CONTENTS

AINSTALLATION .. 5
1. MACHINE INSTALLATION . 6
1-1 MACHINE SPECIFICATIONS PROFILE .
6
2. INSTALLATION .
7
2-1 ENVIRONMENT
7
2-2 POWER SUPPLY SOURCE .
7
2-3 MAKE SURE MOTOR ROTATING DIRECTION
7
2-4 AIR PRESSURE SOURCE
.
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2-5 VACUM PRESURE ...
7
3 .ATTENTION ..
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3-1 GENERAL OPERATION .
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3-2 SPINDLE OPERATION..
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3-3 AUTOMATIC TOOL CHANGE SYSTEM ..
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3-4 VACUUM SUCTION ..
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3-5 MAINTENANCE .
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3-6 LUBRICATION
10
3-7 OTHER MAINTENANCE .
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B. OPERATION..
1. PANEL OPERATION AREA
1-1 E-STOP UNIT .........
1-2 PROGRAM STOP UNIT....
1-3 MODE SELECTION.
1-3-1 MODE SELECTION.
1-3-4 TOOL NUMBER CORRECTION.
1-4 JOGGING UNIT........
1-4-1 JOG / CUT PERCENTAGE ........
1-4-2 CONTINUOS JOG(RAPID JOG) ..
1-4-3 AXIS MOVES NEGATIVELY
1-4-4 AXIS MOVES NEGATIVELY
1-4-5 CONTINUOS JOB
1-5 SPINDLE UNIT
1-5-1 SPINDLE SELECTION .
1-5-2 SPINDLE SPEED .
1-5-3 MANUAL SPEED .
1-5-4 SPINDLE TACHOMETER.
1-5-5 SPINDLE START .
1-5-6 SPINDLE STOP .
1-6 HAND WHEEL MODE ........
1-6-1 AXIS SELECTION .
1-6-2 SPEED OF HAND WHEEL .
1-6-3 HAND WHEEL .
1-7 VACUUM PANEL UNIT........

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CONTENTS
1-7-1 E- STOP
1-7-2 VACUUM SUCTION
1-8 MACHINE SIDE BOTTON ...
1-8-1 TOOL UNLAMP
1-8-2 MAGAZINE CLOCKWISE
1-8-3 MAGAZINE COUNTER CLOCKWISE
1-9 WARNING ALARM
1-10 RUNNING INDICATOR .
1-10-1 SPINDLE RUNNING INDICATOR ..
1-10-2 OT RELEASE ..
1-10-3 PROGRAM START ..
1-10-4 PROGRAM PAUSE ..
1-10-5 SPINDLE ON ...
1-10-6 SPINDLE OFF ..
1-10-7 VACUUM ON ..
1-10-8 VACUUM ON/ OFF ..
1-10-9 LASER ..
2. CRT / MDI DISPLAY .
2-1 FUNCTION OF CNC CONTROLLER ...
2-1 FUNCTION OF CNC CONTROLLER ....
2-2 FUNTIONS OF EACH BOTTON ....
2-2 FUNTIONS OF EACH BOTTON ....
3. RUNNING OPERATION ....
3-1 JOG MODE ....
3-1-1 OT RELEASE
3-2 HAND WHEEL ...
3-3 TOOL ORIENT
3-4 PROGRAM EXECUTION ...
3-5 MANUAL DATA INPUT
3-6 MANUAL SPINDLE FUNCTION ...
3-7 MANUAL TOOL CHANGE (WHEN EQUIPED WITH ATC) ..
3-8 MANUAL SUCTION ON/ OFF ...
4. GENERAL OPERATION
4-1 SETTING OF TOLL LENGTH OFFSET
4-2 SETTING OF WORK PIECE COORDINATES ...
4-3 SETTING OF PARAMETER
4-4 DIAGNOSIS ( FUNCTION BOTTONDGNOS ) ...
4-4-1 I / O DIAGNOSIS
4-4-2 PLC ELECTRICAL LADDER .
4-5 PROGRAM EDITING
4-6 EXTERNAL PROGRAM INPUT OR OUT PUT TO CONTROLLER ...
4-6-1 NC PROGRAM IN PUT ......

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CONTENTS
4-6-2 CNC PARAMETER INPUT
4-6-3 CNC PARAMETER INPUT
4-7 EXTERNAL PROGRAM OUT PUT TO (DISK)..
4-7-1 NC PROGRAM OUTPUT ......
4-7-2 CNC PARAMETER OUTPUT ...
4-7-3 CNC PROGRAM OUTPUT ...
SETTTING OF RS232 ...
4-8 ERROR WARNING ( OPTIONALARM ) .....
CCNC PROGRAM MAKING .
1. INTRODUCTION ....
1-1 NC PROGRAM MAKING PROCESS ...
1-2 COORDINATES ...
1-3 NC PROGRAM INTRODUCTION ..
1-3-1 PROGRAM
1-3-2 SINGLE NOD
1-3-3 CHARACTER
1-3-4 END OF SINGLE NOD
1-3-5 COMPOSTION OF PROGRAM
1-4 LIST OF G-CODE ....
2. CNC PROGRAM INTRODUCTION .....
2-1 BASIC COMMAND .....
2-1-1 ABSOLUTE COMMAND ..
2-1-2 INCREMENTAL COMMAND
2-1-3 RAPID POSITIONING
2-1-4 STRAIGHT INTERPOLATATION CUT .
2-1-5 AN ARC INTERPOLATATION CUT ...
2-1-6 PAUSE TIME ...
2-1-7 STOP TO CHECK CORRECTLY
2-1-8 SINGLE NOD LEAPING
2-1-9 CALL OF AUXILIARY PROGRAM
2-2 TOOL INTERPOLATION FUNCTION ...
2-2-1 TOOL LENGTH INTERPOLATION
2-2-2 TOOL DIA. INTERPOLATION
2-3 CANNED CYCLES FOR DRILLING ...
2-3-1 CANNED CYCLES FOR DRILLING
2-3-2 CYCLES FOR PECK DRILLING ..
2-4 FUNCTIONS OF COORDINATES ...
2-4-1 REFERENCE ORIENT POINT
2-4-2 MACHINE COORDIANTES
2-4-3 WORKING PIECE COORDINATES
2-4-4 WORKING PIECE COORDINATES
2-4-5 PARTIAL COORDINATES ..

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CONTENTS
2-5 HOME ( G28 ) ...
2-5-1 2ND3RD4TH HOME ( G30 )
2-6 PROGRAM AUXILIARY FUNCTION ( MST CODE ) ..
2-6-1 SPINDLE FUNCTION ( S )
2-6-2 TOOL FUNCTION ( T )
2-6-3 AUXILIARY FUNCTION (M )
2-7 PROGRAM AUXILIARY FUNCTION ( MST CODE )
2-7-1 EXAMPLE 1...
2-7-2 EXAMPLE 2...
APPEDIX-PLC ERROR LIST

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66~70

D. OPTIONAL ACCESSARIES
1.BORING UNIT
1-1BORING UNIT LIST
1-2 TOOL FUNCTION (T)
1-3 TOOL CHANGE SYSTEM
2.SAW SYSTEM
2-1 TOOL FUNCTION (T)
2-2 SAW CHANGE SYSTEM
2-3 CAUTION: IN AUTO MODE WHILE EXECUTING SPINDLE AND SAW PROCCESSING
DRAWING
3. C ROTARY AXIS
4. B ROTARY AXIS

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A. INSTALLATION

1. MACHINE INTRODUCTION
1-1 GENERAL INTRODUCTION

Centek

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1-

E (ECOMONIZATION)
A (AUTO TOOL CHANGE)
ONE SPINDLE
X AXIS
Y AXIS
CNC ROUTER

2. Installation
2-1 Environment
2-1-1 Ambient Temperature
In Operation : 0C ~ 40C
While shutting down or transporting : -20C ~ 60C
2-1-2 Temperature Variance
Max: 1.1C / minute
2-1-3 Humidity
Max: 7.5% (Relative humidity)
Short time: 95 % (In a month)
2-1-4 Vibration
In OperationMax 0.5g
TransportingMax 3.5g

2-2 Power Supply Source

2-2-1 CAPACITYMARKED ON MACHINE PLATE
2-2-2 VOLTAGE: CUSTOMER REQUEST.
2-2-3 Circuit BreakerMUST BE EQUAL TO MAIN CIRCUIT BREAKE.
2-2-4
2-2-5

FREQUENCY50 / 60 HZ HZ
GroundingLEASE CONNECT YELLOW&GREEN CABLE TO ELECTRICAL PANE,INSIDE
IT INPUT PE ON ONE SIDE AND CONNECT THE GROUND ON ANOTHER.

2-3 DIRECTION OF THE MOTOR

MUST CONFIRM THE DIRECTION OF THE MOTOR WHEN INSTALL OR REINSTALL
ELECTRICAL CABLE
( 1 ) SPINDLE MOTOR.
( 2 ) VACUUM PUMP.
( 3 ) COOLING BY AIR.

2-4 Air Pressure Source

OPERATING PRESSURE60 kg / cm

2-5 Vacuum
OPERATING PRESSUREAT LEAST 250mm-Hg
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3. CAUTION
3-1 Operation
3-1-1 ASSIGN PROFESSIONAL OPERATOR.
3-1-2 DONT PUT ANYTHING IRRELEVENT ON THE WORKING TABLE.
3-1-3 ALL OPERATORS ARE NOT ALLOWED TO STAND ON THE WORKING TABLE UNLESS
SWITCHING TO MANUAL MODE OR REPAIRING THE MACHINE.
3-1-4 BEFORE STARTING THE MACHINE, PLEASE CONFIRM THERES NO OPERATOR OR
OTHER IRRELEVENT STUFF.
3-1-5 HELMAT AND PROTECTION GLASSES ARE NECESSARY AND DO NOT OPERATE THE
MACHINE WITH GLOVES.
3-1-6 KEEP CLEAN AROUND THE MACHINE AND WORKING TABLE.
3-1-7 WHEN THE WARNING SIGNAL APPEARS, OPERATORS MUST STOP EVEYTHING TO
SOLVE THE PROBLE. AND OPERATE THE MACHINE AGAIN.

3-2 OPERATING SPINDLE

3-2-1 BOFORE TOOL CHANGE, PLEASE CHECK BELOW THE ACTIONS DONE

PLEASE CHECK IF THE SPINDLE STOPS.

PRESS E-STOP BOTTON OR SPINDLE LOCK TO PREVENT OPERATORS
HARMED DUE TO NEGLECTION OR ABNORMAL START.
PLEASE MOUNT WILL THE COLLET CHUCK, NUT, PULL STUD OF THE SHANK.
PLEASE CORRECT THE NUMBER OF SPINDLES AFTER MANUAL TOOL CHANGE, OR
DIFFERENCE BETWEEN TOOL AND MEMORY MAY HAPPEN AND CAUSE CRASH OF THE
MACHINE.
3-2-2 BALANCE OF THE CUTTING TOOLS MUST BE MADE, ESPECIALLY THE TOOL WITH
BIGGER DIA. TO REDUCE THE LIFE OF THE SPINDLE.
3-2-3 PLEASE MAKE SURE THE SPINDLE REACHES ITS WORKING SPEED, THEN
OPERATORS CAN START PROCCESSING.
3-2-4 DUE TO SAFETY AND SMOOTH WORKING CONCERN, PLEASE BRUSH DOWN TO
CLEAN THE DUST AND WOOD.

3-3 Automatic Tool Change

3-3-1 GENEVA TYPE MAGAZINE, THE TOOL NUMBER SHOULD BE THE SAME AS THE TOOL
MAGAZINE. TOOL NUMBER SHOULD BE THE SAME AS THE PARAMETER, OR THERE
MAY OCCUR ABNORMAL CONDITION WHEN EXECUTING ATC.
3-3-2 NO MANUAL BOTTON FOR MAGAZINE IN/OUT, OPERATORS CAN ONLY EXECUTE
UNDER MDI MODE.
3-3-3 MANUAL OPERATING MAGAZINE CW AND CCW, PLEASE MAKE SURE NOBODY
BESIDE THE TOOL MAGAZINE TO AVOID DANGER.

ALUMINIUM ALLOY
TOOL MAGAZINE

3-4 VACUUM SUCTION

3-4-1 BEFORE STARTING VACUUM PUMP, SHOULD SWITCH ON VACUUM SUCTION OR
START M84 AND M85.
3-4-2 WHIEL EXECUTING THE PROGRAM, THE VACUUM SUCTION WILL AUTOMATICALLY
START. WHEN THE PROGRAM STOPS, THE VACUUM SUCTION WILL AUTOMATICALLY
SWITCH OFF.
3-4-3 ABOVE M CODE SHOULD BE ADDED IN THE PROGRAM, OR YOU SHOULD MANUAL
START IT.

3-5 MAINTENANCE
3-5-1 PLEASE DO NOT MODIFY THE MACHINE WITHOUT UNDERSTANDING, OR THE
MACHINE WILL RUN OUT OF ORDER OR CAUSE DAMAGE.
3-5-2 PLEASE SWITCH OFF MAIN POWER BEFORE MAINTENACE.
3-5-3 TURN OFF MAIN POWER BEFORE OPENING THE ELECTRICAL PANEL. CLOSE THE
ELETRICAL PANEL BEFORE SWITCHING ON MAIN POWER.
3-5-4 CHECK E-STOP BOTTON ON SCHEDULE IF IT FUNCTIONS WELL.
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3-5-5 CHECK E-STOP BOTTON ON SCHEDULE IF IT FUNCTIONS WELL.

3-5-6 PLEASE REPAIR PARTS ACCORDING TO TECH DOCUMENTS.

3-6 MAINTENANCE- LUBRICATION

3-6-1 3 POINT AIR PRESSURE GREASE 10#, REFILL WHEN REACH CERTAIN LOW LEVEL
3-6-2 PLEASE USE APPOINTED OIL TO VACUUM PUMP EVERY 3 MONTHS.
3-6-3 COOLING WATER SHOULD BE CHANGED EVERY SIX MONTHS AND MUST USE
APPOINTED WATER.
3-6-4 ADD ONCE A WEEK THE GREASE ON BALL SCREW.
3-6-5 SPINDLE LUBRICATING, PLEASE ADD ESSO-325 ONCE A WEEK. (NON-ATC SPINDLE)

3-7 OTHER MAINTENANCE

3-7-1 VACUUM FILTER NEEDS CLEANED EVERYDAY TO PREVENT WOOD DUST INTO
THEVACUUM PUMP.
3-7-2 CLEAN THE ELECTRICAL PANEL AND OPERATING PANEL ONCE A WEEK WITH AIR
TOPREVENT THE INTERFERENCE FROM DUST.
3-7-3 VACUUM FILTER NEEDS CLEANED ONCE A WEEK.
3-7-4 KEEP THE MACHINE ROLLING RAIL SMOOTHLY WITHOUT DUST INTERFERENCE.
3-7-5 TO AVOID COOLING EFFECT, THE FILTER OF COOLER NEEDS CLEANED EVERYDAY.
3-7-6 KEEP CLEAN THE OPERATING PANEL AND CRT SCREEN EVERYDAY.
3-7-7 FROM TIME TO TIME, PLEASE KEEP CLEAN THE COOLING FAN OF THE ELECTRICAL
PANEL TO PREVENT DUST IN ELECTRICAL PANEL AND LOWER THE PERFORMANCE
OF COOLING.
3-7-8 CLEARANCE OF MAGAZINE, PLEASE PAY ATTENTION TO THE DUST TO PREVENT THE
TOOL CHANGING.
3-7-9 PAY ATTENTION TO NITROGEN PRESSURE IF ITS LOWER THAN STANDARD AND IF
SO, PLEASE ADD MORE NITROGEN.

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B.OPERATION

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1. OPERATING PANEL
CONTROL PANEL

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1-1 E-STOP UNIT

1-1-1 E-STOP
RED BOTTON WITH YELLOW PANEL IS SO CALLED E-STOP. WHEN ITS PRESSED, NC
AND SERVO SYSTEM WILL BE IN E-STOP CONDITION. ALL SPINDLES WILL BE
LOCKED EXCEPT SOME OTHER CONCERNS. TO RESTART, YOU NEED TO UNDO THE
E-STOP SWTICH AND RESTART.

1-1-2 PROGARM START

EXECUTE THE START BOTTON ON AUTO MODE.

1-1-3 PROGRAM PAUSE

THE BOTTON TO PAUSE THE MACHINE WHEN RUNNING.

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1-2 PROGRAM STOP

1-2-1 EXECUTE SING NOD
UNDER AUTO MODE, PRESS START BOTTON, AND PROGRAMS FIRST SINGLE NOD
CONTINUOUS EXECUTING. WHEN SWITCH ON, THE SINGLE NOD STOPS, AND THEN
PAUSE; THAT IS, ONE START SIGNAL EXECUTES ONE SINGLE NOD.

1-2-2 NEGLECT WARNING

THIS IS USED TO NEGLECT THE WARNING WHILE VACUUM PRESSURE IS NOT
ENOUGH.
1. FIRST WORK STATION.
2. SECOND WORK STATION.

1-2-3 AUXILIARY (THIS IS RESERVED)

WHEN PRESS THE BOTTON, Z AXIS WILL BE LOCKED, WHETHER UNDER AUTO OR
MANUAL MODE, Z AXIS CANNOT MOVE. WHEN THE LIGHT IS OFF, Z AXIS CAN
FUNCTION AGAIN.

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1-3 MODE SELECTION

1-3-1 MODE SELECTION
WORKING AND TRANSFERINGENTER SIMULTANEOUS CONTROL; NC PROGRAM CAN
BE SET TO START WORKING.

EDITPROGRAM EDIT OR VIA OTHER EQUIPMENT TO TRANSFER THE DATA.

MEMORYEXECUTE THE PROCCESSING PROGRAM IN THE MEMORY.

MANUAL INPUT: SET PARAMETER TO SET MDI PROGRAM.

HAND WHEEL: MANUAL CONTROLS THE MOVEMENT OF AXIS.

JOG: CONTROL AXIS TO JOG MOVING.

HOME: THE FIRST REFERENCE HOME POINT IS ACCORDING TO RAPID FEEDING SPEED.

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1-3-2 VACUUM ONVACUUM PUMP STARTS.

1-3-3 VACUUM OFF: VACUUM PUMP STOPS.

1-3-4 CORRECT TOOL NUMBER

AFTER POWER SWITH ON, THE HOME POINT MODE AS FOLLOWS.

1-3-5 AXIS UP/DOWNREFERENCE

MANUAL MODE, CONTROL UP/ DOWN.

1-3-6 BRUSH UP/ DOWN

CONTROL BRUSH UP/ DOWN

1-3-7 SPINDLE LOCKING

CUTTING POWER SUPPLY OF SPINDLE MOTOR TO STOP THE SPINDLE MOTOR.
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1-3-8 RELEASE OF OVER PROCESSING

WHILE RELEASE OF OVER PROCESSING, YOU NEED TO PRESS THE FORCING
BOTTONTO MOVE AXIS.

1-3-9 BLOWING(OPTIONAL)
WHEN OPENED THE BLOWING VALVE, PRESS THE BOTTON WILL START BLOWING.
TO STOP BLOWING, JUST PRESS IT AGAIN. THIS BOTTON FUNCTIONS ONLY WHEN
BLOWING VALVE IS OPEN.

1-4 FEED-IN UNIT

1-4-1 JOG / CUT PERCENTAGE
THE DEVICE HAS TWO MEANINGS:

CUTTING PERCENTAGE
THE PERCENTAGE OF THE COMMAND OF THE PROGRAM:0 - 150 %

JOGGING PERCENTAGE
THERE ARE SIXTEEN STAGES AS THE FOLLOWING COLOMN
0
1
2
3
4
5

0
0.6
1.2
1.8
2.4
3

6
7
8
9
10
11

3.6
4.2
4.8
5.4
6
6.6

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13
14
15

7.2
7.8
8.4
9

mm/ min

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1-4-2 RAPID JOGGING

RAPID FEED-IN SPEED ( G00 ) MACHINE RAPID FEED-IN SPEED x RAPID FEED-IN
PERCENTAGE, THEREARE FOUR STAGES AS FOLLOWING

F0
25
50
100

1%
25 %
50 %
100 %

1-4-3 AXIS (POSITIVE DIRECTION)

UNDER JOGGING MODE, AXIS + DIRECTION START BOTTON

1-4-4 AXIS (NEGATIVE DIRECTION)

UNDER JOGGING MODE, AXIS DIRECTION START BOTTON

1-4-5 RAPID MOVEMENT

UNDER JOGGING MODE, RAPID MOVING FUNCTION BOTTON

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1-5 SPINDLE UNITS

1-5-1 SELECT SPINDLE
UNDER MANUAL MODE, SELECT SPINDLE NUMBER

1-5-2 THE REVOLUTION SPEED PERCENTAGE OF SPINDLE

UNDER AUTO MODE, TO ADJUST THE PERCENTAGE OF SPINDLE SPEED

1-5-3 MANUAL SPEED

UNDER MANUAL MODE, MICRO-ADJUSTMENT OF SPINDLE SPEED

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1-5-4 REVOLUTION COUNTER OF SPINDLE

INDICATE THE PRESENT REVOLUTION OF THE WORKING SPINDLE RPM

1-5-5 SPINDLE ON
UNDER MANUAL MODE, SPINDLE ON BOTTON

1-5-6 SPINDLE OFF

UNDER MANUAL MODE, SPINDLE OFF BOTTON

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1-6 HAND WHEEL UNIT

CONTROLTHE RECTION
OF POSITIVE AND
NEGATIVE AXIS

Selection for Axis

1-6-1 SELECTION OF AXIS

SELECT THE AXIS NEEDS MOVING

Speed Button

1-6-2 SPEED OF HAND WHEEL

SELECT THE SPEED OF HAND WHEEL, HAND WHEEL ONE BLOCK (PULSE)
UNIT 110 100 ( unit0.001mm)
1-6-3 HAND WHEEL
ITS A PULSE GENERATOR, ONE BLOCK OF HAND WHEEL IS A PULSE SENT TO NC
CONTROLLER.

1-7 VACUUM DISPLAY PANEL

THE SWITHC IS IN FRONT OF WORKING TABLE
(FOR DOUBLE TABLE MODEL ONLY)
1-7-1 E-STOP
THE SAME AS MAIN OPERATING PANEL

1-7-2 VACUUM SUCTION

ON/ OFF OF VACUUM SUCTION FOR THE WORKING TABLE.

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 WHEN THE LIGHT ON, THE ROD EXTENDS. WHEN OFF, THE ROD RETRACT (OPTIONAL)

1-8 MACHINE SIDE BOTTON

1-8-1 RELEASE TOOL
UNDER MANUAL MODE, TO RELEASE THE SPINDLE. ITS ON THE HEAD OF SPINDLE
BASE ON SAFETY CONCERN; PLEASE PRESS IT TO LOCK THE SPINDLE BEFORE
ACTION.

1-8-2 MAGAZINE CW
UNDER MANUAL MODE, SWITCH OF ROTATION THE MAGAZINE.

1-8-3 MAGAZINE CCW

UNDER MANUAL MODE, SWITCH OF THE CCW MAGAZINE

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1-9 WARNING
FLASH OF RED LIGHT: IT MEANS THE ERROR OCCURS AND NEEDS SOLVING.
FLASH OF YELLOW LIGHT: IT MEANS THE PROGRAM OFF OR PAUSE

1-10 RUNNING INDICATOR

1-10-1 INDICATOR OF SPINDLE ROTATION
WHEN LIGHT ON, IT MEANS THE SPINDLE IS RUNNING

1-10-2 RELEASE OVER RUNNING

WHEN THE LIGHT OFF, IT MEANS THE AXIS IS OVER RUNNING

1-10-3 PROGRAM STARTS

WHEN LIGHT ON, IT MEANS ITS AUTO RUNNING.

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1-10-4 PROGRAM PAUSE

WHEN LIGHT ON, THE AUTO MODE PAUSES.

1-10-5 SPINDLE ON
LIGHT OF ENABLING THE SPINDLE ( ENABLE )

1-10-6 SPINDLE OFF

CANCEL OF SPINDLE STARTS

1-10-7 VACUUM ON
WHEN LIGHT IS ON, THE VACUUM PUMP IS RUNNING.

1-10-8 VACUUM OFF

IT MEANS THE VACUUM PUMP IS OFF

1-10-9 LASER
IT MEANS LASER POWER ON (OPTIONAL)

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2. CRT / MDI DISPLAY

2-1 CRT / MDI DISPLAY PANEL

SYNTEK 900 M KEYBOARD

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2-2 EXPLANATION OF FUNCTION BOTTONS

A

Z
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ADD KEYS26 KEYS FOR COMMAND

NUMBER KEYS FOR INPUT PARAMETER

DEL WHEN PROGRAM EDITTING, CLEAR THE LETTERS

INS WHEN PROGRAM EDITTING, INSERT LETTERS

SHIFT

TO PRESENT ANOTHER MEANING OF THE KEY

SPACE

IT MEANS THE PLACE IS A SPACE

BACK

THE KEYS IS USED FOR CLEAN WRONG DATA

SPACE

RESET

ENTER

HELP

USED FOR PROGRAM RE-SET

USED IN INPUT OF LETTER OR NUMBER KEYS
TO PRESS THE BOTTON CAN GET INSTANT ONLINE HELP

USED FOR JUMPING TO APPOINTED BLOCK

THE KEY MEANS THE PROGRAM ENDS IN THIS BLOCK

USED FOR PARAMETER NEEDING POINT TO SEPERATE

()[]!&$#<>=%@*:
ABOVE ARE THE PROGRAM EDITING

PAGE UP/DOWN

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CURSOR MOVING

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3. RUNNING OPERATION
3-1 JOB MODE
START

MODE SELECT: JOG

AXISX.X.Y.Y.Z.Z

JOG / FEED OVERRIDE ADJUST

RAPID OVERRIDE ADJUST

SELECT SPEED TO MOVE

PRESS RAPID

END

CHOOSE RAPID MOVEMENT

END

IF THE MACHINE RUNNING EXCEEDS ITS LIMIT, THE MARGIN DEVICE WILL FUNCTION. IN
THIS MOMENT,THE MACHINE CANNOT RUN, NC WILL BECOME EMERGENCY STATUS AND
WARNING OF ERRORS.
HOW TO RELEASE

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3-1-1 HOW TO RELEASE

START

PRESS OT RELEASE

The reverse direction moves the limit of leaving of the axle.

LOOSE THE OVER RIDE RELASE
END

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3-2 HAND WHEEL MODE

START

SELECT MODE: HAND

SELECT MODEXYZ

SELECT MODEOR

ADJUST THE SPEED FOR HAND

END

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1. DIRECTIONCW
2. DIRECTIONCCW

3-3 HOME

START

MODE SELECT: HOME

SELECT MODEXYZ

SELECT MODEOR

UNDO THE BOTTON AFTER

STARTING AXIS HOME AND
SHIFT TO OTHER AXIS

END

1. THIS ACTION IS A MUST AFTER STARTING THE MACHINE, OR THE MECHANICAL

COORDINATES CANNOT BE CONFIRMED AND THE PROGRAM CANNOT BE EXECUTED.
2. IF PRESS RESET DURING HOME ADJUST, ITLL TERMINATE HOME ADJUST
3. BEFORE THE AXIS HOME, THE WARNING WILL APPEAR UNTIL THE HOME ADJUSTMENT
FINISHES.

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3-4 EXECUTE PROGRAM

START

AUTO MODE

PRESS F2
1. PROGRAM EDIT
2. PRESS F8DOC
MANAGEMENT

MOVE CURSOR TO APPOINTED

PROGRAM CODE

ENTER

PRESS ENTER

PRESS CURSOR KEY

PRESS F4 TO EXECUTE

PRESS F1 (DRAWING ADJUST)

TO CHOOSE NEEDED
COORDINATES

PRESS CYCLE START

END

PRESS FEED HOLD

PROGRAM WILL AUTO

PAUSE

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3-5 MANUAL DATA INPUT

PROGRAM INPUT TO MDI BUFFERING MEMORY, ONLY ONE LETTER CAN BE
ENTERED. ATC CANNOT BE EXECUTED HERE

START

MODE: MDI

FUNCTIONPREES F4 TO
START

PRESS F3 MDI TO ENTER

PRESS F3 MDI TO ENTER

1. ENTER PROGRAM DATA

2. PRESS ENTER

PRESS START

MDI EXECUTING

END

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3-6 FUNCTION OF MANUAL SPINDLE

MODE SELECTION:HOME, JOG, RAPID
MOVE,, HAND WHEEL

SPINDLE START ADJUST

1. SPINDLE STARTS
INDICATOR ON
2. SPINDLE STOPS
INDICATOR OFF

MANUAL SPEED ADJUST

ROTATION OF SPINDLE

1. WHEN SPINDLE
REACHES WORKING
SPEED, RUNNING
INDICATOR ON
2. WHEN ROTATION OF
SPINDLE, SPINDLE OFF
INDICATOR OFF

END

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3-7 MANUAL TOOL EXCHANGE ( WITH ATC )

MODEHOME, JOG, RAPID MOVE,
HANDWHEL

PRESS TOOL UNCLAMP

BUTTON

TOOL INTO SPINDLE HEAD

RELEASE TOOL INDICATOR ON

RELEASE TOOL INDICATOR OFF

UNDO MANUAL TOOL

END

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3-8 MANUAL SUCTION ON/ OFF

MODEHOME, JOG, RAPID MOVE, HAND
WHEEL

PRESS VACUUM PUMP ON

PRESS MANUAL TOOL RELEASE

PRESSURE INDICATOR600 ~ 700

PRESS VACUUM SUCTION

END

PS
1. AIR PRESSURE INSUFFICIENT WILL CAUSE WARNING WHIEL VACUUM PRESSURE IS
LOWER THAN 200 mm-Hg, AND CANNOT EXECUTE THE PROGRAM
2. SWITCH OF VACUUM AL. CAN NEGLECT WARNING OF INSUFFICIENT AIR PRESSURE

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4. GENERAL OPERATION
4-1 SETTING OF TOOL INTERPOLATION
TOOL INTERPOLATION: TOOL MOVES TO WORKING ARTICLE SURFACE( SET WORKING
ARTICLE SURFACE AS WORKING PIECE ORIGINAL POINT)

ORIGINAL POINT
PRESENT LOCATION

TOOL INTERPOATION

MACHINE
COORDINATES

Z0

TOOL INTERPOLATION TOOL INTERPOLATION OF RADIUS

PROGRAM PATH

WORKING

ARTICLE

TOOL
WORKING PATH AFTER INTERPOLATION
RANGE OF TOOL INTERPOLATION

FUNCTION SELECTIONPRESS F4 TO EXECUTE PROCESSING, PRESS F5 FOR TOOL SET

MOVE CURSOR TO TOOL NUMBER1. MOVE CURSOR TO TOOL NUMBER AND
LOCATION
2. ENTER INTERPOLATION NUMBER AND PRESS

ENTER

WHEN PROGRAM USES G43, ITS NEGATIVEG44, ITS POSITIVEUSUALLY ITS G43.
37

4-2 SETTING OF WORKING ARTICLE COORDINATES

HOME COORDINATES SET UP:

MOVE TOOL CENTER TO WORKING ARTICLE CENTER ( X0, Y0 )

PRESENT POSITION DISPLAY PARAMETER IS THE NUMBER YOU WANT TO SETUP.

X AXIS
HOME
Y AXIS
WORKING ARTICLE

TOOL

G54 (X0, Y0)

PRESS F1 TO SETUP, THEN PRESS F5 TO SET THE WORKING ARTICLE COORDINATES.

MOVE CURSOR TO SELECT THE COORDINATES (F54 ~ G59) , SIX TO SELECT.
PRESS F1 AUTO SETTING OF COORDINATES AND FINISH THE SET UP.

4-3 PARAMETER SETUP

PRESS F6 TO SET UP PARAMETER.
MOVE CURSOR TO SELECT THE COORDINATES.
WHEN THERES * BEFORE PARAMTER, RESET THE PC.

38

4-4 DIAGNOSIS DISPLAY (DGNOS )

DIAGNOSIS OF I / OHOW TO SEE PARAMETER OF PLC AND NC.
4-4-1 DIAGNOSIS OF I / O:
( 1 ) PRESS F7 TO DIAGNOSIS.
( 2 ) F1 PLC STATUS.
( 3 ) TO SEE THE INPUT OF PLC I BIT, WHEN OUT OF ORDER, COPARING WITH I
POINTCANYOU SEE IF THE SIGNAL IS RIGHT.
( 4 ) PLC O BIT IS THE STATUS OF OUTPUT ( 3 )
4-4-2 PLC LADDER
( 1 ) PRESS F7 AND

TO ENTER LADDER.

( 2 ) THIS IS THE APPICATION PROGRAM OF THE CONTROL PANEL. WHEN ENGINEER

ENCOUNTERS ELECTRICAL PROBLEMS, HE CAN ENTER PLC LADDER, CHECK, AND
REPAIR IT.
( 3 ) SEARCH KEY IS USED TO SEARCH I/O POINT TO OBSERVE.

4-5 PROGRAM EDITTING

PRESS F2 TO ENTER PROGRAM EDIT, F8 TO MANAGEMENT.
MAKE A NEW PROGRAM: PRESS F1 TO OPEN NEW FILE, ENTER FILE NAME AND
PRESSF1 TO CONFIRM. SEARCH PROGRAM IN MEMORY: MOVE CURSOR TO PROGRAM
POSITION, PRESS ENTER KEY.

FOLLOW F1 TO F8, FUNCTION KEYS TO MODIFY.

IF NO NEED TO MODIFY, PRESS
TO RETURN TO MAIN SCREEN, PRESS F4 TO START
PROCESSING.

4-6 INPUT OF EXTERNAL DATA

39

4-6-1 NC PROGRAM INPU (PUT DISK IN TO FLOPPY)

PRESS F2 TO PROGRAM EDIT, AND PRESS F8 TO FILE MANAGEMENT.

-1 PRESS F4 TO DISK ENTER, MOVE CURSOR TO PROGRAM POSITION, PRESS ENTER TO
LOAD THE FILE. WHEN F1 SCREEN APPEARS TO FINISH ACTIONS, PRESS AGAIN F1 TO
CONFIRM.

-2 INPUT A PROGRAM TO YOU WANT TO CHANGE: WHEN LOAD FILE APPEARS, PRESS
SPACE UNTIL THE CURSOR BECOMES WHITE. INPUT NEW NUMBERS, PRESS ENTER
AND F1 TO CONFIRM.
4-6-2 INPUT OF CNC PARAMETERS (PUT DISK IN FLOPPY)

PRESS F1-DIAGNOSI KEY

, THEN F8 TO MANAGEMENT, PRESS F2 TO
SYSTEMPRARMETER INSTALLATION, PRESS F1 TO CONFIRM AND RESET.
4-6-3 OUTPUT OF CNC PARAMETER (RS232)

PRESS F7 TO DIAGNOSIS SCREEN, PRESS F8 TO SYSTEM MANAGEMENT.

-1 PRESS F6 RS232 TO ENTER PROGRAM CODE, PRESS F1 TO CONFIRM, THE
TRANSMISSION STARTS AND SHOWS THE NUMBER.

4-7 DATA OUTPUT TO EXTERNAL (DISK)

4-7-1 OUTPUT OF NC PROGRAM (PUT DISK IN FLOPPY)

PRESS F2 TO PROGRAM EDIT, PRESS F8 TO FILE MANAGEMENT.

OUTPUT A PROGRAM: MOVE CURSOR TO THAT POSTION, PRESS F5 TO OUTPUT TO
DISK,PRESS ENTER THEN APPEARS ACTION COMPLETES. PRESS F1 TO CONFIRM.
4-7-2 OUTPUT OF CNC PARAMETER (PUT DISK IN FLOPPY)

PRESS F7 DIAGNOSIS SCREEN AND THEN F8 TO MANAGEMENT.

-1 PRESS F2 TO SYSTEM BACKUP, PRESS F1 TO CONFIRM.
-2 WHEN ACTION COMPLETE APPEARS, PRESS F1 TO CONFIRM.

4-7-3 OUTPUT OF NCPROGRAM (RS232)

PRESS F2 TO PROGRAM EDIT, PRESS F8 TO FILE MANAGEMENT.

40

 OUTPUT A PROGRAM: OUTPUT A PROGRAM, MOVE CURSOR TO THE POSITION,

PRESSENTER AND THE F7 RS232, PRESS ENTER, THERE WILL SHOW NUMBER. AT
LAST, PRESS F1 TO CONFIRM.
R S 2 3 2 S E T U P
A: PARAMTER OF CONTROLLER
3901
0
PRIMARY/ SECONDARY MODE (0:CONTROLLER;1:ACCESSORIES OR PC)
3903
1
FILE TRANSFER COM (1ST, 2ND )
3905
1
MACRO PROGRAM COM (1ST, 2ND )
3921
2
SPEED OF 1ST COM (0:24;1:48;2:96;3:192;4:384;5:576;6:1152)
3922
7
BYTE OF FIRST COM
3923
0
FORMAT OF EXCHANGE CODE OF FIRST COM(0:ASCII;1:EIA;2:ISO)
3924
0
WAY OF PERIPHERAL OF FIRST COM (0:No;1:DC2;2:DC4;3:DC2DC4)
3925
0
(EOB) (0:EOB;1:CR+EOB)
3926
1
IF DC3 OF 1ST COM SYNCHRONIZE WITH CONTROL CODE(0:NO;1:YES)
3927
2
WAY OF FLOW CONTROL OF 1ST COM(0:NO;1:HARDWARE;2:SOFTWARE)
3928
2
SYN EXMANIATION OF 1ST COM (0:NO;1:SINGULAR;2:EVEN)
3929
1
1ST STOP BYTE NUMBER(1:1BYTE;2:2BYTE)

B:PC SETUP WHILE SETTING IN TRANSFER SCREEN

TURN ON CAM EDIT ON PC
PLEASE RE-FORMULATE A TRANSFER PARAMETER FOR NEW MODEL
OPEN EDIT, CLICK FILE, SELECT SYTEM FORMULATE THEN DNC/RS232
SELECT ADD IN MACHINE EDIT. RS232 CONNECTING, ENTER SYNTEC900
STEPS: FILE SYSTEM MANAGE DNC /RS232 ADD SYNTEC900
IN RS232 CONNECTION, 3 PAGES
PAGE 1. RS232
COM: COM1 TRANS RATE: 9600 SYNCHRONIZATION CHECK: EVEN
DATA BYTE:7
ENDING BYTE: 1
PUT CROSS ON FLOW OF SOFTWARE CONTROL, PUT CROSS ON FLOW OF HARDWARE
CONTROL
PAGE2 CONTROL CODE
BEFORE TRANSFERING ^R, AFTER TRANSFERING, ^T, BEFORE RECEIVING ^Q, AFTER
RECEIVING PRESS ^S, TRANSFERING OF END CODE CR+LF
PAGE 3 FORMAT
TRANS SPACE TO MACHINE
TRANS SPACE TO MACHINE
BEFORE TRANSFERING, WAIT XON CODE

NONE
CROSS
CROSS
41

RECEIVE AND SAVE ENTERED CONTROL CODE

RECEIVE AND SAVE ENTERED EMPTY (NULLS)
USE ACK-ANK LINK
ASCII CODE WHEN TRANSFERING

NONE
NONE
NONE

NO MATTER TRANSFERING OR RECEIVING, ALL ACTIONS MUST BE DONE ON PC.

4-8 ALARM ( FUNCTION SELECTIONALARM )

WHEN OCCURS ALARM, IT WILL DISPLAY IN THE CENTER OF SCREEN
4-8-1 WHEN MACHINE STARTS, THERE WILL SHOW Z AXIS NOT HOME RECOVERY.
BESIDES THIS, THERE MIGHT BE SOME OTHER ALARMS, SO PRESS F5 TO SHOW THE
ERRORS AND CHECK WHAT ELSE ERRORS EXIST. WHEN ACTIONS DONE, JUST PRESS
RESET.

42

C. CNC PROGRAM MAKING

1. INTRODUCTION
NC MACHINE RUNS ACCORDING TO PROGRAM COMMAND AND NC PROGRAM IS
BASE ON DIMENSIONS OF DRAWING AND CUTTING PROCESS.

1-1 NC PROGRAM MAKING PROCEDURE

DESIGN OF
CLAMP

DRAWING

PREPARE TOOL

PROGRAM
MAKING

LIST OF TOOL
PREPARING

CUTTING CONDITION

ENTER NC

CHECKING

START PROCESSING
1-1-1 How to make processing programs:

Program designer follow CNC controller command format to make the program according to
drawing, tool and cutting terms.

Made by CAD/CAM, the processing drawings.

FOR COMPLICATED DRAWING, OR THAT WITHOUT DIMENSIONS, THESE CAN BE
DIVERTED TO CAD/CAM VIA SCANNER AND MAKE THE PROGRAM BY CAD/CAM.

FOR IRREGULAR 3D SAMPLES, ITS DIFFICULT BY CAD/CAM. 3D BED OR

OTHER AUXILIARY TESTING SYSTEM CAN GET DIRECTLY THE CURVE
COORDINATES AND DIVERTED TO PROCESSING PROGRAM.

43

1-2 COORDINATES
PROCESSING COORDINATES, BASE ON MACHINE COORDINATES, DIRECTION MEANS
MOVING DIRECTION:
Z

X
PROCESSING COORDINATES

X
MACHINE COORDINATES

+Z

+Y
+X

WORKING ARTICLE

1-3 NC PROGRAM INTRODUCTION

44

1-3-1 PROGRAM : MADE BY MANY SINGLE BLOCKS

1-3-2 BLOCK: COMPOSED OF MANY WORDS
1-3-3 WORD: COMPOSED OF ONE ENGLISH LETTER AND A COUPLES OF NUMBERS.
1-3-4 EOB: SYMBOLS USED TO DISTINGUISH EACH SINGLE BLOCK.
EX

G01

X200

F4000

BLOCK

WORD WORD WORD WORD

PSMOVING UNIT IS um ( 1 / 1000 mm ), IF MOVING UNIT IS MM, POINT MUST BE ADDED.
EX G0 X100.( RAPID MOVING 100mm )
G0 X100( RAPID MOVING 0.1mm )
1-3-5 COMPOSITION OF PROGRAM ( PROCESSING ORDER 0 )

PROGRAM NUMBER0
BLOCK NUMERN

DECLARATION OF COORDINATES: G54F52F92

AUXILIARY FUNCTION: M6 T M S
RAPID POSTIONING: G00 X

COMPENSATION OF TOOL LENGTH: G43 H

TOOL DIA COMPENSATION: G41 / G42 D

CUTTING PROCESSING: G01 X

X
Z

CANCEL COMPENSATION: G49G40

AUXILIARY FUNCTION: M5
END OF PROGRAM: M02M30

1-4 G CODE LIST

45

1. SINGLE G CODEG CODE IS VALID IN APPOINTED BLOCK.

2. STATUS G CODE: G CODE REMAINS VALID UNTIL ANOTHER ONE IN THE SAME GROUP
APPOINTED. 01 GROUP IS STATUS G CODE.
3. G CODE WITH IS CALLED PRELIMINARY G CODE WHEN POWER IS ON. G00 / G01G90
/ G91 CAN BE SELECTED BY PARAMETER SETTINGS.
BEFORE POWER.
REMA
RK

ITEM

DESCRIPTION

G00

G65

G04

VERTICAL RAPID
POSTIONING
VERTICAL
COMPENSATION, CUTTING
FEED-IN
AN ARC COMPENSATION
(CW)
AN ARC COMPENSATION
(CCW)
PAUSE APPOINTED TIME

G09

EXACT STOP TEST

G70

G10

DATA INPUT

G71

G15

G73

G29

CANCEL POLE
COORDINATES
INSERT POLE
COORDINATES
SET X-Y WORKING
SURFACE
SET Z-X WORKING
SURFACE
SET Y-Z WORKING
SURFACE
HOME OF REFERENCE
POINT
FROM REFERENCE HOME

G30

ANY POINT HOME

G84

G31

JUMP

G85

G33

SPIRAL CUTTING

G86

G40

CANCEL TOOL RADIUS

COMPENSATION

G87

G01

G02
G03

G16
G17
G18
G19
G28

ITEM

REMAR
K
SINGLE CALL OF MACRO

DESCRIPTION

G66

CALL OF MODULE
PROGRAM

G67

G80

CANCEL CALL OF
MODULE PROGRAM
START SPIRAL
COORDINATES
CANCEL START SPIRAL
COORDINATES
BRITISH SYSTEM UNIT
PROCESSING
METRIC SYSTEM UNIT
PROCESSING
HIGH SPEED DRILLING
CIRCULATION
LEFT HAND DRILLING
CIRCULATION
PRECISE HOLE
CIRCULATION
CANCEL CIRCULATION

G81

DRLLING CIRCULATION

G82

BOTTOM PAUSE
DRILLING CIRCULATION
DRILLING CIRCULATION

G68
G69

G74
G76

G83

46

G20 / G21 REMAINS G CODE

TOOTH ATTACKING
CIRCULATION
BORING CIRCULATION
HIGH SPEED BORING
CIRCULATION
BACK PRECISE BORING
CIRCULATION

G41

G50.1

CANCEL TOOL RADIUS

COMPENSATION:LEFT
CANCEL TOOL RADIUS
COMPENSATION: RIGHT
CANCEL LENGTH
POSITIVE COMPENSATION
CANCEL LENGTH
NEGATIVE
COMPENSATION
CANCEL CANCEL LENGTH
POSITIVE COMPENSATION
START ENLARGE/
DIMINISH
CANCEL ENLARGE/
DIMINISH
MIRROR INVALID

G96

G51.1

MIRROR VALID

G97

G52

G98
G99

HOME TO R POINT

G134

G61

PARTIAL SETTING OF
COORDINATES
SETTING OF MACHINE
SYSTEM COORDINATES
SETTING OF WORKING
COORDINATES
SETTING OF WORKING
COORDINATES SYSTEM
EXACT STOP TEST

CANCEL SURFACE
CUTTING SPEED
HOME TO START POINT

CIRCUMFERENCE
CIRCULATION
ANGLE VERTICAL
DRILLING CIRCULATION
AN ARC CIRCULATION

G64

CUTTING MODE

G137.1

G42
G43
G44

G49
G50
G51

G53
G54
G59

G88
G89
G90
G91

G92
G94
G95

G135
G136

SEMI-AUTO BORING
CIRCULATION
BOTTOM PAUSE BORING
CIRCULATION
ABSOLUTE POSITION
INPUT
RELATIVE POSITION
INPUT
ABSOLUTE HOME
COORDINATES SETTING
INFEED(mm/minmin.)
INFEED PER
REVOLUTION(mm/minmin.)
SURFACE CUTTING SPEED

CHESS HOLE
CIRCULATION

2. CNC PROGRAM INTRODUCTION

47

2-1 BASIC COMMAND

2-1-1 ABSOLUTE COMMAND ( G90 )
MOVING COMMND IS MACHINE ABSOLUTE COORDINATES
XYZ
XYZ

2-1-2 COMMAND OF INCREMENTAL ( G91 )

MOVING COMMND IS RELATIVELY TO PRESENT POSITION DIMENSION
XYZ
XYZ

2-1-3 RAPID POSITONING ( G00 )

FORMATG00 X Y Z .
G00 TO SAVE MORE TIME, TOOL ROUTE IS NOT USUSALLY VERTICAL LINE. EACH
AXIS MOVES WITH FASTEST SPEED AND CAN ALSO HAVE F COMMAND
EX G00 X200. Y100.
Y

NON VERTICAL COMPENSATION

( 200,100 )
X

2-1-4 VERTICAL CUTTING COMPENSATION ( G01 )

FORMATG01 X Y Z F
G01 IS VERTICAL CUTTING COMPENSATION, ALL AXIS FOLLOW SPEED OF
48

COMMAND, VERTICAL MOVEMENT OF SHORTEST DISTANCE. AT ANY TIME TO MAKE

COMPENSATION, SO F MUST BE APPOINTED
EXG01 X200.
Y1000
F3000
Y

VERTICAL COMPENSATION
(200,100)

X
EXCOMPARISON OF ABSOLUTE VALUE AND INCREMETAL VALUE ( 00001 AND 00002 IS
THE SAME)
ABSOLUTE VALUE

INCREMETAL VALUE

O0001

O0002

G90

G91

N1 G0 X10.Y10.

N1 G0 X10. Y10.

N2 X20.

N2 X10.

N3 Y20.

N3 Y10.

N4 X10.

N4 X-10.

N5 Y10.

N5 Y-10.

M30

M30

20

N5
N1

N3
N2

10
10

20

2-1-5 CUTTING OF AN ARC COMPENSATION ( G02G03 )

G17 G02 / G03 X Y ( Z )I J ( K ) F

49

G02CLOCKWISE DIRECTION ( CW )
G03COUNTER CLOCKWISE DIRECTION ( CCW )

X Y / B ( Z )FINAL COORDINATES OF AN ARC

I J ( K )CENTER IS RELATIVELY TO THE DISTANCE OF STARTING POINT
RAN ARC RADIUS: AN ARC > 180R NEGATIVE VALUE
AN ARC < 180R POSITIVE VALUE
PSDO NOT USE R COMMAND WITH WHOLE CUTTING DRAWING

FSPEED OF INFEED, mm / min

PSCUTTING AN ARC SHOULD APPOINT PLANE
G17XY PLANE (ORIGINAL SETTING )
G18ZX PLANE
G19YZ PLANE
EXFINAL

FROM ( 10,0 ) TO ( 0,10 )CCW

END POINT
( 0,10 )

G03 X0 Y10. I-10. F2000

OR
G03 X0 Y10. R10. F2000

START
POINT
( 10,0 )

FROM ( 10,0 ) TO ( 0,10 ) CW

G02 X0 Y10. I-10. F2000
OR
G02 X0 Y10. R-10. F2000

FROM ( 10,0 ) WHOLE CUTTING DRAWING ( 360)

G02 I-10. F2000 ( CW ) OR

G03 I-10. F2000 ( CCW )

2-1-6 PAUSE TIME ( G04 )

FORMATG04 X

50

X0.001 ~ 9999.999
IF NOT APPOINT X, G04 BECOMES CORRECT STOP COMMAND
2-1-7 STOP TO CHECK CORRECTLY ( G09 )
STOP TO CHECK MODE CORRECTLY ( G61 )
DUE TO SPEED UP/ DOWN TIME DIFFERENCE (AS THE DRAWING), IF RUN WITH VERTICAL
CORNER, THERES SOMETIMES ROUND CORNER. WAYS TO IMPROVE AS FOLLOWING:

SET DOWN SPEED UP TIME OF NC PARAMETER.

ET DOWN POSITIONING WIDTH PARAMETER.
SETTING OF PROGRAM CUTTING SPEED (F).
PROGRAM + G09 ( ONLY VALID IN APPOINTED BLOCK )
PROGRAM + G61 ( CONTINUOUS VALID, G62 OR G64 CANCEL )
F

NO G09
DEVIATION

N1

N2
X

F WITH G09

N1

N2
X

2-1-6 PAUSE TIME ( G04 )

FORMAT: G04 X
51

X0.001 ~ 9999.999
IF NOT APPOINT X, G04 BECOMES CORRECT STOP COMMAND.
2-1-7 STOP TO CHECK CORRECTLY ( G09 )
STOP TO CHECK MODE CORRECTLY ( G61 )
DUE TO SPEED UP/ DOWN TIME DIFFERENCE (AS THE DRAWING), IF RUN WITH VERTICAL
CORNER, THERES SOMETIMES ROUND CORNER. WAYS TO IMPROVE AS FOLLOWING:

SET DOWN SPEED UP TIME OF NC PARAMETER.

ET DOWN POSITIONING WIDTH PARAMETER.
SETTING OF PROGRAM CUTTING SPEED (F).
PROGRAM + G09 ( ONLY VALID IN APPOINTED BLOCK )
PROGRAM + G61 ( CONTINUOUS VALID, G62 OR G64 CANCEL )
F

NO G09
DEVIATION

N1

N2
X

F WITH G09

N1

N2
X

2-1-8 JUMP BLOCK ( / )

/ MUST BE PUT IN THE BEGINNING OF PROGRAM BLOCK
52

WHEN BLOACK JUMP TO ON, SKIP THE BLOCK.

WHE BLOCK JUMPS TO OFF, THE BLOCK STILL EXECUTES
2-1-9 CALL OF VICE PROGRAM
M98 P
NUMBER OF VICE PROGRAM
TIMES OF REPEARTING CALL
END OF VICE PROGRAM
M99 P
BACK TO PROGRAM SERIAL NUMBER
EX
O0001

O0010

N1
N2
N3 M98
N4
N5
M30

N1
N2
N3
N4
N5
M99

P0010

ONCE

O0001

O0010

N1
N2
N3 M98
N4
N5
M30

N1
N2
N3
N4
N5
M99

P20010

2-2 TOOL COMPENSATION FUNCTION

53

TWICE

P0005

2-2-1 TOOL LENGTH COMPENSATION ( G43G44G49 )

FORMATG43 / 44 Z
H
G43LENGTH COMPENSATION: POSITIVE DIRECTION
G44LENGTH COMPENSATION: NEGATIVE DIRECTION
HCOMPENSATION NUMBER, RELATIVELY TO TOOL COMPENSATION DATA. H0
CANCEL TOOL LENGTH COMPENSATION
G49CANCEL TOOL LENGTH COMPENSATION
EX
N1 G43

Z15.

N2

Z-10.

G1

H1

H = 100.

+15
-10

2-2-2

Z0

DIA OF TOOL COMPENSATION( G41G42G40 )

FORMATG41 / 42 D
X
Y

54

G41LENGTH COMPENSATION: LEFT

G42LENGTH COMPENSATION: RIGHT
D COMPENSATION NUMBER, RELATIVELY TO TOOL COMPENSATION DATA, TOOL
RADIUS VALUE. D0CANCEL DIA OF TOOL COMPENSATION
D40DIA OF TOOL COMPENSATION

G41

G42

G41

G42

N1 G00 X-5. Y-5.

N2 G43 Z10 H1
N3 G41 D2 X0 Y0
N4 G1 Z-10. F3000
N5 G91 Y10.
N6 X10.
N7 Y-10.
N8 X-10.
N9 G90 G0 Z10
N10 G40 G90
N20 M30

PROGRAM ROUTE

TOOL ROUTE

2-3 DRILLING HOLE CIRCULATION ( G81G83G80 )

55

2-3-1 DRILLING CIRCULATION ( G81 )

FORMATG81 X Y
Z R
P

G80 CANCEL FIX CIRCULATION. APPOINT 01 G CODE AS WELL AS G80 STATUS

X, YDRILLING POINT POSITION
ZPOSITION OF DRILLING BOTTOM
RAPPOINT R POINT POSITION
PDRILLING BOTTOM PAUSE TIME
FSPEED FOR CUTTING
KREPEAT EXECUTING TIMES IF NOT APPOINTED AT ONCE.

G99R POINT

G98STARTING POINT HOME

END

END
X, Y

X, Y

R
Z

R
Z

EXAS THE PIC, DRILL 4 HOLES, DEPTH: 10 mm

00100
G54
M3 S15000
G00 X0 Y0
G43 Z10. H1
G98 G81 X10. Y10. Z-10. R5. F3000
X90.
Y50.
X10.
G80
G00 X0 Y0
M5
G91 G28 Z0
M30
2-3-2 DRILL CIRCULATION ( G83 )
FORMATG83 X Y
Z R

50
10
10

P
56

90

G80CANCEL FIXED CIRCULATION

X, YPOSITION OF DRILLING POINT
ZPOSITION OF DRILLING BOTTOM
RAPPOINTED R POINT POSITION
QEACH DRILLING INCISE QUANTITY, USUALLY WITH APPOINTED INCREMETAL
VALUE
PPAUSE TIME FOR DRILLING BOTTOM.
FSPEED FOR CUTTING.
KREPEAT EXECUTING TIMES IF NOT APPOINTED AT ONCE.

START
X, Y
R
Q

Q
Z
G99

2-4 COORDINATES FUNCTION

57

G98

END

OH (REFRENCE
HOME POINT)
G28
OM (M/C POINT)
G53
OW (WORKING ARTICLE ORIGINAL)
G54
OP (PROGRAM ORIGINAL)
G52

2-4-1 REFERENCE HOME (1ST HOME POINT)

THE POINT IS MACHINE FIXED POSITION, ANY PROGRAM COORDINATES ALL
FROMTHIS POINT. HOME RECOVERY AFTER SETUP, THAT IS, FINDING THE EXACT
POSITION AND AT THE SAME TIME, PROCESSING COORDINATES CAN BE CONFIRMED.
AFTER HOME POINT RECOVERY, YOU CAN START PROCESSING.
2-4-2 MACHINE COORDINATES (G53)
AFTER HOME RECOVERY, THERES A MACHINE COORDINATES. THUS, MACHINE
COORDINATES IS SET UP RELATIVELY TO HOME POINT.
( SET FROM MACHINE PARAMETER )
FORMATG53

Y/B

(VALID ONLY IN SINGLE BLOCK)

2-4-3 WORKING ARTICLE COORDINATES (G54 ~ G59)

WORKING ARTICLE COORDINATES IS SET ACCORDING TO MACHINE
COORDINATES.
FORMAT G54(WORKING ARTICLE COORDINATES SELECTION, REMAIN VALID)

2-4-4 WORKING ARTICLE COORDINATES SET UP ( G92 )

SET UP NEW WORKING ARTICLE COORDINATES, THE PRESENT POSITION OF TOOL
58

ISTHE NEW WORKING ARTICLE COORDINATES, UPDATING PRESENT WORKING ARTICLE

COORDINATES ( G54 ~ 59 ), BEFORE RE-USING PREVIOUS G54 ~ G59, YOU MUST CANCEL
SETTING OF G92 WHICH IS ASSINGED BY PROGRAM. AFTER RESETTING, IT DISAPPEARS

G92 EXPLANATION

MACHINE HOME POINT

G92 ORIGIAL
NEW G54

G54
G55

NEW G55

2-4-5 PARTIAL COORDINATES (G52)

PARTIAL COORDINATES BELONG TO PRESENT WORKING ARTICLE COORDINATES,
SET WOKRING ARTICLES DEVIATION AND BECOME NEW WORKING COORDINATES.
EX 1
G54 G52 X10. Y10. (X10 OF G54. Y10.ORIGINAL)

G00 X10. Y10.

G52 X0 Y0
TOOL

NEW ( 0,0 )
G54 (0, 0)

EX 2
59

G54
G52 X10. Y10.
M98 P1000
G52 X30.
M98 P1000
G52 X50.
M98 P1000

01000
G00 X0 Y0
X10 .
Y20.
X0
Y0
M99

10
(0, 0) 10

30

50

2-5 AUTO REFERENCE HOME ( G28 )

FORMAT G28

Y/B

XYZ ARE CENTER POINTS ( COORDINATES OF WORKING ARTICLE COORDINATES)

CONSIDERING OF INTERFERENCE.
AS THE PIC, IF THE 3 AXIS RETURN TO ORIGINAL WITH SHORTEST DISTANCE. THIS
MAY RISK DANGER OF CRASHING THE MACHINE. THUS, MOVE TO A SAFE POSITION AND
CAN EXECUTE HOME RECOVERY.

# 1 ref

CLAMPING UNIT
WORKING ARTICLE

#1 ref
CENTER

NO CENTER POINT
TOOL
GENERALLY, WE NEGLECT CENTER POINT, AND RETURN TO HOME POINT WITH Z
AXIS AS FOLLOWING

60

G91 G28 Z0
G28 X0 Y0
G90
2-5-1 The 2ND, 3RD, 4TH, REFERENCE HOME (G30)
FORMAT G30 P2 ( P3P4 ) X Y / B
Z
ND
P22 REFERENCE HOME ( TOOL CHANGE POINT )
P33RD REFERENCE HOME
P44TH, REFERENCE HOME
P NOT APPOINTED, BASED ON 2ND REFERENCE HOME

2-6 AUXILIARY PROGRAM FUNCTION ( MST CODE )

FUNCTION SPINDLE
SPINDLE
M31
ROTATE
POSITIVEL
Y
SPINDLE
M5
STOP
SPINDLE UP
M7
SPINDLE
M81
DOWN
BRUSH
DOWN
BRUSH UP
TOOL
RELEASE
TOOL
MOUNT
TOOL
PLATE
ROTATE
MGT=SPT
TOOL
PLATE
ROTATE
MGT=TF
TOOL
PLATE
ROTATE
UP
TOOL
PLATE
ROTATE
DOWN

M41
M46
M91
M96

M201

M206
M10

M11

61

TOOL
PLATE
ROTATE
IN
TOOL
PLATE
ROTATE
OUT

M12

M13

M CODE RELATES PROGRAM

PROGRAM PAUSE
OPTIONAL PROGRAM PAUSE
PROGRAM ENDS
PROGRAM ENDS
CALL OF VICE PROGRAM
END OF VICE PROGRAM OR PROGRAM
CIRCULATION

SPIND DRILL VERTI

LE
ING CAL
HEAD DRILL
1
DOWN M81 M83 M811

VERTI
CAL
DRILL
2
M812

VERTI
CAL
DRILL
3
M813

VERTI
CAL
DRILL
4
M814

START M31
STOP
ELEVA
TE

M00
M01
M02
M30
M98
M99

VERTI
CAL
DRILL
5
M815

VERTI
CAL
DRILL
6
M816

M33
M5
M7

VERTI
CAL
DRILL
7
M817

VERTI
CAL
DRILL
8
M818

VERTI
CAL
DRILL
9
M819

VERTI
CAL
DRILL
10
M820

VERTI SAW SAW

CAL HEAD BLADE
DRILL
11
M821 M84
M34

Y
POSIT
ION
X
POSIT
ION

M85

M86

T CODE OF TOOL NUMBER DEFINITION

SPINDLE VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI VERTI SAW
62

SAW

NO.

WITH
CAL CAL CAL CAL CAL CAL CAL CAL CAL CAL CAL BLADE BLADE
MAGAZINE DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL AT Y AT X
1
2
3
4
5
6
7
8
9
10
11
T1~T8
T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T30 T31

2-6-1 SPINDLE FUNCTION (S)

TO CONTROL SPINDLE SPEED, MAX 5 BITS ( 0 ~ 20000 ) ( RPM rev / min ) MUST
EQUIPPED WITH M3 ( M3 IS THE STARTING SIGNAL OF SPINDLE )
EX
M3 S12000
2-6-2 TOOL FUNCTION (T)
USED IN ATC TOOL SELECTION, ONLY SELECT FROM NO. 1 TO NO. 8, INVALIDE FOR 0
OR NUMBER AFTER 9.
EX: TOOL 1 SHIFT TO TOOL 2, YOU SHOULD INPUT M6T2.
2-6-3 AUXILIARY FUNCTION (M)
AUXILIARY FUNCTION CAN CONTROL EXTERNAL UNIT MOTION WHICH PLC NEEDS
TO DEAL. ONE BLOCK CAN HAVE ONLY ON M CODE.

2-7 EX
63

2-7-1 EX 1
DRAWING
THICKNESS: 10 mm
TOOL 10mm
ANS

40

SET WORKING ARTICLE ORIGINAL

SET TOOL COMPENSATOIN

40

R30

R30
R30
(0,0)

SET SURFACE AS Z0
1TOOL LENGTH COMPENSATION
2TOOL DIA COMPENSATION
PROGRAM
(-30,-30)

50

0100
N10 G54 G90 G40 G80
N20 G00 X-30. Y-30.
N30 M3 S15000
N35 M8
N40 G43 Z10. H1
N50 G42 X0 Y0 D2
N60 G1 Z-10.5 F3000
N70 X50. F4000
N80 Y40.
N90 X90.
N100 Y0
N110 X110.
N120 G03 X140. Y30. R30. F3000
N130 G01 Y50.
N140 G02 X110. Y80. R30
N150 G01 X0 F4000
N160 Y-10.
N170 G0 Z50.
N180 G40 G49
N190 M5
N195 M7
N200 G91 G28 Z0
M30

2-7-2 EX 2
DRAWING
THICKNESS20mm
64

40

20

30

 TOOL T1 16mm
DRILLING HEAD T2 20mm
ANS

S ET TOOL COMPENSATOIN
SET SURFACE AS Z0
1T1, TOOL LENGTH COMPENSATION
2T2, TOOL LENGTH COMPENSATION
3 : TOOL DIA COMPENSATION

PROGRAM:
0200
N10 G54 G90 G40 G80
N20 G30 Z0
N30 T1
N40 M31 S18000
N45 M81
N50 G00 X-50. Y-50.
N60 G43 Z10. H1
N70 G41 D3
N80 G01 Z-20.5 F3000
N90 X300. F4000
N100 Y300.
N110 X0

N230 X250. Y150.

N340 X150. Y250
N350 X50. Y150.
N360 M5
N370 M7
N380 G49 G30 Z0
M30

N120 Y-10
N130 G0 Z50.
N135 M5
N140 M7
N150 G40
N160 G49 G30 Z0
N170 M6 T2
N180 M3 S15000
N190 M8
N200 G00 X0 Y0
N210 G43 Z10. H2
N220 G81 G99 X150. Y50. Z-15. R5. F4000

65

APPENDIX PLC WARNING LIST

NO.
CONTENT
20081
X AXIS NOT HOME
20082
X AXIS SERVO ERROR
20083
Y AXIS NOT HOME
20084
Y AXIS SERVO ERROR
20085
Z AXIS NOT HOME
20086
Z AXIS SERVO ERROR
20087
V AXIS NOT HOME
20088
V AXIS SERVO ERROR
20089
INCORRECT TOLL NO.
20090
20091
20092
20093

20094

20095

20096
20097
20098

METHOD
EXECUTE HOME RECOVERY
EXECUTE HOME RECOVERY
EXECUTE HOME RECOVERY
EXECUTE HOME RECOVERY

TOOL NO. OUT OF SPEC. MODIFY THE

PROGRAM
SPINDLE LOCKED
UNDO THE SPINDLE LOCK SWITCH
MACHINE ERROR
CONTACT MANUFACTUERE
SYSTEM ERROR
CONTACT MANUFACTUERE
E-STOP
* INTERNAL E-STOP FUNCTION OR OFF
LINE
* OVER-CUTTING OCCURS
AIR PRESSURE
* CHECK MAIN POWER VOLTAGE, IF TOO
INSUFFICIENT
LOW
* SIGNAL CABLE NOT CONNECT WELL
AIR COOLER ERROR
* OVER LOAD OF COOLER BY OIL
* FOLLOW DIRECTION OF MANUAL OF
COOLER.
* POSSIBILITY OF OF OFFLINE
NITROGENT PRESSURE
REFILL NITROGENT OR SIGNAL OFF LINE
INSUFFICIENT
INVERTER 1 ERROR
ACCORDING TO INVERTER ERROR NO.
CHECK INVERTER MANUAL
BRUSH NO.1 NOT UP , NOT ABLE TO TOOL
BRUSH NO.1 NOT UP
CHANGE
* IF BRUSH SEIZED
* BRUSH ON COMMAND IS OUTPUT
* SWITCH OF BRUSH CUSHING NOT ON. IF OUT
OF ORDER OR NOT WELL CONNECTED OF
CABLE

20099
20100

HEAD NO.1 NOT UP

NO TOOL RELEASE:
NO.1

20101

NO TOOL MOUNTED:
NO.1

20102
20103

SAME AS 20098
* IF OUTPUT TOOL RELEASE
* NO SIGNAL OF TOOL RELEASE DETECTOR,
MISSING POSITION OR NOT WELL
CONNECTED OF CABLE
* IF OUTPUT TOOL MOUNTED COMMAND
* NO SIGNAL OF TOOL MOUNTED DETECTOR,
MISSING POSITION OR NOT WELL
CONNECTED OF CABLE

HIGH TEMPRATURE ON * CHECK SPINDLE IF OVER HEATED, COOLER

NO.1 SPINDLE CIRCUITS FUNCTIONS WELL OR COOLER CIRCULATES AS
MAGAZINE NO.1 NOT
UP

USUAL.
* IF TOOL MAGAZINE SEIZED
* IF OUTPUT COMMAND OF MAGAZINE
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
66

APPENDIX 1- PLC WARNING LIST

NO.
CONTENT
20104

20105

20106

20107

20108

20109
20110
20111

METHOD

NO.1 MAGAZINE NO T
DOWN

* IF MAGAZINE IS LOCKED.
* IF MAGAZINE ORDER OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
NO.1 MAGAZINE NOT
* IF MAGAZINE IS LOCKED.
INTO SPINDLE
* IF MAGAZINE ORDER OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
NO.1 MAGAZINE NOT OUT * IF MAGAZINE IS LOCKED.
SPINDLE
* IF MAGAZINE COMMAND OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
NO.1 SPINDLE
* PLEASE CHECK IF PROTECTION IS LOCKEDBY
PROTECTION NOT OUT
DUST
* PROTECTION COMMAND IS OUTPUT
NO.1 TOOL PLATE NOT
* WITH MDI MODE TO CALL MAGAZINE
POSITIONED
* IF IN&OUT ACTION OF MAGAZINE LOCKED.
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.

20112

PRESS SUCTION SWITCH

IN WORKING TABLE
INSUFFICIENT SUCTION
ON Y AXIS WORKING
TABLE

20113

NO.2 INVERTER ERROR

20114

NO.2 BRUSH NOT UP

20115

NO.2 HEAD NOT UP

20116

NO.2 SPINDLE NOT

RELEASE

20117

NO.2 SPINDLE NOT

MOUNTD

PRESS SUCTION SWITCH IN WORKING TABLE

* RELEASE VACUUM SUCTION BOTTON, CHECK
IF MAIN POWER IS SUFFICIENT.
* IF DEFECT OCCURRED DURING VACUUM
SUCTION PLATE, THERE WILL BE LEAKAGE OF
VACUUM.
ACCORDING TO ALARM NUMBER OF INVERTER,
CHECK OPERATING MANUAL OF INVERTER
THE BRUSH NOT ON- CANT DO TOOL CHANGE:
* IF BRUSH IS LOCKED OR OUTPUT OF
COMMAND
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE
NOT CONNECTED WELL.
THE BRUSH NOT ON- CANT DO TOOL CHANGE,
PLS CHECK:
* IF BRUSH IS LOCKED, OUTPUT OF COMMAND
* IF BRUSH COMMAND IS OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
* IF SPINDLE RELEASE OUTPUT
* IF NO SIGNAL ON TOOL RELEASE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL
* IF OUTPUT OF SPINDLE MOUNTING
* IF TOOL MOUTING DETECTOR IS NO SIGNAL
OR IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL?
67

20118

20119

NO.2 SPINDLE COIL,

TEMPERATURE OVER
HIGH
NO.2 MAGAZINE NOT UP

20120

NO.2 MAGAZINE NOT

DOWN

* DETECT IF TEMPERATURE OF SPINDLE IS OVER

HIGH, IF COLLER BY OIL FUNCTIONS WELL, AND
USUAL CIRCULATION.
* IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL
* IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL

APPENDIX 1- PLC WARNING LIST

NO.
CONTENT
NO.2
MAGAZINE
NOT IN
20121

20122

20123

20124

20125
20126
20127

METHOD
*

IF MAGAZINE IF LOCKED OR OUTPUT OF

SPINDLE
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL
NO.2 MAGAZINE NOT OUT * IF MAGAZINE IF LOCKED OR OUTPUT OF
OF SPINDLE
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL

NO.2 TOOL PROTECTION * PLEASE CHECK TOOL PROTECTION IF

OUT
COVERED BY DUST
* TOOL PROTECTION COMMAND IS OUTPUT
NO.2TOOL PLATE NOT
POSITIONED

20128

PRESS SUCTION SWITCH

IN WORKING TABLE
INSUFFICIENT SUCTION
ON V AXIS WORKING
TABLE

20129

NO.3 INVERTER ERROR

20130

NO.2 BRUSH NOT UP

20131

NO.2 HEAD NOT UP

* WITH MDI MODE TO CALL MAGAZINE

* IF IN&OUT ACTION OF MAGAZINE LOCKED.
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.

PRESS SUCTION SWITCH IN WORKING TABLE

* RELEASE VACUUM SUCTION BOTTON, CHECK
IF MAIN POWER IS SUFFICIENT.
* IF DEFECT OCCURRED DURING VACUUM
SUCTION PLATE, THERE WILL BE LEAKAGE OF
VACUUM.
ACCORDING TO ALARM NUMBER OF INVERTER,
CHECK OPERATING MANUAL OF INVERTER
THE BRUSH NOT ON- CANT DO TOOL CHANGE:
* IF BRUSH IS LOCKED OR OUTPUT OF
COMMAND
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE
NOT CONNECTED WELL.
THE BRUSH NOT ON- CANT DO TOOL CHANGE,
PLS CHECK:
* IF BRUSH IS LOCKED, OUTPUT OF COMMAND
* IF BRUSH COMMAND IS OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
68

20132

20133

20134
20135
20136

20137

20138

20139

ON, IF OUT OF ORDER IS SIGNAL CABLE NOT

CONNECTED WELL.
NO.3 SPINDLE NOT
* IF SPINDLE RELEASE OUTPUT
RELEASE
* IF NO SIGNAL ON TOOL RELEASE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL
NO.2 SPINDLE NOT
* IF OUTPUT OF SPINDLE MOUNTING
MOUNTED
* IF TOOL MOUTING DETECTOR IS NO SIGNAL
OR IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL?
NO.3 SPINDLE COIL,
* DETECT IF TEMPERATURE OF SPINDLE IS OVER
TEMPERATURE OVER
HIGH, IF COOLER BY OIL FUNCTIONS WELL, AND
HIGH
USUAL CIRCULATION.
NO.3 SPINDLE COIL,
* DETECT IF TEMPERATURE OF SPINDLE IS OVER
TEMPERATURE OVER
HIGH, IF COOLER BY OIL FUNCTIONS WELL, AND
HIGH
USUAL CIRCULATION.
NO.3 MAGAZINE NOT UP * IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL
NO.3 MAGAZINE NOT * IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
INTO SPINDLE
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL
*
IF MAGAZINE IF LOCKED OR OUTPUT OF
NO.3 MAGAZINE NOT
MAGAZINE COMMAND
OUT SPINDLE
* IF NO SIGNAL ON TOOL MAGAZINE
DETECTOR OR MIS-POSITIONED OR SIGNAL
CABLE NOT CONNECTED WELL

NO.3 TOOL PROTECTION * CHECK IF TOOL PROTECTION IS

NOT OUT
BLOCKEDCOVERED BY DUST
* IF OUTPUT OF TOOL PROTECTION
COMMAND

APPENDIX 1- PLC WARNING LIST

NO.
CONTENT
NO.2TOOL PLATE NOT
20140
POSITIONED

20141

NO.4 INVERTER ERROR

20142
20143
20144
20145

NO.4 INVERTER ERROR

20146

NO.4 BRUSH NOT UP

METHOD
* WITH MDI MODE TO CALL MAGAZINE
* IF IN&OUT ACTION OF MAGAZINE LOCKED.
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
ACCORDING TO ALARM NUMBER OF INVERTER,
CHECK OPERATING MANUAL OF INVERTER

ACCORDING TO ALARM NUMBER OF INVERTER,

CHECK OPERATING MANUAL OF INVERTER
THE BRUSH NOT ON- CANT DO TOOL CHANGE:
* IF BRUSH IS LOCKED OR OUTPUT OF
COMMAND
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE
NOT CONNECTED WELL.
69

20147

20148

20149

20150
20151
20152

20153

20154

20155

20156

NO.4 HEAD NOT UP

THE BRUSH NOT ON- CANT DO TOOL CHANGE,

PLS CHECK:
* IF BRUSH IS LOCKED, OUTPUT OF COMMAND
* IF BRUSH COMMAND IS OUTPUT
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.
NO.4 SPINDLE NOT
* IF SPINDLE RELEASE OUTPUT
RELEASE
* IF NO SIGNAL ON TOOL RELEASE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL
NO.4 SPINDLE NOT
* IF OUTPUT OF SPINDLE MOUNTING
MOUNTED
* IF TOOL MOUTING DETECTOR IS NO SIGNAL
OR IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL?
NO.4 SPINDLE COIL,
* DETECT IF TEMPERATURE OF SPINDLE IS OVER
TEMPERATURE OVER
HIGH, IF COOLER BY OIL FUNCTIONS WELL, AND
HIGH
USUAL CIRCULATION.
NO.4 SPINDLE COIL,
* DETECT IF TEMPERATURE OF SPINDLE IS OVER
TEMPERATURE OVER
HIGH, IF COOLER BY OIL FUNCTIONS WELL, AND
HIGH
USUAL CIRCULATION.
NO.4 MAGAZINE NOT UP * IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
* IF NO SIGNAL ON TOOL MAGAZINE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL
*
IF
MAGAZINE IF LOCKED OR OUTPUT OF
NO.4 MAGAZINE NOT
MAGAZINE COMMAND
INTO SPINDLE
* IF NO SIGNAL ON TOOL MAGAZINE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL
NO.4 MAGAZINE NOT * IF MAGAZINE IF LOCKED OR OUTPUT OF
MAGAZINE COMMAND
OUT SPINDLE
* IF NO SIGNAL ON TOOL MAGAZINE DETECTOR
OR MIS-POSITIONED OR SIGNAL CABLE NOT
CONNECTED WELL

NO.4 TOOL PROTECTION * CHECK IF TOOL PROTECTION IS

NOT OUT
BLOCKEDCOVERED BY DUST
* IF OUTPUT OF TOOL PROTECTION
COMMAND
NO.4TOOL PLATE NOT
POSITIONED

* WITH MDI MODE TO CALL MAGAZINE

* IF IN&OUT ACTION OF MAGAZINE LOCKED.
* THE SWITCH OF MAGAZINE CUSHION IS NOT
ON, IF OUT OF ORDER IS SIGNAL CABLE NOT
CONNECTED WELL.

20157
20158
APPENDIX 1- PLC WARNING LIST
NO.
CONTENT
20159
20160

METHOD

* PS. NO3, NO.4 SPINDLE, V AXIS WORKING TABLE ARE OPTIONALS.

70

D. OPTIONAL ACCESSORIES

1.DRILLING UNIT

THIS MODEL IS 7V2H

: COMPOSED OF 7
VERTICAL 4 HORIZONTAL
DRILLING HEADS

7 VERTICAL

2 HORIZONTAL

71

ARRANGEMENT OF DRILLING SYSTEM

T18
T11
T12
T13
T19
T14
T15
T16
T17

T21

T20

DISTANCE OF EACH DRILLING HEAD IS 32mm, USUALLY BASED

ON THE DISTANCE BETWEEN T11 AND SPINDLE,USW
1-2 TOOL FUNCTION ( T )
TOOL NUMBERS OF DRILLING: T11~T21 (7 V DRLLING TAIL 4
HORIZONTAL DRILLING TAIL)
T1~T8T11~T21T30T31, EXCEPT THESE NUMBERS, ANY TOOL NUBMER IS INVALID.
PROGRAM CANNOT EXECUTE TOOL CHANGE AND WARNING APPEARS.TOOL NUMBERS
ARE BASED ON THE TAG ON THE MACHINE. NUMBER OF SPINDLE IS DIFFERENT FROM
NUMBERS OF DRILLING AND SAW. DONT BE CONFUSED.

1-3 TOOL CHANGE PROGRAM FOR DRILLING

EXAMPLE:
N10 T11 (CALL NO.11 DRILLING, ENTER TOOL NUMBER, NO NEED OF M CODE, THE TOOL
WILL LOWER DIRECTLY) N20 M30

72

2. SAW BLADE SYSTEM

THIS IS SAW OF FAM,

HORIZONTAL SAWING
WITH X,Y AXIS: ANGLE IS
0 OR 90

0 OR 90 FOR SAWING

73

2-1 TOOL FUNCTION ( T )

NUMBER OF SAW IS T30 (MEANS SAW BLADE IS X DIRECTION), T31 (MEANS SAW BLADE
IS Y DIRECTION)
T1~T8T11~T21T30T31. EXCEPT THESE NUMBERS, ANY TOOL NUBMER IS INVALID.
PROGRAM CANNOT EXECUTE TOOL CHANGE AND WARNING APPEARS.TOOL NUMBERS
ARE BASED ON THE TAG ON THE MACHINE. NUMBER OF SPINDLE IS DIFFERENT FROM
NUMBERS OF DRILLING AND SAW. DONT BE CONFUSED.

2-2 SAWBLADE CHANGE SYSTEM

EXAMPLE:
N10 T30 (CALL OF SAW AXIS, IF YOU WANT TO SAW X DIRECTION, ENTER TOOL NUMBER,
NO NEED OF MO CODE. THE SAWBLADE WILL LOWER DIRECTLY)
N20 M30
OR
N10 T31 (CALL OF SAW AXIS, IF YOU WANT TO SAW X DIRECTION; ENTER TOOL NUMBER,
NO NEED OF MO CODE. THE SAWBLADE WILL LOWER DIRECTLY AND TURN TO Y AXIS)
N20 M30
N10N20ARE BLOCK NUMBER IS BLOCK NUMBER
M30 IS PROGRAM END CODE, IRRELECANT TO TOOL CHANGE ACTION
T1T11T30T31IS T CODECOMMAND TO CALL TOOL NUMBER
T CODE AND M CODE, DO NOT WRITE IN THE SAME BLOCK
AFTER SPINDLE CHANGE, SPINDLE DEAD WILL NOT LOWER AUTOMATICALLY, NEED TO
ENTER M81 IN NEXT BLOCK THEN SPINDLE HEAD CAN BE AUTOMATICALLY LOWERED.
DRILLING AND SAWING AXIS WITHOUT TOOL CHANGE. AFTER T CODE COMMAND,
BELONGING TO DRILLING OR SAWING COMMAND, IT WILL AUTOMATICALLY LOWER THE
MACHINE HEAD. WHEN USING NUMBER OF DRILLING OR SAWING, TOOL NUMBER WILL
BE SHOWN ON NC MONITOR LIKE SPINDLE NUMBER.

74

2-3

CAUTION: UNDER AUTO MODE WHEN EXECUTING SPINDLE,

DRILLING AND SAWING PROGRAM

TOOL T11~T21T30T31 WILL DO COMPENSATION OF X&Y AXIS COORDINATES

AUTOMATICALLY BASING ON SPINDLE CENTER.THAT IS TO SAY, CENTER POINT OF
T11~T21T30T31 IS THE SAME, BUT THERE WONT DO ANY LENGTH COMPENSATION OF
T1~T8T11~T21T30T31. THUS WE SHOULD DO LENGTH COMPENSATION OF Z AXIS.
TOOL NUMBER: 18(FRONT), T19 (BACK), T20 (LEFT), T21 (RIGHT) WHEN PROCESSING,
NEED MORE ATTENTION. THEY ARE SURFACE OF DRILLING BLADE. FRONT, BACK,
LEFT, RIGHT NEED MORE ATTENTION AND NEED TO DO DEVIATION OF TOOL. THATS
TO SAY, WHEN CONSIDERING OF SIDE DRILLING, DEVIATE THE CENTER POINT TO
AVOID DRILLING TOOL TO HIT THE WORKING ARTICLE.
PLEASE FIND THE EXPLANATION AS BELOW
WVF 0 = Top Face
T1~T8T11~T17
T30T31
WVF 1 = Front Face
T18
WVF 2 = Right Face
T21
WVF 3 = Rear Face
T19
WVF 4 = Left Face
T20
WVF 5 = Bottom Face

75

3. C AXIS

HSD-C
ROTATION AXIS
CAN WORK

MOTOR&REDUCER
ROTATE 360

AGGREGATE
WORK WITH C AXIS TO DO MULTI-ANGLE PROCESSING

76

4. B AXIS

B axis (Front):
HOLD WORKING
ARTICLETO
PROCCEED WITH
ROTATION

B axis (Back)
Correct center of
working article

B axis lockUNDER NORMAL MODE, YOU CAN PRESS THE BOTTON

THE DEFINITION OF CLAMP IS TO FIX THE B AXIS
THE CLAW OF B AXIS IS TO FIX THE WORKING ARTICLE
THE CLAW OF B AXIS DEPENDS ON THE OPERATOR HOLDS THE WORKING
ARTICLE WITH TOOL

77