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    Conveyor Calculations Based On Is: 11592: Input Sheet

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    deua2004
    This document contains conveyor calculations for 5 conveyors - TEST, TS-1, TO-1, TF-1, and TFS-1 - based on input data like conveyor length, material properties, belt properties, pulley details, and scraper/plow details. The calculations determine key conveyor parameters like effective tension, belt power, minimum tensions, resistances, and selected tensions.

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    Conveyor Calculations Based On Is: 11592: Input Sheet

    Uploaded by

    deua2004
    326 views2 pages
    This document contains conveyor calculations for 5 conveyors - TEST, TS-1, TO-1, TF-1, and TFS-1 - based on input data like conveyor length, material properties, belt properties, pulley details, and scraper/plow details. The calculations determine key conveyor parameters like effective tension, belt power, minimum tensions, resistances, and selected tensions.

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    4252700MD01R0

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    This document contains conveyor calculations for 5 conveyors - TEST, TS-1, TO-1, TF-1, and TFS-1 - based on input data like conveyor length, material properties, belt properties, pulley details, and scraper/plow details. The calculations determine key conveyor parameters like effective tension, belt power, minimum tensions, resistances, and selected tensions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    326 views2 pages

    Conveyor Calculations Based On Is: 11592: Input Sheet

    Uploaded by

    deua2004
    This document contains conveyor calculations for 5 conveyors - TEST, TS-1, TO-1, TF-1, and TFS-1 - based on input data like conveyor length, material properties, belt properties, pulley details, and scraper/plow details. The calculations determine key conveyor parameters like effective tension, belt power, minimum tensions, resistances, and selected tensions.

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    © All Rights Reserved
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    of 2

    CONVEYOR CALCULATIONS BASED ON IS : 11592

    F0R
    IODS NO.
    DATE
    DOC.NO.

    TISCO "F" BLAST FURNACE


    2527
    11-Aug-11
    4-2527-00-MD-01

    * INPUT SHEET *

    CONVEYOR
    GENERAL
    DATA

    MATERIAL
    DATA

    IDLER
    DATA

    BELT
    DATA
    PULLEY
    DATA
    SKIRT
    SCRAPER/
    PLOW
    DATA

    CONVEYOR NUMBER
    CONV. LENGTH ALONG BELT
    CONV. LEN. WITH TILT IDLERS
    LIFT OF CONVEYOR
    REVERSIBLE OR TAIL DRIVE ?
    NUMBER OF TRIPPERS
    TRIPPER LIFT
    BELT SPEED (NOMINAL)
    RATED CAPACITY
    % OVER RATED CAPACITY
    ANGLE OF WRAP
    MAXIMUM ALLOWABLE BELT SAG
    TAKE-UP TYPE
    DIST.OF T.U.FROM DR.PULLEY
    MATERIAL HANDLED
    BULK DENSITY OF MATERIAL
    MASS REV.PARTS (CAR.IDLER)
    MASS REV.PARTS (RET.IDLER)
    IDLER SPACING
    (CAR.IDLER)
    IDLER SPACING
    (RET.IDLER)
    TILT ANGLE
    (CAR.IDLER)
    TILT ANGLE
    (RET.IDLER)
    TRG.ANGLE(2-ROLL RET.IDLER)
    TRG.ANGLE
    (CAR.IDLER)
    BELT WIDTH
    BELT WEIGHT
    NO.OF TIGHT SIDE PULLEYS
    NO.OF SLACK SIDE PULLEYS
    NO.OF OTHER PULLEYS
    DRIVE PULLEY LAGGING ?
    SKIRT LENGTH.
    NO. OF EXTERNAL SCRAPERS
    NO. OF INTERNAL SCRAPERS
    NO. OF PLOWS

    m
    m
    m
    (Y or N)
    nos.
    m
    m/s
    tph
    %
    deg
    %
    (S/VG/HG)
    m
    t/cub.m
    kg
    kg
    m
    m
    deg
    deg
    deg
    deg
    mm
    kg/m
    nos.
    nos.
    nos.
    (Y or N)
    m
    nos.
    nos.
    nos.

    TEST
    250
    250
    50
    N
    1
    4
    2.5
    1200
    10
    210
    1.5
    VG
    40
    COAL
    0.8
    38
    25
    1.2
    3
    1.5
    1
    10
    35
    1400
    22
    1
    2
    4
    Y
    8
    1
    1
    1

    TS-1
    47
    47
    3.95
    N
    0
    0
    1.5
    350
    10
    180
    2
    VG
    2.75
    SINTER
    1.7
    27
    21
    0.8
    3
    0
    0
    0
    45
    1000
    20
    2
    3
    2
    Y
    26
    1
    1
    0

    TO-1
    TF-1
    90
    129
    90
    129
    5.5
    1.55
    N
    N
    0
    0
    0
    0
    1.05
    1.16
    300
    450
    10
    10
    180
    180
    2
    2
    VG
    VG
    6
    10
    IRON ORE ORE/PALLETS
    2.2
    2.2
    21
    21
    17
    17
    0.8
    0.8
    3
    3
    2
    2
    0
    0
    0
    0
    45
    45
    800
    800
    10.88
    10.88
    1
    1
    3
    4
    5
    3
    Y
    Y
    33
    0
    1
    1
    1
    1
    0
    0

    TFS-1
    33
    33
    0
    N
    0
    0
    0.7
    60
    10
    180
    2
    ST
    33
    SINTER
    1.7
    16
    13
    1.2
    3
    0
    0
    0
    35
    650
    8.26
    1
    1
    0
    Y
    25
    1
    1
    0

    * OUTPUT SHEET *
    CONVEYOR NUMBER
    AVERAGE CONVEYOR SLOPE
    DESIGN CAPACITY
    ALPHA(IF CONV.LENGTH > 80m)
    BELT WEIGHT PER METRE (Mb)
    BASIC
    MATL.WEIGHT PER METRE (Mg)
    CALC.
    REV. CAR. IDLER WT./m (Mc)
    REV. RET. IDLER WT./m (Mr)
    TROUGH FACTOR
    (Ci)
    ACCELERATION LENGTH
    (La)
    VOLUMETRIC CAPACITY
    MAIN RESISTANCE
    (R)
    MATL-BELT FRC.ACC.ZONE (Ra)
    MATL-SK.FRC.ACC.ZONE (Rska)
    PULLEY WRAP RESISTANCE (Rw)
    PULLEY BRG. RESISTANCE (Rb)
    SECONDARY RESISTANCE
    (Rs)
    IDLER TILT RESISTANCE (Ri)
    MATL-SKIRT FRC.RESIST (Rsk)
    SPL.MAIN RESIST
    (Rsp1)
    FINAL
    BELT CLEANER RESIST
    (Rbc)
    CALC.
    PLOW RESISTANCE
    (Rp)
    SPL.SECONDARY RESIST (Rsp2)
    SLOPE RESISTANCE
    (RsL)
    EFFECTIVE TENSION
    (Te)
    Te - WITH TRIPPERS
    MAX. EFF. TENSION
    (Temax)
    T2 - MINIMUM FOR DRIVE
    MIN.TENSION FOR CAR.SAG
    MIN.TENSION FOR RET.SAG
    RETURN SIDE BELT RESIST.
    FINAL
    Te - EFF.TEN./PERI.FORCE
    BELT KW
    CONSUMED BELT KW
    SELECTED SL. SIDE TEN. (T2)
    FINAL
    TIGHT SIDE TENSION
    (T1)
    TENSIONS
    TAIL TENSION
    (Tt)
    NON REV.
    TAKE-UP TENSION
    (Ttup)
    HD.DRIVE
    SELECTED SL. SIDE TEN. (T2)
    FINAL
    TIGHT SIDE TENSION
    (T1)
    TENSIONS
    (Tt)
    REV/TL.DR. TAIL/TAKE-UP TENSION

    deg
    tph
    kg/m
    kg/m
    kg/m
    kg/m
    m
    cub.m/s
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kg
    kw
    kg
    kg
    kg
    kg
    kg
    kg
    kg

    TEST
    11.31
    1320.00
    1.38
    22.00
    146.68
    31.67
    8.33
    0.50
    0.53
    0.46
    1730.09
    93.44
    39.33
    116.21
    46.20
    657.43
    221.87
    276.66
    498.53
    306.12
    214.07
    520.18
    7920.63
    11326.87
    12119.75
    18179.62
    10448.56
    1686.78
    550.00
    698.42
    12119.75
    297.24
    10448.56
    22568.31
    10046.98
    10620.26
    N.A.
    N.A.
    N.A.

    TS-1
    4.80
    385.00
    N.A.
    20.00
    71.30
    33.75
    7.00
    0.50
    0.19
    0.06
    214.39
    16.35
    3.09
    128.95
    46.20
    194.59
    0.00
    208.36
    208.36
    218.65
    0.00
    218.65
    281.64
    1117.64
    1117.64
    2235.28
    1116.06
    456.51
    375.00
    371.78
    1117.64
    16.45
    1116.06
    2233.70
    1408.84
    1332.32
    N.A.
    N.A.
    N.A.

    TO-1
    3.50
    330.00
    1.83
    10.88
    87.31
    26.25
    5.67
    0.50
    0.09
    0.04
    380.66
    9.81
    2.74
    148.32
    59.40
    315.95
    53.87
    480.93
    534.80
    174.92
    0.00
    174.92
    480.20
    1886.53
    1886.53
    2829.80
    1412.90
    490.94
    204.00
    397.27
    1886.53
    19.43
    1412.90
    3299.43
    1750.33
    1586.81
    N.A.
    N.A.
    N.A.

    TF-1
    0.69
    495.00
    1.69
    10.88
    118.54
    26.25
    5.67
    0.50
    0.11
    0.06
    666.49
    16.26
    6.16
    137.61
    52.80
    459.88
    101.96
    -3.08
    98.88
    174.92
    0.00
    174.92
    183.74
    1583.92
    1583.92
    2375.88
    1186.26
    647.12
    204.00
    399.33
    1583.92
    18.02
    1186.26
    2770.18
    1568.72
    1364.84
    N.A.
    N.A.
    N.A.

    TFS-1
    0.00
    66.00
    N.A.
    8.26
    26.19
    13.33
    4.33
    0.50
    0.04
    0.01
    59.78
    1.31
    0.21
    41.28
    13.20
    56.01
    0.00
    64.36
    64.36
    142.13
    0.00
    142.13
    0.00
    322.26
    322.26
    644.53
    321.81
    258.39
    154.88
    179.03
    322.26
    2.21
    321.81
    644.07
    500.84
    476.40
    N.A.
    N.A.
    N.A.

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