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MACP and Well Control Record

This document contains information for monitoring and controlling well pressures during drilling operations. It provides the maximum allowable casing pressure (MACP) for different mud weights and gradients. It also lists procedures for checking for gas flows and soft shut-ins, warning signs of well kicks, and a well control record sheet to log drilling parameters like drill pipe pressure, casing pressure and pump strokes over time.

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Sudish Bhat
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0% found this document useful (0 votes)
479 views6 pages

MACP and Well Control Record

This document contains information for monitoring and controlling well pressures during drilling operations. It provides the maximum allowable casing pressure (MACP) for different mud weights and gradients. It also lists procedures for checking for gas flows and soft shut-ins, warning signs of well kicks, and a well control record sheet to log drilling parameters like drill pipe pressure, casing pressure and pump strokes over time.

Uploaded by

Sudish Bhat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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MAXIMUM ALLOWABLE CASING PRESSURE

Well Name:

???

Location:

Casing Size, in 8 5/8

???

Rig:

Vertical Csg Shoe Depth, ft 3200

Well MTD, ft

Well TVD, ft

Mud Grad.

MACP

Mud Wt.

Engineer: ???

Leak Off Gradient, psi/ft

Csg Shoe Frac Press, psi 3200

Csg Shoe Fracture Mud Wt. ppg 19.23


Mud Wt.

???

MACP with WATER filled Csg, psi 1811

Mud Grad.

MACP

Mud Wt.

Mud Grad.

MACP

Mud Wt.

ppg

psi/ft

psi

ppg

psi/ft

psi

ppg

psi/ft

psi

ppg

8.40
8.50
8.60
8.70
8.80
8.90
9.00
9.10
9.20
9.30

0.437
0.442
0.447
0.452
0.458
0.463
0.468
0.473
0.478
0.484

1802
1786
1769
1752
1736
1719
1702
1686
1669
1652

9.40
9.50
9.60
9.70
9.80
9.90
10.00
10.10
10.20
10.30

0.489
0.494
0.499
0.504
0.510
0.515
0.520
0.525
0.530
0.536

1636
1619
1603
1586
1569
1553
1536
1519
1503
1486

10.40
10.50
10.60
10.70
10.80
10.90
11.00
11.10
11.20
11.30

0.541
0.546
0.551
0.556
0.562
0.567
0.572
0.577
0.582
0.588

1469
1453
1436
1420
1403
1386
1370
1353
1336
1320

11.40
11.50
11.60
11.70
11.80
11.90
12.00
12.10
12.20
12.30

CAUSES of KICKS

WARNING SIGNS

Insufficient Mud Density


Improper Hole Filling
Swabbing
Lost Circulation
Mud Contamination
Equipment Failure
Abnormal Pressure

FLOW CHECK

Drilling Break
Mud Contamination
After
Erratic Table Torque
Variation in String Force
Variation in Pump Pressure or Pump Speed
Pit Gain or Loss
Loss Circulation
Hole Does not Take Correct Fill-up Volume
Pipe Pulls Wet After Pulling Dry

While Drilling (Any Warning Si


Drilling a metre or less into a p
Prior to Tripping the Drilling St
While Tripping (any Warning S
After POOH 5% of D.P. Stand
Half Way Out
At the Last D.P. Stand Before D
While Out of the Hole every 30
When in Doubt !!!

FLOW CHECK PROCEDURES

CALL ALERT ( If while Out of the Hole Proceed from: Ensure Hole is Full )
Hoist Kelly above R. Table and shut-off the pump. (If Tripping, position tool joint above table, install Stabbing
properly, Ensure Hole is Full and Shut off Hole fill pump.) Divert flow to Trip tank. Zero trip tank volume indi
Monitor tank for flow for 5 to 10 minutes. If the Well is Flowing Shut it in Immediately. Record any Trip tank

PROCEDURES FOR SOFT SHUT-IN THE WELL


CALL ALERT

1
2
3
4
5
6
7

While Drilling

TIME

NOTES:

D.P.P. psi

TVD, ft
Mud Wt. ppg
Total Circ. Mud Volume, BBLs
C.P. psi

Position Tool Joint at Table, Release Eleva


Install Stabbing Valve Open, then Close
Install Kelly, Open Stabbing Valve
Open HCR Valve to an Open Choke & Deg
Close Hydril
Close Choke Slowly
Record: SICP, SIDPP & Pit gain every 2mi
Do not Exceed MACP

SHUT-IN WELL DATA

Personnel on Location, No
Total MTD, ft
Mud Viscosity:

While Tripping

1
2
3
4
5
6
7
8

Position Kelly Above Table


Shut off Mud Pump
Open HCR Valve to an Open Choke & Degasser
Close Hydril
Close Choke Slowly
Record: SICP, SIDPP & Pit gain every 2min.
Do not Exceed MACP

Pit Gain bbls

TIME

D.P.P. psi

C.P. psi

Baryte on Location, sac

Baryte to Order, sac


Other Mud Chem. to Order:
Pit Gain bbls

TIME

D.P.P. psi

Date:

99-11-23

1.00

Mud Grad.

MACP

psi/ft

psi

0.593
0.598
0.603
0.608
0.614
0.619
0.624
0.629
0.634
0.640

1303
1286
1270
1253
1236
1220
1203
1187
1170
1153

W CHECK

(Any Warning Signs)


e or less into a porous Zone
ng the Drilling String
g (any Warning Signs)
H 5% of D.P. Stands
lf Way Out
.P. Stand Before D.C.
the Hole every 30min
n in Doubt !!!

install Stabbing Valve


tank volume indicator.
rd any Trip tank Gains.

ripping

able, Release Elevators


Open, then Close
bbing Valve
Open Choke & Degasser

Pit gain every 2min.

on Location, sacks

yte to Order, sacks


C.P. psi

Pit Gain bbls

WELL CONTROL RECORD SHEET


MACP (Orig. Mud Wt.) psi
TIME

Pump Strokes

D.P.P. psi

to Surface:
C.P. psi

31

32

33

34

35

36

37

38

39

10

40

11

41

12

42

13

43

14

44

15

45

16

46

17

47

18

48

19

49

20

50

21

51

22

52

23

53

24

54

25

55

26

56

27

57

28

58

29

59

30

Total H. Strokes:

TIME

Pits Vol. bbls

Slow Pump Pressure psi


Slow Pump Speed Strokes/min

MACP (Kill Mud Wt.) psi


to Csg Shoe:

P. Strokes to Bit:

Well TVD ft #NAME?

Well TD ft

Pump Strokes

Total C. Strokes:

D.P.P. psi

C.P. psi

60

GENERAL
PROBLEMS
AND SIGNS
FOR ALL
WELL
CONTROL
METHODS

PROBLEM
PLUGGED
NOZZLE

UNPLUGGED
NOZZLE

BRIDGE

PLUGGED
CHOKE
UNPLUGGED

PROBLEM

DRILL PIPE PRESSURE

CASING PRESSURE

PARTIAL CIRCULATION LOSS

MAJOR DECREASE

DECREASE

INCREA

TOTAL CIRCULATION LOSS


DRILLSTRING WASHOUT
PLUGGED NOZZLE
CHOKE WASHOUT
CHOKE PLUGGING

MAJOR DECREASE
MAJOR DECREASE
MAJOR INCREASE
MAJOR DECREASE
MAJOR INCREASE

MAJOR DECREASE
NO CHANGE
NO CHANGE
MAJOR DECREASE
MAJOR INCREASE

INCREA
INCREA
DECREA
INCREA
DECREA

SIGNS (Mainly for Driller's Method First Step)

PUMP SP

SOLUTION

DPP INCREASES DRASTICALLY.


CP REDUCES SLIGHTLY AND PUMP SPEED DECREASE.

SHUT DOWN AND RE-ESTABLISH ACCURAT


PRESSURES, THEN RE-ESTABLISH NEW CIR
PRESSURES.

DPP DECREASES.
CP AND PUMP SPEED REMAIN THE SAME OR INCREASE SLIGHTLY.

RE-ESTABLISH LAST ACCURATE CP AND M


NEW REDUCED DPP.

DPP INCREASES: SLOWLY IF ABOVE GAS, RAPIDLY IF BELOW GAS.


CP DECREASES AND FLUCTUATES. PUMP SPEED DECREASES SLOWLY.
FLUID RETURNS DECREASE. FLARE DECREASE OR DIES.
DPP AND CP INCREASE CONTINUALLY.
PUMP SPEED DECREASES SLIGHTLY.
NO TANK INCREASE. FLARE GOES OUT IF GAS TO SURFACE.
DPP AND CP DECREASE EQUALLY.

TRY WORK/FREE PIPE WITHOUT APPLYING E


PUMP PRESSURE.

SHUT-IN WELL. SWITCH CHOKES. ESTABL


CIRCULATING PRESSURES. ISOLATE PLUGGE
CORRELATE PRESSURE GAUGES.

SHUT-IN WELL. SWITCH CHOKES

UNPLUGGED
CHOKE

DPP AND CP DECREASE EQUALLY.


PUMP SPEED RETURNS TO NORMAL.

SHUT-IN WELL. SWITCH CHOKES


ESTABLISH NEW CIRCULATING PRESSU

Pits Vol. bbls

PUMP SPEED
INCREASE
INCREASE
INCREASE
DECREASE
INCREASE
DECREASE

SOLUTION
SHUT DOWN AND RE-ESTABLISH ACCURATE SHUT-IN
PRESSURES, THEN RE-ESTABLISH NEW CIRCULATING
PRESSURES.
RE-ESTABLISH LAST ACCURATE CP AND MAINTAIN
NEW REDUCED DPP.

TRY WORK/FREE PIPE WITHOUT APPLYING EXCESSIVE


PUMP PRESSURE.

SHUT-IN WELL. SWITCH CHOKES. ESTABLISH NEW


CIRCULATING PRESSURES. ISOLATE PLUGGED CHOKE.
CORRELATE PRESSURE GAUGES.
SHUT-IN WELL. SWITCH CHOKES.

SHUT-IN WELL. SWITCH CHOKES.


ESTABLISH NEW CIRCULATING PRESSURES.

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