Data Sheet For Instrument Air Package: Contract No.: CSA-12S-041SD
Data Sheet For Instrument Air Package: Contract No.: CSA-12S-041SD
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
1 OF 8
02
2013.06.03
WANG RUJUN
LUO HUAN
SONG NAN
ZHAI FENG
01
2013.04.02
WANG RUJUN
HAO RONGJIE
SONG NAN
ZHAI FENG
Rev.
Date
Description
Prepared By
Checked By
Reviewed By
Approved By
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
2 OF 8
Document Title
1
2
3
5
6
7
8
9
10
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15
16
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19
20
21
22
23
24
25
26
27
28
29
30
REVISION
PAGE
PAGE
REVISION
02
PAGE
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
3 OF 8
Document Title
Facility Name/Location:
Item Name:
PK-60024100
No Items:
GENERAL
Applicable to:
8
9
Proposal
Purchaser
Vendor
Purchase
As Built
C-60024100A/B
NUMBER OF COMPRESSORS
SITE CONDITIONS
10 ALT (m)
1~5
11 RELATIVE HUMIDITY
MATERIALS
MAX (%)
76.4
CASING
12 Ambient Temperature
MAX ()
52
MIN () 7.6
MAX ()
45
ROTOR
SHAFT
14 INDOOR TEMPERATURE
MIN ()
SHAFT SLEEVES
MAX ()
TIMING GEARS
15 AREA CLASSIFICATION
16
17
BEARING HOUSING
NON-HAZARDOUS
UNCLASSIFIED
CLASS
DIV
RADIAL BEARINGS
GROUP
THRUST BEARING:
18
20
ONSHORE
INDOOR
OFFSHORE
OUTDOOR
21
TROPICAL
DUST
19
UNDER SHELTER
DIRECT SUN
29
ALLOWED
EXTERNAL ONLY
CORROSIVE GASES
OTHER
28
ROTATING PARTS
MAIN SHAFT DIA / SPEED (mm / rpm)
(Note 5)
AIR CONNECTIONS
26 COATING SYSTEM
MFG STD
27
30
(1W + 1S)
COMPRESSOR COMPONENTS
AS PER SPECIFICATIONSA01-GENXXX-SDCC-SPPA-0002
KW
34
35 INLET AIR TEMPERATURE (Shaded) OC
36 DISCHARGE AIR PRESSURE (kPag)
note 3
kPag
950
kPag
980
Sm3/hr
275
Sm3/hr
275
41 Utility Air
Sm3/hr
43
44
45
COMPRESSOR TYPE
RECIPROCATING
48
NUMBER of STAGES
50
51
52
53
54
55
56
VOLUMETRIC EFFICIENCY
1st / 2nd STAGE (%)
57
58
60
300
900
60
C
RATINGS AND POWER REQUIREMENTS
49
59
700
LIQUID PISTON
CENTRIFUGAL
AXIAL FLOW
46
47
1000
42 Outlet Temperature
MIN
NOMAL
note 3
WATER CONNECTIONS
60
LUBRICATION METHOD
Oil Flooded
LUBRICANT
Roto-inject Fluid
MAIN BEARINGS
TYPE / SIZE (mm)
ROTARY SCREW
ROTARY LOBE
ROTARY VANE
OILFREE
SKF / NONE
LUBRICATION TYPE
105
Rotor Oil
SEAL TYPE
Mechanical Seal
NOTES :
1. For scope of supply of this skid, refer to P&ID NO.
SA01-NGOSPX-SDPS-DIPI-0128-B03.
2. The final capacity will be finalized after submitted the
consumption of Nitrogen Generator Package and instrument air
package, and vendor should confirm.
3. Min/Max. Design Ambient Temperature is 7.6C /45C. Vendor
shall guarantee that the equipment shall be able to operate at
-4.4 C/52 C continuously.
4. Vendor to confirm and complete the content of data sheet.
5. The after filters shall have an efficiency of 99.9% for 3m dust
paticle.
SA01-NGOSPX-SDPS-DSPR-0001-B02
Rev.
Stage
Document Title
02
B
System
Page
DATA SHEET FOR INSTRUMENT AIR PACKAGE
SERVICE
2 MANUFACTUER:
SIZE
3
5
Lubrication method
8
9
AIR CONN
mm
AIR CONN
WATER CONN(IN/OUT)
type / rating
mm
WATER CONN(IN/OUT)
type/ rating
NONE
Main bearings
10
Shaft seals
TYPE
11
12
13
NO. of belts
16
Service factor
Rating(in-lb)
20
m3/h
COUPLING
Make/Type
Separate
2
RADIATOR(m )
15
18
Water/ Glycol
3
FAN CAPACITY(m )
NONE
Make/ Type
19
Air
DRIVE TYPE
DRIVE
BELT DRIVE
14
17
NGOSP
4 OF 8
PS
Discipline
Rubber/ Flexible
COMPRESSOR SEPARATORS(SE-60024100A/B)
NOTE 3
by gear shift
GEAR UNIT
DISICCANT DRYER(DR-60024100A/B/C/D)
21
MFG/ Type
22
Model NO.
/
See page 5/7
23
Gear ratio
24
Rating (mech./thermal)(hp)
PRE-FILTER(F-60024200A/B)
See page 6/7
25
26
AFTER-FILTER(F-60024300A/B)
See page 7/7
BASEPLATES
Air dryer
Compressor
29
Drive
Motor
30
Lubricator
Air cooler
Air buffer vessel
Controls
31 MATERIALS
On-skid:
Yes
32
Plates
Type:
Pipe/Tubing
33
Structural
Material:
Galvanized Steel
34
As per MR
Piping Assembly:
Off-skid:
Oil bath
YES
Threaded
NO
Unions
Capacity(qt)
37
Dry type
Socket Welded
38
Seal Welded
39
Flanged
40
Butt Welded
41
Housing material
42 INTAKE SILENCER REQ"D
43
44
Material
45 UNLOADER SILENCER REQ'D YES
46
47
Material
48
NO
Flanged
Yes
Isolation valve
Yes
NO
49
50 Type cooler
Intercooler
None
After-cooler
Air cooled exch.
mm
kPag
NOTE:
1. The scope of Instrument Air Skid includes filter, air compressor,
compressor cooler, compressor seperator, air buffer vessel, lubrication,
desiccant dryers, pre-filters, after filters and all control and
instrumentations.
mm
mm
51 Shell(dia / length)
mm
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
Stage
02
System
NGOSP
Document Title
1 PROJECT:
2 MANUFACTUER
SERVICE
QUIANTITY 2
GENERALITIES
4
5 Installation:
Indoor
Outdoor
Under shelter
30 Rated /current :
A/ A
6 Group of explosion:
32 On load
8 Driven equipment-compressor
34 Efficiency
9 Type: Horizontal
Absorbed Power:
36 Insulation class:
11 Toward motor:
37 Temperature rise:
10 Coupling :
5 OF 8
Page
DATA SHEET FOR INSTRUMENT AIR PACKAGE
Elastic coupling
Unknown
None
Note 2
41 Moment of inertia:
kg.m
kg
15 Manufacturer:
Type:
16 Rated Power:
132 kW Note 3
17 Synchronous speed:
Voltage:
3P 400V 50Hz
r/min
Full load:
43 Bearings:
Antifriction:
18 Mounting::
Protection degree: IP 55 W
19 Totally enclosed :
No Sparking
45 Opposite to coupling:
20 EX(d):
EX(e):
Zone II
46 Lubrication:
EX(n):
Sleeve:
Grease
Oil
47 Winding heating:
W V PH
22
48 Spacer heater:
W V PH
CW
CCW
Inside
49 Starting:
Outside
YES
28 Connections: By cable
Screw Type
50 Consecutive starting:
51 Noise level:
NO
m/s
Off Load
Cold
On Load
Warm
85 dBA at 1m
52 Outline drawing:
Temp. of air :
Gland
Flange Type
53 Conformity certiface:
EX(d) Tight
Or Pipe
NOTES:
1. Min/ Max. Design Ambient Temperature is 7.6C /45C. Vendor shall guarantee that the equipment shall be able to operate at
-4.4C/52 C continuously.
2. Electro Magnetic Compatibility requirements refers to Specification for General Instrumentation No. SA01-GENXXX-SDIN-SPDS-0001.
3. The rated power of compressor shall be finally confirmed by vendor.
'CABLE:
MOTOR
SECTION
TYPE
CORE
TUBE DIA.
ORIENTATION
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
6 OF 8
Document Title
1
PROJECT:
MANUFACTUER:
3
4
SIZE
QUIANTITY 4
(mm)
NUMBER OF DRYER TRAIN 2(1W+1S)
AIR DRYER
TAG NO.
GENERAL
6 CONTROL METHOD
MANUFACTUER
TYPE
MODEL NO.
NO. of TOWERS
10
11
12
1200 KPag @ 85
13
14
FABRICATION SPEC
15 COOLING WATER
PERFORMANCE
16
17
VOL. CIRCULATED(actual)(mm3)
INLET PRESSURE(kPag)
Sm3/hr
980
18
OUTLET PRESSURE(kPag)
850~950
19
20
21
DEW POINT()
22
PRE- FILTER
23
24
10m
50
25
AFTER FILTER
-15 @ 1000(kPag)
3m
29
LWH
30
31
HEAT REACTIVATED
REGENERATION
32
POWER REQUIRED
33 UNIT WEIGHTS
34
CONTROL POWER
35
BLOWER(kW)
MOTOR(kW)
36
AFTERCOOLER(kg)
HEATER(kW)
37
WET RECEIVER(kg)
CHANGE OVER
38
DRY RECEIVER(kg)
MANUAL
AUTOMATIC
39
LUBE SYSTEM(kg)
TIMED
MOISTURE CONTENT
40
TOTAL WEIGHTS(kg)
41
42
43 COMPRESSOR TEST
44 PERFORMANCE HYDRAULIC MECHANICAL RM LEAK TEST
45 ASME CODE STAMP
46
As per Code
APPROXIMATE WEIGHT(kg)
BY VENDOR
BY VENDOR
BY VENDOR
47
INTERCOOLER
48
VALVES
4"
49
DESSICANT DRYER
PIPING
4"
50
51
INTERCOOLER
52
WET RECEIVER
CHAMBERS
INLET FILTER
DRYER
OUTLET FILTER
CONNECTION SCHEDULE
53
SERVICE
54
INLET CONN
55
OUTLET CONN
56
HW
57
PG
2"
58
59 REMARKS: Vendor completes this data sheet
SIZE
RATING
TYPE
2"
150#
2"
150#
BY VENDOR
150#
BY VENDOR
300#
Note: Two trains of desiccant dryer shall be used, one train work and one train standby.
Each train shall have 2 desiccant dryers, one is on service and the other is on regeneration phase.
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
7 OF 8
Document Title
PROJECT:
MANUFACTUER:
SERVICE
PRE-FILTER: F-60024200A/B
SIZE
DESIGN DATA
4 DESIGN CODES
5 OPERATE (internal)
1000
6 OPERATE (external)
ATM
7 DESIGN (internal)
1200
8 DESIGN (external)
ATM
kPag
60
kPag
kpag
kPag
Ambient
85
Ambient
-5
(mm) NOTE 1
WEIGHTS
INTERNAL WT (kg)
OPERATING WT (kg)
Sweet Service
Sketch
11 RADIOGRAPHY:
SPOT
JOINT EFF: SHELL 0.85
HEAD 1.0
EARTHQUAKE ZONE: 4, 0.2g
12 WIND VELOCITY (m/s): 30(maximum)
13 SWEET SERVICE
14 REGISTERED
SOUR SERVICE
PROVINCE OF
SHELL
15
M1
N1
HEADS
16
BOTTOM
TOP
17 TYPE
CYL.
S.E.2:1
18 MATERIAL
SA 516 Gr.
3.0
3.0
N2
N3
3.0
FABRICATOR TO FURNISH
SUPPORT GRID
PIPE COIL
25 SADDLES
26 PLATFORM C/W LEGS
LIFTING LUGS
27 PLATFORMS
29 LADDERS
SAND BLASTING
30 INSUALTION RINGS
31 PIPE SUPPORT CLIPS
GROUND LUG
TAILING LUG
INTERNAL COATING
N4
32 TOP DAVIT
33 MANWAY HINGE
34 PAINTERS TROLLEY
35 SEAL PAN SUPPORT
SYPHON DRAIN
36 MIST ELIMINITOR
37 MIST ELIMINITOR SUPPORT
FIREPROOFING CLIPS
VORTEX BREAKER
GASKETS
NOTE:
ALL INTERNALS
38 DOWNCOMER SUPPORTS
39 ANCHOR BOLT
40
41
42
44
45
46
47
48
49
50
51
52
53
54 MARK
55 N1
SIZE
QTY
2"
NOZZLE SCHDULE
SERVICE
RATING
TYPE
PARAMETER
PROCESS REQUIREMENT
CARTRIDGE
VENT
150#
RF
PRESSURE DROP(CLEAN,kPa) 20
56 N2
57 N3
2"
INLET
150#
RF
PARTICLE REMOVABLE
<10um
2"
OUTLET
150#
RF
EFFICIENCY
0.9999
58 N4
59 M1
2"
by vendor
1
1
DRAIN
QUICK OPEN COVER
150#
by vendor
RF
by vendor
OPERATION
OIL REMOVABLE
continuous
60
COMPOSITION
<10mg/m3
Air (78%N2,22%O2)
SA01-NGOSPX-SDPS-DSPR-0001-B02
Discipline
PS
Rev.
02
System
NGOSP
Stage
Page
8 OF 8
Document Title
PROJECT:
MANUFACTUER
SERVICE
mm
DESIGN DATA
NOTE 1
WEIGHTS
4 DESIGN CODES
INTERNAL WT (kg)
5 OPERATE (internal)
1000
kPag
OPERATING WT (kg)
6 OPERATE (external)
ATM
7 DESIGN (internal)
8 DESIGN (external)
kPag
60
Ambient
1200
kPag
85
ATM
kPag
Ambient
-5
Sketch
11 RADIOGRAPHY: SPOT
JOINT EFF: SHELL 0.85
HEAD 1.0
EARTHQUAKE ZONE: 4, 0.2g
12 WIND VELOCITY (m/s): 30(maximum)
13
SWEET SERVICE
M1
N1
SOUR SERVICE
14 REGISTERED
PROVINCE OF
15
HEADS
SHELL
16
TOP
BOTTOM
17 TYPE
CYL.
S.E.2:1
18 MATERIAL
SA 516 Gr. 7
N2
N3
20 CORROSION ALL.(mm)
2.0
2.0
FABRICATOR TO FURNISH
SUPPORT GRID
24 LEGS
25 SADDLES
PIPE COIL
TAILING LUG
27 PLATFORMS
29 LADDERS
SAND BLASTING
30 INSUALTION RINGS
31 PIPE SUPPORT CLIPS
GROUND LUG
32 TOP DAVIT
33 MANWAY HINGE
SEAL PAN SUPPORT
VORTEX BREAKER
35 MIST ELIMINITOR
36 MIST ELIMINITOR SUPPORT
GASKETS
LIFTING LUGS
INTERNAL COATING
INLET NOZZLE DISTRIBUTOR
SYPHON DRAIN
37 DOWNCOMER SUPPORTS
38 ANCHOR BOLT
FIREPROOFING CLIPS
NOTE:
ALL INTERNALS
39
40
41
42
43
44
45
46
47
48
49
50
51 MARK
52 N1
53 N2
54 N3
55 M1
56
57
NOZZLE SCHDULE
PROCESS REQUIREMENT
SIZE
QTY
SERVICE
RATING
TYPE
PARAMETER
2"
VENT
150#
RF
PRESSURE DROP(CLEAN,kPa) 20
RF
PARTICLE REMOVABLE
2"
INLET
150#
2"
by vendor
OUTLET
QUICK OPEN COVER
150#
EFFICIENCY
RF
by vendor by vendor OPERATION
OIL REMOVABLE
COMPOSITION
CARTRIDGE
<3m
0.9999
continuous
3
<10mg/m
Air (78%N2,22%O2)