NO.

TACHO SENSOR
(21E3-0042)

SIG

12

11

12

10

12
33

2
1

11

22A

BREAKER SOL.
(31N6-91230)

10

B/OR

rp

BR
Y

CABIN LIGHT OUT

CD-17

OR

WIPER MOTOR DRIVE

BR 7

BREAKER SW
(21E6-30540)

6
7
8
9

OR 6

14

2
1

CN-9

13

GY 5

CN-75

EPPR V/V

CN-116

OR 17

WORK LIGHT OUT

4
6
7

DESTINATION
CPU CONTROLLER
AC COMP RY.
EARTH
START SAFETY RY
FUSE
NC
NC
NC
CPU CONTROLLER
CPU CONTROLLER
CPU CONTROLLER
CPU CONTROLLER

WORK LIGHT OUT

L/W

1
2
3
4
5
6
7
8
9
10
11
12

HEAD LIGHT OUT

B
GY

FUEL CUT OFF SOL

NO.

ST C

BR ACC

3
4
5

CN-2

G61

OVERLOAD SW
OVERLOAD SW
WIPER MOTOR 24V
GND
CIGARLIGHTER 24V
CIGARLIGHTER ILL.
WIPER DRIVE SIG
INT. SIG
WASHER PUMP
NC

L/W

V/W

0, I

B
GY

GY/W

G3
GY 5A
B

V/W 2

2
3
4
5

CN-25
(21N5-10050)
G53

15

1
2
3
4
5
6
7
8
9
10
11
12

H0 I

ENG OIL PS
(21E3-5001)

25
4
26
27
28
3
29
2
30
G1
31
1

BEACON LAMP SW
(21E6-30440)

CD-18

15
7
16
6
17
18
19
20
21
22
23
24

10
11
12
13
14

SPARE SW

OR

8
9

15
7

2
M

2A Y
G2 B

18
5

4
3

CL-7

BEACON LAMP
(21EK-10420)

AC COMP
(11N6-90040)

41

CL-8

OR

CN-79

CS-67

9
10
9

10

6
7

OR
7
1A GY

G1 B
L/W
5

1.25B

19
20

6
7

OR

GY

CN-28

DIODE
(21EA-50550)

13

DESTINATION

HORN SW

BREAKER SW

G2
7A
14

B
L

GY/W

2
1

OR 8E

10

10

REMOTE CONTROLLER
(21N8-21050)

Pa

BR

95
G71

1E
94
93
92
18

OR

12

HEAD LAMP
(21N6-20211)

11

HORN

CD-1

10

GY

CD-2

BAND

14

NO.
8
9

1.25B

GY 18A

1.25B

CS-54

6 G
3b B

GND
ENG START SIG
ALT LEVEL
PRE-HEAT
WATER TEMP SENDOR
WATER TEMP SENDOR
NC

OR

13A
29

BAND
SEEK UP
SEEK UP

CS-5

5A

GY

1.25B

1
2

3a B
7a OR

DO-1

9
16A

18
17
GY 16
15
V
14
Y
13
B
19
R
20
R
21
G
22
L
BR 23
OR 24

1
2
3
4
5
6
7
8

CN-3

CS-26

DIODE
(21EA-50550)

ENG HARNESS FRONT

CL-9

DIODE
(21EA-50550)

FUEL FILLER PUMP

(21N6-20300)

81
13
25
11

G/OR 11A

15

OR

2
1

DO-2

CN-61

G62
110

97
96
1A
95

3
4
5

6
7

RADIO ON/OFF

11
13

BREAKER SW

EARTH(MAIN)
N.C

10

12

CS-26A

CABIN LIGHT
(21N6-20211)

VOLUME L/OUT
VOLUME R/OUT

(21N6-00012)

3
7

92

CN-7

SWITCH PANEL
NC
FUSE
FUSE
FUSE
CPU CONTROLLER
FUSE
CPU CASE EARTH
GND
CPU CONTROLLER
CPU CONTROLLER
NC
NC
NC
NC

CABIN HARNESS

17
18
19

14

GY 16
W

G/OR

P+

4
6

HEAD LIHGT SIG

WORK LIHGT SIG
WIPER DRIVE SIG
PRE HEAT SIG
SW PANEL 24V
CABIN LIGHT SIG
HEAD LIHGT 24V
WORK LIHGT 24V
WASHER SIG
GND
TRAVEL ALARM SIG
CABIN LIGHT 24V

SIG

18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

BR
B

66
54

VOLUME R/IN

18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2
3

SPARE SW
SPARE SW
BEACON LAMP 24V
BEACON LAMP SIG
BRAKER SW 24V
BRAKER SIG
SPARE SW
SPARE SW
START KEY (START SIG)
START KEY (ACC)
START KEY (BR)
START KEY (COM)

3
4

1
2

17

2
Y

CN-144
VOLUME L/IN

BEACON SW
SWITCH PANNEL

13
14
15

BR

12

CLUSTER
(21N8-30011)

OR 24

CASSETTE RADIO
EARTH(VOLUME)

12

TX

DO-3

9A

CN-20
(21N5-10060)
Y

9E

G3
98

13
14

11

RX

11

CN-5

B
Y

TO:STARTER "B" TERM.

12

12

N.C

OR

GND

11

11

GND

10

GND

96
89

OR

VOL/R IN
VOL/L IN

FUSE

RR

112

BR 23

8
10

CN-56
POWER IG(24V)

10

BR
17
R
29
GY
14
15 W/OR
OR
16
21 SH

12V SOCKET
(21N8-20010)

GND

N.C
GND

20
21
22

SEEK

VOL/R OUT
VOL/L OUT

FUSE
ILLUMINATION

P-

99

SEEK

13

BAND

1
2
3
4
5
6
7
8
9
10
11
12

SPARE SW

6
7
8
10

CN-76

BAND

12
28

22
G7

7
8
9

4
3

OR

DESTINATION

(21N8-11180)

G8
G9

7
1

4
5

M-

RADIO ON/OFF

OR

G1

M+

NO.

2B

6
7

CN-143
N.C

100
6E

NC

1
2
3
4
5
6
7
8
9
10
11
12

60B

MASTER SW
(21L7-10500)

CN-8

RH SIDE HARNESS

R
B

1
2

14

GND

14
G6
22

GY

DC/DC CONVERTER
(21N8-20201)

G22 B

12
13

GND

12V 12V

CN-10

6A

S.L+
S.L+

1
4a
9

V
Y

24V

FUSE
QUICK COUPLING SOL
OVERLOAD PS
CPU CONTROLLER
FUSE
GND
FUSE
ILLUMINATION
SWITCH PANEL
SWITCH PANEL
WASHER PUMP
CPU CONTROLLER

1E
28

CN-139

2
11

11

B+

24V

1
2

5
7

10

10

G21
9

Y/W 26

ACC

12

4
6

CN-9

2PCS BOOM AUTO-IDLE PS

S.R+

S.R+

ROOM LAMP
(21EH-0011)

ILL+

CN-138

CL-1

8 GY
4 Y

60B

12V X 2
CR-1

BATT RY
(21E5-0003)

DESTINATION

1
2
3
4
5
6
7
8
9
10
11
12

N.C

10

GY

10

NO.

S.L-

CS-52

S.L-

W/OR 15

Pa

S.R-

16

OR

CN-6

OR
4
Y
2
L/W
5
G
6
GY/W
3
G1 B
1
GY
R
8
W
9
10 BR
11 V
12 L

S.R-

CN-27
1

HOUR METER
(21L1-0010)

DOOR SW
(E123-3022)

SPEAKER RH(21N6-10400)

N.C

BR

CN-15

CD-37

B
W

CS-1

GY

DESTINATION
HORN SW
HORN SW
NC
INT. SIG
ACCEL DIAL(-)
ACCEL DIAL(SIG)
ACCEL DIAL(+)
SPARE SW

60R

B 23

GY

CN-48

10

BATTERY
(21E6-20270)

FUSIBLE LINK

111
G5
2L
4
2R
102
2RW 56
G
101

CN-10

1
2
3
4
5
6
7
8

GY/W

G5
1
8

HORN RY
(24L1-05100)

2B

CASSETTE RADIO 24V

ILLUMINATION
NC
GND
NC
CASSETTE&ROOM LAMP B+
NC
CASSETTE GND
NC
BEACON LAMP
CABIN LIGHT
NC

NO.
B

(21N8-10090)

SPEAKER RH(21N6-10400)

R/DRYER
(11N6-90060)

CABIN HARNESS

9
G3
GY/W 3
29
R
11
V
13
L
10
BR
W

WIPER MOTOR HARNESS

CL-2

12

GY

WIPER MOTOR CONT.

(21N8-21060)

CN-23

11

WIPER CUT SW

1
2
3
4
5
6
7

10

INT. SIG

CN-17

VCC

AC COMP RY
(24L1-05100)

2B

DESTINATION

1
2
3
4
5
6
7
8
9
10
11
12

QUICK CLAMP SW
(21E9-20110)

CS-50

GND

12
11

8
1
9
10
2
GY/W 3
4
R
5
V
6
L
BR 7
OR 11
G

MOTOR DRIVE SIG

OR

CN-141
FEED BACK

AIRCON & HEATER CONTROLLER (11N6-90030)

7
6

NC

NC

NC

NC

DUCT SENSOR

OR

11

WIPER MOTOR
(21N6-00240)

NC

DUCT SENSOR(+)

DUCT SENSOR(GND)

NC

POWER IG

ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

MODE M/ACT(M+)

MODE M/ACT(DEF)

MODE M/ACT(FOOT)

MOTOR ACT(REF)

TEMP M/ACT(PBR)

TEMP MOTOR ACT(-)

TEMP MOTOR ACT(+)

INLET MOTOR(FRE)

INLET MOTOR(REC)

5
6

CS-53

OVERLOAD SW
(21E6-40130)

2A B

1.25LgB

14

13

12

11

10

WIPER CUT SW
(21M5-50250)

10
GY 12
4A
R
8
G
9
L
R

2
1.25G

GB

BrR

RW

RY

BR

BR

RW

18

17
CONDENSER FAN

31

16
COMPRESSOR(DPS)

LY

15

LW 30

29

14
BLOWER RELAY(M2)

BLOWER RELAY(HI)

YB

26

25

24

BG 28

YBr 27

13
BLOWER RELAY(M1)

LG

12
BLOWER RELAY(LO)

YB

11
MODE M/ACT(PBR)

LB

10
MODE M/ACT(M-)

WR 23

19

20

GW 21

BG 22

GL

BG 18

17

BW 16

LR

WB 15

NO.

104

AIR-CON

CN-21
3

CN-11

AC CONTROLLER GND
BLOWER MOTOR GND
AC 24V
AC CONTROLLER B+
AC CONTROLLER B+
AC COMP
AC CONDENSOR FAN
ILLUMINATION

1
2
3
4
5
6
7
8

99

18

HARESS AIR CON

1,2

5W

85

86
30

87a 87

30

86

85

CR-35

87

3L

18A
93
103
G11

87a

M
1

L
36

2B
32

YW

BG

35

6A RY

28

33A R

(21N6-21111)

3
4

1
2

ML 2

Hi

L
36

R
33

6B RY

YB
29

MH 3

Lo 1

YBr
27

YW
35

LG

YB
25

LB
24

20A Y

BG

WR

22

23

GW
21

GL
19

BG
18

Y
20

FRAME HARNESS

CN-24

FUSE BOX

3L

105

3R

POWER RY
(24L1-05100)

BLOWER
(11N6-90700)

7
5

9A GB

LR
17

WB
15

BW
16

103

RELAY(M2)
(11N6-90820)

RELAY(HI)
(11N6-90820)

RESISTOR
(11N6-90750)

MODE(VENT)
(11N6-90710)
1

7
5

36A L

MODE(D/FOOT)
(11N6-90810)

26

9B GB

TEMP M/ACT
(11N6-90720)

INTAKE M/ACT
(11N6-90740)

RS232
CONNECTOR
EARTH
CABLE

210N74EC01

1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fusible linkCN-60
Fuse boxNo.1
l/connCN-8(12)
Start switchCS-2(1)
Power relayCR-35(30)]
Fuse boxNo.2
I/connCN-10(6)
Room lampCL-1(2)
Door switchCS-1
Cassette radioCN-27(11)
Fuse boxNo.3
l/connCN-11(4)
AC & Heater controllerCN -116(3, 4)
Fuse boxNo.4
I/connCN - 5(4)
I/connCN -17(5)
Wiper motor controller
CN-141(7)
Wiper motorCN-21(4)
Fuse boxNo.5
CPU controllerCN-50(7)
Fuse boxNo.6
I/connCN-11(5)
Relay(Hi, M2)
I/conn : Intermediate connector
2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND (Battery 1EA)

10~12.5V

- GND (Battery 2EA)

20~25V

- GND (Battery 2EA)

20~25V

- GND (Fusible link)

20~25V

GND : Ground

4-4

POWER CIRCUIT

21074EL51

4-5

2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay
CR-1
Reset buttonCS-61
I/connCN-8(12)
Start switchCS-2(1)

Fuse boxNo.1

(1) When start key switch is in ON position

Start switch ONCS-2(2)
I/connCN-8(11)
Battery relayCR-1
Battery relay operating (All power is supplied with the electric component)
Start switch ONCS-2(3)
I/connCN-8(10)
Power relayCR-35(86) (87)
Fuse boxNo.12
l/connCN-2(5)
Fuel cut-offCN-79(1)
(2) When start key switch is in START position
Start switch STARTCS-2(5)
I/connCN-8(9)
l/connCN-3(2)
Start relayCR-23
l/connCN-2(4)
Fuel cut offCN-79(2)

Safety relayCR-5(86) (30)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery)
- GND(Start key)

OPERATING

START

- GND(Battery relay M4)

- GND(Starter B+)
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-6

20~25V

STARTING CIRCUIT

21074EL52

4-7

3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal
I/connCN-3(3)
CPU alternator levelCN-51(9)
Cluster charging warning lamp(Via serial interface)
(2) Charging flow
Alternator "B+" terminal

Battery relay(M8)

Battery(+) terminal
Reset buttonCN-60

Fuse box

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery voltage)

Run

ON

- GND(Battery relay)
- GND(Alternator B+ terminal)
- GND(Alternator I terminal)
- GND(CPU)

GND : Ground

4-8

20~30V

CHARGING CIRCUIT

21074EL53

4-9

4. HEAD AND WORK LIGHT CIRCUIT

1) OPERATING FLOW
Fuse box (No.14)
I/connCN-7(7)
Fuse box (No.15)
I/connCN-7(8)

Switch panelCN-116(9)
Switch panelCN-116(10,11)

(1) Head light switch ON

Head light switch ONCN-116(1)
l/connCN-7(1)]
Head light ONCL-4(2): Head lamp ON
l/connCN-10(2)
Cassette radio illumination ONCN-27(7)
l/connCN-11(8)
AC & Heater controller illumination ON
l/connCN-6(8)
Cigar lightCL-2
(2) Work light switch ON
Work light switch ONCN-116(2,3)
l/connCN-7(2)
Work light ONCL-5(2), CL-6(2)

l/connCN-12(1)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
STOP

ON

- GND(Switch power input)

- GND(Switch power output)

20~25V

- GND(Head light)
- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)

- GND(Work light)

GND : Ground

4-10

20~25V

ILL+

GND

S.R+

11

S.L+

12

S.L+

13

CASSETTE RADIO

14

4-11

10

11

CABIN LIGHT OUT

CABIN LIGHT OUT

HEAD LIHGT 24V

WORK LIGHT 24V

WORK LIGHT 24V

SWITCH PANEL

8
V

12

11

2
V

10

CN-12

CN-6

15

CL-2

17

CABIN LIGHT 24V

GY

14

13

11

10

CN-7

12

11

10

16

14

NC

1
2

15

13

NC

CN-10

CABIN LIGHT 24V

12

NC

INT. SIG

11

NC

12

DUCT SENSOR(+)

10

NC

14

TRAVEL ALARM

CN-27

13

GY

AC & HEATER CONTROLLER

GND

12

POWER 24V

10

B+

ACC

WIPER MOTOR DRIVE

S.R+

WASHER SIG

WORK LIGHT OUT

PRE-HEAT

N.C

S.L-

WORK LIGHT OUT

S.L-

HEAD LIGHT OUT

S.RNC

POWER IG

CN-11

CN-116

N.C

S.RDUCT SENSOR(GND)

ILLUMINATION

BATTERY(+)
4

GND

BATTERY(+)

GND

5A
10A
5A
20A
10A
5A
10A
5A
5A

AC& HEATER
WIPER +
CPU B+
AC BLOWER
CLUSTER
CASSETTE RADIO
CPU
CONVERTOR
SWITCH PANEL

10A
5A
10A
5A
10A
10A
10A
20A

ETHER(PRE-HEAT)
TRAVEL
SOLENOID 1
SAFETY SOL
SOLENOID 3
FUEL FILLER P/P
SPARE
SPARE

FUSE BOX

10A

CIGAR LIGHTER

5A

BEACON LAMP

10A

10A

CABIN LAMP

20A

10A

WORK LAMP

GY

HORN

5A

HEAD LAMP

AC& HEATER

20A

WIPER MOTOR

FUEL CUT-OFF

5A

ROOM LAMP

20A

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

HEAD AND WORK LIGHT CIRCUIT

CL-5
1

WORK LAMP

CL-6

CL-4
1

HEAD LAMP

CIGARLIGHT

21074EL54

5. BEACON LAMP AND CAB LIGHT CIRCUIT

1) OPERATING FLOW
Fuse box (No.17)
I/connCN-8(3)
Fuse box (No.16)
I/connCN-7(12)
(1) Beacon lamp switch ON
Beacon lamp switch ONCS-23(2)

Beacon lamp switchCN-23(6)

Switch panelCN-116(16, 17)
Switch lndicator lamp ONCS-23(9)
l/connCN-8(4)
l/connCN-10(10)
Beacon lamp ONCL-7

(2) Cab light switch ON

Cab light switch ONCN-116(7, 8)
I/connCN-7(6)
Cab light ONCL-8(2), CL-9(2)

I/connCN-10(11)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)

20~25V

- GND(Beacon lamp)
- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)

- GND(Cab light)

GND : Ground

4-12

20~25V

CABIN LIGHT 24V

CABIN LIGHT 24V

INT. SIG

17

16

15

14

13

12

11

10

CN-116

OR

OR

TRAVEL ALARM

GND

WASHER SIG

WORK LIGHT 24V

WORK LIGHT 24V

HEAD LIHGT 24V

CABIN LIGHT OUT

CABIN LIGHT OUT

POWER 24V

PRE-HEAT

WIPER MOTOR DRIVE

WORK LIGHT OUT

WORK LIGHT OUT

HEAD LIGHT OUT

6
OR

OR

SWITCH PANEL

4-13

10

CS-23

10

BEACON LAMP SW
12

11

10

OR

R/W

OR

CN-8

12

11

10

CN-10

12

11

10

CN-7

20A
20A
5A
10A
10A
5A
20A
10A

FUEL CUT-OFF
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN

R/W
Y

FUSE BOX

SPARE

SPARE

FUEL FILLER P/P

10A

SOLENOID 3

20A

10A

10A

5A

10A

SOLENOID 1
SAFETY SOL

5A

10A

TRAVEL

ETHER(PRE-HEAT)

10A

5A

SWITCH PANEL

CIGAR LIGHTER

5A

CONVERTOR

CLUSTER

CPU

10A

AC BLOWER

5A

20A

CPU B+

10A

5A

WIPER +

CASSETTE RADIO

5A
10A

5A

ROOM LAMP
AC& HEATER

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

BEACON LAMP AND CAB LIGHT CIRCUIT

CL-9

1
2

CAB LIGHT

8
CL-8

1
2

CAB LIGHT

CL-7

BEACON LAMP
M

21074EL55

6. WIPER AND WASHER CIRCUIT

1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11)
Fuse box (No.4)
Fuse box (No.13)

I/connCN-7(5)
Switch panelCN-116(6)
I/connCN-5(4) I/connCN-17(5) Wiper motor controllerCN-141(7)
Wiper motorCN-21(4)
I/connCN-6(5) l/connCN-17(4) Wiper motor controllerCN-141(6)
Washer pumpCN-22(2)

(2) Wiper switch ON : 1st step(Intermittent)

Wiper switch ONCN-116(15)
I/conn
CN-9(4) I/conn
CN-6(10) I/conn
CN-17(8)
Wiper motor controllerCN-141(10) (3)
Wiper motor intermittently operatingCN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn
CN-17(2)
Wiper motor controllerCN-141(2) (4)
Wiper motor operatingCN-21(2)
(4) Washer switch ON
Washer switch ONCN-116(12) I/connCN-7(9) I/connCN-5(1) I/connCN-17(7)
Wiper motor controllerCN-141(9) (8) I/connCN-17(6) I/connCN-6(11)
Washer pumpCN-22(1)
Washer operating
Fuse box(No.13)
I/connCN-6(5) I/connCN-17(4)
Wiper motor controllerCN-141(6) (4)
Wiper motor operatingCN-21(2), Low speed
(5) Auto parking(When switch OFF)
Switch OFFCN-116(15)
Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine

Start switch

Check point
- GND(Fuse box)
- GND(Switch power input)

Voltage
24V

- GND(Switch power output)

STOP

ON

- GND(Wiper Power input)

- GND(Wiper power output)
- GND(Wiper motor)

GND : Ground

4-14

0 ~ 5V

0 or 24V

CABIN LIGHT OUT

CABIN LIGHT OUT

14

15

16

17

TRAVEL ALARM

INT. SIG

CABIN LIGHT 24V

CABIN LIGHT 24V

SWITCH PANEL

WIPER MOTOR

4-15

10

11

12

13

WASHER P/P

WASHER SIG.

INT. SIG

WIPER CUT SW

N.C

FEED BACK

MOTOR DRIVE+

GND

BR

GY/W

12

11

10

BR

BR

GY/W

GY

1
2

1
W

CN-17

OR

BR

GY/W

CN-6

12

11

10

GY/W

GY/W

BR

OR

CS-53

CN-5

12

11

10

GY/W

CONTINUE 24V

MOTOR DRIVE-

GY

BR

WIPER CUT SW

VCC

MOTOR DRIVE SIG

CN-141

FEED BACK

13

GND

12

11

WORK LIGHT 24V

WASHER SIG

CN-7

CN-21

10

HEAD LIHGT 24V

WORK LIGHT 24V

WIPER MOTOR DRIVE

PRE-HEAT

WORK LIGHT OUT

BR

POWER 24V

WORK LIGHT OUT

HEAD LIGHT OUT

CN-116

CN-9

5A

CLUSTER
CASSETTE RADIO

10A
5A
20A
10A
10A
10A
5A
10A
5A
10A
10A
10A
20A

WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
ETHER(PRE-HEAT)
TRAVEL
SOLENOID 1
SAFETY SOL
SOLENOID 3
FUEL FILLER P/P
SPARE
SPARE

FUSE BOX

5A

WIPER MOTOR

10A

20A

FUEL CUT-OFF

HEAD LAMP

5A
20A

SWITCH PANEL

CONVERTOR

10A

AC BLOWER

5A

20A

CPU B+

10A

5A

CPU

10A

5A

AC& HEATER
WIPER +

5A

20A

ROOM LAMP

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

WIPER AND WASHER CIRCUIT

CN-22
1

WASHER PUMP

WIPER MOTOR CONTROLLER

21074EL56

CONTROLLER CIRCUIT

21074EL57

4-16

MONTORING CIRCUIT

210N74EL58

4-17

ELECTRIC CIRCUIT FOR HYDRAULIC

21074EL59

4-18