Boiler Data (Texmoco Boilers

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BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
1
PHYSICAL DADA OF IMPORTANT BOILERS
2 NO. DESCRIPTION UNIT
3 CONT. NO. 119/8225 119/8306 119/5000 119/8322 119/8000 119/7444 119/7311 119/7454 119/6561 119/7416 119/7126
4 CLIENT GHAGHARA PANDURANG MAWANA PANDAVPURA KM BALARAM SISWABAZAR AJINKAYATARA SATPUDA2 TULSIPUR SEKSERIA
5 CAPACITY TPH 75 70 50 50 60 65 35 32 32 20 20 30 40
6 1 W.P. KG/CM^2 45 45 33.4 45 42 21 32 45 21 21 21
7 2 FEED WATER TEMP. ECO.IN. DEG C 105 110 85 105 105 105 105 105 105 105
8 3 BLR.DESIGN PR. KG/CM^2 54 52 46 52 49 24.5 36.5 55 24.5 24.5 24.5
9 4 FEED WATER INLET TEMP TO DEAERATO DEG C 85 85 85 85 85 85 85 85 85 85
10 5 FUEL - BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE BAGASSE
11 6 MOISTURE IN FUEL % 50 50 50 50 50 50 50 50 50 50 50
12 7 G.C.V. OF FUEL KCL / KG 2300 2272 2320 2300 2300 2300 2300 2305.55 2300 2305.55 2300
13 8 BOILER EFFICIENCY % 69+ - 2 69 67+ - 1.5 69+ - 2 69+ - 2.5 68+ - 1.5 68+ - 2 68 67+ -2.5 68 69+ -2.5
14 9 BOILER DESIGN CODE I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R. I.B.R.
15 10 GAS TEMP. AT BLR.OUTLET(A.H. OUTLET) DEG C 170 170 170 170 170 350 350 170 170
16 11 BOILER DUTY 7.73E+07 4.96E+07 3.41E+07 6.19E+07 4.34E+07 3.42E+07 3.11E+07 2.24E+07 1.27E+07 1.32E+07 1.31E+07
17 12 FUEL INPUT KG/HR. 3.42E+04 2.18E+04 2.21E+04 2.69E+04 2.74E+04 1.49E+04 1.35E+04 1.43E+04 8.27E+03 8.39E+03 8.28E+03
18 13 AIR REQUIRED FOR COMBUSTION NM^3/HR. 1.02E+05 - 6.63E+04 8.20E+04 4.14E+04 3.76E+04 4.28E+04 2.48E+04 2.52E+04 2.48E+04
19 14 TOTAL FLUE GAS QUANTITY NM^3/HR. 1.36E+05 - 8.74E+04 1.08E+05 5.62E+04 5.11E+04 5.65E+04 3.27E+04 3.32E+04 3.27E+04
20 15 FURNACE TYPE - SDG SDG SDG SDG SDG SDG SDG SDG SDG SDG SDG
21 16 CROSS SECTION M^2 37.5 35 32.725 35.71 35 19.72 19.72 11.92 19.6
22 17 FURNACE WIDTH MM 9256 7592 7480 7239 7595 5968 6147 5600 5968 5791.2
23 18 FURNACE DEPTH MM 4318 4609 4375 4933 4814 3301 3861 3700 3301 3403.6
24 19 FURNACE HEIGHT MM 12307 10283 10064 12803 12059 10473 10222 11359 9014
25 20 FURNACE OUTLET TEMP. DEG C 950 950 950 950 950 950 950 950 950 950 950
26 21 DIST. BETWEEN BLR. DRUMS MM 8839.2 7925 7925 7925 7925 7925 7315 7315 6096 6096 7315
27 22 UPPER DRUM - - - - - - - - - - - -
28 23 I.D. MM 1372 1372 1676 1372 1372 1372 1372 1372 1372 1372 1372
29 24 CYLINDRICAL LENGTH MM 11500 9038 8992 9010 9010 6756 6756 6760 5900 4660.9 6756
30 25 DRUM SHELL THK. MM 65 62 70 62 58 45 40 65 30 45 28
31 26 DISHED END THK. MM 45 45 42 45 38 32 32 45 22 28 22
BS-1501- BS-1501-
32 27 MATERIAL - BS-1501-223GR.490B BS-1501-223GR.490B ASTMA-515.70 BS-1501-223GR.490B
223GR.490B
BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-161GR.28A
223GR.490B

33 28 LOWER DRUM - - - - - - - - - - - -
34 29 I.D. MM 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067 1067
35 30 CYLINDRICAL LENGTH MM 11500 9038 9038 9010 9010 6238 6230 6252 5370 4064 6230
36 31 DRUM SHELL THK. MM 50 48 44 48 45 36 32 50 25 36 30
37 32 DISHED END THK. MM 35 35 30 35 35 25 25 35 22 22 22
BS-1501- BS-1501-
38 33 MATERIAL - BS-1501-223GR.490B BS-1501-223GR.490B ASTMA-515.70 BS-1501-223GR.490B
223GR.490B
BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-223GR.490B BS-1501-161GR.28A
223GR.490B

39 34 BOILER TUBES - - - -
40 35 F.B. TUBES O.D.*THK. MM*MM 76.2*3.66 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66
41 36 F.B.TUBE PITCH MM 178 178 178 178 178 178 178 178 178
42 37 R.B. TUBES O.D.*THK. MM*MM 63.5*4.06 63.5*3.66 63.5*3.66 63.5*4.06 63.5*4.06 63.5*3.66 63.5*3.25 63.5*4.06 63.5*3.25 63.5*3.26 63.5*3.25
43 38 R.B.TUBE PITCH MM 115 116 115 115 115 115 115 115 114 108 116
44 39 F.WALL TUBES O.D.*THK. MM*MM 76.2*4.47 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66
45 40 F.WALLTUBE PITCH MM 178 178 178 178 178 178 178 178 177.8 178
46 41 R.WALL. TUBES O.D.*THK. MM*MM - 76.2*3.66?? 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66
47 42 R.WALL.TUBE PITCH MM 178 ?? 178 178 178 178 178
48 43 SIDE WALL. TUBES O.D.*THK. MM*MM 76.2*4.47 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66
49 44 SIDE WALL.TUBE PITCH MM 127 127 127 178?? 127 127 178 178 127
50 45 ROOF&RISER TUBES O.D.*THK. MM*MM 76.2*4.47 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66

29102055.xls 1
COMPILED BY:S.P.TAMHANKAR
BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
51 46 ROOF&RISER WALL.TUBE PITCH MM 178 178 178 178 178 178 178 178 178 178
178
52 47 DOWN COMER TUBES O.D.*THK. MM*MM 76.2*4.47 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 88.9*4.4 76.2*3.66
53 48 DOWN COMER TUBE PITCH MM 178 ???? UD-104.5,LD-178 178 ???? 178 ???? 178 ???? 178 ???? 178 178 178 ????
54 49 SAT.STEAM CONN. TUBES O.D.*THK. MM*MM - - - - - -
55 50 SAT. STEAM CONN.TUBES PITCH MM - - - - - -
56 51 RELIEF TUBES O.D.*THK. MM*MM 76.2*4.47 76.2*4.06 76.2*4.06 76.2*4.06 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66 76.2*3.66
57 52 RELIEF TUBES PITCH MM 356 356 356 178 356? 178 178 178 178 -
BS3959PT2- BS3959PT2- BS3959PT2- BS3959PT2-78 BS3959PT1- BS3959 68PT-1 ERW- BS3959 68PT- BS3959PT1-
58 53 MATERIAL - 1978GR360ERW 1978GR360ERW
BS3959PT1-CDS-33
1978GR360ERW 360ERW
BS395968 ERW 33
1968GR320ERW
BS3959PT2-78GR360ERW
33 1ERW-33 1968ERW 33

59 54 WATER WALL HEADERS - - - - -


60 55 QTY. NOS. 5 5 5 5 5 5 5 5 5 5 5
61 56 SIZE OF HEADERS MM 273*18.26 219.1*15.88 219.1*25.4 273*18.26 273*18.26 219.1 219.1*25.4 229.1*25.4 219.1*25.4 219.1*25.4
BS3602-87 PT1 CAT2 BS3602-87 PT1 CAT2
62 57 MATERIAL - HFS-430 ASTM-A-106 GR-B BS3602-HFS-23 HFS-430 ASTM-A-106-GR-B BS3602-HFS-23 BS3602 HFS-23 BS3602 HFS-23 BS-3602 HFS-23 BS3602 HFS-23

63 58 TRANSVERSE PITCH MM 127 SW-127,FW-178 381 SW-127,FW-178 - - - - - -


64 59 LONGITUDINAL PITCH MM - - - 178 - - - - - 178 -
65 60 PROVISION FOR INSPECTION - YES YES YES YES YES YES YES YES - YES YES
66 61 SUPER HEATER - - - - -
67 62 TYPE - PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT PENDENT
68 63 NO. OF STAGES NOS. 2 2 2 2 2 1 2 2 1 1 1
69 64 TUBE ARRANGEMENT - IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE IN LINE
70 65 TUBE SIZE MM 44.45*4.06 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66 44.45*3.66
71 66 TRANSVERSE PITCH MM 89 89 89 89 89 178 89 89 89 177.8 89
72 67 LONGITUDINAL PITCH MM 150 150 152.4 150 150 150 150 150 177.8 150 150
73 68 NO.OF ASSEMBLIES NOS 80 60 60 68 60 48 48 48 20 20 44
74 69 NO.OF HEADERS NOS 2 2 2 2 2 2 2 2 1 2
INLET 219.1,OUTLET
75 70 HEADER SIZE MM 273*18.26 273*18.26 219.1*19.05 273*18.26 273*18.26 232*19 232*19 229*19 168.3*18.26 168.2*18.26 232*19
INLET A106GR-
76 71 HEADER MATERIAL - SA335 P11
B,OUTLET BS-3602
PT1 HFS-460
BS-3602-62 PT1 HFS-
23
BS-3602 PT1CAT2-HFS-
460 BS-3602-HFS BS-3602-HFS23
ASTM-A-106-GR-B A-106-GR-B A-106-GR-B BS-3602-HFS23
77 72 STEAM OUTLET PR. KG/CM^2 45 45 33.4 45 42 21 32 45 21 21 21
78 73 STEAM OUTLET TEMP. DEG C 427+ - 5 430+ - 5 385 440+ - 5 410+ - 15 380+ - 15 380+ - 15 440 340+ -15 340+ -15 340
79 74 HEAT TRANSFER AREA M^2 305 183 233.3 200 140 141.12 170.79 - 72.785 83
80 75 PROVISION FOR INSPECTION - YES YES YES YES YES YES YES YES YES YES
81 76 DEV.LENGTH OF EACH COIL M 30722 25.583,25.118 21.938 27.768,26.733 25.118 21.579,22.209,22.210 21.369 28.42 24.2845 29.7 17.568
82 77 NO. OF SUPPORTS PER COIL NOS. 4 4 3 4 4 2 4 4
83 78 EFFECTIVE LENGTH OF COIL M 27842 21.528,22.239 19.194 24.178,24.886 22.238 18.579,19.209,19.400 938.6/26 ??? 25.48 21.2845 26.061 13.52
84 79 ATTEMPERATOR - - - - - - -
85 80 TYPE - SPRAY SPRAY SPRAY - - - - -
86 81 WATER CONSUMPTION KG/HR - - - - - -
87 82 ECONIMISER - - - - - - - -
88 83 TYPE - BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE BARE TUBE
89 84 TUBE O.D. MM 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45
90 TUBE THK. MM 3.66 3.66 4.06 3.66 3.66 3.66 4.06 3.66 3.66 3.66 3.66
BS3059-90-PT2 ERW BS3059-90-PT2 ERW BS3059--PT1 HFS/CDS BS3059-78-PT1 BS3059-1968-PT1ERW BS3059-68 PT-1 ERW BS3059-68 PT-1 BS3059-51PT1ERW
91 85 TUBE MATERIAL - 360 360 23 BS3059-78-PT2 ERW 360 ERW 320 BS3059-PT1 ERW 33 BS3059-1968-PT1ERW 33 320 33 ERW 33 33

92 86 TRANSVERSE PITCH MM 55 51 150 110 110 100 - 100 90 90 51


93 87 LONGITUDINAL PITCH MM 150 89 177.8 75 150 150 - 150 125 125 89
94 88 HEAT TRANSFER AREA M^2 788 342 211.52 471 471 266 193.27 96
95 89 NO.OF COILS NOS. 18*2=36 35 35 36 18*2=36 13*2=26 13*2=26 13*2=26 16 16 13*2=26
96 NO.OF COILS IN A ROW NOS. 18 18 18 18 18 18 13 13 13
97 WIDTH OF GAS DUCT MM 2120 1810 2120 1426 1426 1426
98 LENGTH OF GAS DUCT MM 4700 5790 4700 3651 3651 3651
99 GAS FREE AERA M^2 6.20 5.85 0.00 0.00 6.20 3.10 0.00 0.00 0.00 0.00 3.10 3.10
100 SQ.FT 66.75 62.92 0.00 0.00 66.75 33.32 0.00 0.00 0.00 0.00 33.32 33.32

29102055.xls 2
COMPILED BY:S.P.TAMHANKAR
BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
101
102
103 90 ECO. HEAADER SIZE MM 219.1*18.62 168.3*18.26 219.1*25.4 168.3*18.26 168.3*18.27 168.3*18.26 168.3*18.26 168.3*18.26 168*19 168.2*18.26 168.3*18.26
104 91 FLUE GAS BYPASS - YES YES YES YES YES YES YES YES YES YES
105 92 RISE IN TEMP. DEG C 55 55 55 55 55 65 65 55 55 55
106 93 AIR HEATER - - - - - - -
107 94 TYPE - TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR TUBULAR
108 95 MEDIUM THROUGH TUBE - FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS FLUE GAS
109 96 MEDIUM OVER TUBE - AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR
110 97 TUBE SIZE MM 63.5*3.25 63.5*2.34*6401 63.5*11SWG 63.5*3.25 63.5*2.64 63.5*13SWG 63.5*2.03 63.5*2.03 63.5*2.03 63.5*2.3 63.5*2.33
BS-1775 ERW
111 98 MATERIAL - BS-6323-82 PT5 ERW BS-6323-82 PT5 ERW BS-6323-82 PT5 ERW CARBON STEEL BS-1775-65 ERW-2 BS-1775-65 ERW-2 BS-1775-64 ERW-2 BS-1775-64 ERW-2

112 99 TUBE FITTING - EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED EXPANDED
113 100 OUTLET AIR TEMP. DEG C 230 230 230 230 230 170 230 230 230
114 101 NO OF PASSES FOR FLUE GAS NOS. 1 1 1 1 1 1 1 1 1 1 1
115 102 NO.OF PASSES AIR SIDE NOS. 3 3 3 3 3 3 3 3 3 3 3
116 103 MECHANICAL FANS - - - - - - - -
117 104 IDF QTY. NOS. 2 2 1 2 1 1 1 1 1 1 1
118 105 IDF CAPACITY M^3/S 44 32 68.1 30 70 46 36.1 36.1 23.6 23.6 35.4
119 106 IDF HEAD MM WG 300 260 230 293 296 275 225 225 240 241.3 165
120 107 IDF SPEED RPM 740 740 640 740 750 750 740 740 750 740 750
121 108 IDF EFFICIENCY % 76 69.1 77.68 - - 70 70 71.5 71.5 52.9
122 109 IMPELLER DIA. MM 2700 1940 2320 - - 1880 1880 -
123 110 IMPELLER WIDTH MM 450 450 - - -
124 111 IMPELLER BEARING SUPPORTS - SKF ON EITHER SIDE 2 - TWO ENDS TWO ENDS BOTH ENDS -
125 112 FDF QTY. NOS. 1 1 1 1 1 1 1 1 1 1 1
126 113 FDF CAPACITY M^3/S 39.16 27 25.97 31.2 33.8 20.8 15.14 15.14 9.4 9.86 16.5
127 114 FDF HEAD MM WG 250 260 254 225 225 190 190 191 200 203.2 191
128 115 FDF SPEED RPM 1440 1500 960 1480 - - 1460 1460 1500 1470 1440
129 116 FDF IMPELLER DIA. MM 1250 1134 1170 - - - - 888 888 -
130 117 FDF IMPELLER WIDTH MM 750 - - - - - - -
131 118 FDF EFFICIENCY % 75 69.54 67.18 - - 67 67 77 77 60
132 119 SAF QTY. NOS. 1 1 1 1 1 1 1 1 1 1 1
133 120 SAF CAPACITY M^3/S 3.5 3 4.7 3.12 7.76 3.8 1.528 1.528 2.8 2.83 3.3
134 121 SAF HEAD MM WG 760 760 254 760 262 254 254 254 750 762 254
135 122 SAF SPEED RPM 1440 1475 1460 1480 2970 2900 2900 2900 3000 2930 2880
136 123 SAF IMPELLER DIA. MM 1400 1359 1295 - - - - 820 820 -
137 124 SAF IMPELLER WIDTH MM 150 - - - - - - -
138 125 SAF EFFICIENCY % 82 69.3 77 - - 65 65 69.5 69.5 53
139 126 E.F.PUMP - - - - - - - - -
140 127 QTY. NOS. 3 2 2 3 2 2 3 2 1 1
141 128 CAPACITY TONS/HR 50 75 70 45 85 80 50 48 35 70
142 129 HEAD MLC 590 560 42.2 650 530 300 450 560 300 300
143 130 FEED WATER TEMP. DEG C 105 105 104 105 105 105 105 110 105 105
144 131 TYPE OF DRIVING MOTOR - TEFC SQ CAGE TEFC SQ CAGE TEFC SQ CAGE TEFC SQ CAGE TEFC SQ CAGE - TEFC SQ CAGE SQ.CAGE -

145 132 PUMP SPEED RPM 2950 2980 2900 2900 2950 - 2900 2975 3000 2900 2900
146 133 NO OF STAGES NOS. 11 10 9 13 - - 11 10 7 6
147 134 HT. OF F. W. T.FROM PUMP SUC. M 8.855-1.010=7.845 8- - 10 METRS APPX. 4.5

148 135 CAPACITY OF FEED WATER TANK M^3 75 60 - 10000 GALLON 60 -


ROTARY ROTARY ROTARY ROTARY ROTARY
149
136 TYPE OF SOOT BLOWER - MOTORISED MOTORISED MOTORISED MOTORISED MANUAL ROTORY MANUAL MANUAL MANUAL MANUAL MANUAL
150 137 NO. OF SOOT BLOWERS NOS. 8+4=12 8+4=12 8+2=12 8+4=12 8+4=12 6 4+2=6 4+2=6 6 4+2=6

29102055.xls 3
COMPILED BY:S.P.TAMHANKAR
BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
151 138 HEATING SURFACE OF BOILER M^2 2417.28 1784 1789 2099.66 2098 1465.66 1279 1199
152 139 A.H. HEATING SURFACE M^2 2040 1277 2040.8 2062 845.6 887 887
153 140 IDF POWER KW 220 118 261.1 111 320 - 135 135 90 89.52 134
154 141 IDF MOTOR TYPE - TEFC SLIPRING - TEFC SQ.CAGE TEFC SQ.CAGE - TEFC SQ CAGE TEFC DC SHUNT TEFC SQ.CAGE TEFC SQ CAGE

155 142 IDF MOTOR SPEED RPM 1440 1500 1000 1480 - - 1500 1500 1500 1500
156 143 FDF POWER KW 180 98.96 111.9 102.5 - - 56.25 55 30 29.84 67
157 144 FDF MOTOR TYPE - TEFC SQCAGE TEFC SQ.CAGE TEFC-SLIPRING IP-55 - - TEFC SLIPRING TEFC DC SHUNT TEFC SQ.CAGE TEFC SLIPRING

158 145 FDF MOTOR SPEED RPM 1500 1500 1000 1480 - - 1500 1500 1500 1500
159 146 SAF POWER KW 45 45 22.38 30.2 30 18.5 7.5 7.5 7.46 22
160 147 SAF MOTOR TYPE - TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE IP-55 - TEFC SQ.CAGE TEFC SQCAGE TEFC SQCAGE TEFC SQ.CAGE TEFC SQCAGE

161 148 SAF MOTOR SPEED RPM 1500 1500 1480 - 1500 3000 3000 3000
162 149 E.F.P.MOTOR POWER KW 132 200 141.74 160 200 111.9 112.5 132 55 55 90
163 150 EFP MOTOR TYPE - TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE - TEFC SQ.CAGE TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE TEFC SQCAGE

164 151 EFP MOTOR SPEED RPM 2950 2980 3000 3000 - 300 2900 2975 3000 3000
165 152 TRANSFER PUMP CAPACITY TONS/HR 50 - 45 75 - 50 48 -
166 153 TRANSFER PUMP HEAD MLC 50 - 80 52 - 40 50 -
167 154 ROTARY FEEDER MOTOR POWER KW 3.7 2.2 2.2 2.2 2.238 2.2 2.2 2.2 2.2 2.2
168 155 ROTARY FEEDER MOTOR SPEED RPM 120-1200 120-1200 1500 120-1200 - 120-1200 120-1200 120-1200 120-1200 1500 120-1200
169 156 SPREADER TYPE - PNEUMATIC PNEUMATIC MECHANICAL PNEUMATIC MECHANICAL - MECHANICAL MECHANICAL - - MECHANICAL
170 157 SPREADER MOTOR POWER KW - - 1.5 - 1.492 - - 1.5 - 1.5 1.5
171 158 SPREADER MOTOR SPEED RPM - - 1480 - - - 120-1200 - - 100-1000 120-1200
172 159 C.D.E. POWER KW - - 0.37 0.37 - - - - - 0.373 -
173 160 CDE PUMP MOTOR POWER KW - - 1.5 1.5 - - - - - - -
174 161 COMPRESSOR MOTOR POWER KW - - - 1.5 - 3.16304 - - 5.6 5.59 -
175 162 FUEL FEEDER - - - - - - - - - - - -
176 163 TYPE - ROTARY ROTARY ROTARY ROTARY - ROTARY ROTARY ROTARY ROTARY ROTARY ROTARY
177 164 SPEED RPM 0.8-8 - 0.828 0.8-8 - - 0.8-8 0.8-8 .8-8
178 165 NO.OF FEEDERS NOS 6 5 5 5- 4 4 4 3 4
179 166 CAPACITY KG/HR 5703.5 4370 4421 5383 #VALUE! 3718 3381 3573 #DIV/0! 2798 2069
180 167 ROTOR DIA. MM 826 826 826 - - - - -
181 168 ROTOR LENGTH MM - - - - -
182 169 DRIVE VARIABLE SPEED VARIABLE SPEED VARIABLE SPEED - - DYNO DRIVE

183 170 DUST COLLECTION EQUIPMENT - WET SCRUBBER DUST COLLECTOR DUST COLLECTOR DUST COLLECTOR - - DUST COLLECTOR DUST COLLECTOR DUST COLLECTOR DUST COLLECTOR -

184 171 TYPE - - MULTICYCLONE MULTICYCLONE MULTICYCLONE - - DUST COLLECTOR MULTICYCLONE MULTICYCLONE MULTICYCLONE -

185 172 NO OF ASSEMBLIES NOS - - - - - - - - - 12*6=96 -

186 173 CYCLONE SIZE MM - - - - - - - - - 10V6 -

187 174 OUTLET DUST LOADING mg/NM^3 - - - - - - 20 20 - - -

188 175 GAS FLOW M^3/HR - 174500 245000 174500 - - 117000 117000 84961.8 84961.8 116800
189 176 PRESSURE DROP MM WG - 85 38 85 - - 40 40 80 78.0

190 177 STEAM DISTRIBUTION HEADER - 457.0*23.83*7238 - 558.8*25 - - - - - -


191 178 MAIN STEAM VALVE SIZE MM 250 - - 250 - 200 200 200
192 179 STEAM VALVE SIZE OF DIST.HDR. MM 250 - - 250 - 200 200 -
193 180 STOP VALVE SIZE OF MILLS MM - - - 200,150 - - - - - -
194 181 DETRIC ARCH - - - - - - - - - - -
195 182 BRICKWORK - - - - - - - - - - -
196 183 TURBO FEED PUMP - - - -
197 184 QTY. NOS 1 1 1 - 1 -
198 185 CAPACITY TONS/HR 135 120 - 48 -
199 186 HEAD MLC 560 42.2 - 543 -
200 187 TURBINEPOWER KW - - 113 100 100 -
201 188 FEED WATER TEMP. DEG C 105 105 104 105 - 110 105 105 -

29102055.xls 4
COMPILED BY:S.P.TAMHANKAR
BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
RADIAL TIP BACKWARD CURVED
202 189 ID FAN BLADES TYPE - BACKWARD CURVED BACKWARD CURVED - -

203 190 ID FAN TEMP DEG C 110 150 177 170 - 170 170 246 246 216
204 191 ID FAN FLUID - HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS HOT FLUE GAS

205 192 ID FAN TIP SPEED M/S 105 - - 50


VARIABLE VARIABLE VARIABLE
206 SPEED DC SPEED AC SPEED DC
193 ID FAN DRIVE - VEE BELT DRIVE VEE BELT VEE BELT - DRIVE DRIVE VEE BELT VEE BELT VEE-BELT
MULTILAYER PARA
207 194 ID FAN DAMPER - INLET INLET LOUVER FLOW - INLET INLET INLET INLET INLET
BACKWORD
208 195 FDFAN BLADE TYPE AEROFOIL LIMIT LOAD -

209 196 FD FAN TEMP DEG C 35 35 36.8 35 - 35 35 38 38 38


210 197 FD FAN FLUID - COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR
211 198 FD FAN TIP SPEED M/S 95 - - - 83
FLEXIBLE PIN FLEXIBLE BUSH FLEXIBLE BUSH FLEXIBLE BUSH FLEXIBLE
212 199 FD FAN DRIVE - COUPLING COUPLING -
FLEXIBLE PIN COUPLING FLEXIBLE COUPLING FLEXIBLE COUPLING COUPLING COUPLING COUPLING

213 200 FD FAN DAMPER - INLET VIV INLET VIV INLET VANE CONTROL - - - INLET INLET INLET
214 201 SA FAN BLADES TYPE - AEROFOIL LIMIT LOAD AEROFOIL BACKWARD CURVED - - - -
215 202 SA FAN TEMP DEG C 35 35 36.8 35 - 35 35 38 38 38
216 203 SA FAN FLUID - COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR COLD AIR
217 204 SA FAN TIP SPEED M/S 106 - - - - 74
FLEXIBLE PIN FLEXIBLE BUSH FAN MOUNTED ON FAN MOUNTED ON FAN MOUNTED ON FAN MOUNTED ON
218 205 SA FAN DRIVE - COUPLING COUPLING FLEXIBLE PIN COUPLING - MOTOR SHAFT MOTOR SHAFT MOTOR SHAFT MOTOR SHAFT

219 206 SA FAN DAMPER - OUTLET FLAP OUTLET LOUVER OUTLET FLAP - - - OUTLET OUTLET -

220 207 FURNACE WIDTH MM 9256 7592 7480 7595 - 6147 5963 6147 4001 5968
221 208 FURNACE DEPTH MM 4318 4609 4375 5385 - 3861 3301 3861 3404 3301
222 209 LOWER DRUM HEIGHT FROM GR.LV MM 3963 2514.5 2470.6 9463 - 3048 3657.6 3074.5 3048 3048
223 210 HEATING SURFACE M^2 - - - - - - - - - -
224 211 FBT HEATING SURFACE M^2 561.995 417.12 417.12 472 - 340.68 319.81 319.81 274.49
225 212 RBT HEATING SURFACE M^2 1520.802 1123.7 1123.7 1286.83 - 921.82 808.35 808.35 808.35
226 213 SWT HEATING SURFACE M^2 164.902 140.2 140.2 198.93 - 114 114.57 114.145 59.97
227 214 FWT HEATING SURFACE M^2 169.581 103.1 103.1 103.1 - 89.16 87.63 88.687 57.26
228 215 SH HEATING SURFACE M^2 314 189.15 189.15 189.15 - 132 141.12 172 107.88
229 216 ECO HEATING SURFACE M^2 783 341.48 341.48 471 - 266 266.15 266.15 266.15
230 217 A.H. HEATING SURFACE M^2 2040 1404.4 1404.4 2040.8 - 945.6 910.61 910.589 910.61
231 218 DRUMS (U.D.) - - - - - - - - - -
232 219 TOTAL LENGTH OF UD MM 10056 10077.4 9010 - 6756 7658 7691 7638
233 220 MIN.LIGAMENT % 42.91 42.41 - 42.41 42 42.41 41.92
234 221 WT OF U.D. KG 28570 20351.5 31200 22192.8 - 11281.2 11967.6 18800 9200
235 222 DRUMS (L.D.) - - - - - - - - - -
236 223 TOTAL LENGTH OF LD MM 9864 9734.6 9162 - 6238 6.97 7012 6960
237 224 MIN.LIGAMENT %LIGAMEN 42.91 - 42.41 - 42.41 42 42.41 41.92
238 225 WT OF L.D. KG 16.975 11871.8 12400 11821.7 - 6278.1 7010.8 10900 7000
239 226 FBT - - - - -
240 227 NO OF ROWS NOS 5 5 5 5 - 5 5 5 5
241 228 TOTAL NO OF TUBES NOS 251 211 211 211 - 171 171 171 157
242 229 TOTAL LENGTH M 2343.13 1775.323 1792.207 1960.188 - 1440.248 1335.93 1335.938 1146.62
243 230 RBT - - - - - - -
244 231 NO OF ROWS NOS 12 12 12 12 - 12 12 12 12
245 232 TOTAL NO OF TUBES NOS 936 792 792 792 - 648 612 612 612
246 233 TOTAL LENGTH M 7623.4 5576 - 4319.892 4052.052 4052.052 4052.052
247 234 SWT - - - - - - -
ONE ON EITHER ONE ON EITHER ONE ON EITHER ONE ON EITHER ONE ON EITHER ONE ON EITHER
248 235 NO OF ROWS NOS WALL
ONE ON EITHER WALL ONE ON EITHER WALL ONE ON EITHER WALL
WALL WALL
ONE ON EITHER WALL ONE ON EITHER WALL
WALL WALL WALL

249 236 TOTAL NO OF TUBES NOS 29*2=58 29*2=58 29*2=58 35*2=70 - 24*2=48 24*2=48 24*2=48 224*2=58
250 237 TOTAL LENGTH M 669.488 572.308 572.46 801.05 - 474.408 478.608 476.82 478.608

29102055.xls 5
COMPILED BY:S.P.TAMHANKAR
BOILER DATA(TEXMOCO BOILERS

A B C D E F G H I J K L M N O P
251 238
WWR TUBES - - - - - -
252 239
NO OF ROWS NOS 12- ON EITHER SIDE TEN ON EITHER SIDE 9-ON EITHER SIDE 10-ON EITHER SIDE 10-ON EITHER SIDE 7-ON EITHER SIDE 8-ON EITHER SIDE 8-ON EITHER SIDE 8
253 240
TOTAL NO OF TUBES NOS 12*2=24 10*2=20 9*2=18 10*2=20 10*2=20 7*2=14 8*2=16 8*2=16 8*2=16
254 241
TOTAL LENGTH M 110.102 85.868 71.738 88.73 - - 82.149 50.154 82.149
255 242
RISER AND ROOF TUBES - - - - - -
256 243
NO OF ROWS NOS 1 1 1- 1 1 1 1
257 244
TOTAL NO OF TUBES NOS 41 41 - 33 33 33 33
258 245
TOTAL LENGTH M 502.525 491.6 590.523 - 365.574 366 370.4745 366
259 246
SUPER HEATER - - - - - -
260 247 tsat 0C 257.6 257.6 257.6 - - - 257.6 -
261 248 tsup 0C 427 430+ -5 440 - - - 440 -
262 249 Hsat KCL/KG 668.2 668.2 668.2 - - - 668.2 -
263 250 Hsup KCL/KG 780.248 781.98 787.74 - - - 787.74 -
264 251 H KCL/KG 112.048 113.78 119.54 - - - 119.54 -
265 252 QS/HR KCL/HR 8.40E+06 - 7.17E+06 - - - - -
266 253 QS/COIL/HR KCL/HR 1.05E+05 - 1.05E+05 - - - - -
267 254 STEAM VELOCITY M/S 28.45 - 25.5 - - - - -
268 255 MASS FLOW KG/M^2 - - - - - -
269 256 COIL LENGTH M 30.722 25.583,25.118 1904.03 - - 21.0615 28.42,27.80 21.0615
270 257 EFFECTIVE COIL LENGTH M 27.842 21.528,22.238 1716.6 - - 26.07,25.252
271 258 NO OF LOOPS/COIL NOS. 5 5 4 5 - 4 4 5 4
272 259 RADIUS OF BEND MM 75 75 76.2 88 - - 75 75 75
273 260 NO OF STUBS ON HEADER NOS. 80 60 60 102 - - 24 24 -
274 261 WALL TO WALL DISTANCE MM 9256 7592 7480 7595 - - 6147 6147
275 262 SPAN OF SH COILS MM 7031 5251 5251 5963 - - 4183 4194 4984
276 263 WATER HOLDING CAPACITY OF U.D. M^3 6.48 5.35 - - 6.78 6.78
277 264 STEAM SPACE IN DRUM M^3 11.534 9.52 - - 6.9
278 265 WATER HOLDING CAPACITY OF L.D. M^3 8.82 - - 5.83
279 266 WATER - HYD.TEST M^3 50.461 - - 38.33
280 267 WATER -CHEMICAL DOSING M^3 - - - 28.77

29102055.xls 6
COMPILED BY:S.P.TAMHANKAR

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