Part 3 Absolute, Machine Specific Standards

Barry T. Cease
Cease Industrial Consulting
September 9th, 2011

1) ABSOLUTE, GENERAL (OK)

2) ABSOLUTE, MACHINE SPECIFIC (GOOD)
3) COMPARATIVE (BETTER)
4) HISTORICAL (BEST)

Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

These machine-specific standards improve in relevance versus general standards for most real
problems as they are adjusted to best fit the unique design and operation of specific types of
machinery. They are typically based on real historical data from equipment fitting the
description involved. Some examples are as follows:
1) Technical Associates Standards
2) Sohre-Erskine R/C Standards (shaft vibration, fluid film bearings)
3) ISO 7919 (shaft vibration, fluid film bearings)
4) OEM Specifications
PROS:
a) Can be applied to plant equipment from the beginning of a condition monitoring program.
No prior machine history is necessary to make a basic assessment of a machines condition.
b) b) Takes into account the basic differences between different types of machinery & base types
(ie: pump versus fan, rigid versus isolated base, etc).
CONS:
Your plants machinery, process, loading, speed, mounting, etc is no doubt unique in some ways
that can make your final vibration levels end up on the high or low side of these standards
without anything being wrong with the equipment or in some cases with a whole lot wrong with
the equipment.
Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

 These standards account for

both the machine type & base
type of rotating equipment.
In the opinion of the author,
these standards represent an
excellent starting point for
overall vibration alarm levels on
machinery.
In addition to these overall
standards, recommendations for
the levels of common
parameters such as 1x rpm, 2x
rpm, vanepass frequencies,
bearing frequencies, etc are
made.

Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

Allowable R/C

Machine Condition

3,600 rpm

10,000 rpm

Normal

0.3

0.2

Surveillance

0.3 0.5

0.2 0.4

Shut down at next

convenient time

0.5

0.4

Shut down
immediately

0.7

0.6

R = Shaft Vibration (pk-pk)

C = Diametral Bearing Clearance

R/C Method (fluid-film bearings) Erskine & Sohre have suggested the use of relative shaft
vibration (R) and bearing clearance (C) for the evaluation of the condition of machines with
fluid film bearings. The state of the bearing is judged by the ratio R/C and rotor speed.
This provides a basis that is directly applicable to the specific machine in question. Erskine
divided his results into two speed categories turbine generators (3,600 RPM) and
centrifugal compressors (10,000 RPM). These could also be applied to other machines such
as motors & pumps with similar speeds. The work of Erskine was refined by Eshleman
and Jackson.
Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

Chart at right is from ISO 7919 and relates

relative shaft vibration severity to shaft
speed.
All vibration is relative to bearing (ie: from
proximity probes ).
Shaft vibration is expressed in displacement,
micrometers pk-pk
100 micrometers ~ 4 thous of an inch.

Zone Descriptions :
Zone A Newly commissioned machinery.
Zone B Acceptable for unrestricted, long-term
operation.
Zone C Unsatisfactory for long-term
operation.
Zone D Damage likely occurring to machine.
A complete copy of this vibration standard is available from the ANSI website at the following: http://webstore.ansi.org/
Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

Below are the formulas from ISO 7919 that define the vibration Zone boundary limits
as a function of machine operating speed (rpm).
Zone A/B boundary limit
(micrometers, pk-pk)

Zone B/C boundary limit

(micrometers, pk-pk)

Zone C/D boundary limit

(micrometers, pk-pk)

100 micrometers ~ 4 thousandths of an inch

A complete copy of this vibration standard is available from the ANSI website at the following: http://webstore.ansi.org/

Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

Three different approaches to defining

the vibration level (Smax) used in the
chart are suggested by the ISO as
follows:
1)

The maximum of the two

orthogonal measurements (X & Y).

2)

The result of the following

calculation:

3)

Measuring the real maximum

displacement (Smax) directly from
the orbit as shown at right.

A complete copy of this vibration standard is available from the ANSI website at the following: http://webstore.ansi.org/
Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

Before applying these shaft vibration standards, please

take into account both the available bearing clearance &
the type of fluid film bearing used (use common sense).
For example, if the standard says 100 micrometers
vibration is ok and you only have 120 micrometers
bearing clearance to work with, you may want to shift
the boundary zones as needed (ie: B becomes C or C
becomes D, etc).
Be aware of not only how much vibration is occurring,
but where it is occurring relative to the bearing geometry
(shaft position + orbit).
Examples of fluid-film bearing profiles are shown at
right[17]:

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Examples Of Fluid-Film
Bearing Designs[17]

Machine Vibration Standards: Ok, Good, Better & Best

The OEMs of most rotating

equipment today have their own
vibration standards used to aid both
customers and technical personnel in
determining machine condition.
Most of the time OEMs have unique
knowledge of their equipment and
can be of great assistance in both
determining machine condition as
well as aid in solving problems
why not ask their opinion.

Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

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We can offer the following suggestions for the baseline measurement that will act as a
starting point in a trending program. These levels are estimates for a typical industrial
gear drive on a typical solid foundation where all vibration is measured on a rigid
structural component of the gearbox and expressed in velocity units of inches/secondPeak.

Vibration Level IPS-P

Less than 0.2
0.2 to 0.3
0.3 to 0.5

Above 0.5

Gearbox Health Assessment

Normal operational levels
Slightly elevated, long term
life may be compromised
Elevated, some components
are trending to a failure
condition
High, some components are
at or near a failure point

Required Action
None
Investigate source, watch for
upward trends
Correct cause at future
maintenance outage
Correct causes very soon

Based on the above discussion I suggest the following levels for typical industrial
equipment:
Alarm --- 0.35 IPS-P
Shut down --- 0.5 IPS-P
We recommend using velocity as the vibration measurement unit for most equipment
since it can be a single limit value over the frequency range of most gearbox
mechanical defects.

Cease Industrial Consulting

Machine Vibration Standards: Ok, Good, Better & Best

11

12)

Berry, Jim, Analysis 1 Manual How To Implement An Effective

Condition Monitoring Program Using Vibration Analysis, 2nd Edition,
Chapter 7, Proven Method For Specifying Spectral Alarm Band Levels &
Frequencies Using Todays Predictive Maintenance Software Systems,
Technical Associates Of Charlotte, PC, 1997

13)

Eshleman, Ron, Shaft Vibration Standards & Specifications, MiniCourse Notes, 2009 Vibration Institute Symposium

14)

Eshelman, Ron, Machinery Vibration Analysis 2, Gears & Gearboxes,

p.326, VI Press, IL, 1996

15)

ISO 7919 Mechanical Vibration Part 1: General guidelines

16)

ISO 7919 Mechanical Vibration Evaluation of machine vibration by

measurements on rotating shafts Part 3: Coupled industrial machines

17)

Crawford, Art & Steve, The Simplified Handbook Of Vibration Analysis,

Volume 1, CSI, Knoxville, TN, 1992

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Machine Vibration Standards: Ok, Good, Better & Best

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