105 SX USA 2008: Spare Parts Manual: Chassis

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105 SX USA 2008

SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF6101H5EN

105 SX USA 2008

INDEX
FRONT FORK

FRONT FORK DISSASSEMBLED

3x
SWING ARM

4x
MONOSHOCK DISASSEMBLED

8x
TANK, SEAT, COVER

FRAME

6x
EXHAUST SYSTEM

9x
MASK, FENDERS

13x
1

HANDLEBAR, CONTROLS

AIR FILTER

11x
DECAL

14x

7x

12x
FRONT WHEEL

15x

16x

105 SX USA 2008

INDEX
REAR WHEEL

HAND BRAKE CYLINDER

17x
BRAKE CALIPER REAR

REAR BRAKE CONTROL

BRAKE CALIPER FRONT

18x

19x

20x

22x

ACCESSORIES KIT

21x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.

x
2

FRONT FORK

105 SX USA 2008


FIG
1*
29
32
34
38
39
45
50*
52*
55*
79
80
81
85
86
87
90
92
94

PART NUMBER
05187D05
59030029000
47001032014
47001034014
50301038000
59001039000
0912100250
0025050166
0025060206
0025080306
49001086000
0770021300
49001081000
5460108500004
46001086000
0770360030
0985050003
59001092050
4700109400004

084700110 / C084700111

DESCRIPTION
FORK 85/105 SX 2008
HH NUT M20X1,5 WS=27 RIGHT
BOT.TRIPLE CLAMP CPL. 85 SX 03
TOP TRIPLE CLAMP 85 SX 2003
HANDLEBAR CLAMP D=22MM 2001
HANDLEBAR SUPPORT 22MM 2T 2000
AH SCREW DIN6912-M10X25,10.9,L
HH COLLAR SCREW M5X16 TX30
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M8X30 TX40
COVERING CAP
O-RING 40,94X2,62 NBR70
TAPERED ROLLER BEARING 32004X
BRAKE HOSE CLAMP ORANGE 06
PROTECTION RING 20,1X39X5
O-RING 36,00X3,00 NBR
SELF LOCKING NUT DIN0985-M 5
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECTOR L/S+R/S 85SX 06

* NEW PART

QTY
1
1
1
1
2
1
2
2
4
11
1
1
2
1
1
1
2
6
1

X AS REQUIRED

FRONT FORK DISSASSEMBLED

105 SX USA 2008


FIG
1*
2
3*
8*
9
12
13
15
16
17
18
19
22
24*
30*
31*
33*
34*
35*
37
37
37
37
38
38*
38*
39
41*
42*
43*
44*
45*
46*
47
51
52

PART NUMBER
43570395S
46811042
48600564S
48600481
48600046
43570254
43570099
43570204
43570092
43570201
43570008
43570202
43570203
43570396S
48600695
48600694
48600277
48600298
48600444
43570133
43570134
43570135
43570136
95010031S
95010032S
95010033S
43570131
48600430
48600600S1
48600299
48600511
48600513
48600525
48600382
48600060
48600042

084700130 / C084700130

DESCRIPTION
SCREW CAP M51X1,5 CPL.
O-RING 40,00X2,00 WP
SETTING KNOB + SCREW
VENT SCREW M4X8
O-RING NBR 3X1,5
OUTER TUBE L=510 D=49/53 ZWA.
GUIDING RING D=53MM
DU-BUSH 43X47X12 DAIDO
SUPPORT RING 45 X 52,5 X 1,5
OIL SEAL RING 43 X 52,9 X 9,5
LOCK WASHER SB53
DUST STRIPPER 43 X 53,4 X 11,8
DU-BUSH 42X44X20
STOP L135MM D28,6MM D12MM CPL.
ADJUSTMENT TUBE L=442 MM
PISTON ROD D=12MM L=476MM
ADJUSTER NEEDLE
07
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
SPACER 26X38X2,5
SPACER 26X38X5
SPACER 26X38X10
SPACER 26X38X1,5
SPRING 3,2 N/MM SET D=4,2MM
SPRING 3,4 N/MM SET D=4,4MM
SPRING 3,6 N/MM SET
INTERM. RING 26,2X38,5X3
DU BUSH FOR PISTON ROD
SCREW SLEEVE M29,3X1 L65 CPL.
O-RING 6X1,2 NBR
REBOUND SPRING L=32 C=17
TAP REBOUND
07
GUIDING BUSH REBOUND SPRING
SHUTTLE VALVE SPRING C=0,4
PISTON RING 5X1X84
PISTON REBOUND D=27,7

* NEW PART

QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
2
2
2
2
2
2
2
2
2
2

X AS REQUIRED

FRONT FORK DISSASSEMBLED

105 SX USA 2008


FIG
55
58
59
60*
61*
62
63
64
69*
71
72
73
76
81
82
83
98
99

PART NUMBER
40540486
48600353
43570023
43570214S1
43570213S1
0015060203
48600163
48600202
48600586S
48600047
46811499
35480320
48600049
48600004
48600141
48600401S1
T511
R510

084700130 / C084700130

DESCRIPTION
NUT M6X0,5 REBOUND
TUBE 29,3X1X370 D=8,5MM ALU
O-RING NBR 41X2
AXLE CLAMP L/S + TUBE CPL. 08
AXLE CLAMP R/S + TUBE CPL. 08
HH COLLAR SCREW M 6X20 WS=8
CHECK VALVE NUT M6X0,5 D=2
SPRING CHECK VALVE D=0,7
TAP COMPRESSION CPL.
07
PISTON COMPRESSION D=27,9
O-RING NBR 21X2
O-RING NBR 24X2
O-RING NBR 8X2
COPPER WASHER 29,5X33,5X1
RUBBER CAP D=35MM
FORK OIL SAE5 5L
2005
SILICONE GREASE F. DUST STRI
REPAIR-KIT GASKET 4357 MXMA 03

* NEW PART

QTY
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
1
1
1

X AS REQUIRED

HANDLEBAR, CONTROLS

105 SX USA 2008


FIG
1
10
16
20
30
31
31
32
33
34
35
36
37
38
39
41*
44
52
63
64
89
91

PART NUMBER
47002001100
50302010000
54002016000
50302020000
46102030100
54602031000
59002031000
59002032100
50302033100
50302034000
59002035000
50302036200
50302037000
50302038000
50302030150
0025060206
0965040123
50202021000
46132063000
50332063050
50311089200
50302091000

084700211 / C084700211

DESCRIPTION
HANDLEBAR D=22MM 85 SX 2005
THR.TWIST CRIP CPL. W.O. C.'97
PROTECTION CAP
PROTECTION COVER '97
MASTER CYLINDER CPL. D=9MM 05
CLUTCH LEVER SHORT CPL. 2003
CLUTCH LEVER LONG CPL. 2003
REP.KIT PISTON 9,0MM RAC. 2004
COVER HYD.CLUTCH 2T 2000
RUBBER FOR RESERVOIR '98
SPRING FOR CLUTCH LEVER 03
OIL FOR HYD. CLUTCH 75ML
PROTECT.CAP FOR LEVER PERCH'98
LEVER SCREW CPL. 125-200 '98
CLAMP WITH PIN
2000
HH COLLAR SCREW M6X20 TX30
FLAT HEAD SCREW DIN0965-M 4X12
GRIPP SET
PIPE KIT FOR HYDR.CLUTCH 65 SX
SELF CUTTING RING HYDR.PIPE
SHORT CIRCUIT BUTTON
02
THROTTLE C. 125-380 DOM./KEIH.

* NEW PART

QTY
1
1
1
1
1
1
x
1
1
1
1
1
1
1
1
1
2
x
1
1
1
1

X AS REQUIRED

FRAME

105 SX USA 2008


FIG
1
2
4
13
14
34
36
37
39
40
41
42
43
44
45
51
52
53
54
67
68
70*

PART NUMBER
4700300120030
47003002144
54606004000
47003013000
54310086100
58111076000
0934080003
59001037000
59003040050
59003041050
54603041000
0125100003
0094032253
54803044000
4700304003390
54610052000
54510052100
51103053051
58711054050
51103053000
36003014000
0025080306

084700312 / C084700312

DESCRIPTION
FRAME CPL. 85 SX "AA06" 06
SUB FRAME 85 SX
06
PLUG 37MM
ENGINE BRACKET SCREW 85 SX
SELF LOCKING NUT M10 CU WS=14
CABLE SUPPORT KHS NR.150-47610
HEXAGON NUT DIN0934-M 8
SPECIAL SCREW M8X26 WS=10
FOOT PED L/S EXC SILVER 2000
FOOT PED R/S EXC SILVER 2000
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
BOLT FOR FOOT PED
03
FOOTREST L.+R. CPL. 85 SX 03
SPROCKET SCREW-AH M8X20 WS=6
SPROCKET SCREW-AH M8X26 WS=6
BUSHING 8,2X10X20
METAMOLL FOR BATTERY BRACKET
CHAIN SLIDING PIECE BELOW '97
LOCK WASHER 8MM
HH COLLAR SCREW M8X30 TX40

* NEW PART

QTY
1
1
2
2
2
2
4
1
1
1
2
2
2
2
1
2
2
1
2
1
2
1

X AS REQUIRED

SWING ARM

105 SX USA 2008


FIG
1*
3
5
15
16
24
30
31
32
33
34
35
37
41
42
59
60
61
62
65
66
68
69
70
71*
72*
73*
76
77

PART NUMBER
15187D02
0015120556S
50180105
54603015000
54403135000
46012024000
47004030144
59004031000
50203081700
59033080000
0760253270
54603090000
47004037000
58404041000
58404041100
54510052100
47030060051
47007061000
58314060050
72210079000
58404066000
54607069000
54607066100
54607070144
0025060166
0025060306
0025060506
54611076100
0009050103

084700410 / C084700411

DESCRIPTION
MONOSHOCK 85 / 105 SX 2008
HH COLLAR M12X55 WS=13 06
THREADED BUSH M12 PDS
SELF LOCKING NUT M14X1,5 WS=19
PLASTIC CAP SFL10
HOOK WRENCH FOR SHOCK ABSORBER
SWINGARM 85SX CPL.
2004
NEEDLE BUSH HK2012V
BUSHING SLEEVE 15X20X38,75
SHIM 20X32X1
SHAFT SEAL RING 25X32X7
BUCKET F.SHAFTSEALRING 15X25X9
SWINGARM BOLT 85 SX
2003
CLOSING COVER SWINGARM SM 03
CLOSING COVER ROUND
03
SPROCKET SCREW-AH M8X26 WS=6
THREADED BUSH FOR CHAIN GUARD
CHAIN GUARD 85 SX
2003
SPACER BUSH. F. SPEEDOMET.BRA.
BUCKET
CHAIN SLIDING GUARD SM 03
CHAIN GUIDE REAR CPL.
CHAIN GUIDE REAR
'94
RETAINING PLATE CPL.
HH COLLAR SCREW M6X16 TX30
HH COLLAR SCREW M6X30 TX30
HH COLLAR SCREW M6X50 TX30
RETAIN.CLAMP FOR BRAKE HOSE'96
SPECIAL SCREW M 5,0X10

* NEW PART

QTY
1
2
1
1
1
1
1
4
2
2
4
4
1
2
4
1
1
1
1
2
1
x
1
1
1
1
2
2
4

X AS REQUIRED

MONOSHOCK DISASSEMBLED

105 SX USA 2008


FIG
1
2*
3
4
5
6
8
12
13*
14
15
16
18
19
20
21
25
27
29
30
35
36
40
40
40
40
43
45
46
47
49
51
57
57
58
60

PART NUMBER
46180348
50180213S10
46180007
46180003
50180168
50180005
50180095
52000014
50180522
46180014
46180002
46180015
50180344
46810893
36120151
46811208
46810016
46180340
46180352
46180345
46180353
0912050253
91010201
91010272
91010273
91010274S
46180349
46180356
46810035
46811206
14460016
46180339
46180179
46180337
46180441
46180343

084700430 / C084700430

DESCRIPTION
SHOCK ABSORBER TOP H40 135DEG.
DCC-COMPR.DAMP.CONTROL CPL. 07
ADAPTOR BUSH KGW 12X24
OIL SEAL KGW D=25
WASHER KGW D=25
BUSHING KGW 1525 HD
BLEED PLUG R 1/8
STICKER WP 35X55
RES. SCREW L=100 D=52 BLACK
O-RING VITON 41X5
SEPARATION PISTON D=52, H=32
PISTON RING 3,9X1,5X156
RESERVOIR CAP D=58
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
O-RING NBR 48X2
SLEEVE D=48
LOCK WASHER M52X1,5
TUBE M52X1,5
SPRING RETAINER M52X1,5
AH SCREW DIN0912-M 5X25
SPRING (59) 215 45 N/MM D=10
SPRING 215 30 N/MM D=9,00 ORAN
SPRING 215 35 N/MM D=9,25 ORAN
SPRING 215 40 N/MM D=9,50 ORG
SPRING WASHER H=15 D=28
PISTON ROD NUT M10X1
O-RING VITON 37,82X1,78
PISTON RING 8X46
PISTON + PISTON SPRING
SEPARATION BUSH 17X12X18
REBOUND DISC H=0
REBOUND DISC H=4
PISTON 5X4,5X/6X6
TAP PISTON ROD D=13,5

* NEW PART

QTY
1
1
4
4
4
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
x
x
1
x
1
1
1
1
1
1
x
1
1
1

X AS REQUIRED

MONOSHOCK DISASSEMBLED

105 SX USA 2008


FIG
61
62
64
65
66
72*
76
77
78
79
80
81
82
83
85
86
87
88
90
98

PART NUMBER
46180342
50180397
46180346
46180018
46180350
46180669S
46180355
46180013
50180222
48600028
40540603
46180006
46180016
50180410
46810010
46180338
50180276
50180283
46180347
50180342S1

084700430 / C084700430

10

DESCRIPTION
SPINDEL D=18 LC=159
O-RING VITON 5X1,5
NEEDLE REBOUND L=169
O-RING NBR 7,5X2
NEEDLE GUIDE
ADAPTOR CPL. D=46 H=28 07
RESERVOIR CAP M16X1
O-RING NBR 12X1
O-RING NBR 4X1,5
SPRING D=2,9 L=7,9
STEEL BALL D=3MM
ADJUSTING SCREW L=15,5
ADJUSTING ADAPTOR REBOUND
INTERM.RING D=58
CIRCLIP 49X1,5
CAP D=46 H=9,5
BUMP RUBBER WP60 D=18-26
CONTRA NUT M18X1 H=5
SHOCK ABSORBER BOT. KGW L=54,5
SHOCK ABSORBER FLUID 5 LT '03

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1

X AS REQUIRED

EXHAUST SYSTEM

105 SX USA 2008


FIG
7
12
16
17
20
22
28*
30*
31*
32*
57
68
69
79
80
81
82
84

PART NUMBER
47005007100
50305012000
50305016000
0770380030
54603048100
0137060003
0024060106
0025060166
0025060206
0025060306
54605057000
54605068000
54605069000
47005079100
50305079169
50305079160
0770055020
50233041000

084700511 / C084700511

11

DESCRIPTION
EXHAUST PIPE 85 SX
07
SWINGELEMENT FOR EXHAUST PIPE
TEN.SPRING L=62MM EY.MOVEABLE
O-RING 38,00X3,00 VITON
RANGE CHANGE METAL NUT M6
SPRING WASHER DIN0137-B 6
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M6X16 TX30
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X30 TX30
RUBBER SLEEVE D=21MM/23MM '93
EXHAUST BRACKET RUBBER BLACK
BUSHING 7,5X12X28X7,8 '96
SILENCER 85 SX
06
SILENCER ENDCAP SX REAR
STUFFING YARN 160 GRAM
0-RING 55,00X2,00 NBR70
PAIR OF WASHERS M 6 NORDLOCK

* NEW PART

QTY
1
2
2
2
3
1
2
2
2
1
1
1
2
1
1
1
2
2

X AS REQUIRED

AIR FILTER

105 SX USA 2008


FIG
1*
3*
4
7
8
9
10
11
15
16
17
18
19
20
26
58
92

PART NUMBER
47006001051D
47006003000D
47006001052
54806008051
54806008052
54806008050
46006010000
47006010050
59006015000
54806016000
50306017000
50306018000
47006019000
0017060203
47006026000
46005058000
59001092050

084700612 / C084700613

12

DESCRIPTION
FILTER WALL 105 SX
2008
AIR FILTER COVER 105 SX 2008
REAR PART FILTER BOX 85 SX 03
QUICK RELEASE-NIPPLE
03
RIVET 3,2MM ALU
03
QUICK RELEASE-SPRING HANGER
SPLASH PROTECTOR 60/65 SX '98
SCREW CONNECTION SPLASH SHIELD
AIR FILTER RACING 2001
FILTER CARRIER 2-STROKE 04
FILTER SUPPORT CPL.2-STROKE'98
FILTER SUPPORT BUSH 125-380'98
FASTEN. DEVICE FILTER SUPPORT
EJOT PT SCREW K60X20 WS=6
CARB. CONNECTING BOOT 85 SX 03
HOSE CLAMP 40-60MM
SPECIAL SCREW M6X12,5 WS=8

* NEW PART

QTY
1
1
1
2
4
2
1
2
1
1
1
1
1
1
1
1
2

X AS REQUIRED

TANK, SEAT, COVER

105 SX USA 2008


FIG
5
6
8
9
11
13
14
17
18
19
20*
21*
22
40
41
50*
50*

PART NUMBER
50307005000
0770130023
49007008044
50332095200
50307011000
4700701300030
50307014000
45031005000
58307016001
12011016000
0025060126
0025060166
0017060203
47007040100
47007040150
4700805030004C
4700805130004C

084700710 / C084700712

13

DESCRIPTION
GAS COCK MIKUNI ON/OFF 2001
O-RING 13,00X2,30
FILLER CAP CPL. SMALL
TUBE RUBBER 6X9 DVOH 200MM
SCREW SEAT FASTENING D=6X23/18
FUEL TANK 85 SX
07
TANK ROLLER 12X26X12
'98
YDNAC-CLAMP FUEL HOSE (8MM)
FUEL HOSE VITON 6X1,5 PER/M
WASHER 6 X 12 X 3
HH COLLAR SCREW M6X12 TX30
HH COLLAR SCREW M6X16 TX30
EJOT PT SCREW K60X20 WS=6
SEAT 85 SX
2005
SEAT COVER 85 SX
2005
SPOILER L/S 85/105
2008
SPOILER R/S 85/105 SX 2008

* NEW PART

QTY
1
1
1
1
1
1
3
2
x
1
2
1
10
1
1
1
1

X AS REQUIRED

MASK, FENDERS

105 SX USA 2008


FIG
7
10
11
13
19
20
21
22
30
31
32
35

PART NUMBER
4700800700004
4700801000004
59003001099
4700801300004
54808019000
54807048000
50314057050
50308052000
0024060156
0017060203
0025060166
0025060256

084700810 / C084700810

14

DESCRIPTION
NUMBER PLATE 85 SX
2003
FENDER FRONT 85 SX
2003
METAMOLL 90X45X3MM
03
REAR PART 85 SX
2003
BRAKE HOSE GUIDE BLACK 03
BUSHING FOR SEAT FASTENING 03
COLLAR NUT M12X1/WS17 H=5MM
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X15 TX30
EJOT PT SCREW K60X20 WS=6
HH COLLAR SCREW M6X16 TX30
HH COLLAR SCREW M6X25 TX30

* NEW PART

QTY
1
1
1
1
1
1
1
2
5
1
2
1

X AS REQUIRED

DECAL

105 SX USA 2008


FIG
1*

PART NUMBER
47508099400

084750830 / C084750830

15

DESCRIPTION
DECAL SET 105 SX

QTY
1

2008

* NEW PART

X AS REQUIRED

FRONT WHEEL

105 SX USA 2008


FIG
1
10
11
12
13
14
55
60
70
72
73
74
81
83
86
89
90
91

PART NUMBER
47009001344
4700901004491
47009011000
47009012000
0760253572
0625060037
59009062013
47009060000
47009070100
47009072210
50309072000
47009073100
47009081000
49032011000
55009086000
55003135000
50310090050
51009100100

084700910 / C084700910

16

DESCRIPTION
FRONT WHEEL ET 85 SX 19" 06
FRONT WHEEL HUB CPL. 85 SX 06
BEARING SPACER TUBE 85 SX 03
SPACER BUSHING 85 SX
03
SEAL SHAFT RING 25X35X7 BSL
GR.BALL BEAR. 6003-2RSH/C3HMTF
SPECIAL SCREW M6X13 WS=8 10.9
BRAKE DISC FRONT D=220MM 03
RIM FRONT AL4 19X1,60-32 03
SPOKE FRONT 19" 4/3,5/4-210 03
SPOKE NIPPLE M4,5X0,75 8X21
RIM BAND 85 SX 19"
2003
AXLE FRONT 85 SX
03
HH COLLAR SCREW M10X20 WS=17
PLUG SFL13
PLUG FOR RIM
NUT FOR WHEEL HOLDER
'96
RIM LOCK VM1 (1,60")

* NEW PART

QTY
1
1
1
2
2
2
4
1
1
32
32
1
1
1
1
x
1
1

X AS REQUIRED

REAR WHEEL

105 SX USA 2008


FIG
1
10
11
13
14
15
16
30
40
51
51
51
51
51
51
51
51
52
53
60*
62
65
66
70
72
73
74
84
85
87
89
90
91

PART NUMBER
47010001544
4701001004491
47010011000
0760324771
0625060058
0472047175
54610016000
58414030000
50304040100
47010051044
47010051045
47010051046
47010051047
47010051048
47010051049
47010051050
47010051051
0019080266S
54310086200
47010060300
59009062016
47010165124
47010166000
47010070200
47010072171
50309072000
47010073200
50310084000
47010085044
50310099000
55003135000
50310090050
51010100100

084701010 / C084701012

17

DESCRIPTION
REAR WHEEL SP 85 SX 16" 06
REAR WHEEL HUB CPL. 85 SX 06
BEARING SPACER TUBE 85 SX 03
SHAFT SEAL RING 32X47X7 BSL
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
BUSHING FOR HUB
HH COLLAR NUT M10X1,25 WS=13
SCREW M10X1,25X50 WS=10
REAR SPROCKET 44-T 85 SX 03
REAR SPROCKET 45-T 85 SX 03
REAR SPROCKET 46-T 85 SX 03
REAR SPROCKET 47-T 85 SX 03
REAR SPROCKET 48-T 85 SX 03
REAR SPROCKET 49-T 85 SX 03
REAR SPROCKET 50-T 85 SX 03
REAR SPROCKET 51-T 85 SX 06
COUNTER-SUNK SCREW ISA45 M8X26
SELF LOCKING NUT M8
10.9
BRAKE DISC REAR D=200MM 06
SPECIAL SCREW M6X16 WS=8 10.9
CHAIN 124 ROLLS 85 SX
CONNECTING LINK 85 SX
RIM REAR AL4 16X1,85-32 03
SPOKE REAR 16" 4/3,5/4-171 03
SPOKE NIPPLE M4,5X0,75 8X21
RIM BAND 85 SX 16"
2003
CHAIN TENSIONER R/S
2000
AXLE REAR CPL. 85 SX 2003
HEXAGON NUT M20X1,5
'98
PLUG FOR RIM
NUT FOR WHEEL HOLDER
'96
RIM LOCK VM2 (1,85") MX

* NEW PART

QTY
1
1
1
2
2
1
2
2
2
x
x
x
x
x
1
x
x
4
4
1
4
1
1
1
32
32
1
1
1
1
x
1
1

X AS REQUIRED

HAND BRAKE CYLINDER

105 SX USA 2008


FIG
1
2
3
4
5
6
7
8
9
10
13
16
20
22
25
80

PART NUMBER
47013001100
47013002000
47013003000
47013004000
47013005000
47013006000
47013007000
47013008100
47013009000
47013010000
0770080019
56509064100
0025060206
0025060306
47013025000
00062030000

084701310 / C084701310

18

DESCRIPTION
H.BRAKE CYL. CPL. 9,5MM CPL.05
BRAKE LEVER LOOSE 85 SX 2003
CYLINDER COVER CPL. FRONT 2003
PROTECTION COVER 85 SX 2003
CLAMP FOR BRAKE CYLINDER 2003
SCREW+BUSHING+NUT
03
ADJUSTING SCREW CPL. 85 SX 03
REP.SET PISTON FRONT D=9,5MM
BALL+SPRING+SPRING GUIDE 03
BRAKE HOSE FRONT 85 SX 03
O-RING 8,00X1,00 EPDM
SELF LOCKING NUT M6
10.9
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X30 TX30
HOLLOW SCREW BRAKE CYLINDER 03
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1

X AS REQUIRED

REAR BRAKE CONTROL

105 SX USA 2008


FIG
20
22
24
40
42
43
45
46
47
50
51
52
55
56
60
60*
61
61*
62
63
65
66
70
71
80

PART NUMBER
0025050126
0025060206
0025060126
0625060002
59001037000
0934060003
46030045000
54630044000
0912100406
47013050044
54813051000
54603062000
54813055000
47013056100
47013060200
47013060300
47013061000
47013061100
47013062000
47013063000
47013025000
0912040103
47013070000
0770080019
00062030000

084701330 / C084701330

19

DESCRIPTION
HH COLLAR SCREW M5x12 TX30
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X12 TX30
BALL BEARING SKF 6000-2RS1
SPECIAL SCREW M8X26 WS=10
HEXAGON NUT DIN0934-M 6
COLLAR NUT M8 WS=10
COLLAR NUT M10
WS=13
AH SCREW DIN6912 M10X40 10.9
FOOT BRAKE LEVER CPL. 85 SX 03
STEP PLATE FOR BRAKE LEVER
RETURN SPRING FOR BRAKE LEVER
SWIVEL HEAD KA6
03
PRESSURE ROD 85 SX
06
FOOT BRAKE CYL.R. CPL. D=11 05
FOOT BRAKE CYL.R. CPL. D=12 05
REP. SET PISTON REAR D=11 2003
REP. SET PISTON REAR D=12 2004
CYLINDER COVER REAR 85 SX 03
GASKET CYLINDER COVER REAR 03
HOLLOW SCREW BRAKE CYLINDER 03
AH.SCREW DIN0912-M 4X10
BRAKE HOSE REAR 85 SX
03
O-RING 8,00X1,00 EPDM
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
2
1
2
2
1
1
1
1
1
1
1
1
1
1
x
1
x
1
1
1
1
2
1
2
1

X AS REQUIRED

BRAKE CALIPER FRONT

105 SX USA 2008


FIG
10
11
14
15
18
20
21
23
25
30
70
75
81
83
85

PART NUMBER
47013010000
0770080019
46113019050
47013015000
46113018000
47013020000
47013021000
0770100019
47013125000
46113030000
0912060283
0025080306
46113019000
0799040009
46113125000

084701360 / C084701360

20

DESCRIPTION
BRAKE HOSE FRONT 85 SX 03
O-RING 8,00X1,00 EPDM
REPAIR KIT BRAKEPISTON
BRAKE CALIPER FR. CPL.85 SX 03
RETAINING SPRING 65 SX
BLEEDER SCREW M6
CAP FOR BLEEDER SCREW
O-RING 10X1 EPDM
HOLLOW SCREW M8X38,8
BRAKE PAD SET FRONT
2002
AH SCREW DIN0912-M 6X28
HH COLLAR SCREW M8X30 TX40
REPAIR KIT SEAL RING 2002
TAB WASHER DIN6799-RA 4,0
AH SCREW + CIRCLIP
2002

* NEW PART

QTY
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1

X AS REQUIRED

BRAKE CALIPER REAR

105 SX USA 2008


FIG
18
21
22
25
26
30
31
70
71
72
80
81
82
83
85
90

PART NUMBER
46113018000
47013021000
47013083100
47013225000
47013325000
0025080206
0025080406
47013070000
0770080019
0770100019
47013080100
47013081000
47013425000
0799040009
47013085000
47013090200

084701390 / C084701390

21

DESCRIPTION
RETAINING SPRING 65 SX
CAP FOR BLEEDER SCREW
REPAIR KIT BRAKEPISTON
HOLLOW SCREW REAR 85 SX 2003
HOLLOW SCREW REAR 85 SX 2003
HH COLLAR SCREW M8X20 TX40
HH COLLAR SCREW M8X40 TX40
BRAKE HOSE REAR 85 SX
03
O-RING 8,00X1,00 EPDM
O-RING 10X1 EPDM
BRAKE CALIPER RE. CPL. 85SX 06
REPAIR KIT SEAL RING REAR 03
AH SCREW + CIRCLIP 85/105
TAB WASHER DIN6799-RA 4,0
BLEEDER SCREW M8X1
BRAKE PADS REAR SINTER 85SX 08

* NEW PART

QTY
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1

X AS REQUIRED

ACCESSORIES KIT

105 SX USA 2008


FIG
0
0
0
0
0
1
1
1
1
29
34
35
37
38
40

PART NUMBER
312305
312313
3210039
46012024000
4700801000004
3211224
322000
3CF6101H5EN
3CM080503HEN
54829099000
60029070200
50329071000
53012028200
50329080000
47003020000

084702013 / C084752010

22

DESCRIPTION
DOCUMENTS BAG
2006
KTM BALLPOINT ORANGE
CUSTOMER WELCOME LETTER
HOOK WRENCH FOR SHOCK ABSORBER
FENDER FRONT 85 SX
2003
OWN.MAN. 85/ 105, SX/ XC 2008
SAFETY BROCHURES SPORTMINICYC.
SPC CHASSIS 105 SX
2008
SPM ENGINE 105SX
2008
ORIGINAL EQUIPMENT TOOL KIT
T-WRENCH WS=6/8/10 TX=45 B&F
WRENCH WS=13/17
GRIP ORANGE B&F
WRENCH WS=17/21/27/32
PLUG IN STAND SX 85 2003

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

NOTICE

105 SX USA 2008

NOTICE

105 SX USA 2008

*3CF6101H5EN*
3CF6101H5EN

5/2007
Art.Nr.: 3CF6101H5EN

KTM Group Partner

KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at

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