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Operation Breakdown & Machinery Required For: Formal Trouser

The document provides a breakdown of the machinery required for each step of the formal trouser operation process. It lists 43 operations including steps for the front and side pockets, back and hip pockets, assembly, belt loops, and finishing. For each operation, it specifies the type of machine needed such as automatic serging machines, lockstitch machines, bartacking machines, and others. It provides examples of suitable machine models from manufacturers Juki and Brother. Working Table Working Table Working Table BL-412 ____ 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417 Drop Feed , /

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nadim69
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60 views18 pages

Operation Breakdown & Machinery Required For: Formal Trouser

The document provides a breakdown of the machinery required for each step of the formal trouser operation process. It lists 43 operations including steps for the front and side pockets, back and hip pockets, assembly, belt loops, and finishing. For each operation, it specifies the type of machine needed such as automatic serging machines, lockstitch machines, bartacking machines, and others. It provides examples of suitable machine models from manufacturers Juki and Brother. Working Table Working Table Working Table BL-412 ____ 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417 Drop Feed , /

Uploaded by

nadim69
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Operation breakdown & Machinery required for Formal Trouser

Operation No.

Description of Operation

Seam

Generic M/C
Type

JUKI

Brother

MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S

EF4-V41-05-5

A - FRONT &
SIDE POCKET

A01

Serge Front with Lining

Automatic Serging
M/c

A02

Sew Tuck

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

A03
A04
A05

Fold Tuck
Cut front side
Fuse fusible interlining on front

A06

Fusible Tape on Bottom

A07

Piping Side pocket Bag

DDL-5550N DDL-5550N-7- DB2-B737 MARKII-413


WB/CP 160 A /AK-85(with
Automatic thread trimmer)

Ironing
Ironing M/c
Ironing M/c
Working Table
Working Table
Working Table
Vacuum Board with a
JVB -958/JES- 356 V
____
monolithic boiler
1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed ,
/AK-85(with Automatic
Lockstitch m/c
thread trimmer)
2- Needle,Needle
Feed ,Lockstitch M/C
with Binder
Attachment

LH-3128SE-7-WB/CP 160
A/AK-88 / N054

LT2-B842MarkII-403

A08

Sew side pocket facing to pocket bag

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

A09

Hem coin pocket mouth

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160
A /AK-85(with Automatic
thread trimmer)

DB2-B737 MARKII-413

A10

Fold coin pocket edge

Vacuum Board with a


monolithic boiler

JVB -958/JES- 356 V

____

A11

Sew coin pocket to pocket bag

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

A12

Run stitch pocket bag

A13

Turn pocket bag

Turning Machine

A14

Sew side pocket bag to front

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85 / H015(with
Automatic thread trimmer)

A15

Close side pocket

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

A16

Sew pocket top and side

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


Drop Feed ,
/AK-85/H015(with Automatic
Lockstitch m/c with
thread trimmer)
Stitch Roller Guide
____

____

A17

Bartack front pocket end

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

LK-1900A

A18

Fuse fusible interlining on left fly

A19

Serge left fly

A20

Attach zipper to left fly

A21

Sew left fly to front

1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


Drop Feed ,
/AK-85/H015(with Automatic
Lockstitch m/c with
thread trimmer)
Stitch Roller Guide

A22

Counterstitch left fly

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85/ CR 15 (with
Automatic thread trimmer)

Serge back

Automatic Serging
M/c

ASN-697(High grade
type),ASN -695 (Std.Type)
Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S

Compact type fusing


JSF -341K/PE05
press m/c
Automatic Serging
ASN-697(High grade
M/c
type),ASN -695 (Std.Type)
Alt: MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S
2- Needle,Needle
LH-3128SC-7-WB / CP 160
Feed ,Lockstitch M/C
A / AK-88

LK3-B430E-1,-5

____
BAS-102V

LT2-B842MarkII-403

B-BACK & HIP


POCKET
B01

BAS-102V

B02

Sew darts

B03

Fold darts

Vaccuum Board

JVB -958/JES- 356 V

_____

B04

Fuse fusible interlining on back

Vaccuum Board

JVB -958/JES- 356 V

_____

B05

Mark hip pocket position(2 points)

Working Table

Working Table

Working Table

B06

Fuse fusible interlining on hip pocket


welt
Serge hip pocket welt

Compact type fusing


press m/c
Automatic Serging
M/c

JSF -341K/PE05

_____

MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S

EF4-V41-05-5

B08

Sew hip pocket facing to pocket bag


with laundry label.

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

B09

Sew hip pocket welt to back

Automatic Lockstitch
Pocket Welting
Machine

APW-194N

BAS-611A

B10

Turn and form hip pocket back

_____

JES 357

_____

B11

Top stitch under hip pocket welt

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85/ CD15 (with
Automatic thread trimmer)

B12

Close under hip pocket welt

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

B13

Runstitch pocket bag

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

B14

Turn pocket bag

Working Table

B07

Automatic Dart
DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Sewer or1 needle
/AK-85(with Automatic
,Flat Bed , Drop
thread trimmer)
Feed , Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

Working Table

Working Table

B15

Top stitch upper and side hip pocket


welt

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85/ CD15 (with
Automatic thread trimmer)

B16

Top stitch pocket bag

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

DDL-5550N-7-WB/ CP 160
A /AK-85/H015(with
Automatic thread trimmer)

DB2-B778-403

B17

Bartack hip pocket end

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

LK-1900A

LK3-B430E-1,-5

C- ASSEMBLY
& BELT LOOP

C01

Sew side

C02
C03

Open side top and fold side pocket


edge
Sew pocket bag to back

C04

C05
C06

Flat Bed, Double


MH-481-5(4) (with automatic
Chainstitch Machine
thread trimmer)
_____

_____

DT4-B261-012-T

_____

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

Top stitch side pocket bag bottom

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

Fuse fusible interlining on upper right


fly
Serge upper right fly

Compact type fusing


press m/c
Automatic Serging
M/c

JSF -341K/PE05

____

MO-735, MO6704D,MO-6104D, MO6904S,MO-6704S

EF4-V41-05-5

C07
C08

Fuse fusible interlining on upper fly


tongue
Run stitch fly tongue

Compact type fusing


JSF -341K/PE05
____
press m/c
1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed ,
/AK-85(with Automatic
Lockstitch m/c
thread trimmer)

C09

Turn and form fly tongue

C10

Top stitch fly tongue

C11

Run stitch right fly with fly tongue

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

C12
C13

Cut right fly lining


Turn and fold right fly

C14

Sew right fly to front

Working Table
Vacuum Board with a
monolithic boiler
1 needle ,Flat Bed ,
Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

C15

Cut fusible interlining of waist band

Working Table

Working Table

Working Table

C16

Fuse fusible interlining on waist band

hand work

hand work

hand work

C17

Fold waist band

C18

Sew waist lining

C19

Counter stitch waistline

Vacuum Board with a


monolithic boiler
1 needle ,Flat Bed ,
Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

JVB -958/JES- 356 V

____

DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413


A /AK-85/H015(with
Automatic thread trimmer)
DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
/AK-85(with Automatic
thread trimmer)
Working Table
JVB -958/JES- 356 V

Working Table
____

DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413


A /AK-85/H015(with
Automatic thread trimmer)

Vacuum Board with a


JVB -958/JES- 356 V
____
monolithic boiler
1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed ,
/AK-85(with Automatic
Lockstitch m/c
thread trimmer)
1 needle ,Flat Bed ,
Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417


/AK-85(with Automatic
thread trimmer)

C20

Sew brand label to waistlining

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417


/AK-85(with Automatic
thread trimmer)

C21
C22

Fuse fusible interlining on left


waistband
Sew waistband

Compact type fusing


press m/c
1 needle ,Flat Bed ,
Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

C23

Fold waist seam

C24

Sew right waistband

C25

Cut and turn right corner

____

C26

Top stitch right fly

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417


/AK-85(with Automatic
thread trimmer)

C27

Sew left waistband

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417


/AK-85(with Automatic
thread trimmer)

C28

Turn left corner

____

C29

Set hook and bar

C30

Topstitch left front

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

C31

Sew seat

Flat Bed, Double


Chainstitch Machine

MH-382U / AT-8

DT4-B261-012-T

C32

Open seat seam

____

____

____

JSF -341K/PE05

____

DDL-5550N-7-WB/ CP 160
A /AK-85/H015(with
Automatic thread trimmer)

DB2-B737 MarkII-417

Vacuum Board with a


JVB -958/JES- 356 V
____
monolithic boiler
1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed ,
/AK-85(with Automatic
Lockstitch m/c
thread trimmer)
____

____

Automatic Fastening DU-140


M/C For hook & Bar Alt:DU-141NH
DU-141H-7

____

____
Model Name Not
Available

DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417


/AK-85(with Automatic
thread trimmer)

C33
C34

Mark belt loop position (8 pt.)


Make belt loop

Working Table
High Speed, 2
Needle,Bottom
Covering Stitch,Belt
Loop Making M/C

C35

Sew belt loop (8 pcs.)

C36

Blind stitch waist lining

C37

Sew belt loop bottom (8 pcs.)

C38

Sew inseams

Flat Bed, Double


MH-481-5(4) (with automatic
Chainstitch Machine
thread trimmer)

C39

Sew crouch

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c with
Stitch Roller Guide

C40

Open crouch seam

____

C41

Close right fly lining

1 needle ,Flat Bed ,


Drop Feed ,
Lockstitch m/c

C42

Bar tack pocket mouth, crouch & fly


tongue

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

LK-1900A

LK3-B432E

C43

Mark eyelet position (2 pcs.)

Working Table

Working Table

Working Table

C44

Sew eyelet button hole (2 pcs.)

ACF-172-1790

DH4-B980-01

C45

Bar tack eyelet button hole end (2


pcs.)

Eyelet Button Holing


Machine
High-speed 1 needle ,
Cylinder
Bed,Bartacking
Machine for Eyelet
Buttonholes

LK-1901A

LK3-B432E

Blindstitch sewing
M/c

Working Table
MFB2600 V033

MOL -303Lor MOL-254


LK-1852-20U
LZ-2290A
LK-1852-20U

HAND WORK
FD4-B271-OU1

FD4-B271-OU1
Model Name Not
Available
LK3-B431E
DT4-B261-012-0

DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413


A /AK-85/H015(with
Automatic thread trimmer)
____

____

DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413


/AK-85(with Automatic
thread trimmer)

D-FINISHING
D01
D02
D03
D04
D05
D06
D07

Inspect
Trim thread and hand blindstitch
Press side and inside
Press leg
Press top
Mark button position (2 pcs)
Sew button to fly & hip pocket

Working Table
Working Table
Ironing
Ironing
Ironing
Working Table
Single-thread
Chainstitch,Button
Wrapping M/C

Working Table
Working Table
Ironing
Ironing
Ironing
Working Table
AMB-289

MANUAL
Working Table
Ironing
Ironing
Ironing
HAND WORK
Model No Not Available

D08

Finishing Iron

Ironing

Ironing

Ironing

Submitted by:

Ambuj Mathur
Debashish
Sarkar
Manju

Durkopp
Adler

Seqw

1220-5 /
1225-4 /
1 265-4
1360-4/1365-4

____

743-121
743-221

____

Ironing M/c
Working Table
Fusing M/C

Ironing M/c
Working Table
Fusing M/C

1500-70

____

SGY2-111-3

2110-4
2111-4
2112-4

SGY2-111-3

Model No Not
Available

SGY2-111-3

____

SGY2-111-3

2211-4/2112-4

SGY2-111-3

739-23

SGY2-111-3

1960-8
2211-4/2112-4

SGY2-111-3

275-140342 E22

SGY2-111-3

272-140342 E40

SGY2-111-3

510-211

____
1220-5 /
1225-4 /
1 265-4
1360-4/1365-4
1710-5

SGY2-842-3

2211-4 / 2112-4

SGY2-111-3

____

SGY2-111-3

1360-4-2-3

743-121
743-221

_____

_____

_____

_____

Working Table

Working Table

Fusing M/C

Fusing M/C

_____

SGY2-9600D3

2110-4
2111-4
2112-4
2172-4

_____

SGY2-9600D3

Model No. Not


Available

SGY2-9600D3

275-140342 E22

SGY2-9600D3

739-23

SGY2-9600D3

Working Table

272-140342 E40

SGY2-9600D3

272-140342 E40

510-211

1282-4 / 1281-5

_____
272-740642
E103

SGY2-9600D3

_____

SGY2-9600D3

Fusing M/C
1220-5 /
1225-4 /
1 265-4
1360-4/1365-4

SGY2-9600D3

Fusing M/C
739-23

SGY2-9600D3

____
173-141110 E2

SGY2-9600D3

739-23

SGY2-9600D3

Working Table
____
2211-4 / 2112-4

SGY2-9600D3

Working Table
hand work
____
550-5-6

SGY2-9600D3

550-5-6

SGY2-9600D3

271-140342 E4

SGY2-9600D3

____
275-140342 E3 /
275-740642
E104

SGY2-9600D3

____
275-140342 E3 /
275-740642
E104

SGY2-9600D3

____
1911-4

SGY2-9600D3

275-140342 E3 /
275-740642
E104

SGY2-9600D3

____
Model Name Not
Available
173-141110 E2

171-131110
E208/0,4
____

SGY2-9600D3

HAND WORK
Model Name Not
Available

Model Name Not SGY2-200C


Available
Model Name Not SGY2-13101-6
Available
SGY2-500-1
Model Name Not SGY2-1850-1
Available
1282-4 / 1281-5

271-140342 E4

____
____

510-211

SGY2-781-1

Working Table
580-112 E1151 /
580-141 E1401
510-211

SGY2-781-1

MANUAL
Working Table
Ironing
Ironing
Ironing
HAND WORK
530-211

MANUAL
Working Table
Ironing
Ironing
Ironing
HAND WORK
SGY2-4-2
SGY2-4-1

Ironing

Ironing

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