j1000QuickStartGuide PDF
j1000QuickStartGuide PDF
j1000QuickStartGuide PDF
I80E-EN2-01
J1000
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands.
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J1000
Compact General Purpose Inverter
Model: JZA
200 V Class Three-Phase Input 0.1 to 0.4 kW
200 V Class Single-Phase Input 0.1 to 1.5 kW
400 V Class Three-Phase Input 0.2 to 4.0 kW
J1000
ENGLISH
ENGLISH
J1000
I80E-EN
Omron Yaskawa Motion Control B.V. (OYMC) supplies component parts for use in a wide
variety of industrial applications. The selection and application of OYMC products remain
the responsibility of the equipment designer or end user. OYMC accepts no responsibility
for the way its products are incorporated into the final system design. Under no circumstances should any OYMC product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults
dynamically and fail safely under all circumstances. All products designed to incorporate a
component part manufactured by OYMC must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings provided by OYMC must be promptly provided to the end user. OYMC offers an express warranty only as to the quality of its products in conforming to standards and specifications
published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. OYMC assumes no liability for any personal injury, property damage, losses, or
claims arising from misapplication of its products.
General Warnings
WARNING
Read and understand this manual before installing, operating or servicing this drive.
All warnings, cautions, and instructions must be followed.
All work must be performed by qualified personnel.
The drive must be installed according to this manual and local codes.
The following conventions are used to indicate Safety messages in this manual:
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
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NOTICE
Indicates a property damage message.
Safety Warnings
WARNING
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ENGLISH
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not connect AC line power to output terminals U, V, and W.
Make sure that the power supply lines are connected to main circuit input terminals R/
L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).
Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
Burn Hazard
Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.
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NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical
Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must
not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.
Failure to comply could result in damage to the drive.
Do not connect unapproved LC or RC interference suppression filters, capacitors, or
overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.
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ENGLISH
I80E-EN
Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.
Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment
Installation Area
Conditions
Indoors
-10 C to +50 C
When using an enclosure panel, install a cooling fan or air conditioner in the
Ambient Temperature area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.
Humidity
Storage Temperature
Surrounding Area
Altitude
Vibration
Orientation
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ENGLISH
2 Mechanical Installation
2 Mechanical Installation
30mm
30mm
100mm
Air
100mm
Air
Dimensions
W1
H2
H1
H
W
D2
W1
10
D1
Model
JZA
B0P1
B0P2
B0P4
B0P7
B1P5
20P1
20P2
20P4
20P7
21P5
22P2
24P0
40P2
40P4
40P7
41P5
42P2
43P0
44P0
W
68
68
68
108
108
68
68
68
68
108
108
140
108
108
108
108
108
108
140
H
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
128
D
76
76
118
137.5
154
76
76
108
128
129
137.5
143
81
99
137.5
154
154
154
143
Dimensions (mm)
W1
H1 H2
56
118
5
56
118
5
56
118
5
96
118
5
96
118
5
56
118
5
56
118
5
56
118
5
56
118
5
96
118
5
96
118
5
128 118
5
96
118
5
96
118
5
96
118
5
96
118
5
96
118
5
96
118
5
128 118
5
D1
6.5
6.5
38.5
58
58
6.5
6.5
38.5
58.5
58
58
65
10
28
58
58
58
58
65
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D2
67.5
67.5
109.5
129
145.5
67.5
67.5
99.5
119.5
120.5
129
134.5
72.5
90.5
129
145.5
145.5
145.5
134.5
d
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
M4
Weight
(kg)
0.6
0.6
1.0
1.7
1.8
0.6
0.6
0.9
1.1
1.7
1.7
2.4
1.0
1.2
1.7
1.7
1.7
1.7
2.4
Electrical Installation
The figure below shows the main and control circuit wiring.
Terminals marked -,+1,+2,B1,B2 are for
connecting an option. Do not wire AC
power lines to these terminals.
DC reactor
(option)
For 1-phase
power supply use
R/L1 and S/L2
Link
+2
Fuses
L1
R/L1
Power
L2
Supply
S/L2
Filter
Braking
resistor
(option)
Thermal
relay
+1
B1
B2
J1000
Main
Switch
Forward/Stop
S1
Reverse/Stop
S2
External Fault
S3
Fault Reset
S4
Multi-speed 1
S5
V/T2
T/L3
L3
U/T1
Shielded
Cable
Ground
Option unit
connector
DIP switch S1
+24 V 8 mA
Multi-function
digital inputs
(default setting)
MA
+24 V
SC
W/T3
DIP
switch S3
MB Fault
MC
SINK
SOURCE
Shielded ground
terminal
2 k
A1 Analog input
0 to 10 V (20 k) or
0/4 to 20 mA (250 k)
AM
AC
AC
Analog output
0 to +10 Vdc (2mA)
(Output frequency)
Monitor output
(default setting)
Analog input
Symbols:
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11
ENGLISH
3 Electrical Installation
3 Electrical Installation
Wiring Specification
Main Circuit
Use the fuses and line filters listed up in the table below when wiring the main circuit. Make
sure not to exceed the given tightening torque values.
Model
JZA
B0P1
B0P2
B0P4
B0P7
B1P5
20P1
20P2
20P4
20P7
21P5
22P2
24P0
40P2
40P4
40P7
41P5
42P2
43P0
44P0
Main Fuse
(Ferraz)
A6T15
A6T20
A6T20
A6T40
A6T40
A6T10
A6T10
A6T15
A6T20
A6T25
A6T30
A6T40
A6T10
A6T10
A6T20
A6T25
A6T25
A6T25
A6T30
A1000-FIV1010-SE
A1000-FIV1020-SE
A1000-FIV2010-SE
A1000-FIV2020-SE
A1000-FIV2030-SE
A1000-FIV3005-SE
A1000-FIV3010-SE
A1000-FIV3020-SE
Recom.
Motor cable
[mm]
2.5
2.5
2.5
2.5
4
2.5
2.5
2.5
2.5
2.5
4
6
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Tighten the main circuit terminals using the torque values provided by the table below.
Terminal Size
Tightening Torque [Nm]
M3.5
0.8 to 1.0
M4
1.2 to 1.5
Control Circuit
Use wires within the specification listed below. For safe wiring use solid wires or flexible
wires with ferrules. The stripping length or ferrule length should be 6 mm.
Terminal
MA, MB, MC
S1-S5, SC, +V, A1,
AC, AM
12
0.22 to 0.25
0.25 to 1.0
0.75
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0.25 to 0.5
0.5
L1
L2
PE
L3
Cable clamp
L1 PE
Cable clamp
Panel or mounting wall
Metal plate
Metal plate
Grounding Surface
(remove any paint)
L1
Grounding Surface
(remove any paint)
E
L3 L2 L1
EMC
Filter
Drive
EMC
Filter
Drive
Grounding
Surface
(remove any
paint)
Wiring distance as
short as possible
Grounding
Surface
(remove any
paint)
Wiring distance as
short as possible
Cable shield
grounding clamp
Cable shield
grounding clamp
Ground shield at
motor side
Ground shield at
motor side
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13
ENGLISH
3 Electrical Installation
3 Electrical Installation
Use only circuit breakers that have been designed specifically for drives.
If using a ground fault circuit breaker, make sure that it can detect both DC and high frequency current.
If using an input switch is used, make sure that the switch does not operate not more than
once every 30 minutes.
Use a DC reactor or AC reactor on the input side of the drive:
To suppress harmonic current.
To improve the power factor on the power supply side.
When using an advancing capacitor switch.
With a large capacity power supply transistor (over 600 kVA).
Wiring the Main Circuit Output
Consider the following precautions for the output circuit wiring.
Do not connect any other load than a 3 phase motor to the drives output.
Never connect a power source to the drives output.
Never short or ground the output terminals.
Do not use phase correction capacitors.
If using a contactor between the drive and motor, it should never be operated when the
drive is outputting a voltage. Operating while there is voltage output can cause large peak
currents, thus tripping the over current detection or damage the drive.
Ground Connection
Take the following precautions when grounding the drive.
Never share the ground wire with other devices such as welding machines, etc.
Always use a ground wire, that complies with electrical equipment technical standards.
Keep ground wires as short as possible. Leakage current is caused by the drive. Therefore,
if the distance between the ground electrode and the ground terminal is too long, potential
on the ground terminal of the drive will become unstable.
When using more than one drive, do not to loop the ground wire.
Control Circuit Wiring Precautions
Consider the following precautions for wiring the control circuits.
Separate control circuit wiring from main circuit wiring and other high-power lines.
Separate wiring for control circuit terminals MA, MB, MC (contact output) from wiring
to other control circuit terminals.
For external control power supply use a UL Listed Class 2 power supply.
Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating
faults.
Ground the cable shields with the maximum contact area of the shield and ground.
Cable shields should be grounded on both cable ends.
14
I80E-EN
Type
Function
Connects line power to the drive.
Main circuit power supDrives with single-phase 200 V input power use terminals R/L1
ply input
and S/L2 only (T/L3 is not used).
Drive output
Connects to the motor.
Braking resistor
For connecting a braking resistor.
DC reactor connection Linked at shipment. Remove the link to install a DC choke.
DC power supply input For connecting a DC power supply.
For 200 V class: Ground with 100 or less
For 400 V class: Ground with 10 or less
Ground Terminal
MA
S1
S2
S3
S4
S5
SC
A1 +V
MB
MC
AC AM AC
There are two DIP switches, S1 and S3, located on the control board
SW1
SW3
No.
MultiFunction
Digital
Inputs
S1
to
S5
SC
A1
Analog input
+V
AC
MA
MB
Analog
Input
MultiFunction
Relay
Output
Monitor
Output
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MC
AM
AC
15
ENGLISH
3 Electrical Installation
4 Keypad Operation
Keypad Operation
Display
Name
Function
Data Display Area Displays the frequency reference, parameter number, etc.
ESC Key
RESET Key
RUN
STOP
RUN Key
Up Arrow Key
STOP Key
ENTER Key
LO/RE
Key
Selection
ALM
REV
DRV
FOUT
16
Switches drive control between the operator (LOCAL) and the control circuit
terminals (REMOTE). The LED is on when the drive is in the LOCAL mode
(operation from keypad).
Flashing: The drive is in an alarm state.
On: The drive is in a fault state and the output is stopped.
On: The motor rotation direction is reverse.
Off: The motor rotation direction is forward.
On: The drive is ready to operate the motor.
Off: The drive is in the Verify, Setup, Parameter Setting mode.
On: The output frequency is displayed on the data screen.
Off: Anything else than the output frequency is displayed on the data screen.
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Forward Selection
Reverse Selection<1>
:
:
Output Frequency
Output Current
Output Voltage
XX
Monitor Display
XX
XX XX
XX
XX XX
XX
Verify Menu
XX
Setup Mode
XX
XX
Parameter Setting Mode
XX
<1> Switching to reverse:
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17
ENGLISH
4 Keypad Operation
5 Start Up
Start Up
Run the motor without load, check the operation and verify, if the
upper controller (e.g. PLC,...) commands to the drive work as
desired.
Connect the load, run the motor and check the operation
18
I80E-EN
Power On
Before turning on the power supply,
Make sure all wires are connected properly.
Make sure no screws, loose wire ends or tools are left in the drive.
After turning the power on, the drive mode display should appear and no fault or alarm
should be displayed.
Description
LO/RE LED
The Run/ Stop command and the frequency reference are entered at the operator keypad.
ON
The Run command source entered in parameter b1-02 and the frequency reference
OFF
source entered in parameter b1-02 are used.
If the drive is operated in the REMOTE mode, make sure that the correct sources for the frequency reference and Run command are set in parameters b1-01/02 and that the drive is in
the REMOTE mode.
I/O Setup
Multi-Function Digital Inputs (S1 to S5)
The function of each digital input can be assigned in the H1- parameters. The default setting functions can be seen in the connection diagram on page 11.
Multi-Function Digital Output MA-MB-MC (H2-01)
The function of the digital output can be assigned in H2-01. The default setting is Fault
(H2-01=E). The setting value of H2-01 consist of 3 digits, where the middle and right digit
set the function and the left digit sets the output characteristics (0: Output as selected; 1:
Inverse output).
Analog Input A1 (H3-)
Analog Input A1 can be used to set the frequency reference when parameter b1-01. Use the
H3- parameters to adjust the gain and bias for the analog input. Select the input signal
level in the parameter H3-01.
NOTICE! If the input signal level of input A1 is switched between voltage and current, make
sure that DIP switch S1 is in the correct position and parameter H3-01 is set up
correctly.
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19
ENGLISH
5 Start Up
5 Start Up
Analog Monitor Output (H4-)
Use the H4- parameters to set up the output value of the analog monitor output and to
adjust the output voltage levels. The default monitor value setting is Output frequency.
Reference source
Operator keypad
Analog input
Serial CommunicaRS232C or RS422/485 Memobus communication
tions Option
Potentiometer Option Potentiometer Option
2
3
Test Run
Perform the following steps to start up the machine after all parameter settings have been
done.
1. Run the motor without load and check if all input, outputs and the sequence work as
desired.
2. Connect the load to the motor.
3. Run the motor with load and make sure that there is no vibrations, hunting or motor
stalling occurs.
After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For details about more advanced setup refer to the technical manual.
20
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Parameter Table
This parameter table shows the most important parameters. Default settings are bold
type. Refer to the instruction manual for a
complete list of parameters.
Par.
Name
Description
Initialization Parameters
Selects which parameters are
accessible via the digital operator.
0:Operation only
2:Advanced Access Level
Access
A1-01 Level
Selection
Run
b1-02 Command
Selection
Stopping
b1-03 Method
Selection
Reverse
b1-04 Operation
Selection
0:Reverse enabled
1:Reverse prohibited
I80E-EN
Par.
Name
DC Inj.
Braking
Time/DC
b2-03
Excitation
Time at
Start
b2-04
DC Inj.
Braking
Time at
Stop
Description
Sets the time of DC Injection Braking at start in units of 0.01 seconds.
Disabled when set to 0.00 seconds.
Acceleration/ Deceleration
Accel
C1-01
Time 1
Decel
Time 1
C1-02
C2-01 S-Curve 1
C2-02 S-Curve 2
C2-03 S-Curve 3
C2-04 S-Curve 4
21
ENGLISH
6 Parameter Table
6 Parameter Table
Par.
Name
Description
Par.
Name
d1-01 Frequency
to
Reference
d1-08 1 to 8
Jog speed
DI S1 to
H1-01
S5
to
Function
H1-05
Selection
Input
E1-01 Voltage Set- Input Voltage
ting
Max. Out- For a linear V/f characteristics, set
the same values for E1-07 and E1put Freq.
09. In this case, the setting for E1Max. Out- 08 will be disregarded.
E1-05
put Voltage Ensure that the four frequencies are
set according to these rules or
Base FreOPE10 fault will occur:
E1-06
quency
Middle Out- E1-04 E1-06 E1-07 E1-09
Output voltage
put Freq.
Min. OutE1-09
put Freq.
Min. OutE1-10
put Voltage
E1-04
V/f Pattern
E1-08
Frequency References
E1-07
Description
Motor
E2-03 No-Load
Current
1:2.0 kHz
2:5.0 kHz
3:8.0 kHz
Carrier Fre4:10.0 kHz
C6-02 quency
5:12.5 kHz
Selection
6:15.0 kHz
7:Swing PWM
F: User defined
H3-01
A1 Signal
Level Sel.
H3-03 A1 Gain
H3-04 A1 Bias
(E1-05)
(E1-08)
AM
H4-01 Monitor
Selection
H4-02 AM Gain
H4-03 AM Bias
(E1-10)
(E1-09)
(E1-07)
(E1-06)
(E1-04)
Output frequency
Motor Data
Motor
E2-01 Rated
Current
E2-02
22
Motor
Rated Slip
Motor
L1-02 Overload
Prot. Time
I80E-EN
Par.
Name
Description
Monitor
Stall Prevention
Stall
Prevention
Selection
L3-01
during
Acceleration
Stall Prev.
Sets the current level for stall preL3-02 Level durvention during acceleration.
ing Accel.
Reserved
U2-01
Current Fault
U2-02
Previous Fault
Fault Trace
Description
U1-01
U1-02
U1-03
U1-06
U1-07
Reserved
U1-10
I80E-EN
: OFF
1: Digital input 1
(terminal S1 enabled)
1: Digital input 2
(terminal S2 enabled)
1: Digital input 3
(terminal S3 enabled)
1: Digital input 4
(terminal S4 enabled)
1: Digital input 5
(terminal S5 enabled)
Description
Digital Input Function Selections
14
: OFF
1: Relay Output
(terminal MA-MC closed
MB-MC open)
U1-13
DI/DO
Sel.
: ON
U1-11
Monitor
Description
Output Terminal Status
Zero Speed
Speed Agree
Drive Ready
Fault
Not used
10
23
ENGLISH
6 Parameter Table
7 Troubleshooting
Troubleshooting
to
Cannot Reset
Option
External Fault
External Fault
Output Phase
Loss
Overcurrent
24
An external fault was tripped by the upper controller via an option unit.
A forward and reverse command were input simultaneously for longer than 500 ms.
This alarm stops a running motor.
External Faults
to
An external fault was triggered by an external device via one of the digital inputs S1
to S5.
The digital inputs are set up incorrectly.
I80E-EN
Cause
Surrounding temperature is too high.
The cooling fan has stopped.
The heatsink is dirty.
The airflow to the heatsink is restricted.
The motor load is too heavy.
The motor is operated at low speed with heavy load.
Cycle times of accel./ decel. are too short.
Incorrect motor rated current has been set.
Motor
Overload
Drive
Overload
The voltage in the DC bus fell below the undervoltage detection level.
The power supply failed or one input phase has been lost.
The power supply is too weak.
DC
Overvoltage
Input Phase
Loss
DC
Undervoltage
or
DC Charge
Circuit Fault
I80E-EN
25
ENGLISH
7 Troubleshooting
7 Troubleshooting
oPE01
oPE02
oPE03
oPE05
oPE10
26
Cause
Corrective Action
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The revision dates and numbers of the revised manuals are given on the bottom of the back
cover.
MANUAL NO. TOEP C710606 28A
Published in Japan December 2007
07-11 1
Revision number
Date of original publication
Date of publication
Date of Publication Rev. No.
November 2007
December 2007
Section
Revised Contents
First edition
Wiring
Specification
ENGLISH
Revision History