Lifting Lug Load Capacity Vs Crack Length Calculation
Lifting Lug Load Capacity Vs Crack Length Calculation
Lifting Lug Load Capacity Vs Crack Length Calculation
Sample Calculation
Thickness of Lug (t)
=
Width of Lug (W)
=
Radius of Circular Section (R)
=
Diameter of Hole ( Dh)
=
Diameter of Pin ( Dp)
=
Distance from centre of hole to Welding (h)=
Area of Cross Section
=
Length of Crack ( a )
=
Distance from centre of hole to edge of crack = (Dh / 2 + a) =
Temperature (T)
Fracture Toughness ( k1c)
=
=
K1c =
100 - 60/ 2 =
We =R- Dh/2
100 - 60/ 2 =
We =R- Dh/2
100 - 60/ 2 =
By Yeild Theory
Yeild Strength of Plate
Effective width of plate
Tensile Load capacity
=
=
=
By Fracture Theory
K1c =
Fd . . Sqrt(. a)
Fd =
Where,
d=
d=
Fd =
=
K1c =
63 =
345
200 - 60- 2 x4.5 =
0.9 x 345 x 131 x 20/1000 =
Fd . . Sqrt( . a)
2.61 x 0.00025P x sqrt(3.1416 x 0.0045)
Load ( P)
812 kN
Length of Crack
( a ) (mm)
1
1.5
2
2.5
3
3.5
4
5
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
34
35
35.8
37
38
39
40
5.8
7
8
9
10
Temperature
(T) oC
30
30
30
30
30
30
30
30
30
30
30
30
30
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
66
66
66
66
66
66
66
66
66
66
66
66
66
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.143
0.162
0.189
0.211
0.231
0.25
Temperature
(T) oC
15
15
15
15
15
15
15
15
15
15
15
15
15
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
63
63
63
63
63
63
63
63
63
63
63
63
63
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.13
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
1
1.5
2
2.5
3
3.5
4
4.5
6
7
8
9
10
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
34
34.5
36
37
38
39
40
Length of Crack
( a ) (mm)
1
1.5
2
2.5
3
3.5
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
33.7
35
36
37
38
39
40
3.7
5
6
7
8
9
10
Temperature
(T) oC
0
0
0
0
0
0
0
0
0
0
0
0
0
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
60
60
60
60
60
60
60
60
60
60
60
60
60
0.032
0.048
0.063
0.077
0.091
0.104
0.11
0.143
0.167
0.189
0.211
0.231
0.25
Temperature
(T) oC
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
57
57
57
57
57
57
57
57
57
57
57
57
57
0.032
0.048
0.063
0.077
0.091
0.094
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
1
1.5
2
2.5
3
(Dh / 2 + a)
3.1
4
5
6
7
8
9
10
31
31.5
32
32.5
33
33.1
34
35
36
37
38
39
40
Length of Crack
( a ) (mm)
1
1.5
2
2.5
(Dh / 2 + a)
31
31.5
32
32.5
32.6
33.5
34
35
36
37
38
39
40
2.6
3.5
4
5
6
7
8
9
10
Temperature
(T) oC
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
54
54
54
54
54
54
54
54
54
54
54
54
54
0.032
0.048
0.063
0.077
0.08
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Temperature
(T) oC
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
51
51
51
51
51
51
51
51
51
51
51
51
51
0.032
0.048
0.063
0.067
0.091
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
1
1.5
2
2.15
3
3.5
4
5
6
7
8
9
10
(Dh / 2 + a)
31
31.5
32
32.15
33
33.5
34
35
36
37
38
39
40
20 mm
200 mm
100 mm
Crack Length
(a)
60 mm
57 mm
100 mm
4.5 mm
4000 mm2
Both side of Hole
35 mm
15 C
o
(60 + 0.2 T)
Mpa. Sqrt(m)
For -140 < T < 150
63 oC
70 mm
70 mm
< 5t ; Hence OK
70 mm
> 2t ; Hence OK
MPa
131 mm
131 x 20/1000 =
814 kN
0.13
-0.13)^3 ]
6 x 0.0045)
P / 4000 =
0.0003 P
100
mm
20 x 200 =
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.546
2.457
2.337
2.246
2.167
2.096
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132
130
128.4
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.61
2.434
2.337
2.246
2.167
2.096
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
820
345
807
345
797
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132
131
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
820
345
814
345
795
345
782
345
770
345
758
345
745
345
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.711
2.546
2.434
2.337
2.246
2.167
2.096
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132.6
130
128
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.796
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Fracture Theory
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
823
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133.8
132
130
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
831
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Fd
3.157
3.059
2.97
2.89
2.873
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Effective width
of Plate (mm)
138
137
136
135
134.8
133
132
130
128
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.947
2.812
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
837
345
826
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135.7
134
133
132
130
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
843
345
832
345
826
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
kh P.Eng. UofC
LOAD (P)
100
mm
100
mm
Crack Length
(a)
60 mm Dia.
hole
200 mm
Load (kN)
1600
1400
1200
1000
800
600
400
200
0
a (mm)
6
Load (kN)
6
a (mm)
Load (kN)
6
a (mm)
1200
1000
800
600
400
200
0
6
a (mm)
Load (kN)
1400
1200
Load (kN)
6
a (mm)
Load (kN)
6
a (mm)
a (mm)
6
10
12
Load (kN)
C
Load (P) (kN) Fracture Theory
1600
1400
1200
1000
800
600
6
a (mm)
10
12
400
200
0
0
0
0
6
a (mm)
10
12
6
a (mm)
10
12
6
a (mm)
10
12
6
a (mm)
10
12
Load (kN)
1400
1200
Temp = 15
Degree Celcius
1000
800
Temp = Zero
Degree Celcius
600
Temp = -15
Degree Celcius
400
Temp = -45
Degree Celcius
200
0
0
6
a (mm)
10
12
Degree Celcius
0
0
6
a (mm)
10
12
=
=
K1c =
100 - 60/ 2 =
We =R- Dh/2
100 - 60/ 2 =
We =R- Dh/2
100 - 60/ 2 =
By Yeild Theory
Yeild Strength of Plate
Effective width of plate
Tensile Load capacity
=
=
=
By Fracture Theory
K1c =
Fd . . Sqrt(. a)
Fd =
Where,
d=
d=
Fd =
=
K1c =
43 =
345
200 - 60- 2 x4.5 =
0.9 x 345 x 131 x 20/1000 =
Fd . . Sqrt( . a)
2.61 x 0.00025P x sqrt(3.1416 x 0.0045)
Load ( P)
554 kN
Length of Crack
( a ) (mm)
1
1.5
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
34
35
35.8
37
38
39
40
2
2.5
3
3.5
4
5
5.8
7
8
9
10
Temperature
(T) oC
30
30
30
30
30
30
30
30
30
30
30
30
30
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
46
46
46
46
46
46
46
46
46
46
46
46
46
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.143
0.162
0.189
0.211
0.231
0.25
Temperature
(T) oC
15
15
15
15
15
15
15
15
15
15
15
15
15
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
43
43
43
43
43
43
43
43
43
43
43
43
43
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.13
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
1
1.5
2
2.5
3
3.5
4
4.5
6
7
8
9
10
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
34
34.5
36
37
38
39
40
Length of Crack
( a ) (mm)
1
(Dh / 2 + a)
31
31.5
32
32.5
33
33.5
33.7
35
36
37
38
39
40
1.5
2
2.5
3
3.5
3.7
5
6
7
8
9
10
Temperature
(T) oC
0
0
0
0
0
0
0
0
0
0
0
0
0
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
40
40
40
40
40
40
40
40
40
40
40
40
40
0.032
0.048
0.063
0.077
0.091
0.104
0.11
0.143
0.167
0.189
0.211
0.231
0.25
Temperature
(T) oC
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
37
37
37
37
37
37
37
37
37
37
37
37
37
0.032
0.048
0.063
0.077
0.091
0.094
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
(Dh / 2 + a)
1
1.5
2
2.5
3
3.1
4
5
6
7
8
9
10
31
31.5
32
32.5
33
33.1
34
35
36
37
38
39
40
Length of Crack
( a ) (mm)
(Dh / 2 + a)
1
1.5
2
2.5
2.6
3.5
4
5
6
7
8
9
10
31
31.5
32
32.5
32.6
33.5
34
35
36
37
38
39
40
Temperature
(T) oC
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
34
34
34
34
34
34
34
34
34
34
34
34
34
0.032
0.048
0.063
0.077
0.08
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Temperature
(T) oC
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
Fracture
Toughness ( k1c)
d = a / (Dh / 2 + a)
31
31
31
31
31
31
31
31
31
31
31
31
31
0.032
0.048
0.063
0.067
0.091
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
Length of Crack
( a ) (mm)
(Dh / 2 + a)
1
1.5
2
2.15
3
3.5
4
5
6
7
8
9
10
31
31.5
32
32.15
33
33.5
34
35
36
37
38
39
40
20 mm
200 mm
100 mm
Crack Length
(a)
60 mm
57 mm
100 mm
4.5 mm
4000 mm2
Both side of Hole
35 mm
15 C
o
(40 + 0.2 T)
Mpa. Sqrt(m)
For -140 < T < 150
43 oC
70 mm
70 mm
< 5t ; Hence OK
70 mm
> 2t ; Hence OK
MPa
131 mm
131 x 20/1000 =
814 kN
0.13
-0.13)^3 ]
6 x 0.0045)
P / 4000 =
0.0003 P
100
mm
20 x 200 =
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.546
2.457
2.337
2.246
2.167
2.096
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132
130
128.4
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.61
2.434
2.337
2.246
2.167
2.096
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
820
345
807
345
797
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132
131
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
820
345
814
345
795
345
782
345
770
345
758
345
745
345
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.743
2.711
2.546
2.434
2.337
2.246
2.167
2.096
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133
132.6
130
128
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.89
2.812
2.796
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Fracture Theory
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
826
345
823
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135
134
133.8
132
130
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
832
345
831
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Fd
3.157
3.059
2.97
2.89
2.873
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Effective width
of Plate (mm)
138
137
136
135
134.8
133
132
130
128
126
124
122
120
Fracture Theory
Fd
3.157
3.059
2.97
2.947
2.812
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
838
345
837
345
826
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
Yeild Theory
Effective width
of Plate (mm)
138
137
136
135.7
134
133
132
130
128
126
124
122
120
Load (P)
(kN) -Yeild Yeild Stress
Theory
(s)
857
345
851
345
845
345
843
345
832
345
826
345
820
345
807
345
795
345
782
345
770
345
758
345
745
345
kh P.Eng. UofC
LOAD (P)
100
mm
100
mm
Crack Length
(a)
60 mm Dia.
hole
200 mm
Load (kN)
1200
1000
800
600
400
200
0
a (mm)
6
Load (kN)
6
a (mm)
Load (kN)
1000
900
800
700
600
500
400
300
200
100
0
6
a (mm)
6
a (mm)
Load (kN)
900
800
Load (kN)
900
800
700
600
500
400
300
200
100
0
6
a (mm)
Load (kN)
900
800
700
600
500
400
300
200
100
0
6
a (mm)
a (mm)
6
10
12
Load (kN)
C
Load (P) (kN) Fracture Theory
1200
1000
800
600
400
6
a (mm)
10
12
200
0
0
0
0
6
a (mm)
10
12
6
a (mm)
10
12
6
a (mm)
10
12
6
a (mm)
10
12
Load (kN)
Temp = 30
Degree Celcius
800
Temp = 15
Degree Celcius
600
Temp = Zero
Degree Celcius
400
Temp = -15
Degree Celcius
200
Temp = -45
Degree Celcius
0
0
6
a (mm)
10
12
Degree Celcius
0
0
6
a (mm)
10
12