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304 views16 pagesSSNNL UGPL - Construction Programme and Methodology PDF
Uploaded by
veeruduCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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plow wa Megha Engineering and tntrastructures Limited
mel TENTATIVE CONSTRUCTION METHODOLOGY
NAME OF Work: ‘Supplying, Laying, Jointing, Testing and Commissioning of Under
Ground Pipe Line for Varna Distributary (Ch 0'To 10140 M) Block Nol4 of Dholka Branch
Canal with Ancillary Works with Operation & Maintenance for Period of Five Years.”
SCOPE OF THE WoRK
The major works covered under this contract
© Construction of Under Ground Pipeline network (HDPE/GRP),
(©) Construction of Civil Works
After finalization and approval of Seneral layout drawings, soil investigation will be
taken up for structural drawings. The design of the civil Structures will be taken up. Ail
For monitoring the Progress of Design and Engineering, a consolidated list of drawing,
technical data sheets and documents will be Prepared and the Progress will be reviewed
Necessary design calculations like Gesign mix for concreting ete, will be carried out and
the same will be adhered during the civil construction work.
Civil construction raw materials Tike sand, metal, bricks ete, will be sourced from
Various quarries situated near to the site. Any shortage in raw materials will be
fabimented from other nearby areas to ‘naintain the progtess of the site worke, Orders
for materials such as cement ant reinforcement steel will be placed on approved
vendors and the supply schedule will be clearly mentioned in the order in line with
Project schedule. It will be ensured that the orders will be placed only on reliable
suppliers with proven track record, E Before carrying out excavation, meaty Soil Investigation will be carried out to
pecertain the required bearing capacity of the soil fox which necessary soil samples will
be collected and sent to the approved laboratories. Other tests if required shall alec be
carried out for ascertaining load bearing capacity of soil.
a8 per tender specification shall be used for
all the concrete works,
METHOD STATEMENTS:
METHOD STATEMENTS;
Excavation:
ical manner by providing proper approach ronda with adequate
slopes for machinery movement. Wherever the excavation is not possible by machines .
out with Client / Consultant before concreting.
Page 2 of 4 Megha Engineering and Infrastructures Limited
‘The shuttering plates of proper sizes with proper finish or new plywood (waterproof) of
adequate thickness will be used along with scaffolding pipes and clamps.
Concreting:
All concreting works will be carried out as per the Mix design hence required materials
such as course sand, stone aggregates and cement will be sent to the design laboratories.
After receipt of design mix from approved labs, all concrete works will be taken up
accordingly. Only one type of cement will be used in one mix. The quality of cement will
generally confirm the required IS specification.
Before placing the concrete necessary approval will be obtained from the client, At the
time of placing concrete the pin vibrators will be invariably used to ensure the better
quality of concrete, Necessary line and level will be thoroughly checked by our
Engineers.
At the time of placing concrete at évery stage required test cubes will be taken and it will
be kept under proper curing. These cubes will be tested in the Site laboratory in the
presence of Client/consultant on 7/14/28 days. Sampling and testing shall be as per
respective specification under the supervision of client/consultant.
Our quality control & quality Assurance Engineers will ensure that right quality
materials are used in the work, After getting the test results necessary records will be
maintained. The samples for workmanship of each trade of work will be executed and
shown to the client for approval. All materials incorporated in the work will be as per
specifications.
After completing concrete work required curing arrangements ate kept ready. Curing
will be carried out as per the IS. The de-shuttering of formwork of concrete surface will
be as per IS 456 with out any deviations,
Project site will have a laboratory which will be equipped with various testing machines
including cube testing machines, sieve analysis unit, measuring jars, weighing balance
etc. For testing of raw materials further, the same will be carried out at engineering
institutions,
To elaborate further, the Site Engineers and Supervisors shall strictly adhere to the
Project execution schedule without compromising on QUALITY of work. The total
Program will be divided into weekly programs, and will be followed meticulously.
To highlight, we have a committed workforce (Men & Women) mobilized from various
states who will be working at project sites. Care will be taken for welfare of the
workforce by way of providing a labour colony with basic amenities like water and
power. Tankers will be arranged in case there is scarcity of ground water. Power will be
provided through a diesel generating unit. The statutor lirements like insurance
and labour license will be obtained from the congg
Z
Page 3 of 4 Megha Engineering and Infra:
All the above works will be carried out under the supervision of our Engineers and
supervisors who are responsible for good quality project works by meeting all the
project milestones ahead of schedule and thereby ensuring smooth execution of the
project by usage of quality raw materials, skill workmen, meticulous planning
schedules, high productivity and with minimum wastage's.
Upon completion of all civil works, the final drawings with layouts and plans will be
handed over to the client for recorcl. These drawings will be called as “As built
drawings”. The final measurements will also be consolidated and the quantities arrived
will also be notified to client.
“DETAILED METHODOLOGY, CONSTRUCTION
SCHEDULE, CONSTRUCTION EQUIPMENT PLANNING AND DEPLOYMENT.
‘ WILL BE SUBMITTED AFTER AWARD OF CONTRACT”
— eee
Page 4 of 4 PROCESS OF FABRICATION OF GRP PIPES
{The basic raw material used in the GRP pipe manufacturing are resin, fiber glass and silica
sand,
‘Taking advantage of the winding process, other materials such as a glass veil or polyester
veil can be used to enhance the abrasion resistance and the finishing of the pipe.
The Hydraulic characteristics of Fiber Glass Pipe include:
‘The Smooth intetior results in low fluid resistance, which could lower horsepower
cont nanents for pumped systems. This characteristic could contribute to a subsiontial
cost savings over the life of a typical piping system,
The interior pipe surface typically remains smooth over time in most fluid services.
Therefore, fluid resistance does not increase with age,
‘The smooth interior allows the pipe diameter to be reduced while ‘maintaining the desired
flow,
Inside diameter (ID) is typically larger than IDs of many other pipe materials of the same
nominal size and provides a larger pathway for fluid flow.
More detailed information about many other quality characteristics such as:
Long - term ring bending; Hydro testing; Surge and water hammer; Load capacity values
(stiffness); Hoop tensile load capacity; Axial tensile load capacity; Flow velocity Ultra
violet resistance; Flow coefficients; Portability test for smell, clarity of extract and globe
migration ‘Transportation
For the transportation of GRP Pipes from the Factory to the Site. trailers are needed,
Similarly for lowering of the pipes 10-20 Ton Mobile Crane will be provided at the pipe
laying location,
For disposal of surplus earth, Hydraulic Tippers of 10 T capacity will be provided.
Approx. 2 Tippers per Excavator will be provided depending upon the location of
disposal area from the pipeline route.
It shall be ensured that the pipes being transported do not over hang on the vehicles.
Large pipes shall be placed on cradles and the loads properly secured during transit.
Wide non-abrasive or other approved. slings shall be used and all other hooks and other
( metal devices shall be well‘ padded. Under no circumstances shall pipes, be dropped be
allowed to strike one another, be rolled freely or dragged along the ground,
No valves shall be lifted by the spindle. Fabricated material such as manhole covers,
appurtenances, bolts, nuts, flanges, saddles, collars é& bypass arrangements etc,, shall be
transported to the site of laying from the fabrication yard according to needs of the laying,
operations only.
Trenching
The total pipe length will have to be laid in Trenches as per estimated time of 15 months.
With 85% efficiency, the daily output will be upto about 7 to 9 pipes, adequate
arrangement for excavation of hard strata is proposed to be carried out simultaneously.
‘The width of the tench shall be kept to a minimum consistent with the working space
required and having regard to the safety of the trench, Depth of excavation shall be
strictly controlled.
( All trenches shall have safety norms for all persons working in the trench if required.
Temporary marking shall be done around all open excavations and post warning signs in
English and focal language shall be displayed. ‘The maximum length of excavation which
shail be left open in any length is 500 m at one location,
Laying and Jointing
A detailed programme for manufacturing and laying of pipeline will be prepared in
consultation with ssnnl officials keeping in mind the mile stones given in the tender
document.
Before laying the pipes a survey of pipeline route shall be undertaken so as to compare this
with the survey supplied at the time of the tender. Level shall be taken At required intervals
and at any sharp changes in level. At least 28 days b
any discrepancies observed shall be informed to the cfg Pipes shall be laid in accordance with 1S. ‘The pipetine shall be constructed in lengths
suitable a full time pipe laying gang shall be engaged with each length of the pipe. Pipes
and fittings shall be lowered into the trench/ pedestals with crane,
The pipe shall be lowered in trenches as per required line and levels. Care shall be taken
that the longitudinal joints of two consecutive pipes are staggered by 90°, While assembling,
the pipes shall be brought close enough to leave a uniform gap of not exceeding 4 mm.
‘There shall be no lateral displacement in the pipe faces to be joined,
PIPE JOINTS:
Typically joined using GRP coupling, Pipes and Couplings supplied separately or with the
coupling mounted at one end. Fit with elastomeric sealings Gasket which exactly sits in
precision - machined groove including a stopper at each end, Other possible jointing
systems are laminated and flanged connections. The pipe laying team shall be capable of
handling a peak workload of 8 pipes per day, and an average workload of 7 to 9 pipes per
day.
Erection of Valves and Fittings
The Butterfly Valves, Sluice Valves and Flange Adapters, Companion Flanges, Air Valves
etc. shall be as per BMC Specification mentioned in NIT. The erection of valves shall be
synchronous to the laying of pipes. Adequate care shall be taken during handling, of the
valves. Valves shall not be lifted by the spindles,
Hydraulic Testing of the Pipeline
Pipeline and fittings shall be hydraulically pressure tested and shall comply to IS, ‘Tests.
shall be carried out in two stages.
1, Test of sections as construction proceeds adjusting to Coupling.
2. A test of the whole pipeline on completion.
of Bidder ()
.
Me Fhe: & Infrastructures Limited
QUALITY PLAN
GENERAL,
SCOPE OF QUALITY PLAN AND ITS APPLICATION
This quality plan is a systematic document serving as a basis for assuring quality
execution of “Supplying, Laying, Jointing, Testing and Commissioning of Under
Ground Pipe Line for Varna Distributary (Ch 0 To 10140 M) Block Nol4 of
Dholka Branch Canal with Ancillary Works with Operation & Maintenanee for
Period of Five Years” for full satisfaction of the Department. It aims at ensuring
planned and timely completion of this project by avoiding any cost and time over runs
and ensuring quality construction at all stages of the project to the complete
satisfaction of the client, This quality plan discusses the requirements system and also
provides for its future improvement, This plan also meets statutory requirements.
RESPONSIBILTY FOR PREPARATION AND UPKEEP OF QP
‘The Site — in charge at site is responsible for preparation and upkeep of quality plan to
meet contract requirements,
He shall revise this quality plan, if required depending upon requirement of the
project.
The preparation of this quality plan shall be carried out by the Site ~ in charge and
shall be reviewed and approved by MD,
Approved Quality Plan there’ after shall be issued by the Site — in charge as per
distribution list. The Site — in charge through section in — charges shall be responsible
for the establishment and upkeep of this QMP including updating by issuing approved
revisions as necessary. Amendments and revisions shall be approved by MD.
All copies of QP shall be numbered and issued as per the distribution list.
DISTRIBUTION LIST
‘The master copy of this will be with the Site — in charge.
Controlled Copies :
1. Site Management Representative (SMR) i
Contract Management Section (CMS)
Quality Control In charge
BeN
Construction Supervisors .
meil-. & Infrastructures Limited
QUALITY MANAGEMENT PLAN
5. Department
Normal Frequency /
, Actual tests conducting
S.No. | Ni th Required
jo. | Name of the Test ‘equired Frequeney by EPC Agensy at ate
Lab
1} COARSE AGGREGATE
1 | Gradation One test daily Daily
2 | Specific Gravity
3. | Water Absorption
1 to 2 times per week or
a One test’ whenever quarry t :
4 | Aggregate Crushing Test changes ot strata changes ” | 8 Pet instructions of the
inspecting authorities
5 | Aggregate Impact Value
6 | Aggregate Abrasion Test
7 | Plakiness & Elongation Whenever required 1 to 2 times in a week or
whenever required
| FINE AGGREGATE
1 | Sand Gradation One test daily
2 | Bulkage Sand One test daily Daily
3. | Silt Content One test daily
4 | Specific Gravity
—}_— —~| Weekly
5 | Moisture Content
1 | CEMENT
1 | Standard Consisteney ‘One sample for each batch
2 | Initial & Final setting time | One sample for each batch | Weekly once or twice or
as per receipt of fresh
3 Specific Gravity ‘One sample for each batch | batch
4 | Fineness One sample for each batch
5 | Soundness One sample for each batch
6 | Cement Mortar Cubes One sample for each
IV. | WATER frccring & Infrastructures Limited
1 | Pal, Value Monthly once Weekly once
Vv | CONCRETE
For every 200 cum of
; For every 200 cum of| concrete or as per
1 | Compression Strength concrete suggestions of the
Inspecting Officers
2 | Slump test
Whenever required Whenever required
3 | Temperature
vi | SOILS
One test per 3500 cum or | One test per 3500 cum ot
1 | Grain size analysis / gradation | one test whenever barrow | one test whenever barrow
area changes area changes
Standard Proctor Test & | One test per 1500 cum or | One test per 1500 cum or
2 | Optimum Moisture Content | in each layer laid on| in each layer laid on
Test embankment embankment
One test per 3500 cum or | One test per 3500 cum or
3 | Atterberg Limits one test whenever barrow | one test whenever barrow
area changes area changes
One test whenever barrow :
4 | Specific Gravity ates thease As required
5 | Free Swell Index As required As required
vil | STEEL
1 | Tensile strength 1 test per source
2 | Blongation 1 test per source
1 test per source
3 Bend test | test per source
4 | Rebend test 1 test per source
After conducting the tests and after getting the satisfactory results as per codal rules, we ave using,
materials in the Construction works. We are also sending the samples to the Govt. Q.C,
Laboratories for getting test results on steel and other miss items. .
Me fhe: & Infrastructures Limited
QUALITY MANAGEMENT SYSTEM
We had implemented a well developed Quality system as per requirement of contract
agreement conditions,
1. Quality Manual (QM)
Quality System Procedure (QSP)
Quality Plan (QP) for the site
Method Statements
Forms / Records
yee
Quality Plan is prepared to each project as per Quality Plan for ensuring conformance of
the project to laid down specifications, Relevant QSP’s will be followed for carrying out
various processes of the project.
1, QUALITY MANAGEMENT SYSTEM PLANNING:
Quality Management System of the project sball start with the establishing of Quality
Plan of the site at Planting Stage. Once the job is awarded, planning activity for the job takes
Place. This is done with the establishing of Quality plan and Construction Methodology.
Control Estimate and cash flow of the project. This S resource requirements and its
schedule. Various protesses involved in the project and its construction are established and
documented in the Quality Plan
Method Statements shall be established for critical process. Quality plan shall give
process and its details and its measurement criteria.
2, ORGANISATION
HART:
ion chart of site is enclosed
Organ
3. MANAGEMENT RESPONSIBILITY:
3.1 Management's Commitment:
P.LR. Management shall:
1, Be in Constant contact with site to complete the project as per Clients requirements.
2. Establish the quality objectives for site.
3. Conduct management reviews of the site once in ggnonth. :
4, Ensure that the resources required for the compfdtjon off
