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    Dpico: Inj. Pump Calibration Data

    Uploaded by

    GiovaniBalzani
    This document provides calibration data for the injection pump of a Dozer engine including: 1) Test conditions for the injection pump including pump rotation direction, nozzle parts used, transfer pump pressure, injection pipe specifications and test oil temperature. 2) Injection timing specifications including pre-stroke distance and injection order between cylinders. 3) Injection quantity settings for different rack positions and pump speeds, including allowable variations between cylinders. 4) Timing advance specifications showing increased injection timing in degrees as pump speed increases from 425 to 1300 rpm. 5) Governor adjustment specifications including recommended speed droop adjustment screw position and diagrams showing control rack position vs pump speed and lever angles for idle, full speed and

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Dpico: Inj. Pump Calibration Data

    Uploaded by

    GiovaniBalzani
    255 views4 pages
    This document provides calibration data for the injection pump of a Dozer engine including: 1) Test conditions for the injection pump including pump rotation direction, nozzle parts used, transfer pump pressure, injection pipe specifications and test oil temperature. 2) Injection timing specifications including pre-stroke distance and injection order between cylinders. 3) Injection quantity settings for different rack positions and pump speeds, including allowable variations between cylinders. 4) Timing advance specifications showing increased injection timing in degrees as pump speed increases from 425 to 1300 rpm. 5) Governor adjustment specifications including recommended speed droop adjustment screw position and diagrams showing control rack position vs pump speed and lever angles for idle, full speed and

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    Original Title

    491-9570jhv

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    This document provides calibration data for the injection pump of a Dozer engine including: 1) Test conditions for the injection pump including pump rotation direction, nozzle parts used, transfer pump pressure, injection pipe specifications and test oil temperature. 2) Injection timing specifications including pre-stroke distance and injection order between cylinders. 3) Injection quantity settings for different rack positions and pump speeds, including allowable variations between cylinders. 4) Timing advance specifications showing increased injection timing in degrees as pump speed increases from 425 to 1300 rpm. 5) Governor adjustment specifications including recommended speed droop adjustment screw position and diagrams showing control rack position vs pump speed and lever angles for idle, full speed and

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    255 views4 pages

    Dpico: Inj. Pump Calibration Data

    Uploaded by

    GiovaniBalzani
    This document provides calibration data for the injection pump of a Dozer engine including: 1) Test conditions for the injection pump including pump rotation direction, nozzle parts used, transfer pump pressure, injection pipe specifications and test oil temperature. 2) Injection timing specifications including pre-stroke distance and injection order between cylinders. 3) Injection quantity settings for different rack positions and pump speeds, including allowable variations between cylinders. 4) Timing advance specifications showing increased injection timing in degrees as pump speed increases from 425 to 1300 rpm. 5) Governor adjustment specifications including recommended speed droop adjustment screw position and diagrams showing control rack position vs pump speed and lever angles for idle, full speed and

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 4

    101491-9570

    Ass'y No. :
    Engine Model:
    SL
    INJ. PUMP CALIBRATION DATA
    A kind of car:
    Dozer
    Drawing No. : 88 - 11 - 01 - 01
    Company :
    KIA MOTORS
    General Ass'y No. :
    Date :
    1988. 11. 01
    Injection Pump
    Governor
    Timing Device
    105400-5810
    105670-0330
    KP-PES4A
    KP-EP/RSV
    KP-EP/SCDM
    1. Test Conditions :
    Pump rotation :
    Clockwise (Viewed from drive side)
    Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
    Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
    Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
    Transfer pump pressure :
    Nozzle opening pressure : 175 Kgf/
    1.6 Kgf/
    Injection pipe :
    2 mm 6 mm 600 mm
    Oil temp. : 40 +5
    Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
    Overflow valve opening pressure :
    1.6 Kgf/
    2. Injection Timing :
    Pre- stroke : No. 1 plunger
    3.40.05 mm
    Note : Adjust with control rack position of
    mm
    Injection order :

    1342
    Plunger are numbered from the

    (Interval 9030)
    Drive
    side

    Tappet clearance : Bolt adjustment type More than 0.3mm for all cylinders.
    Shim adjustment type Manually rotate the camshaft 2~3 times and
    confirm that it rotates smoothly.
    3. Injection Quantity :
    Adjusting
    Rack
    Pump
    Injection Q'ty
    Max. var.
    B.C.S
    point
    position
    speed
    (cc/1000st)
    bet. cyl. Fixed pressure
    Remarks
    (mm)
    (r/min)
    (%)
    (mmHg)
    A
    10.2
    1,225
    (35.7)1.0
    2.5
    Lever
    C
    9.65
    425
    8.02.0
    14.0
    Rack
    B
    10.56
    800
    (36.7)2.0
    4.0
    Lever

    4. Timing Advance Specification :


    Pump Speed
    (r/min)
    Advance Angle
    ()
    DOOWON PRECISION INDUSTRY Co., Ltd. Service Department

    DPICO

    503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-72416, FAX:(02)510-7111

    3. Governor Adjustment

    Ass'y No.:

    101491-9570

    Unindication of acommon difference the rack : 0.05

    Recommended speed droop adjustment screw position:14


    (notches from fully tightened position)

    20.0 +1.0

    10.76

    Control Rack Position(mm)

    Torque cam :

    10.56

    10.20
    C

    9.65
    (8.8)

    425
    B.C.S. Adjustment

    600

    800

    (1100)

    +30

    122 +20
    5
    Pump speed(rpm)
    1300 -25
    Variable speed specification
    Timing setting
    At No.1 plunger beginning of
    injection position.
    BTDC : 12
    128

    Gear "CC"mark
    Speed Control Lever Angle
    (19)5

    Load Control Lever Angle

    Stop Lever Angle


    535

    (8)5

    2.55
    Stop

    Idle
    Full speed

    Nomal

    70

    30

    Kgf/

    Remarks

    0-7111

    70

    n:14

    1300

    le

    Stop

    -25

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