Hitung Volume Galian Dan Timbunan Untuk Daerah
Hitung Volume Galian Dan Timbunan Untuk Daerah
Contoh Perhitungan :
No. I
Hc = 0 (karena di kotak I tidak terjadi proses penggalian)
Hf = (255 250) + (255 252) + (255 251) + (255 253)
= 14
Vc = (L2 x Hc2) / 4(Hc + Hf)
= (L2 x 0) / 4(0+14)
=0
Vf = (L2 x Hf2) / 4(Hc + Hf)
= (L2 x 142) / 4(0+14)
= 3,5 L2
No. II
Hc = 255 257 = -2
Hf = (255 252) + (255 253) + (255 253)
=7
Vc = (L2 x Hc2) / 4(Hc + Hf)
= (L2 x - 22) / 4(-2+14)
= 0,2 L2
Vf = (L2 x Hf2) / 4(Hc + Hf)
= (L2 x 72) / 4(0+14)
= 2,45 L2
Sehingga didapat :
Vc = Vc I + Vc II + Vc III + Vc VI + Vc VII + Vc VIII
= 0 + 0,2 L2 + (-2,3) L2 + 0,8 L2 + (-2,5) L2 + (-3,3) L2
= -7 L2
Vf = Vf I + Vf II + Vf III + Vf VI + Vf VII + Vf VIII
= 3,5 L2 + 2,45 L2 + (-0,25) L2 + 3 L2 + (-0,2) L2 + 0
= 8,5 L2
2. Dump truck CAT 769C
% swell
0,15
= 1.435 Kg/m3
:
=
=
= 87 %
Payload
Max Payload
kg (struck)
(heaped)
Heaped load exceed rated load (36100) !
Use max payload = 36.100 Kg / 1.435 Kg/m3
Payload = 25.16 Lm3
ii. Check Traction
a.
Haul:
Total Weight = 31.178 Kg + 36.100 Kg
= 67.278 Kg
Weight on Driving Wheels = 33% x 67.278 Kg
= 22.201,74 Kg
Available Traction = 0.55 * 22.201,74 Kg
= 12.210,96 Kg
b. Return:
Total Weight =
= 31.178 Kg
Weight on Driving Wheels = 50% x 31.178 Kg
= 15.589 Kg
Available Traction = 0.55 x 15.589 Kg
= 8.573,95 Kg
3. Tugas Pekerjaan Tanah
BAGIAN A
Sebuah proyek
persiapan
lahan
konstruksi
mencakup
pekerjaan
Dimensi galian
Posis
Kegiatan
Jar
Gra
RR
CoT
Kecepa
ak
de
(kg/to
(kg/To
tan
(k
(%)
n)
n)
(km/ja
Keterangan
m)
1
A-B
B-C
C-B
B-A
Penggalian
Pengangku
tan
Pengangku
tan
Penimbuna
n
Kembali
m)
+2
2.4
Penggalian
0.35
140
0.35
5.6
-4%
135
0.40
135
0.55
+4
5.6
Kembali
125
135
0.40
2.4
-2%
140
0.35
125
0.35
18
km/jam
22
km/jam
-
RR
=
rolling
resistant
CoT = coeff.
of
20
traction
Driving
km/jam
wheel of DT
24
at rear
km/jam
-
Bucket capacity
= 1,2 m3
kg
Operating weight
= 22.400 kg
27,3 ton
Lifting capacity (front)
= 3,320 kg
Heaped volume
= 18.6 m3
Lifting capacity (side) = 2,310 kg
Struck volume
= 16.5 m3
Optimum depth of cut
= 3,25 m
rear) :
Average depth of cut = 3,00 m
a) empty = 50%:50%;
Angel of swing
= 125o
b) loaded = 33%:67%
DT Fixed time (position, dump) = 2,3 menit
Correction factor for swing & depth of cut = 0,85
Bucket fill factor
= 85%
Fixed time loader (cut, raise, swing, dump) = 1,7 menit
Mgt. Condition correction factor = 0,80; Job Efficiency= 50 minute-hour;
Working hours =8 hours/day
Massa jenis kering, bank, B = 2.100 kg/m3 ; swell factor = 80%; dan
shrinkage factor = 75%.
Bagian A1
1) Hitung payload untuk setiap dumptruk, DT-X (m3)
Jawab :
A1
1. Payload
Volume
Dry density (bank)
Swell factor
Dry density (loose)
: 2.100 Kg/m3
: 80%
:
% swell
% swell
=
= 25%
Payload
Max Payload
(struck)
(heaped)
Heaped load exceed rated load (27300) !
Use max payload = 27.300 Kg / 1.680 Kg/m3
Payload = 16.25 Lm3
2. Jumlah dumptruck yang dapat dilayani (optimum) oleh 2 Loaded (E-1)
Check Traction
a. Haul:
Posisi A-B
Total Weight = 22.400 Kg + 27.300 Kg
= 49.700 Kg
Weight on Driving Wheels = 67% x 49.700 Kg
= 33.299 Kg
Available Traction = 0.35 * 33.299 Kg
= 11.654,65 Kg
Rolling Resistance Coeff= 140 kg/ton
Grade Resistance
= +2%
Posisi B-C
Total Weight = 22.400 Kg + 27.300 Kg
= 49.700 Kg
Weight on Driving Wheels = 67% x 49.700 Kg
= 33.299 Kg
Available Traction = 0.4 * 33.299 Kg
= 13.319,6 Kg
Rolling Resistance Coeff= 135 kg/ton
= 7.952 Kg
Grade Resistance
= -4%
= 7.952 Kg
b. Return:
Posisi C-B
a.
b.
c.
d.
e.
Total Weight =
= 22.400 Kg
Weight on Driving Wheels = 50% x 22.400 Kg
= 11.200 Kg
Available Traction = 0.4 x 11.200 Kg
= 4.480 Kg
Grade Resistance
= +4%
= 3.920 Kg
Posisi B-A
c.
a.
b.
c.
d.
Total Weight =
= 22.400 Kg
Grade Resistance
= -2%
= 11.200 Kg
= 3.920 Kg
= 2.688 Kg
= 49.700 Kg
Posisi B-C
Total Weight = 22.400 Kg + 27.300 Kg
= 49.700 Kg
Speed Rimpull Curve for TR = 9,5 %
= 22 Km/hr
Max Speed (loaded)
= 22 Km/hr
Haul Time = 5600 m / 22 Km/hr
= 0.255 hr
= 11 Km/hr
= 18 Km/hr
= 0.218 hr
Return:
Posisi C-B
Total Weight
= 22.400 Kg
Speed Rimpull Curve for TR = 17.5%
= 25 Km/hr
Max Speed (empty)
= 20 Km/hr
Haul Time = 5.600 m / 20 Km/hr
= 0.28 hr
Posisi B-A
Total Weight
= 22.400 Kg
Speed Rimpull Curve for TR = 12%
= 27 Km/hr
Max Speed (empty)
= 24 Km/hr
Haul Time = 2.400 m / 24 Km/hr
= 0.1 hr
Fixed Time:
Fixed Time (position,dump)= 2.3 minutes
= 0,038 hr
Loaded Time = 1,7 x 15
= 0,425 hr
Total Cycle Time = 0,218 hr + 0,255 hr + 0,28 hr + 0.1 hr + 0,038
hr + 0,425 hr
= 1,316 hr
Productivity = 16,25 Lm3 / 1,316 hr x 50/60 (eff.)
= 10,29 Lm3/hr
A2
a. Penggalian Tanah
= 60.000 m3
1,02
m /bucket
3,25 m
x 100
3m
= 108,3%
= 102 secon
1,2 m3 x 85 50 min
x
1,7 min
60 min
60 min
30
m3/hr
= 240 m3/day
60.000
2 x 240 m 3/day
125
hari
Loader E-1,
= Rp 210.000/mesin-
jam
b. Pengangkatan tanah
Jumlah
bucket
16,25 m 3
1,2 m3 x 0,85
Load time
Payload
bucket capacity x bucket fill factor
= 15,93 = 15
= jumlah bucket x fixed time bucket = 15 x 1,7 menit
= 15,5 menit
Haul time
= 0,573 hr
Fixed time
= 2,3 menit
Cycle time
50
60
Productivity/DT
= 1,25 jam x
= 1,04 jam / DT
Productivity/DT
= 1040 jam / DT
Dumptruck DT-x= Rp 115.500/mesin-jam
Operation Cost
= Rp 720720000
Biaya tak langsung = Rp 321.600 / hari x 125 hari = Rp
40.187.500,00