Handle-End Bottom Plate Removal

1
COPYRIGHTED-CUSTOMER INFORMATION DRAWING
55.00
21.38
QTY
ITEM NO.
1
1
1
1
3
1
2
3
4
5
DESCRIPTION
REF WGT(#) EACH
PART NO.
756.0
132.0
338
338
38.0
1561696
1561697
1561698
1561699
S000551
PL,2T
PL,2T
PL,2T
PL,2T
QTY
1.25
8.43
CUT THROUGH BOTTOM PLATES

OF THE HANDLE-END & GRIND
SEE NOTE 1.2
SYM ABOUT
HANDLE CL
17.51
G2
C
144
REF
148
REF
56.53
W.P.
CUT BOTTOM PLATES ALONG

EDGE OF PITCH BRACE
VERTICAL LUGS
HANDLE-END
TOP
F2
20.01
58.03
32
REF
CUT THROUGH BOTTOM PLATES

OF THE HANDLE-END & GRIND
SEE NOTE 1.2
38.75
15.32
142
REF
7.58
F2
G2
CUT BOTTOM PLATES ALONG

EDGE OF HANDLE-END CASTING
16.90
38
REF
14.75
39.21
REMOVE EXISTING
BOTTOM PLATES & GRIND
REMOVE EXISTING BOTTOM

PLATES & GRIND
REF
MACHINED FACE OF
HANDLE-END EARS
REMOVE T-BAR STIFFENER & GRIND

SEE NOTE 1.1
A
TOP PLATE
VIEW A
X
1.00
REF
.58
.61
1.25
REF
.79
REF
REMOVE MATERIAL
FROM PLATE & GRIND
SECTION E-E
1.25
REF
REMOVE MATERIAL
FROM PLATE & GRIND
SEE SECTION G2-G2
.88
X
NOTES:
1.1. T-BAR STIFFENER TO BE CUT OFF THE BOTTOM OF THE HANDLE- END. TAKE
CARE NOT TO GOUGE INTO THE HANDLE-END CASTING AND GRIND FLUSH.
.75
REF
1.2. HOLES ARE TO BE CUT OUT THRU THE BOTTOM PLATES OF THE HANDLE-END.
THE PLATES ARE TO BE CUT PER THE DIMENSIONS SHOWN IN THE HATCHED
AREAS. LOCATE CUT OUTS WITH RESPECT TO THE MACHINED FACE OF THE
HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH, SEE SECTION E-E.
REMOVE MATERIAL
FROM PLATE & GRIND
SEE SECTION F2-F2
1.3. AFTER REMOVING THE BOTTOM PLATES FROM THE HANDLE-END, TRIM THE
INTERNAL SUPPORT PLATES PER SECTION B-B, SECTION C-C, & SECTION D-D.
TAKE CARE NOT TO GOUGE THE PARENT PLATES OF THE HANDLE-END AND
GRIND FLUSH. RESPECTIVE FINISH DIMENSIONS ARE SHOWN ON SECTION
F2-F2 & SECTION G2-G2.
HANDLE-END BOTTOM PLATE REMOVAL

20.73
REISSUE DATE
REVISION DATA
SOLIDWORKS
DRAWING
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.
ECN
ALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED

MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIED
1.
2.
3.
4.
2 PLACE DECIMAL DIMENSIONS

.01 FOR EACH 12 MAX .09
3 PLACE DECIMAL DIMENSIONS
.005 UP TO 36,
.010 OVER 36
CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.
PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES
AND/OR HOLE CENTERLINES
0 7' (.002 INCH/INCH)
Bucyrus
International, Inc.
FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED

1.
SECTION D-D
ROTATED FOR CLARITY
2.
ROTATED FOR CLARITY
DIMENSIONS
TOLERANCE
0 TO 36
.03
OVER 36
.06
0 TO 36
.06
B. .12 TO .50
OVER 36
.12
0 TO 36
.09
C. .50 TO 1.00
OVER 36
.19
0 TO 36
.19
D. OVER 1.00
OVER 36
.25
BENT ANGLES
1 (.017 IN/IN) FOR EACH .37 OF MATERIAL
THICKNESS (MAX 3 )
WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED
REV
ROTATED FOR CLARITY

(2 PLCS)
SECTION C-C
TOP PLATE
SECTION B-B
TOP PLATE
DESCRIPTION
TOP PLATE
MATERIAL THICKNESS
A. LESS THAN .12
1. DIMENSION
A. UP TO 36"
B. 36" TO 10'
C. 10' TO 30'
D. OVER 30'
MATERIAL THICKNESS
UP TO 1"
1" AND GREATER
UP TO 1"
1" AND GREATER
UP TO 1"
1" AND GREATER
ALL
TOLERANCE
.06
.12
.12
.19
.19
.25
.25
DESCRIPTION
MOD,HANDLE END,FLD
REF DWGS
MODEL
DET
ENG
CONTACT
S025630
495
GUZZO A.
GUZZO A.
NO.
UNIT
DATE
DWG
SIZE
5600
(MM-DD-YYYY)
02-28-2011
E
1561695
FIN WGT
(LBS)
REV
0.0
SHEET
1 OF 4
DO NOT GOUGE INTO

VERTICAL SUPPORT PLATE
DATE
BY
HANDLE-END
BOTTOM
76.00
1.64
REF
REFER TO SECTION D-D

VERIFY DIMS AFTER REMOVING
MATERIAL & GRINDING
CUT TOP PLATE ALONG

DIPPER LUG CASTING
34.88
REF
26.22
20.89
CUT TOP PLATE ALONG

EDGE OF VERTICAL PLATE
FOR 4.20 DIM SHOWN
4.20
R37.72
TOP PLATE
SECTION F2-F2
8.25
SYM ABOUT
HANDLE CL
TRIM TOP PLATE OF THE

HANDLE-END & GRIND
SEE NOTE 2.1
5
X
26.25
20.89
REFER TO SECTION C-C

VERIFY DIMS AFTER REMOVING
MATERIAL & GRINDING
TOP PLATE
SECTION G2-G2
GRIND TRANSITION
TANGENT INTO
HANDLE-END CASTING
TRIM BOTH HANDLE-END PITCH

BRACE PLATES & GRIND
SEE NOTE 2.2
NOTES:
2.2. TRIM THE PITCH BRACE PLATES (QTY. 2) PER THE DIMENSIONS
SHOWN AND GRIND THE TRANSITIONS FLUSH.
R50.00
GRIND TRANSITION
TANGENT INTO
BOTTOM PLATES
HANDLE-END PLATE TRIMMING
R12.00
3.00
2.95
1.68
REISSUE DATE
R6.75
REF
18.68
SOLIDWORKS
DRAWING
R6.88
13.29
DESCRIPTION
Bucyrus
International, Inc.
MOD,HANDLE END,FLD
DWG SIZE
NO.
1561695
REV
SHEET
2 OF 4
2.1. TRIM THE TOP PLATE PER THE DIMENSIONS SHOWN. TAKE CARE
NOT TO GOUGE INTO THE VERTICAL PLATES OF THE HANDLE-END.
LOCATE CUT OUT WITH RESPECT TO THE MACHINED FACE OF
THE HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH.
H
SYM ABOUT
HANDLE CL
125
GRIND OFF RUNOUT TAB

TO SMOOTH TRANSITION
AFTER WELDING
.25
GAP
.25
GAP
6.00
.25
GAP
24.98
(3 PLCS)
HANDLE CL
27.50
2.23 MIN
43
.50
.50
DIPPER LUG
CASTING
32.50.13
G
.89 X 2.25
DETAIL N
+.15
5.00
- .25
SEE NOTE 3.9
23
43
GRIND JOINT AS REQD
TO INSURE SMOOTH
FLAT SURFACE
1
500
8.964.001
SEE NOTE 3.6
49.00
125
23
500
8.964.001
SEE NOTE 3.6
(2 PLCS)
65.00.19
SEE NOTES 3.1 & 3.9
43
MT PER WS 1201
G
SECTION H-H
MS PER 1201
250
3.00
.25
GAP
43
DETAIL P
.25
GAP
(2 PLCS)
.25
GAP
1.25
4.50
5
250
1
45
110.25
SEE NOTE 3.1
SYM ABOUT
HANDLE CL
2
1.00
46
AFTER THE TOP PLATE HAS
BEEN TRIMMED PER SHEET 2,
AIR ARC A BEVEL INTO THE
VERTICAL PLATE & WELD
TOP PLATE
SECTION K-K
1.00
(2 PLCS)
NOTES:
R10.00
SEE NOTE 3.9
3.1. TEMPORARY BRACING MAY BE NECESSARY TO MAINTAIN

65.00 & 110.25 DIMS DURING WELDING TO MINIMIZE
DISTORTION.
G
1.00
23
MT PER WS 1201
2
G
L
3
.25
GAP
.25
GAP
1.50
23
WELD FOR 10.00 LENGTH AS
SHOWN. TRANSITION R1.50
WELD TO TAPER.
(2 PLCS)
43
PITCH BRACE
PLATE
3.7. DO NOT REINSTALL T-BAR STIFFENER.

3.7. SEE SHEET 4 FOR RECOMMENDED WELDING PROCEDURE.
.25
GAP
3.8. MACHINED DIMENSIONS SHOWN WHERE REQUIRED.

3.9. PITCH BRACE LUG FACES DO NOT REQUIRE MACHINING IF
WITHIN THE TOLERANCES SHOWN. BLACK SPOTS PERMISSABLE
IF MACHINED.
.25
GAP
HANDLE-END WELDMENT
& MACHINING
SECTION J-J
REISSUE DATE
SOLIDWORKS
DRAWING
ROTATED FOR CLARITY
3.3. BACK-UP BARS ARE TO BE ONE PIECE OR ANY BUTT JOINTS

WELDED THRU.
3.6. AFTER WELDING ITEMS 1-4 COMPLETE, INSPECT 8.964 ID BORES.

BORES MAY NEED TO WELDED UP & LINE BORED IF OUT OF
TOLERANCE.
3.5. MAINTAIN ALL CLOSING PLATE GAPS TO ENSURE COMPLETE

WELD FUSION TO ALL BACKUP BARS.
.25
GAP
250
3.2. ALL CLOSING PLATES TO BE WELDED FLUSH WITH TOPS OF THE

VERTICAL SUPPORT PLATE. NO STEPS ARE PERMITTED.
3.4. BACK-UP BARS ARE TO BE WELDED CONTINUOUSLY.
12.00
TOP PLATE
ROTATED FOR CLARITY
2.00
250
SECTION L-L
43
55.13
10.00
ADD WELD BUILD UP

AS SHOWN & GRIND FLAT
BEFORE MOUNTING
BACK-UP BAR
DESCRIPTION
SECTION M-M
2
Bucyrus
International, Inc.
MOD,HANDLE END,FLD
DWG SIZE
NO.
1561695
REV
SHEET
3 OF 4
1.50 REF
NOM. CASTING
THICKNESS
REISSUE DATE
SOLIDWORKS
DRAWING
DESCRIPTION
Bucyrus
International, Inc.
MOD,HANDLE END,FLD
DWG SIZE
NO.
1561695
REV
SHEET
4 OF 4

Handle-End Bottom Plate Removal

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1

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

REF WGT(#) EACH

CUT THROUGH BOTTOM PLATES

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

CUT BOTTOM PLATES ALONG

CUT THROUGH BOTTOM PLATES

CUT BOTTOM PLATES ALONG

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

REMOVE EXISTING BOTTOM

REMOVE T-BAR STIFFENER & GRIND

COPYRIGHTED-CUSTOMER INFORMATION DRAWING