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BALINIT® FUTURA NANO is a PVD coating that provides higher hardness, wear resistance, and thermal resistance compared to other coatings like TiN. It enables improved machining performance including greater tool life, higher cutting speeds, better surface finish, and the ability to machine at higher temperatures. The coating optimizes hardness and compressive stress for more uniform wear behavior, greater wear resistance, and better bore hole surface quality. BALINIT® FUTURA NANO expands the range of applications for improved machining across industries like automotive and die/mold manufacturing.

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190 views4 pages

En FNad

BALINIT® FUTURA NANO is a PVD coating that provides higher hardness, wear resistance, and thermal resistance compared to other coatings like TiN. It enables improved machining performance including greater tool life, higher cutting speeds, better surface finish, and the ability to machine at higher temperatures. The coating optimizes hardness and compressive stress for more uniform wear behavior, greater wear resistance, and better bore hole surface quality. BALINIT® FUTURA NANO expands the range of applications for improved machining across industries like automotive and die/mold manufacturing.

Uploaded by

almedin_hecimov8494
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

BALINIT FUTURA NANO

The reliable solution for


greater profitability

BALINIT FUTURA NANO


the broad band solution for cutting tools

Outstanding properties enable


high-performance machining:
Optimised hardness/residual
compressive stress ratio
- outstanding fidelity
of edge geometry
- excellent coating adhesion
- uniform wear behaviour

Better sliding properties due


to higher surface quality
- improved chip flow
- lower susceptibility to cold welding
- enhanced workpiece
surface quality

Greater thermal and


chemical resistance
- dry machining
- MQL-machining
- higher cutting speeds
- less cratering

Greater wear resistance


- lower tooling costs
- higher service life
- fewer tool changes
- extra regrinding cycles

02

Boring

Drilling
Wear curve, VB [mm]

Tool life [mm]

0.20

4,000

uncoated

VC = 140 m/min

0.15

3,000

uncoated, after 15 holes


TiAIN

0.10

2,000
VC = 120 m/min

0.05

1,000

BALINIT FUTURA NANO

0
TiN

Tool:

Multi-insert boring head


diam. 20 mm, 4xD
Drop-forge die
DIN 1.2396 (Cr7V), tempered
1,450 N/mm2
vc = 120 m/min TiN
vc = 140 m/min BALINIT
FUTURA NANO
f = 0.05 0.10 mm/rev
hole depth = 80 mm, wet

Workpiece:
Material:
Cutting data:

Source:

400

BALINIT
FUTURA NANO

800

1,200

1,600

Number of holes drilled

Tool:

Solid carbide twist drill


diam. 6.8 mm
DIN 1.1191 (~AISI 1045)
Into solid material
34 mm deep (blind hole)
vc = 120 m/min
n = 5,617 rpm
f = 0.2 mm/rev
vf = 1,123 mm/min
External cooling, without lifting

Material:
Cutting data:

G. Schmidt GmbH, Germany

Milling

TiAlN, after 750 holes

BALINIT FUTURA NANO,


after 2,000 holes
Flank wear (VB ) in comparative drilling test

Milling

Parts

Tool life [mm]

200

15,000

160
10,000
120

80
5,000
40

0
TiAIN

Tool:
Workpiece:
Material:
Cutting data:

Source:

BALINIT
FUTURA NANO

End mill diam. 13 mm, SC K10


Camshaft
DIN 1.1213 (~AISI 1055)
vc = 80 m/min
f = 0.2 mm/rev
cutting depth ap = 18 mm
dry

TiN

Tool:
Workpiece:
Material:
Cutting data:

Automobile industry

Source:

BALINIT
FUTURA NANO

Carbide inserted face mill


diam. 125 mm
Tool steel plate, 800x400 mm
DIN 1.2379 (~AISI D2),
tempered 1,050 N/mm2
vc = 180 m/min
fz = 0.35 mm/tooth
cutting depth a p = 5.0 mm
cutting width a e = 100 mm
climb milling, dry

Higher cutting edge stability due to


optimised hardness/residual compressive stress ratio.
The benefits:
- more uniform wear behaviour
- greater wear resistance
- better surface quality inside bore
hole

G. Schmidt GmbH, Germany

03

BALINIT FUTURA NANO gives you access to a


broad range of high-performance applications

BALINIT FUTURA NANO


BALINIT A

Performance

BALINIT FUTURA NANO


Standard allrounder
BALINIT ALCRONA PRO
Allrounder at the top level
BALINIT HELICA
High-performance coating for drilling
BALINIT ALDURA
Cut the hardest materials rapidly and reliably

Range of applications

Properties of BALINIT coatings


Microhardness
(HV 0.05)

Coefficient of
Compressive
friction against stress
steel (dry)
(GPa)

Max. service
temperature
(C)

BALINIT A

2,300

0.40

- 2.5

600

BALINIT FUTURA NANO

3,300

0.30 0.35

- 1.3 / - 1.5

900

BALINIT ALCRONA PRO

3,200

0.35

- 3.0

1,100

BALINIT HELICA

3,000

0.25

- 3.0

1,100

BALINIT ALDURA

3,300

0.35 0.40

- 3.0

>1,100

Locations of Oerlikon Balzers

Nordic Countries
Oerlikon Balzers Sandvik Coating AB
rstangsvgen 31 D-E
SE-117 43 Stockholm
Tel +46 8 681 4140
www.oerlikon.com/balzers/se

Thailand
Oerlikon Balzers Coating
(Thailand) Co., Ltd.
Amata Nakorn Industrial Estate
700/38 Moo 6, T. Nongmaidaeng
A. Muang Chonburi 20000
Tel +66 38 468 810/-813
www. oerlikon.com/balzers

Benelux
Oerlikon Balzers Coating Benelux NV
Schurhovenveld 4 050
B-3800 Sint-Truiden
Tel +32 11 69 30 40
www.oerlikon.com/balzers/be

Russia
Oerlikon Balzers RUS Ltd.
Russian Federation, 144011
Moscow Region, Elektrostal
Lesnaya st, 8A.
Tel +7 495 702 97 29
www.oerlikon.com/balzers

United Kingdom
Oerlikon Balzers Coating UK Ltd.
Bradbourne Drive, Tilbrook,
Milton Keynes, MK7 8AT
Tel +44 19 08 37 72 77
www.oerlikon.com/balzers/uk

India
Oerlikon Balzers Coating India Ltd.
EL-22, J Block
M.I.D.C. Bhosari
Pune 411 026
Tel +91 20 3061 6000
www.oerlikon.com/balzers/in

Singapore
Oerlikon Balzers Coating
Singapore Pte. Ltd.
21 Kian Teck Drive
Singapore 628838
Tel +65 62 68 62 27
www.oerlikon.com/balzers/sg

USA
Oerlikon Balzers Coating USA, Inc.
2511 Technology Drive
Suite 114
Elgin, IL 60124
Tel +1 847 844-1753
www.oerlikon.com/balzers/us

04

Further coating centres:


Argentina, Austria, Brasil, Canada,
China, Czech Republic, France,
Germany, Hungary, Indonesia, Italy,
Japan, Korea, Liechtenstein, Mexico,
Poland, Portugal, Romania, Spain,
Switzerland, Turkey
www.oerlikon.com/balzers
HQ013EN (1006)

Headquarters
OC Oerlikon Balzers AG
Oerlikon Balzers Headquarters
Iramali 18
LI-9496 Balzers
Tel +423 388 7500
www.oerlikon.com/balzers

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