CC 9221 Design For Manufacture
Uploaded by
M.Saravana Kumar..M.ECC 9221 Design For Manufacture
Uploaded by
M.Saravana Kumar..M.ECC 7201 DESIGN FOR MANUFACTURE, ASSEMBLY AND ENVIRONMENTS L T P C
3003
UNIT I
INTRODUCTION
General design principles for manufacturability - strength and mechanical factors, mechanisms
selection, evaluation method, Process capability - Feature tolerances - Geometric tolerances Assembly limits -Datum features - Tolerance stacks.
UNIT II
FACTORS INFLUENCING FORM DESIGN
13
Working principle, Material, Manufacture, Design- Possible solutions Materials choice Influence of materials on form design - form design of welded members, forgings and castings.
UNIT III
COMPONENT DESIGN - MACHINING CONSIDERATION
Design features to facilitate machining - drills - milling cutters - keyways Doweling
procedures, counter sunk screws - Reduction of machined area- simplification by separation simplification by amalgamation - Design for machinability - Design for economy - Design for
clampability - Design for accessibility - Design for assembly.
UNIT IV
COMPONENT DESIGN CASTING CONSIDERATION
10
Redesign of castings based on Parting line considerations - Minimizing core requirements,
machined holes, redesign of cast members to obviate cores. Identification of uneconomical
design - Modifying the design - group technology - Computer Applications for DFMA
UNIT V
DESIGN FOR THE ENVIRONMENT
Introduction Environmental objectives Global issues Regional and local issues Basic
DFE methods Design guide lines Example application Lifecycle assessment Basic
method AT&Ts environmentally responsible product assessment - Weighted sum assessment
method Lifecycle assessment method Techniques to reduce environmental impact Design
to minimize material usage Design for disassembly Design for recyclability Design for
remanufacture Design for energy efficiency Design to regulations and standards.
TOTAL: 45 PERIODS
REFERENCES:
1. Boothroyd, G, 1980 Design for Assembly Automation and Product Design. NewYork, Marcel
Dekker.
2. Bralla, Design for Manufacture handbook, McGraw hill, 1999.
3. Boothroyd, G, Heartz and Nike, Product Design for Manufacture, Marcel Dekker, 1994.
4. Dickson, John. R, and Corroda Poly, Engineering Design and Design for Manufacture and
Structural Approach, Field Stone Publisher, USA, 1995.
5. Fixel, J. Design for the Environment McGraw hill., 1996.
6. Graedel T. Allen By. B, Design for the Environment Angle Wood Cliff, Prentice Hall. Reason
Pub., 1996.
7. Kevien Otto and Kristin Wood, Product Design. Pearson Publication, 2004
