SPS985 Smart Antenna

F
P/N 82500-SVC, Revision A
SERVICE MANUAL
SPS985 Smart Antenna
February 2013
F
Release Notice
This is the February 2013 release (Revision A) of the SPS985
Smart Antenna Service Manual, part number 82500-SVC. It
applies to version 1.0 of the SPS985 smart antenna.
Contacting Trimble Support
If you cannot find the information you need in this service manual
or in the Trimble Service Provider Reference Manual
(P/N 022480-068), submit an inquiry to Trimble Support.
1. Go to www.trimble.com.
2. Click Support at the top of the screen.
3. Scroll to the bottom of the page that appears, and click the
submit an inquiry link.
4. Complete the Request Technical Support form that appears.
5. Click the Send button.
Legal Notices
Trademarks and Copyright
20062012, Trimble Navigation Limited. All rights reserved.
Trimble, and the Globe & Triangle logo are trademarks of Trimble
Navigation Limited, registered in the United States and in other
countries. AutoBase, CMR, CMR+, Connected Community,
EVEREST, HYDROpro, Maxwell, Micro-Centered, Trimble Geomatics
Office, SiteNet, TRIMMARK, TRIMTALK, TSCe, VRS, Zephyr,
and Zephyr Geodetic are trademarks of Trimble Navigation
Limited. Microsoft, Windows, and Windows Vista are either
registered trademarks or trademarks of Microsoft Corporation in
the United States and/or other countries.
The Bluetooth word mark and logos are owned by the Bluetooth
SIG, Inc. and any use of such marks by Trimble Navigation
Limited is under license.
All other trademarks are the property of their respective owners.
Support for Galileo is developed under a license of the European
Union and the European Space Agency
(SPS985/SPS855/SPS855H).
NTP Software Copyright
David L. Mills 1992-2009. Permission to use, copy, modify, and
distribute this software and its documentation for any purpose with
or without fee is hereby granted, provided that the above copyright
notice appears in all copies and that both the copyright notice and
this permission notice appear in supporting documentation, and
that the name University of Delaware not be used in advertising or
publicity pertaining to distribution of the software without
specific, written prior permission. The University of Delaware
makes no representations about the suitability this software for any
purpose. It is provided "as is" without express or implied warranty.
Disclaimer
Trimble Navigation Limited reserves the right to alter the
specification of this product and/or the content of this service
manual without advance notification.
Product Warranty Information
For applicable product Limited Warranty information, please refer to
the Limited Warranty Card included with this Trimble product, or
consult your local Trimble authorized dealer.

Notices
Class B Statement Notice to Users.

This equipment has been tested and found to comply with the
limits for a Class B digital device, pursuant to Part 15 of the FCC
rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communication.
However, there is no guarantee that interference will not occur in a
SERVICE MANUAL
particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the
following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for
help.
Changes and modifications not expressly approved by the
manufacturer or registrant of this equipment can void your
authority to operate this equipment under Federal
Communications Commission rules.
Canada
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numrique de la classe B est conforme la norme
NMB-003 du Canada. This apparatus complies with Canadian
RSS-GEN, RSS-310, RSS-210, and RSS-119. Cet appareil est
conforme la norme CNR-GEN, CNR-310, CNR-210, et CNR119 du Canada.
Europe
This product has been tested and found to comply
with the requirements for a Class B device pursuant
to European Council Directive 89/336/EEC on
EMC, thereby satisfying the requirements for CE
Marking and sale within the European Economic
Area (EEA). Contains Infineon radio module ROK
104001. These requirements are designed to provide reasonable
protection against harmful interference when the equipment is
operated in a residential or commercial environment.
CE Declaration of Conformity
Hereby, Trimble Navigation, declares that the GPS receivers are in
compliance with the essential requirements and other relevant
provisions of Directive 1999/5/EC.
Australia and New Zealand
This product conforms with the regulatory
requirements of the Australian Communications
Authority (ACA) EMC framework, thus satisfying the
requirements for C-Tick Marking and sale within
Australia and New Zealand.
Taiwan Battery Recycling Requirements
The product contains a removable Lithium-ion
battery. Taiwanese regulations require that waste
batteries are recycled.
Waste Electrical and Electronic Equipment (WEEE)

For product recycling instructions and more information, please
go to www.trimble.com/ev.shtml.
Recycling in Europe: To recycle Trimble WEEE
(Waste Electrical and Electronic Equipment, products
that run on electrical power.), Call +31 497 53 24 30,
and ask for the WEEE Associate. Or mail a request
for recycling instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL
February 2013
SERVICE MANUAL
Declaration of Conformity
To view the Declaration of Conformity for this product:
1. Log in to the Partners website at http://partners.trimble.com.
2. In the panel on the left, click Service.
3. Select the relevant file. It is in Adobe Portable Document
Format (PDF).
Alternatively, view the Declaration of Conformity in the front of
the relevant user guide.
Unlicensed radios in products

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including
interference that may cause undesired operation.
Licensed radios in products
This device complies with part 15 of the FCC Rules.
Operation is subject to the condition that this device may not cause
harmful interference.
February 2013
Contents
Manual Change Information........................................................................................3

1 General Information and Safety................................................................................5
Assumptions................................................................................................................5
Updating this manual..................................................................................................5
Related documentation................................................................................................6
Deciding what is serviceable......................................................................................6
Possible loss of warranty............................................................................................6
Removing and replacing parts....................................................................................7
Warnings and Cautions...............................................................................................7
Electrostatic Discharge (ESD)....................................................................................7
Battery safety..............................................................................................................9
Rechargeable Lithium-ion batteries............................................................................9
The EU RoHS initiative............................................................................................10
2 Specifications.............................................................................................................13
Logging into Trimble Partners..................................................................................13
Logging into Trimble Solutions Center....................................................................13
3 Theory of Operation..................................................................................................15
Identifying the SPS985 smart antenna by part number.............................................15
Mechanical.................................................................................................................20
Electrical....................................................................................................................20
4 Interfaces.....................................................................................................................23
Port 1: Lemo connector pinout...................................................................................23
Bottom connector summary.......................................................................................24
Front panel keys.........................................................................................................25
Connecting to the office computer.............................................................................28
Connecting to the Web-Server interface....................................................................29
Charging the battery...................................................................................................33
5 Troubleshooting..........................................................................................................35
Troubleshooting chart.................................................................................................36
6 Maintenance and Repair.............................................................................................41
Tools.............................................................................................................................41
Consumables...............................................................................................................41
Disassembling the receiver..........................................................................................42
Reassembling the unit..................................................................................................59
Torque..........................................................................................................................59
Specifications...............................................................................................................59

Service Manual
Page 4
Contents
7 Assembly Drawings.....................................................................................................95
List of drawings...........................................................................................................95
Drawings......................................................................................................................96
8 Performance Verification..........................................................................................107
Test cables and equipment needed.............................................................................107
Evaluation checklist...................................................................................................107
Physical inspection....................................................................................................109
Seal integrity test........................................................................................................109
Retrieve/reprogram receiver configuration................................................................110
Performance verification tests....................................................................................110
GNSS signal tests ......................................................................................................129
Radio throughput test.................................................................................................131
900MHz Throughput test...........................................................................................131
450MHz Throughput test...........................................................................................137
9 Service Software.........................................................................................................155
Required software......................................................................................................155
Connecting to the unit................................................................................................155
WinFlash utility..........................................................................................................156
Using the Web-Server interface.................................................................................180
10 Replacement Parts List............................................................................................185
A Seal Integrity Test......................................................................................................187
Additional tools...........................................................................................................187
Assembling the Trimble Seal Integrity Kit.................................................................188
Testing vacuum...........................................................................................................189
Testing pressure........... ..............................................................................................190
Products and their seal integrity decay rates...............................................................191
B GPS Splitter................................................................................................................193
Splitter, base, and roof-top antenna compatibility......................................................193
C Voltage Test Cable.....................................................................................................195
Parts Needed...............................................................................................................195
Building the Cable......................................................................................................196
Using the Voltage Test Cable.....................................................................................197
D Extended Warranty / Checkout List........................................................................199
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Service Manual

Service Manual
Contents
Page 6
Manual Change Information
The following changes were made to this service manual on the dates shown.
Chapter
Page number(s) affected
Deleted
Added
All
Description of the change
Version and
revision that
first shows
the change
Date
change
was made
First Release
Feb. 2013
Pre-Release version
Nov. 2012
Replaced
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Service Manual

Service Manual
Page 8
Chapter 1
General Information and Safety
Assumptions
Updating this manual
Related documentation
Deciding what is serviceable
Removing and replacing parts
Possible loss of warranty
Warnings and Cautions
Electrostatic Discharge (ESD)
Battery safety
Rechargeable Lithium-ion batteries
The EU RoHS initiative
This service manual is a reference guide for service personnel at authorized Trimble
Service Centers. It provides the information that you need in order to correctly service,
maintain, and repair version 1.0 of the Trimble SPS985 smart antenna.
Assumptions
This service manual assumes that you have attended the Trimble service training course
for the SPS985 smart antenna. It also assumes that you have appropriate knowledge
and understanding of:
mechanical design, electronic theory, and general service procedures
basic electronic test equipment such as volt-ohmmeters, oscilloscopes,

generators, and power supplies
the operating system and software for the computer system that you use
Updating this manual

Photographs, illustrations, specifications, and other details in this service manual were
up to date when the manual was released in July 2012. Any changes that may be
needed will be issued as supplementary or replacement pages, a Service Bulletin, other
service information, or as a revised volume of the manual.
Tip To keep a printed manual up to date, print any updates that you receive and insert
them at the relevant point in the manual.
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Service Manual
Chapter 1
Related documentation
You can download the latest version of this service manual, as well as all Service
Bulletins and other service items relevant to the product, from the Trimble Partners
website. The files are in Adobe Portable Document Format (PDF).
Note Read all Service Bulletins that relate to the SPS985 smart antenna before you
repair or service the smart antenna.
To download a document:
1.
Go to the Trimble Partners website at http://partners.trimble.com.
2.
Select the <name of the correct Business Area for this product> area.
3.
Enter your user name and password and then click Login.
4.
On the left, click to:
5.
From the list, select the folder called Service Manuals.
6.
\Information by Subject\Service
Then find and double click the folder called SPS985 Smart Antenna.
Other service related folders can also be found here in the service section.
Deciding what is serviceable

Assembly drawings in this service manual show the relationship between all
assemblies that are considered serviceable. Serviceable assemblies are defined as
assemblies that can be repaired at Trimble Service Center level. The following factors
determine whether an assembly is serviceable:
The tools required to complete the repair.
The time it takes to complete the work.
Possible loss of warranty

If a Trimble product is not serviced properly, or if it is repaired by someone other than
an authorized technician, the manufacturers warranty on the product can become void.
To prevent loss of cover, always comply exactly with the instructions in this service
manual.
For Warranty terms and the Declaration of Conformity, please see the front of this
service manual.

Service Manual
Page 10
Chapter 1
Removing and replacing parts

Note The torque specifications, adhesives, and procedures specified in this service
manual are essential to the proper operation of the smart antenna.
To disassemble and reassemble the smart antenna:
1.
Consult the diagrams in Chapter 7, Assembly Drawings.
2.
Carefully follow the procedures described in Chapter 6, Maintenance and

Repair. Apply the exact adhesives as specified, and torque only to the values
indicated.
If you need to replace a part, see Chapter 10, Replacement Parts List.
Warnings and Cautions

Note An absence of specific alerts does not mean that there are no safety risks
involved.
Always follow the instructions that accompany a Warning or Caution. The information
they provide is intended to minimize the risk of personal injury and/or damage to the
equipment. In particular, observe safety instructions that are presented in the following
formats:
Warning A Warning alerts you to a likely risk of serious injury to your person and/or
damage to the equipment. A warning identifies the nature of the risk and the extent of
possible injury and/or damage. It also describes how to protect yourself and/or the
equipment from this risk. Warnings that appear in the text are repeated at the front of the
service manual.
Caution A Caution alerts you to a possible risk of damage to the equipment and/or loss of
data. A Caution describes how to protect the equipment and/or data from this risk.
Electrostatic Discharge (ESD)

Note For detailed information about ESD, refer to the Trimble Service Provider
Reference Manual (P/N 022480-068).
The SPS985 smart antenna was constructed in an ESD-protected environment. Most of
the semiconductor devices in the instrument are susceptible to ESD damage.
ESD is generated in many ways. For example, it can be the result of simple contact, the
separation of materials, or the normal motion of people working with the device.
Depending on the magnitude of the charge, device substrates can be punctured or
destroyed by contact with, or by mere proximity to, a static charge. The result can be
immediate destruction, early failure of the device, or degradation of device
performance.
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Service Manual
Chapter 1
To prevent static damage or destruction:
Take adequate precautions when you handle or service equipment that contains
static-sensitive devices.
Only attempt to service the circuitry in a static-sensitive device if you are

thoroughly familiar with industry-accepted techniques for handling such
devices.
Always take adequate measures to prevent the buildup of static charge on work
surfaces and on persons handling the smart antenna.
Setting up an ESD-protected workstation

1.
Unroll the ESD field service workstation kit and place it, pocket side up, on the
workbench.
Electrical earth ground
connection
Mat grounding
cable
Dissipative mat
Pockets
Snap-on common point
ground connection
Wrist strap cable

Wrist strap
Figure 1.1
ESD workstation setup
2.
Remove the mat grounding cable from the mat pocket.

Service Manual
Page 12
Chapter 1
3.
Snap the end of the mat grounding cable onto the common point ground
connection on the mat.
4.
Connect the other end of the cable to an electrical earth ground, such as a third
wire utility ground, a cold water pipe, or a ground rod.
5.
Use the common point ground connection to plug the wrist strap cable into the
mat grounding cable.
Note Put on the wrist strap. The wrist strap must fit snugly. To adjust it, unclasp the
buckle latch, adjust the size, and re-clasp the latch.
It is now safe to handle components and printed circuit assemblies on the mat.
Note Always repackage all ESD-sensitive components before you disconnect the
wrist strap.
Battery safety
Caution Handle, charge, and dispose of the battery in this unit only in strict accordance
with the instructions that are provided in the product documentation. Use only the
recommended battery charger and be sure to follow the manufacturers instructions exactly.
Failure to follow those instructions may result in a fire and/or burns and other injuries.
Warning Use only the specified battery charger (part number Q-75U/E) to charge the
battery pack (part number BC-65). Other battery chargers, such as those with part number
Q-7U/E or Q-7C, may cause the battery pack to catch alight or to rupture.
Rechargeable Lithium-ion batteries

The SPS985 smart antenna uses a rechargeable Lithium-ion battery.
Warning Do not damage the battery. A damaged battery can cause an explosion or fire,
and can result in personal injury and/or property damage. To prevent injury or damage:
Do not use or charge the battery if it appears to be damaged. Signs of damage include,
but are not limited to, discoloration, warping, and leaking battery fluid.
Do not expose the battery to fire, high temperature, or direct sunlight.
Do not immerse the battery in water.
Do not use or store the battery inside a vehicle during hot weather.
Do not drop or puncture the battery.
Do not open the battery or short-circuit its contacts.
Warning Avoid contact with the battery if it appears to be leaking. Battery fluid is
corrosive, and contact with it can result in personal injury and/or property damage.To
prevent injury or damage:
If the battery leaks, avoid contact with the battery fluid.
If battery fluid gets into your eyes, immediately rinse your eyes with clean water and seek
Page 13

Service Manual
Chapter 1
medical attention. Do not rub your eyes!

If battery fluid gets onto your skin or clothing, immediately use clean water to wash off the
battery fluid.
Warning Charge and use the battery only in strict accordance with the instructions.
Charging or using the battery in unauthorized equipment can cause an explosion or fire,
and can result in personal injury and/or equipment damage. To prevent injury or damage:
Do not charge or use the battery if it appears to be damaged or leaking.
Charge the battery only in a Trimble product that is specified to charge it. Be sure to follow
all instructions that are provided with the battery charger.
Discontinue charging a battery that gives off extreme heat or a burning odor.
Use the battery only in Trimble equipment that is specified to use it.
Use the battery only for its intended use and according to the instructions in the product
documentation.
Charging the Lithium-ion battery

The battery is supplied partially charged. Charge the battery completely before using it
for the first time. If the battery has been stored for longer than six months, charge it
before use.
Disposing of the rechargeable Lithium-ion battery

Discharge the battery before disposing of it. When disposing of the battery, be sure to
do so in an environmentally sensitive manner. Adhere to any local and national
regulations concerning battery disposal or recycling.
The EU RoHS initiative

In July 2006, the European Union restricted the hazardous material content within new
products being sold. Primarily this was an effort to reduce lead within products. Many
parts within electronic devices contain lead, such as solder on PC boards or within IC's.
After the RoHS implementation, manufacturers were required to use alternate materials
and soldering methods. Products that were sold before the July 2006 date, have been
grand-fathered in, and are not subject to RoHS. Service parts specifically for these
products containing lead are permitted as well. Only newly created products intended
for sale after the July 2006 date are subject to RoHS.
What RoHS means to Trimble

Trimble has made the commitment to create all new GPS products as lead free and
certified RoHS compliant. This includes older products which have been selling prior
to RoHS. You will start to see many of the older products converted into RoHS
compliant versions. Even though these are older products and it is not required, it is an
extremely worthwhile endeavor.

Service Manual
Page 14
Chapter 1
What RoHS means to Service

There are several very complex issues around the RoHS initiative. The Service
Provider must understand and follow these rules:
Only lead free solder may be used on RoHS compliant products. Most GPS
Service Providers have been using Silver solder for several years (AG/SN).
Make sure you ONLY use Silver solder for ANY GPS products.
Parts meant for non RoHS products must NOT be used on RoHS products. Use
only those parts shown in the part list for a specific product.
Parts meant for a RoHS product may not be compatible with a non RoHS
product. Use only those parts shown in the part list for a specific product. If the
part works in both products, the part list will state that.
Radio doors, radio boards, and Bluetooth boards pose special problems as they
must also pass type approval. Some parts may not be used in other products due
to non compliance with Country regulations. Use only those parts shown in the
part list for a specific product.
Within the part lists, the general rule to identify whether a product is RoHS
compliant or not is to look at the short name. For instance, NetRS and R8GNSS
are non-compliant products. NetRSR and R8GNSSR are RoHS compliant
(shown by the last letter R).
It is highly recommended that Service Providers have separate inventory

location for lead and lead free parts. This might mean a different cabinet or shelf.
It is also highly recommended to have RoHS labels available to attach to the
individual part. Green dots are a good solution and will help to quickly identify
RoHS compliant parts.
RoHS service parts will be a phase in process for non RoHS products. Use the
original part defined for the non RoHS product first. Once these parts are
consumed, the new RoHS part will phase in as long as it is FULLY backwards
compatible. The old part numbers will then be inactivated. Please, ALWAYS
refer to the latest part list.
RoHS compliant PC boards may be identified by the PB symbol.
In mid 2007, China will launch its own RoHS initiative. The products that have
been certified as RoHS compliant comply with both EU and Chinese regulations.
Service parts are defined as:
SPR (Service Part Red) which is allowed in the EU to service an existing

product
SPG (Service Part Green) which conforms to RoHS.
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Service Manual

Service Manual
Chapter 1
Page 16
Chapter 2
Specifications
F
Specifications
Logging into Trimble Partners
Logging into Trimble Solutions Center
Specification data sheets are now available at the Trimble Partners website and the
Trimble Knowledge Network rather then being reproduced here.
Logging into Trimble Partners

You can download the latest product specification bulletins and other relevant product
information from the marketing section on the Trimble Partners website. The files are
in Adobe Portable Document Format (PDF).
To download a document:
1.
Go to the Trimble Partners website at http://partners.trimble.com.
2.
Select the <name of the correct Business Area for this product> area. H & H
Partners for this product.
3.
Enter your user name and password and then click Login.
4.
On the left, click to Info by Subject:
Choose Sales and Marketing
Then either Bulletins and Updates or Marketing Literature
5.
From the list, select SPS985 Smart Antenna.
6.
Then select the item that you want to download.
Logging into Trimble Solutions Center

The Solutions Center found in Trimble Knowledge Network can also be used to find
product specification bulletins and other relevant product information. To find a
document:
1.
Go to: http://tknsc.trimble.com/
2.
Click on either Partners and Distributors Login and login or select Search
Public Content.
3.
Search for SPS985, the solutions center will list all documents related to this
product. Look for product bulletins and/or data sheets.
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Service Manual
Chapter 2
Specifications

Service Manual
Page 18
Chapter 3
Theory of Operation
F
Theory of Operation
Identifying the SPS985 Smart Antenna by part number
Kit level part number example
Receiver level part numbers
Mechanical
Electrical
Identifying the SPS985 Smart Antenna by part number

Kit level part number example
This service manual concentrates on providing repair information to repair a single
receiver and therefore is not a complete resource about all of the different kit part
numbers available. Always check Trimble Partners and the Trimble store for the most
up to date information on available kits and accessories. The accessories contained in
single receiver kits are listed below:
Table 3.1
Contents of typical single receiver kits:
P/N
Description
81985 00, -05
81985 60, -65
81250-XX
81985 95
FRU SPS985 Smart Antenna - One of the Model numbers

listed at the top right of this table (designated by 81985 XX) is included in a single receiver kit.
55100-30
Case - SPS985 GNSS Smart Antenna Transport Case
50591-50
Kit - SPS985 Receiver Accessories:
78650
PWR SUP,65W,19V,3.42A,100-240VAC
78651
Power Cord Kit - USA, EU, UK, AUS with C7 Connector
92600
Battery - Li-Ion, 2.6Ah, 7.4V 19.2 Wh
53018010
Charger Dual Battery Slot
44041-30
CARD - Manuals and Utilities
56504-00
Warranty Activation Card
80751
CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB

PLUG/PwrJack
84690-00
SPS Quick-lock
Antennas
(One of the following antennas also comes in the kit)
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Service Manual
Chapter 3
Theory of Operation
F
P/N
Description
81985 00, -05
81004
ANTENNA 2400MHz RP TNC WATER RESISTANT
44085-60
Antenna 5" Whip - TNC 410-470MHz Radio
66540-10
ANTENNA 900/2400 MHZ RP TNC WATER RESISTANT
81985 60, -65
81985 95
X
X
X
Receiver level part numbers

The part number and serial number labels can be seen on the bottom of the SPS985
Smart Antenna, refer to Bottom connector summary, page 28 as needed. To become
fully operational, the receivers are activated at the time of purchase by the Trimble
dealer that sold the product to our customer. The initial purchase and additional options
purchased are all tracked in the Trimble store of the dealer that sold them. Summary
tables of Standard receiver model part numbers, Precision option upgrades and
Location option upgrades are shown below:
Table 3.2
Summary of receiver level part numbers - ROW:
P/N
Description
82500-00
SPS985 Smart Antenna, Wi-Fi, No Radio
82500-60
SPS985 Smart Antenna, 410-470 MHz Radio
Table 3.3
Summary of receiver level part numbers - USA/CAN:
82500-05
SPS985 Smart Antenna, Wi-Fi, No Radio, USA/CAN
82500-65
SPS985 Smart Antenna, 410-470 MHz Radio, USA/CAN
82500-95
SPS985 Smart Antenna, 900 MHz Radio, US/CAN
Note Models designated as USA/Canada and/or ending with part number that has a
5 (Example: 82500-65) have an antenna element that is tuned slightly different then
the ROW model part numbers ending in 0 (Example: 82500-60). As per the service
parts manual for this product series there are two separate antenna elements available
as service part numbers: 88245-10S (USA/Canada) and 82445-00S (ROW). These must
be matched properly when they are being replaced during a repair.
Tip Whether the product is sold as a USA/Canada or ROW model an un-activated

receiver does not have L2, Bluetooth or Wi-Fi enabled and therefore since Wi-Fi is not set to
its default of Access Point mode, the Wi-Fi LED on the front panel will also not be lit up and
access to the web-server will not be available.

Service Manual
Page 20
Chapter 3
Theory of Operation
Once a receiver is activated by a Trimble dealer a basic set of options are enabled.
These cab be seen by using the Wi-Fi web-server and looking at the \Receiver
Status\Receiver-Options screen in Figure 3.1.
Figure 3.1
Basic options are shown after activation process for models with radio:
Basic Activation does not enable Rover or Base capabilities such as CMRx &
RTCM Input/Output or Transmit.
Note that the Base and Rover capabilities are reported as OFF in the Accuracy
Mode Summary in the upper left.
The customer will most likely purchase additional options after basic activation.
In the next example 50990-10 Upgrade - Precise Base/Rover, has been applied after
Basic Activation as shown in Figure 3.2, page 22.
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Chapter 3
Theory of Operation
F
Figure 3.2
Basic Activation + Precise Base/Rover upgrade:
Accuracy Mode Summary: Upper left shows Base and Rover accuracy levels.
Note that CMRx and RTCM Inputs & Outputs as well as Transmit (for Base TX)
are now activated.
Available options and upgrades

Most options are handled through the Trimble i-store now but can also be done via
option codes when using Winflash Supervisor.
Table 3.4
Summary of available Precision options and upgrades:
IS50879-20
Option - Data logging, SPSx5x / SPS88x / SPS985, Construction
IS51951-20
Option - GLONASS, SPSx5x / SPS88x / SPS985, Construction
IS51951-25
Option - L5, SPS85x / SPS88x / SPS985, Construction
IS51951-65
Option - Galileo SPS852/SPS552H SPS855/SPS555H Construction, via Store
IS50879-41
Option - 2 Watt 450 MHz Transmit, SPS985 / SPSx5x
IS50990-11
Upgrade - Precise Base, SPS985 / SPS855, Construction
IS50990-12
Upgrade - Precise Rover, SPS985 / SPS855, Construction
IS50990-25
Upgrade - SPS985 / SPS855 Con, Heading & Moving Base, via Store

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Theory of Operation
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IS50990-10
Upgrade - Precise Base/Rover, SPS985 / SPS855, Construction
IS51951-80
Option - Combined GLN/GAL/COMP/L5, SPS985/SPS855/SPS555H, Construction
Table 3.5
Summary of available Location options and upgrades:
IS51951-65
Option - Galileo SPS852/SPS552H SPS855/SPS555H Construction, via Store
IS50990-15
Upgrade - Loc RTK 10/2, SPS985 / SPS855, Construction
IS50990-20
Upgrade - Loc RTK 10/10, SPS985 / SPS855, Construction
IS50990-21
Upgrade - Loc RTK 30/30 Rover, SPS985 / SPS855, Construction
IS50990-40
Upgrade - DGPS Base Station, SPS985 / SPS855, Construction
Table 3.6
Summary of available options that need Trimble HCC manager approval to purchase:
IS50879-65
DA-HH Approval Reqd, Option - Enable Programmatic Interface, SPS Modular
IS50879-50
DA-HH Approval Reqd, Upgrade - Disable Authentication, SPS GNSS, Construction
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Mechanical
Mechanically the SPS985 Smart Antenna consists of a top and bottom housing and an
antenna element with a plastic radome. The radome uses a plastic lock-ring that is
screwed onto the top housing to hold it in place. The product itself is the first time
Trimbles HCC group has developed a GNSS receiver that has a form factor that is
more in line with what can be dubbed a Smart Antenna.
Assembly wise the service technicians need to ensure that all shields and EMI gaskets
are properly placed within the receiver as per the service manual re-assembly
instructions and that all loctite and torque specifications are followed.
The lower housing contains the Bluetooth/Wi-Fi board and a small oval shaped radome
to help radiate the Bluetooth/Wi-Fi signals. The lower housing also contains the
keyboard and keypad. the rest of the lower housing contains the RF and power cables
and the battery enclosure.
The upper housing contains the power supply and digital board. The antenna element
plugs into the digital board via two RF jacks and the antenna radome fits over the top of
the receiver and is held in place by a lock-ring.
Electrical
From an EMI and radio shielding perspective, the product consists of a special chamber
built within the lower housing to encase the Wi-Fi/Bluetooth module and help isolate
some if its electrical characteristics from the rest of the other electronic components
found inside of the receiver such as the power supply, digital board and radio modules.
Circuit boards
Bluetooth/Wi-Fi board
The Bluetooth/Wi-Fi board assembly (81078-01S) is mounted to the lower housing and
is covered by a small white radome. The signal itself is omnidirectional so you do not
have to point it directly at another Bluetooth device. The Wi-Fi module itself consists
of an 802.11 B/G transceiver. On models that have a 900MHz or UHF radio, there is an
RF cable that runs from the back of the Bluetooth board and then runs up and is
mounted onto the upper housing where the digital board plugs into it.
On models with no radio there is no Bluetooth/Wi-Fi module mounted inside the
Bluetooth compartment and no associated outgoing RF cable. With no radio models,
the external TNC connector does not run to a 900MHz or UHF radio module mounted
inside the unit like on the with radio models. Instead the TNC RF cable internally
runs up to and is mounted onto the upper housing where the internal Bluetooth/Wi-Fi
modules cable is normally mounted. On no radio models customers must use an
external 2.4GHz antenna to receive Bluetooth/Wi-Fi signal.

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Chapter 3
Theory of Operation
Front control panel assembly and keypad

The control panel assembly (P/N 81079-00S) is mounted onto a small metal frame.
This metal frame then mounts onto the lower housing and holds the keypad (8146300S) in place. A cable plugs the control panel assembly into the power supply of the
receiver.
Power supply board
The power supply board (P/N80091-00S) is mounted on the underside of the top
housing where all of the lower housing cables can plug into it, including the power
cable from the battery enclosure and the main lemo power cable. The digital board has
a 56 pin connector that plugs into the power supply board.
Digital board
The digital board (P/N 80090-00S) controls the processing of the GNNS signals it
receivers from the antenna element and it also manages the configuration memory and
the memory reserved for data logging. This board is mounted onto the upper-side of the
top housing. It has two RF sockets to allow it to be plugged into the antenna element.
Antenna element assembly
Models designated as USA/Canada and/or ending with part number that has a 5
(Example: 82500-65) have an antenna element that is tuned slightly different then the
ROW model part numbers ending in 0 (Example: 82500-60). As per the service parts
manual for this product series there are two separate antenna elements available as
service part numbers: 88245-10S (USA/Canada) and 82445-00S (ROW). These must
be matched properly when they are being replaced during a repair.
Radio Modules and adaptor board:
The UHF radio module (P/N 90384-60S) is a wide-band radio module that can cover
the entire UHF range of 410MHz through 470MHz. It plugs into a small radio adaptor
board (81077-00S) that in turn plugs into the digital board.
The 900MHz models were redesigned so that we now have a standalone 900MHz
radio module (P/N 80385-00S) rather then a 900MHz board assembly like on past
products. This radio module also interfaces to the same small radio adaptor board
(81077-00S) in our UHF model and in turn, plugs into the digital board.
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Theory of Operation

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Chapter 4
Interfaces
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Interfaces
Port 1: Lemo connector pinout
Bottom connector summary
Front panel keys
Connecting to the office computer
Connecting to the Web-Server interface
Charging the battery
This chapter describes how the SPS985 smart antenna interfaces with other devices.
Port 1: Lemo connector pinout

This pinout is unique to the SPS985 smart antenna since the Lemo connector is patched
into a USB interface which differs from a standard RS232 serial interface.
Figure 4.1
Pin #
1
7-pin Lemo Pinout
Description
Common Ground
Common Ground
USB_VBS: 5 V output when in Host mode. 5 V input when in Device mode
USB Data Minus
USB Data Plus
DC Power in
USB_ID (short to ground for Host mode operation). Leave open for Device mode operation.
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Bottom connector summary
The SPS985 Smart Antennas connectors are located at the bottom of the housing and
are described below (excerpt taken from SPS985 Getting Started Guide, v4.60 Rev. A):
Figure 4.2
Bottom diagram of an SPS985:
Each item is marked with a number to indicate its main function, as shown in the following table:
Icon
1
Name
Connection/Description
Main Label with S/N Label
The S/N label is adhered onto the main label during production
The icon on the label shows if the antenna contains an internal
radio or if it a Wi-Fi only smart antenna
TNC radio antenna connection
Communications antenna
Label
Shows the serial number of the smart antenna
Battery Door
Removable Lithium-ion battery
5/8 Insert
Range pole or quick release adapter
Lemo Port
USB and DC power in
The Lemo port is a 7-pin 0-shell 2-key Lemo connector that supports USB
communications and external power input. The Lemo port has no power outputs. The
TNC port connector is for connecting a radio antenna to the receivers internal radio. A
whip rubber duck antenna is supplied with the system. This connector is not used if
you are using an external radio receiver. For longer range operation (to provide higher
gain and to raise the antenna higher above the ground), you can use a cable to connect
an external radio antenna to the TNC port. For more information, refer to the topic
Connecting the receiver to external devices in the Web Help.

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Front panel keys
General Button and LED operations
Note SPS985 only: The LEDs on the front panel indicate various operating
conditions. Generally, a lit or slowly flashing LED indicates normal operation, a LED
that is flashing quickly indicates a condition that may require attention, and an unlit
LED indicates that no operation is occurring. The following table defines each possible
LED state:
The term...
means that the LED...
Very Slow Flash
is off and on equally with a 1.5 second cycle.
Slow Flash
alternates on/off every second.
Radio Slow Flash
is off longer than it is on when the smart antenna is receiving corrections. The smart
antenna repeats this cycle typically once per second.
is on more than off when the smart antenna is transmitting corrections. The smart
antenna repeats this cycle typically once per second.
Medium Flash
is off and on equally more than once per second.
Fast Flash
alternates rapidly on/off every 1/10 of a second.
On
Is lit steady
Off
is off
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Power Button
Action
Power Button
Description
Turn on the smart

antenna
Press (see the

note below)
All four LEDs light up and remain lit for 3 seconds. Then all LEDs go
off and then the power LED immediately comes back on.
Turn off the receiver
Hold for 2
seconds and
release
When holding down the Power button; the battery LED remains on.
The Wi-Fi LED remains in its state and then turns off after 2 seconds.
The Satellite LED turns constant and then turns off after 2 seconds.
After releasing the power button, the battery LED stays lit for about 5
seconds and then all LEDs go blank.
Clear the ephemeris

file and reset the
smart antenna to the
factorydefaults
Hold for 15
seconds
The Radio, Wi-Fi, and Satellite LEDs turn off after 2 seconds. The
battery LED remains on. After 15 seconds, the Satellite LED comes
on to indicate that it is time to release the Power button.
Delete application
files
Hold for 30
The Radio, Wi-Fi, and Satellite LEDs turn off after 2 seconds. The
battery LED remains on. After 15 seconds, the Satellite LED comes
on and stays on for 15 seconds, then turns off to indicate that it is
time to release the Power button. The battery LED then remains on
for 15 seconds after releasing the Power button. The smart antenna
then restarts.
seconds
Note The term press means to press the button and release it immediately. The
term hold means to press the button and hold it down for the given time.

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Satellite LED
Receiver Mode
Satellite LED Amber
No satellites or < 1 satellite tracked
Off
Boot up or in Monitor mode
On
Tracking <4 SVs
Fast Flash
Tracking >4 SVs
Slow Flash
Radio LED
Radio Mode
Radio LED Amber
No receive or
Off
Description
transmit
Receive
Radio Slow Flash
See the table at the top of this topic. This LED also flashes when using
the Wi-Fi only for receiving corrections.
Transmit
Radio Slow Flash
See the table at the top of this topic. This LED also flashes when using
the Wi-Fi only for transmitting corrections
Wi-Fi LED
Receiver Mode
Wi-Fi LED Amber
Wi-Fi Off
Off
Wi-Fi is Access Point (Base mode / sending corrections)
Medium flash
Wi-Fi is client (and not connected to an Access Point)
Off
Wi-Fi as client (Rover mode receiving corrections)
Very Slow Flash
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Battery LED
Receiver Mode
Power LED Green
Off
Off
Description
On. Healthy Power
On
Either internal battery or external power
Low Power
Fast Flash
(<about 15% power)
Logging data
internally
Flashes off every three

seconds
Lemo Port Status

Button LED
Appears
Off
On
See the Satellite LED, page 13 section above
Off
Connecting to the office computer

To interface the UUT to a test computer you will need the following sales parts from:
50591-50: SPS985 Receiver Accessories kit:
80751: CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB PLUG/PWRJack.
78650:PWR SUP,65W,19V,3.42A,100-240VAC
78651: Power Cord Kit - USA, EU, UK, AUS with C7 Connector
92600: Battery - Li-Ion, 2.6Ah, 7.4V, 19.2Wh
Note One could also use the battery adaptor power cable set from the 50592-60:
SPS985 Base Receiver Accessory Kit, along with an external battery.

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Interfaces
To interface the UUT to the test computer, perform the following steps:
1.
Plug the 7-pin Lemo connector on interface cable P/N 80751 into the UUT.
2.
Plug the USB end of interface cable P/N 80751 into a USB port on the test
computer.
3.
Plug power cord P/N 78651 into power supply78650.
4.
Plug the power cord into an AC power outlet.
5.
Plug the DC jack from the power supply into the DC jack found on the interface
cable.
6.
If the UUT doesnt automatically turn on then press the power button when you
are ready.
You should be ready to perform WinFlash Supervisor (WFS) operations now. See
Chapter , WinFlash utility for general operations.
Connecting to the Web-Server interface

The SPS985 smart antenna does not have a direct RJ45 Ethernet port so it must be
linked to a test computer via a Wi-Fi connection to use the Web-Server feature. To do
this the test computer must have an 802.11 B/G series Wi-Fi card that is in operational
condition and a software utility that will allow you to view and connect to available WiFi devices. There must be an active wireless Wi-Fi network in the shop. To interface to
the UUTs Web-Server, perform the following steps:
1.
The UUT must at least be powered up and running and fully activated as a
product before trying to interface with Wi-Fi. It does not matter whether the
Lemo to USB test cable P/N 80751 is hooked up to the test computer.
2.
The UUT must be powered up and running with its Wi-Fi set to its default setting
of Access Point mode. When the receiver is in Access Point mode the Wi-Fi
LED should be flashing. If if it is not then:
Once the UUT is powered up, press and hold down the power key for at
least 15 seconds.
Once the satellite LED lights up, let go of the power key and let the UUT
continue rebooting.
When the Satellite, and Wireless LEDs begin to flash, proceed to step 3.
Warning On No Radio Models (82500 -00, -05) you must have the external antenna
(Sales P/N 81004) that is supplied in the kit attached to the TNC connector on the bottom of
the unit or the UUT will not receive Wi-Fi and fail this test. Common mistake customers are
making in the field when deploying the No Radio models is that they do not hook an
antenna up or they use the wrong one.
3.
Usually in the lower right tray on Windows based computers, double-click on the
Wireless Icon to open and review the available wireless network devices.
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4.
Find the SPS985 on the list. In its default state, the SPS985 can be identified as
the proper device on the list as follows:
The beginning prefix will state Trimble GNSS.
Then it will list the last four digits of the SPS985s serial number.
Example: Trimble GNSS 6733
Figure 4.3
Available Wi-Fi Listing showing a SPS985 highlighted in blue.
Tip If the UUT does not appear on the available device list click to enter in and out of the
list a couple of times and then see if it appears as a selection.
5.
Once the UUT is located double-click on it and the security key entry screen will
come up as shown in the figure below:
Figure 4.4

Service Manual
Default security key: abcfeabcde

Security key entry screen for the SPS985. Default key is: abcdeabcde
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6.
7.
Type in the default key all in lower case letters as: abcdeabcde and then click
OK when finished. Wait for the network to report back as connected in the Wi-Fi
icon in the lower right tray of the test computer. It will probably have the yellow
triangle symbol and state No Internet Access, this is normal.
Open a Web-browser, type gnss (or the default IP address of 192.168.142.1)

into the address bar and hit Enter.
If the UUTs Web-Server comes up as shown in Figure 4.6 then proceed to

Step 9.
If the UUTs Web-Server does not come up or a different receiver comes up

then proceed to Step 7.
On the test computer activate a DOS Command Window (Found under

Accessories in Windows 7).
Type ipconfig at the prompt and hit Enter.
You should see a listing of available networks, including one for the
Wireless LAN adaptor Wireless Network Connection as shown in the figure
below:
Figure 4.5
8.
DOS Window showing IP address of SPS985
Open a web browser on the test computer and type in the IP address listed as
Default Gateway as shown above in the address bar and then hit Enter, see
Figure 4.6
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Figure 4.6
9.
The Web-Server Home screen should come up after entering the IP-Address
Once the interface is established most configuration settings can be done from
here. See Using the Web-Server interface, page 184 for basic configuration
details.
Tip The default user login and password are:
Login Name: admin
Login Password: password
These will need to be entered in the Security section before the SPS985 will allow you
to make configuration changes. Security can also be disabled using this login
information if needed.

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Charging the battery
The SPS985 Smart Antenna utilizes the GPS and Total Station battery charger system
and uses the following internal battery and related parts:
P/N 92600-HH: Battery - Li-Ion, 2.6Ah, 7.4V
P/N 53018010-HH: Dual slot battery charger
P/N 78650: DC power supply
P/N 78651: AC power cable
The rechargeable Lithium-ion battery is supplied partially charged. Charge the battery
completely before using it for the first time. If the battery has been stored for longer
than three months, charge it before use.
The charger has two slots. Each slot can charger either type of a battery. Batteries are
charged sequentially. Beside each slot are two LED indicators (red and green) to
indicate the battery status.
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Chapter 5
Troubleshooting
F
Troubleshooting
Troubleshooting chart
This chapter describes how to troubleshoot the SPS985 smart antenna at the hardware
level rather then a user setup level. When solving what may be considered a user setup
or field configuration issue sometimes it is good to refer to the SPS985 Quick Start
Guide or perform a word search on Trimble Knowledge Network (TKN).
Service providers should determine which model the receiver is configured as and
which additional options may have been purchased and added later as shown in
Receiver level part numbers, page 20. In some cases this may affect the performance or
which user features are seen on the unit under test (UUT). On receivers that are
operational but appear that they will need to be repaired it is best practice to
For a list of the tools needed to repair the unit, see Maintenance and Repair, page 45.
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Troubleshooting chart
Symptom/Problem
Possible Solution
No Power:
Check power source: Variable power supply on, not showing short
At Lemo Connector
Lemo connector pins: Bent or damaged

Lemo/Internal power connector: not properly plugged into power supply
board
Lemo/Internal power ribbon cable: Foil is kinked, cracked or has been burnt
from power surge
Keypad/Control Panel
Control Panel Cable: Not plugged into the power supply board or the control
panel itself
Control Panel: Power switch on control panel bad, perform continuity test on
the switch or try swapping control assembly with a known good one
Internal Battery
Internal Battery: Make sure battery used is one specified for use with the
SPS985
Is fully charged and is in good usable condition
Battery Door: Latches closed and stays locked when battery is inside
Battery Drawer: Contacts on the back of the drawer are dirty, corroded, loose
Battery Enclosure: Power cable terminal(s) at the back have become loose or
corroded.
Battery Enclosure: Circular contact points on the inside back have become
dirty or corroded
Power supply board
Run power related tests starting at: Voltage Input vs. Current Draw, page 115
Swap with known good board to see if problem goes away.
Poor/Missing or No GNSS
Satellite Reception
Configuration
Additional Options Enabled

Digital Board
Antenna element
Cannot Connect to Wi-Fi

Service Manual
Check obvious field/setup issues first like clear line of site, signal source at
the repair bench, etc.
Fully Activated: The SPS985 has received full activation after purchase or a
digital board swap. Only L1 is enabled if the product has not been activated.
L1&L2 are enabled after activation.
All other GNSS signals such as GLONASS must be purchased as an option
code and be entered after initial purchase and activation.
LNA output voltage: Make sure the proper antenna output voltage from the
digital board to the antenna element assembly is coming from the J90 contact
that plugs in between the boards. See Internal Antenna voltage test (optional),
page 124
Try swapping with a known good one to see if performance is back up to the
SNR levels normally found within your shop
digital board swap.
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Troubleshooting
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Symptom/Problem
No Radio Models
Possible Solution
Must have the antenna attached on the TNC connector on the bottom of the
SPS985 Wi-Fi/Bluetooth will not work.
Network - Wireless router

setup
Network router has a DHCP server and can issue IP addresses
SPS985 Network Settings
The customer may have changed the login password, DHCP or other settings.
Try a 15 second reset and/or a hard reset.
Digital board
Is completely plugged into the Bluetooth/Wi-Fi RF cables bulkhead jack

mounted through the bottom of the upper housing and that the plastic extractor
plate is not preventing the digital board from seating properly. See Figure 7.7,
page 106 and Figure 7.8, page 107.
With Radio Models
Bluetooth/Wi-Fi board Make sure this board is completely plugged into the
Bluetooth/Wi-Fi RF cables bulkhead jack mounted in the Bluetooth bay on the
side of the lower housing.
With Radio Models
Bluetooth/Wi-Fi RF Cable: Try replacing it with a good one and partially

reassemble and test that the receiver is recognized on the wireless device list
on the test computer and that you can interface to the web-server. See Wi-Fi
test, page 126.
Cannot Connect to
Bluetooth
No Radio Models
Configuration
The maximum number of IP addresses allowed to issue has not been reached.
digital board swap
Must have the antenna attached on the TNC connector on the bottom of the
SPS985 Wi-Fi/Bluetooth will not work.
Make Discoverable: This setting must be activated so the SPS985 can be
seen as a Bluetooth device.
Digital board
Is completely plugged into the Bluetooth/Wi-Fi RF cables bulkhead jack

mounted through the bottom of the upper housing and that the plastic extractor
plate is not preventing the digital board from seating properly. See Figure 7.7,
page 106 and Figure 7.8, page 107.
With Radio Models
Bluetooth/Wi-Fi board Make sure this board is completely plugged into the
Bluetooth/Wi-Fi RF cables bulkhead jack mounted in the Bluetooth bay on the
side of the lower housing.
With Radio Models
Bluetooth/Wi-Fi RF Cable: Try replacing it with a good one and partially

reassemble and test that the receiver is recognized on the wireless device list
on the test computer. See BlueTooth test, page 129.
Poor Radio performance

Poor distance performance
Check General setup, page 135 for common setup issues.

Make sure customer setup is correct for the type of survey the customer is
trying to run. Find out if both the Base and Rover are set to the same wireless
bandwidth of either 25KHz or 12.5KHz. Mixed settings can reduce the distance
capability between the receivers. Equivalent usage of TX Frequency at
12.5KHz vs. 25KHz may need to be learned by the customer. See What
narrow banding means to the service provider, page 149.
Run a radio throughput test, see Running the Tests, page 115, If the UUT
passes the radio hardware is ok.
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Symptom/Problem
Possible Solution
Missing Base
configuration setting
A Base option must be installed after activation or it will not be available as a

selection on the radio setup menu.
Rover is not receiving data

from the Base
Base not transmitting
Incorrect Radio
Configuration settings
between base and rover.
Make sure the base is tracking satellite signals and that it is set up to send out
CMR or RTK data.
Make sure that:
Radio Mode is set to receive for a rover.
Current Channel or Network: Matches that of the rover.
Wireless Mode: Matches that of the rover.
Incorrect I/O Port

Configuration- Radio
Radio throughput RX test
The I/O Configuration- Radio: CMR (default) must be set to match the bases
output. This is the incoming RX protocol setting.
Use the radio throughput test with a known good Base and check to see if the
UUT receives within the specifications. If not, do the following:
Wipe radio dictionary, reconfigure the radio module and then try again
Swap radio module
A receiver with both the Base & Rover options enabled should test ok as
both a Base and as a Rover.
The Base transceiver is not

broadcasting
Minimum # SVs not met
Ensure satellite almanac is current and that the Base is tracking 7 or more SVs
Incorrect Radio
Configuration settings
between base and rover.
Make sure that:

Radio Mode is set to receive for a rover.
Current Channel or Network: Matches that of the rover.
Wireless Mode: Matches that of the rover.
Incorrect I/O Port

Configuration- Radio
Make sure that:

I/O Configuration- Radio: CMR (default) Incoming RX protocol
CMR: Set to match protocol Rover is expecting. Should not be set to
disabled. This is the outgoing Base TX protocol
Auto-Base Warning Enabled

and Site Position not
calibrated
When the Auto-Base Warning is enabled, the transceiver will not begin
transmitting corrections from a Base position (latitude, longitude, and height)
that is not a part of the GPS site calibration.
Web-Server/Receiver Configuration: Reference Station, select Here to use the
current position as a reference.
Radio throughput TX test
Use the radio throughput test with a known good Rover and check to see if the
UUT transmits within the specifications. If not, do the following:
Wipe radio dictionary, reconfigure the radio module and then try again
Swap radio module
A receiver with both the Base & Rover options enabled should test ok as
both a Base and as a Rover.

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Troubleshooting
See also the tests described in Chapter 8, Performance Verification, , page 111, and in
Chapter A, Seal Integrity Test, , page 191.
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Troubleshooting

Service Manual
Page 44
Chapter 6
Maintenance and Repair
Tools
Disassembling the receiver
Reassembling the unit
Torque specifications.
Seal integrity test
This chapter describes how to maintain, service, and repair a Trimble SPS985 smart
antenna.
Caution The SPS985 smart antenna is used in the construction machine industry, where
it is subject to extreme operating conditions. Adhere strictly to all procedures at all times, or
premature failure of the smart antenna will take place.
Tools
Item
Part number
Description
Buy locally
1/4 Torque bit (or just use end of torque driver itself)
Buy locally
1.5mm Hex bit or Hex Driver hand-tool (battery door hinge screws)
91504-TL-00S
Service Tool - DEEP WELL SOCKET WITH CUT, 13MM 6 POINT 3/8 DRIVE
89899-TL-00S
SPS985 Base Mount Tool
87765-TL-00S
SPS985 Lock Ring Tool
84546-TL-00S
Lemo connector tool T-180
5401-1578S
3/8 Torque driver 5-80 FT-LB
48848-00S
Seal Integrity Test Kit. E&C/GPS Prods
41566-03-TL
M3 to 1/8 Seal Integrity Test tip
10
37188
1/4 Torque driver 2-12 IN LBS
11
Buy locally
T10 Torx bit
Note For Torque values see: Torque specifications., page 64.
Consumables
Loctite 425 (P/N 31345)
Caution Most of the service kits come with new fasteners. If you are re-using any of the
original fasteners during reassembly then add a drop of Loctite 425 (P/N 31345-00S) to
each fastener as needed. Do not substitute with any other versions of Loctite. Loctite 425
does not produce an out-gas under the extreme operating temperatures.
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Tie-wraps (buy locally as needed)
Small tie-wrap mounts (buy locally as needed)
Disassembling the receiver

Disassembling the upper housing
Removing the radome
To remove the radome perform the following steps:
1.
Using a 1.5mm allen wrench, turn each of the two dog ear mounting screws
counter-clockwise and remove them from the radome and housing.
Figure 6.1
Removing the two allen screws (dog ears) from the radome:
Tip Once the allen screw is backed out of the housing, use your fingernail to hold it in
place against the wrench as you pull it out of the housing.

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2.
Place the SPS985 into the lock-ring base tool.
Figure 6.2
The Lock-Ring Base tool, fastened firmly to a workbench.
Figure 6.3
SPS985 Receiver mounted into the lock-ring base tool.
3.
Place the lock-ring tool over the radome, wiggle to fit properly and push down in
place, see Figure 6.4, page 48.
4.
Rotate the lock-ring tool counter-clockwise (left) until it stops turning, about a
1/4 of a turn.
Then pull the lock-ring tool upward and off of the receiver.
The lock-ring itself may remain in the tool. Remove it using your fingers or
a flat tip screwdriver.
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Service Manual
Chapter 6
F
Figure 6.4
Rotation of Lock-Ring tool: Counter-Clockwise = OFF, Clockwise = ON.
Removing the antenna element

1.
Removing the radome, page 46
2.
If the orange radome parameter gasket has remained inside the housing, remove
it and keep it with the plastic radome.
3.
Using a T10 torx bit, turn each of the 8 antenna element mounting screws
counter-clockwise to unfasten them from the housing.
Figure 6.5
4.
Unfasten the 8 screws from the antenna element:
Grasp the outer circumference of the antenna element firmly:

Service Manual
Page 48
Chapter 6
Wiggle the antenna element upward to unplug the two internal RF

connectors.
Set element aside.
Note There are two different antenna elements used on SPS985 series receivers. See
Antenna Element Part Number Matrix:, page 94 for complete details.
Removing the digital board
1.
2.
Removing the antenna element, page 48
3.
Turn the receiver upside down and the internal shield should fall out of the top
housing. if not, then use needle nose pliers to pull the it out of the top housing.
Figure 6.6
Removing the internal shield
Page 49

Service Manual
Chapter 6
F
4.
Remove the EMI gasket from the housing and unplug the two RF jacks from the
digital main board if you will be replacing it (See Figure 6.7, page 50).
Figure 6.7
Upper HSG with mounted digital board, RF jacks, EMI gasket and pull tabs
5.
Using a T10 torx wrench, unfasten the 10 screws by turning each of them
counter-clockwise and remove them from the assembly (See Figure 6.7,
page 50).
6.
Grab the two plastic pull tabs firmly with your thumb and index finger and then
pull each side upward until the 58-PIN connecter unplugs from the power supply
board.
7.
Pull the plastic pull tab assembly out of the housing and set aside.

Service Manual
Page 50
Chapter 6
Separating the top and bottom housings

1.
2.
3.
Removing the digital board, page 49
4.
Using a 1/4 torque bit, turn the Bluetooth cables brass RF connector nut
counter-clockwise to remove it along with its lock washer and flat washer as
shown in Figure 6.8.
Figure 6.8
5.
1/4 Mounting studs and RF connector nut locations
Using a 1/4 torque bit, turn each of the 4 mounting studs counter-clockwise and
pull them out of the housing (See Figure 6.8, page 51).
Caution There are internal RF and ribbon cables plugged in between the top and bottom
housing. Do not pull the housings apart harshly or damage to the internal cable(s) may
result.
6.
Grasp the top and bottom housing firmly and gently separate apart:
Page 51

Service Manual
Chapter 6
A small black cable guide will fall out of the assembly or remain loose
inside the housing, this is normal. Save this part to use during reassembly.
this part is not sold as a separate service part.
Figure 6.9
Radio RF cable guide will fall out during disassembly:
Figure 6.10
Top and Bottom Housing with all cables and tie-wraps in place
7.
Push down the center lock release and unplug the Power Connector from the
power supply board.
8.
Push down on the two lock release buttons on each side of the connector and
unplug the Keypad Connector from the power supply board.
9.
Push down the center lock release and unplug the Lemo Ribbon Connector from
the power supply board.
10. Clip and remove Tie-Wrap #1.

11. Unplug the Radio RF Cable from the radio module.
12. Push the BlueTooth RF Connector out of the top housing (the lock-nut and
washers should already be removed).

Service Manual
Page 52
Chapter 6
F
Removing the radio module
Tip The radio module can be removed from the lower section of the top housing
without having to remove the power supply board first. Whether it is a 900MHz or
UHF radio module, they both follow the same steps for removal.
1.
2.
3.
4.
Separating the top and bottom housings, page 51
5.
Unplug the RF connector from the radio module.
6.
Using a T10 torque bit, turn each of the four mounting screws counterclockwise, see Figure 6.11.
7.
Gently unplug the radio module from the adaptor board.
Figure 6.11
Upper Housing with radio module, adaptor and power supply board:
Removing the radio module connector board

1.
2.
3.
4.
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Service Manual
Chapter 6
F
5.
Removing the radio module, page 53
6.
Using a T10 torque bit, turn each of the two mounting screws counter-clockwise
and remove them. Figure 6.11
7.
Pull the board out of the housing.

Service Manual
Page 54
Chapter 6
Removing the power supply board
Tip The power supply board can be removed from the lower section of the top housing
without having to remove the radio module.
1.
2.
3.
4.
5.
Using a T10 torque bit, turn each of the two mounting screws counter-clockwise
and remove them. Figure 6.11, page 53.
6.
Pull the power supply board out of the housing.
Disassembling the lower housing
Tip For almost all of the sections listed below, the top housing must be disassembled and
then separated from the lower housing as per the steps highlighted in blue below. The rest
of the instructions in this section will list Separating the top and bottom housings as Step 1
and presume all previous work listed below has already been completed.
1.
2.
3.
4.
5.
Remove tie-wraps #1, #2 and #3. See Figure 6.10, page 52
Removing the control panel assembly and keypad
Tip The control panel assembly and keypad do not need to be removed unless they are
being serviced.
1.
2.
Using a T10 Torx driver, turn each of the three keyboard mounting bracket
screws counter-clockwise and remove them from the housing.
3.
Wiggle the assembly free and pull up out of the housing.
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Chapter 6
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4.
Push the keypad inward into the housing to remove it.
Figure 6.12
Keypad assembly and front keypad.
Removing the control panel
Tip The control panel does not need to be removed from the mounting bracket unless it is
being service.
1.
2.
Removing the control panel assembly and keypad, page 55
3.
Using a T10 Torx driver, turn each of the two screws counter-clockwise and
remove them from the mounting bracket.
4.
Pull the control panel assembly off of the mounting bracket.
5.
To remove the interface cable, press down on each of the two white cable release
buttons found on each side of the cable and then pull the cable out.
Figure 6.13

Service Manual
Remove keyboard mounting screws from bracket
Page 56
Chapter 6
Removing the battery: door, drawer and enclosure parts
Tip When replacing the lower housing, any of the Bluetooth related parts, the lemo or
TNC cables, the four battery enclosure screws will have to be loosened and/or completely
removed from the lower housing.
Figure 6.14
Associated battery compartment components
Removing the battery - door
Tip The battery door can be removed by itself without having to separate the bottom and
top housings or unmount the battery enclosure. See Figure 6.14, page 57.
1.
Using a 1.5mm allen nut driver:
Turn each of the two allen hinges counter-clockwise
Pull each of them out of the battery door.
2.
The door will become loose.
3.
Disengage the two pivot pins on the door by sliding them out of the battery
drawer channels to remove the door.
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Chapter 6
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Removing the battery - drawer
See Figure 6.14, page 57
Tip To remove the battery drawer, without removing the front door, the battery enclosures
four mounting screws will also have to be loosened to help disengage the drawer from the
front door.
1.
Using a T10 torx driver, turn each of the 4 top bracket screws counter-clockwise
and remove them, along with the top bracket from the lower housing.
2.
Using a T10 torx driver, loosen and/or remove the 4 battery enclosure screws,
depending on whether you will be removing the enclosure itself or just the
battery drawer.
3.
Wiggle the battery enclosure as needed to allow you to:
Slide the battery drawer upward
As you pull the front door mounting pins out of the channels in the battery
drawer.
Removing the battery - enclosure

Figure 6.15
Lower Housing Birds-eye view:
1.
2.
Removing the battery - drawer, page 58
3.
Unfasten and completely remove the T10 screws from the four corners of the
battery enclosure at the bottom of the lower housing.

Service Manual
Page 58
Chapter 6
Pull the front end of the battery enclosure upward to clear the edge of the
lower housing
Pull the enclosure forward out of the housing as shown in Figure 6.16,
page 59.
Figure 6.16
Pull the front of the battery enclosure upward and out of the lower housing
Page 59

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Chapter 6
F
Removing the Lemo connector
Tip The Lemo connector can be replaced without having to remove the battery enclosure.
Figure 6.17
1.
Lemo and TNC Cable Mounting
Using the T-80 Lemo nut driver tool (P/N 84546-TL-00S), turn it counterclockwise and remove the nut, lock washer and flat washer, save them for
reassembly.
Removing the radio RF cable
Tip The 13mm modified socket tools (P/N 91504-TL-00S) cutout allows one to work
around the corner of the battery enclosure so you can begin unfastening the jam nut.
However if the battery enclosure corner does get in the way of being able to simply unfasten
the jam nut then the top bracket needs to be removed and the four battery enclosure screws
must be completely loosened so the enclosure can be pushed slightly out of the way. See
Figure 6.15 and Figure 6.17 as needed.
1.
2.
Removing the battery - enclosure, page 58
3.
Using the 13mm modified socket tool (P/N 91504-TL-00S), turn the TNC jam
nut counter-clockwise to unmount it.
Remove the jam nut, lock washer and flat washer.
Pull the cable assembly out of the lower housing.

Service Manual
Page 60
Chapter 6
F
C
Warning Trimble requires service providers to use the 13mm modified socket tool (P/N
91504-TL-00S) because the cutout protects the RF cable from being kinked or bundled up
inside the cavity of an extra deep socket. Bundling or kinking the cable will degrade the RF
performance of the cable.
Removing the Bluetooth radome

Figure 6.18
Removing the Bluetooth Radome
Figure , page 61 (above).
1.
Separating the top and bottom housings, page 51.
2.
Removing the battery - drawer, page 58.
3.
Removing the battery - enclosure, page 58
4.
Pass a T10 torx driver through the open battery door to get a straight angle.
5.
Remove the top two screws by turning each of them counter-clockwise.
Tip The third fastener at the bottom is a seal integrity screw and does not need to be
removed unless you are replacing the entire bottom housing.
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Chapter 6
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Removing the Bluetooth board
Figure 6.19
Bluetooth board and two mounting screws.
1.
Separating the top and bottom housings, page 51.
2.
3.
Removing the battery - enclosure, page 58.
4.
Removing the Bluetooth radome, page 61.
5.
Using a T10 Torx driver, turn each of the two mounting screws counterclockwise.
6.
Gently wiggle the Bluetooth board to unplug it from the RF cable socket.

Service Manual
Page 62
Chapter 6
F
Removing the Bluetooth RF cable
For UHF and 900MHz Models only
Tip The 82500 -00, -05 No Radio Models do not have the Bluetooth RF cable
installed. If your repairing a No Radio model jump to: Reinstalling the No Radio
MMCX stud, page 66
Figure 6.20
BlueTooth RF Jam Nut
1.
Removing the control panel assembly and keypad, page 55.
2.
3.
Removing the Bluetooth radome, page 61.
4.
Using a 1/4 socket bit, turn the screw counter-clockwise and remove it along
with the lock washer and flat washer.
Removing the No Radio MMCX stud

For No Radio Models only
Tip The MMCX stud does not need to be removed unless you are transferring it to a new
bottom housing.
1.
Using a 1/4 socket bit, turn the screw counter-clockwise and remove it along
with the lock washer, flat washer and MMCX stud.
2.
Save these parts for use during reassembly, they are not available as service
parts.
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Chapter 6
F
Reassembling the unit
C
C
Caution Use only the exact torque specified during each step.
Caution Most of the service kits come with new fasteners. If you are re-using any of the
original fasteners during reassembly then:
Add a drop of Loctite 425 (P/N 31345-00S) to each re-used fastener as needed.
Do not substitute with any other versions of Loctite. Loctite 425 does not
produce an out-gas under the extreme operating temperatures.
Torque specifications.
Fastener Size
Part # or Description
Torque
M2 (1.5MM Hex)
Battery door hinges
3.5 in-lb (39.54 N-cm)
M3 (T10)
50100-00S, 50745-00S, 52375-00S
5.5 in-lb (62.14 N-cm)
MMCX (1/4)
Jam Nut
6.0 in-lb (67.79 N-cm)
M4 (1/4)
Housing standoffs
20 in-lb (225.97 N-cm)
Lemo
Jam Nut
17 in-lb (192.07 N-cm)
TNC (13mm)
Jam Nut
18 in-lb (203.37 N-cm)
#10 Screw - Phillips
44845-00S
31 in-lb (350.52 N-cm)

Service Manual
Page 64
Chapter 6
F
Reassembling the lower housing
Reinstalling the Bluetooth RF cable

Note The Bluetooth RF cable is not sold as a separate service part. It does come in
service kit P/N 81078-01S: BD ASSY, WIFI-BlueTooth Kit - Service.
For UHF and 900MHz Models only
Tip The 82500 -00, -05 No Radio Models do not have the Bluetooth RF cable
installed. If your repairing a No Radio model jump to: Reinstalling the No Radio
MMCX stud, page 66.
Figure 6.21
Ensure O-ring is in place before installing into lower housing.
1.
Make sure the red 0-ring is inserted on the connector before installing this cable.
2.
Align the flat edge of the connector with the flat edge on the lower housing and
insert it into the lower housing.
3.
From the front side of the housing:
Slide the flat washer over the MMCX mounting stud threads
Slide the lock washer over the MMCX mounting stud threads.
4.
Hand tighten the MMCX nut onto the mounting stud threads.
5.
Using a 1/4 bit driver on a torque wrench set to 6 in-lbs (67.79 N-cm), turn the
nut clock-wise until the torque wrench clicks.
6.
Torque the nut a second time.
Tip The MMCX lock washer, flat washer and jam nut come with the RF cable. When
transferring the RF cable to a new lower housing or re-using it, save these parts since they
are not available as separate service parts.
Page 65

Service Manual
Chapter 6
Reinstalling the No Radio MMCX stud

No Radio Models Only:
The 82500 -60, -65, -90, -95 Models with radio have a Bluetooth module and RF
cable installed. If your repairing one of these models skip this section and jump to
Reinstalling the Bluetooth RF cable, page 65.
No Radio models do not have the Bluetooth module and associated RF cable
installed. Instead, they have an MMCX stud along with a flat washer, lock washer and
jam nut, installed in the RF connector hole of the lower housing. This configuration is
shown below in Figure 6.22, page 66:
Figure 6.22
No Radio Models Bluetooth cable substitute parts:
1.
Make sure the O-ring is installed on the MMCX stud.
2.
Align the flat edge and insert the stud into the housing.
3.
From the front side of the housing:
Slide the flat washer over the MMCX mounting stud threads.
Slide the lock washer over the MMCX mounting stud threads.
4.
Hand tighten the MMCX nut onto the mounting stud threads.
5.
Using a 1/4 bit driver on a torque wrench set to 6 in-lbs (67.79 N-cm), turn the
nut clock-wise until the torque wrench clicks.
6.
Torque the nut a second time.

Service Manual
Page 66
Chapter 6
F
B
Tip The MMCX lock washer, flat washer and jam nut come with the MMCX stud. When
transferring the MMCX stud to a new lower housing or re-using it, save these parts since
they are not available as separate service parts.
Reinstalling the Bluetooth board (P/N 81078-01S)

UHF and 900MHz Models only:
Tip The 82500 -00, -05 No Radio Models do not have the Bluetooth board
installed. If your repairing a No Radio model jump to: Reinstalling the Bluetooth
radome (P/N 81241-00S), page 68.
Figure 6.23
BlueTooth Board and two mounting screws
1.
Reinstalling the Bluetooth RF cable, page 65.
2.
Align the bluetooth boards RF socket onto the RF cable jack in the lower
housing.
3.
Firmly press the Bluetooth board (P/N 81078-01S) onto the RF jack, a click is
usually heard when the board snaps into place.
4.
Using a T10 torx bit with a torque driver set to 5.5 in-lbs (62.14 N-cm), turn
each of the 10 screws (P/N 50745-00S) clock-wise until the torque wrench
clicks.
5.
Torque each of the 10 screws a second time.
Page 67

Service Manual
Chapter 6
Reinstalling the Bluetooth radome (P/N 81241-00S)

1.
Reinstalling the Bluetooth RF cable, page 65 and Reinstalling the Bluetooth

board (P/N 81078-01S), page 67 or
2.
Reinstalling the No Radio MMCX stud, page 66.
Figure 6.24
3.
Bluetooth Radome service kit parts shown below.
Make sure:
The two radome mounting screws have the orange O-ring installed on them
as shown in Figure 6.24, page 68 (above).
The third screw for the seal integrity vent (not shown) should also have an
orange O-ring installed.
The Radome seal should be in good shape with no cracks or other damage.
4.
Align the radome gasket into the gasket channel using the small protrusions to
keep it in place.
5.
Fit the Bluetooth radome (P/N 81241-00S) in place and hold firmly so the gasket
remains in place.
6.
Insert each of the two T10 torx screws into the radome:
Make sure they are both aligned
Lightly tighten them flush to the housing.
Caution Do not separate the radome too far from the housing when aligning the two
screws or else the gasket may dismount out of its channel and no longer be aligned
properly.
7.
each screw clock-wise until the torque wrench clicks.
8.
Torque the screws a second time.

Service Manual
Page 68
Chapter 6
Bluetooth compartment seal integrity test

The Trimble Seal Integrity Test Kit (P/N 48848-00S) is used on nearly all serviceable
Trimble products. This section presumes that you already have the test kit assembled
and ready to use.
Figure 6.25
Bluetooth seal integrity test
1.
Using a T10 torx bit, turn the lower left seal integrity screw counter clock-wise
and remove it from the lower housing.
2.
Turn the M3 to 1/4 barb adaptor (P/N 41566-03-TL?) clockwise and screw it in
until it is firmly seated and snug against the lower housing. This adaptor should
have an O-Ring on it to make a solid seal against the housing
3.
Test the receiver using the seal integrity test instructions (P/N 48488-SVC).
4.
If the receiver remains sealed at - 3 psi without losing more then 300 mV/100
seconds, it has passed the test.
Warning Perform only the vacuum test on this product. Do not perform a pressure test or
seal damage may occur.
5.
Remove the vacuum port adaptor from the rear panel by turning it counterclockwise.
6.
Using a T10 torx bit with a torque driver set to 5.5 in-lbs (62.14 N-cm), turn the
screw clock-wise until the torque wrench clicks.
7.
Torque the screw a second time.
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Chapter 6
F
Reinstalling the radio RF cable
Figure 6.26
Lemo and TNC Cable Mounting
For All Models (including the No Radio models):

1.
Radio/Product
Model (82500-xx)
Make sure the appropriate RF cable P/N is selected for installation based on the
model being serviced:
Radio
Module
P/N
Internal
Radio RF
Cable P/N
Description
UHF(-60, -65)
90384-60S
82115-60S
CBL ASSY TNC TO MMCX RA - Service 2PK
900MHz (-90, -95)
80385-00S
82115-90S
CBL ASSY TNC REV POL TO MMCX RA - Service 2PK
No Radio (-00, -05)
None
82115-00S
CBL ASSY TNC REV. POL. BLKHD MTG TO MMCX-RA

SEALED - Service 2PK (used on no radio models)
Caution: You must use the exact RF cable specified

for each radio module. DO NOT substitute cables.
2.
Make sure red 0-ring is installed on the RF cable before installing it (these Orings should come with the RF cable).
3.
From the outside of the lower housing find the D shaped TNC connector hole:
4.
Align the flat edge of the 82115-xx cables TNC connector with the D
hole in the lower housing.
Insert the cable through the TNC D hole in the lower housing so that the
RF cable and mounting threads are passed upward into the housing.
From the inside of the lower housing:

Service Manual
Add the flat washer and then the lock washer onto the TNC connector.
Page 70
Chapter 6
Hand tighten the 1/2 TNC Jam nut onto the TNC connector so it will stay
in place.
5.
Using a 1/2 socket with a torque driver set to 18 in-lbs (203.37 N-cm), turn the
jam nut clock-wise until the torque wrench clicks.
6.
Torque the 1/2 jam nut a second time.
Caution The first couple hundred SPS985s used the RF cable vendors 13mm TNC jam
nut and lock washer. These were later replaced by a 1/2 jam nut and different lock washer.
All of the RF cable service kits (82115-00S, 82115-60S, 82115-90S) are packed with the
new 1/2 jam nut and lock washer.
Reinstalling the Lemo cable (P/N 82110-00S)

Figure 6.27
Lemo connector assembly parts with O-ring installed
1.
Make sure red 0-ring is in place on the Lemo connector before installing it (the
ring should come with the cable).
2.
From the inside of the lower housing find the D shaped connector hole, see
Figure 6.26, page 70:
3.
Align the flat edge of the Lemos connector with the D hole in the lower
housing.
Insert the Lemo connector (P/N 82110-00S) into the D hole in the lower
housing so that the ribbon portion of the cable is pointed to the inner cavity
of the lower housing.
The Lemo connector mounting threads will be sticking out of the lower
housing.
From the outside of the lower housing:
Add the flat washer and then the lock washer onto the Lemo connector.
Hand tighten the Lemo jam nut onto the TNC connector so it will stay in
place.
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Chapter 6
F
4.
Using T-80 Lemo connector tool (84546-TL-00S) on a torque driver set to 17 inlbs (192.07 N-cm), turn the jam nut clock-wise until the torque wrench clicks.
5.
Torque the Lemo jam nut a second time.
Reinstalling the battery: door, drawer and enclosure parts

Figure 6.28
Battery door and compartment components
Checking/Assembling the battery: door, drawer and enclosure parts
Battery Door Kit (P/N 82425-00S): The battery door itself comes preassembled from the factory and the latch and other parts are not available
separately. This kit also comes with two new door pins (not shown here) Make
sure the rubber bumper is in place on the back side.

Service Manual
Page 72
Chapter 6
Battery Drawer Kit (P/N 81255-00S): Comes pre-assembled with:
The two battery contacts should already be mounted onto the back of the
plastic drawer. Make sure the tops of them are still pushed down to be flush
against the top edge of the drawer.
Two extra external battery door pins are provided in the kit as precaution.
Discard the original ones and use these as needed.
Battery Enclosure Kit (P/N 82435-00S): Requires Assembly:
1.
With the rear of the battery enclosure facing you, align the black cable with the
screw hole on the left and align the red cable with the screw hole on the right.
Tip The red cable should be installed on the terminal that has a red dot above it. If there is
no red dot on the battery enclosure then ensure that the red cable is installed on the right. If
you a reinstalling a used enclosure make sure the inner contacts are clean.
2.
Find two T6 torx screws and add a flat washer to each of them.
3.
Using a torque driver set to 3.5 in-lbs (39.54 N-cm), insert and turn each screw
clock-wise until the torque wrench clicks. Both power cables should now be
mounted.
4.
Make sure the orange battery enclosure gasket is inserted in the channel on the
front of the battery enclosure as shown above.
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Chapter 6
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C
Warning The seal integrity screw in the top corner of the battery enclosure should be preinstalled on new service parts. If it is not then remove the screw from the old battery bay and
install it on the new one. Use a T10 torx bit and torque to 5.5 inch-lbs.
Reinstalling the battery - door

Figure 6.29
Battery door related components
1.
Make sure the orange battery door seal is installed.
2.
Insert the battery door assembly (P/N 82425-00S) in place on the lower housing.
3.
Insert each of the two allen hinges in place at the left and right side of the door.
Tip If you are installing the battery door onto a built up lower housing then also align the
right and left channels of the battery door with the mounting pins on the battery drawer and
push down to lock the drawer into place on the door. The battery enclosure itself may have
to be loosened as needed.
4.
Using a 1.5mm Allen nut driver on a torque wrench set to 3.5 in-lbs (39.54 Ncm), turn each of the two allen hinges clockwise until the torque wrench clicks.
Make sure the orange rubber battery bumper is installed on the door.
Re-use the one from the old door if needed.

Service Manual
Page 74
Chapter 6
Reinstalling the battery - enclosure

Figure 6.30
Lower housing birds-eye view showing battery enclosure mounting screws
1.
Battery Enclosure Kit (P/N 82435-00S): Requires Assembly:, page 73
2.
Make sure the battery enclosure seal is in place around the front of the enclosure
as shown below, before installing the enclosure.
Figure 6.31
3.
Make sure the battery enclosure seal is installed before reassembling.
Place the battery enclosure into the lower housing and align the 4 mounting
screw holes on the bottom housing.
Tip If you also need to reinstall the battery drawer jump to the section below and install
the drawer first before tightening the four enclosure mounting screws.
4.
Insert the four T10 screws (P/N 50745-00S).
5.
each of the four screws clock-wise until the torque wrench clicks.
6.
Torque the four screws a second time.
Page 75

Service Manual
Chapter 6
Reinstalling the battery - drawer (P/N 81255-00S)

Figure 6.32
Push drawer back into enclosure and then snap pivot pins downward onto door.
Tip The four battery enclosure mounting screws may have to be loosened to help
disengage the drawer from the front door when aligning the mounting pins.
1.
Using a T10 torx driver, loosen the 4 battery enclosure mounting screws as
needed.
2.
Insert the battery drawer (P/N 81255-00S) into the enclosure with its rear at a
downward angle:
Wiggle the battery enclosure itself as needed
Slide the battery drawer back until the two door pin channels line up with
the door pins.
With the pin channels lined up, push the battery door downward onto the
battery door until the pins and drawer snap into place.
3.
Using a T10 torx driver on a torque wrench set to 5.5 in-lb (62.14 N-cm), tighten
each of the 4 screws (P/N 50100-00S) until the torque wrench clicks.
4.
Torque the 4 screws a second time.
5.
Place the top bracket in place over the battery enclosure see Figure 6.30,
page 75.
6.
each of the 4 screws (52375-00S) until the torque wrench clicks.
7.
Torque the 4 screws a second time

Service Manual
Page 76
Chapter 6
Battery Enclosure Seal Integrity Test

To perform a seal integrity test the rest of the battery drawer and door assembly
procedures must be completed first, run the test without the battery installed.
1.
Reinstalling the battery - door, page 74
2.
Reinstalling the battery - enclosure, page 75
3.
Reinstalling the battery - drawer (P/N 81255-00S), page 76
4.
Using a #2 Phillips head screwdriver, turn the seal integrity screw counterclockwise and remove it from the battery enclosure.
5.
Fasten the seal integrity adaptor into the vent hole firmly.
Figure 6.33
Make sure the battery door is closed before testing.
6.
Make sure the battery door is closed all the way before starting this test.
7.
Test the receiver using the seal integrity test instructions (P/N 48488-SVC).
8.
If the receiver remains sealed at - 3 psi without losing more then 300 mV/100
9.
Remove the vacuum port adaptor from the battery enclosure by turning it
counter- clockwise.
10. Using a #2 Phillips head bit with a torque driver set to 5.5 in-lbs (62.14 N-cm),
turn the seal integrity screw clock-wise until the torque wrench clicks.
11. Torque the seal integrity screw a second time.
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Service Manual
Chapter 6
Reinstalling the Control Panel (P/N 81079-00S)

1.
Place the control panel onto the metal frame and align the two mounting holes.
2.
Using a T10 torx driver on a torque wrench set to 5.5 in-lbs (62.14 N-cm),
tighten each of the 2 screws until the torque wrench clicks.
3.
Torque the two screws a second time.
4.
Plug the interface cable into the control panel (not available as a separate service
part, comes in control panel kit).
Figure 6.34
Mounting keyboard onto bracket
Reinstalling the control panel assembly and the front keypad

Figure 6.35
Control panel assembly and front keypad.
1.
Insert the keypad (P/N 81463-00S) into the lower housing cavity and push into
place.
2.
Insert the control panel assembly into the lower housing and align the mounting
holes.

Service Manual
Page 78
Chapter 6
F
3.
each of the 3 screws until the torque wrench clicks.
4.
Torque the 3 mounting screws a second time.
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Service Manual
Chapter 6
F
Reassembling the upper housing
Reassembling the upper must be done in three stages:
First the power supply, radio module adaptor and radio module must be installed.
Then the upper and lower housings must be re-attached together.
Then the rest of the upper housing can be assembled.
The instructions below will be in the order listed above.

Reinstalling the power supply board (P/N 80091-00S)
Figure 6.36
Upper Housing with power supply and radio adaptor board:
1.
Place the power supply board (P/N 80091-00S) into the upper housing and align
the mounting holes.
2.
3.

Service Manual
Page 80
Chapter 6
Reinstalling the radio module connector board (81077-00S)

UHF and 900MHz models:
See Figure 6.38, page 82 (above)
Tip The No Radio models do not use the radio module connector board. Jump to For
No Radio models:, page 81.
1.
Place the radio module connector board (81077-00S) into the lower housing as
shown in the figure above.
2.
3.
For No Radio models:
Tip Due to low projected demand the plate hole cover is not available as a separate
service part. If you are replacing the upper housing then transfer the plate hole cover to the
new housing.
1.
Place the plate hole cover into the lower housing as shown below:
Figure 6.37
Location of No Radio models plate hole cover:
2.
3.
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Service Manual
Chapter 6
F
Reinstalling the radio module
Note Whether you are reinstalling a 900MHz or UHF radio module, use the same
steps to install them.
Figure 6.38
1.
Upper housing with radio module, radio adaptor and power supply installed.
Insert the appropriate radio module while aligning J500 and the four mounting
holes:
Radio/Product
Model (82500-xx)
Internal
Radio RF
Cable P/N
Radio
Module
P/N
Description
UHF(-60, -65)
82115-60S
90384-60S
Radio Module 410-470MHz TX/RX (Enhanced Vib) Service
900MHz (-90, -95)
82115-90S
80385-00S
Radio Module, 900 MHZ TX/RX - Service
Caution: You must use the exact RF cable specified

for each radio module, no substituting cables.
2.
Gently push down the radio module until you hear the J500 connector snap into
the radio module adaptor board.
3.
4.

Service Manual
Page 82
Chapter 6
Re-attaching the upper and lower housings

1.
Reassembling the lower housing, page 65 on through whole section.
2.
Reinstalling the power supply board (P/N 80091-00S), page 80.
3.
Reinstalling the radio module connector board (81077-00S), page 81.
4.
Reinstalling the radio module, page 82.
5.
Make sure the lower housing parameter seal is installed before proceeding any
further.
Terminating the Bluetooth/Wi-Fi cable in the upper housing:

UHF and 900MHz models only:
Tip No Radio models do not have a Bluetooth/Wi-Fi RF cable installed in them.

However they do have specific installation instructions that must be followed. For full details
jump to Terminating the TNC RF cables MMCX end into the upper housing, page 84.
1.
Make sure O-ring is installed on MMCX RF connector.
2.
From the underside channel in the upper housing found near the power supply
board:
Align the flat side of the MMCX connector with the flat side of the hole.
Insert the connector through the hole in the housing and hold in place see
Figure 6.39, page 83.
Figure 6.39
Bluetooth MMCX connector waiting for flat washer, lock washer and jam nut.
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Service Manual
Chapter 6
F
3.
From the top side of the upper housing:
Place the flat washer over the MMCX connector
Place the lock washer over the MMCX connector
Hand tighten the 1/4 jam nut so it stays in place on the MMCX connector.
4.
Using the 1/4 drive on the torque wrench itself, or a 1/4 bit, set the torque
wrench to 6 in-lb, tighten the jam nut until the torque wrench clicks.
5.
Torque the jam nut a second time.
Terminating the TNC RF cables MMCX end into the upper housing
Tip At this point in the reassembly process the TNC RF cables (82115-00S, 82115-60S,
82115-90S) should already be previously installed (if needed see Reinstalling the radio RF
cable, page 70) and the MMCX ends are now waiting to be plugged into the upper housing.
If you are repairing a No Radio model then skip this section and follow the instructions at
No Radio models only:, page 84.
UHF and 900MHz models only:

1.
Find the 82115-60S or 82115-90S TNC cables right angle MMCX connector and
plug it into the UHF or 900MHz radio module, respectively.
Figure 6.40
2.
Plug the right angled MMCX from the TNC connector into the radio module.
Now you can skip the rest of this section and jump to Plugging in the remaining
cables - securing with tie-wraps, page 87
No Radio models only:

On No Radio models of the SPS985, it means there is no internal Bluetooth/Wi-Fi
antenna (P/N 81078-01S) and associated Wi-Fi RF cable mounted inside the receiver
under the white radome at the side of the unit. There is also no radio module mounted
inside the unit.
Service Manual
Page 84
Chapter 6
On With Radio models there is an internal Bluetooth/Wi-Fi antenna (P/N 81078-01S)

mounted under the white radome along with a Wi-Fi RF cable that is routed from the
81078-01S board itself, over to the bottom of the top housing where the digital board
plugs into it via J92 when the digital board is mounted into the upper housing. Also on
With Radio models, the external TNC connector found at the bottom of receiver
plugs straight into the internal UHF or 900MHz radio module for TX/RX operations.
On the No Radio models, the TNC connector found at the bottom of the receiver is
routed internally so that it:
Is mounted into the upper housing hole that the internal Wi-Fi RF cable is
normally mounted to.
This allows the external TNC connector to have a direct connection into the
Wi-Fi circuit on the digital board via J92, just like the internal Bluetooth
Wi-Fi board and associated internal RF cable normally achieve on with
radio models.
This means that in order to use Wi-Fi on No Radio models an external antenna must
be hooked up to the TNC connector on the lower housing.
From a service standpoint, during re-assembly this means that the 82115-00S RF cable
has a MMCX bulkhead connector so it can be mounted onto the upper housing, rather
then a right angled MMCX connector that plugs into a radio module. To mount 8211500S into the upper housing, proceed as follows:
1.
Make sure O-ring is installed on MMCX RF connector.
2.
From the underside channel in the upper housing found near the power supply
board:
Align the flat side of the MMCX connector with the flat side of the hole.
Insert the connector through the hole in the housing and hold in place see
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Service Manual
Chapter 6
F
Figure 6.41
3.
82115-00S MMCX bulkhead connector waiting for flat washer, lock washer and
jam nut.
From the top side of the upper housing:
Place the flat washer over the MMCX connector
Place the lock washer over the MMCX connector
Hand tighten the 1/4 jam nut so it stays in place on the MMCX connector.
4.
Using the 1/4 drive on the torque wrench itself, or a 1/4 bit, set the torque
wrench to 6 in-lb (67.79 N-cm), tighten the jam nut until the torque wrench
clicks.
5.
Torque the jam nut a second time.

Service Manual
Page 86
Chapter 6
Plugging in the remaining cables - securing with tie-wraps

Figure 6.42
Photo of an upper and lower housing attached together.
1.
Plug the Lemo power connector into the power supply board, see Figure 6.42,
page 87.
2.
Plug the keyboard connector into J2 on the power supply board, see Figure 6.42,
page 87.
3.
Plug the battery enclosure power cable into the power supply board, see
4.
Add tie wraps as shown in Figure 6.42, page 87 in the numerical order listed
below:
Tie-wrap #1: Use to secure both the Radio and Bluetooth RF cables, as well
as tie-wrap #2. Leave enough room and insert tie-wrap #2 before
completely tightening the pull lock.
Tie-wrap #2: Loop this through tie-wrap #1 and then around the Lemo
power ribbon cable. Tighten loosely with the pull lock as shown.
Tie-wrap #3: Use to secure the Radio and Bluetooth RF cables.
Tip Tie-wrap #2: Is there to prevent the ribbon cable from getting pinched between the
lower and upper housing during reassembly and is not pulled all the way tight.
Page 87

Service Manual
Chapter 6
Joining the upper and lower housings

Before fastening the upper and lower housings together there is a black plastic radio RF
cable guide that needs to be installed on models that have a radio and it is held in place
by one of the corner mounting studs. This mounting stud must be installed first as per
the below assembly sequence.
1.
Make sure the lower to upper housing perimeter gasket is installed before
proceeding see Figure 6.42, page 87.
2.
Determine which direction the bracket needs to be installed into the top housing,
see Figure 6.43:
UHF Radio Modules: The edge with the rounded Bump should be against
the RF cable.
900MHz Radio Modules: The Flat edge of the guide should be against the
RF cable.
Figure 6.43
3.
4.
This shows the guide bracket with the UHF Bump side against the RF cable.
Find the mounting hole in the corner near the radio module:
Slide the mounting stud through the top side of the upper housing
Hold in place with your finger.
Slide the proper side of the guide bracket onto the mounting stud.

Service Manual
Page 88
Chapter 6
F
B
Tip Figure 6.44, page 89 shows how the guide bracket lands in place as the two housings
are aligned.
Figure 6.44
In this example guide bracket is aligned to support a 900MHz radio module.
5.
Align the upper and lower housings, push together and hold them in place.
6.
Use a 1/4 torque bit tighten the first stud lightly until it is snug.
7.
Insert the other 3 studs and tighten in a star pattern until they are snug. See
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Service Manual
Chapter 6
F
Figure 6.45
Both the internal RF jam nut and the 4 housing mounting studs us 1/4 hex.
8.
Using the 1/4 bit on a torque wrench set to 20 in-pounds (225.97 N-cm), using
a star pattern, tighten each of the 4 studs until the torque wrench clicks.
9.
Wait two minutes and tighten each stud a second time in a star pattern.
Warning Joining the housings is a critical part of this assembly procedure. Be sure to
wait a full two minutes and then re-torque the 4 mounting studs a second time. This allows
enough time for a phenomenon known as mechanical release to take place on heavily
loaded screws. Where after sitting for a few minutes, there is a small relief of the fastener,
requiring a second round of torquing to get them back up to the torque that is specified.

Service Manual
Page 90
Chapter 6
Reinstalling the digital board (P/N 80090-00S)
1.
Joining the upper and lower housings, page 88.
2.
Install the pull tab shield into the top housing.
Tip Make sure the RF jack cutout completely clears the RF jack itself. Earlier versions of
the pull tab shield were cut too narrow and would prevent the digital board from completely
plugging into the RF jack, causing a No Bluetooth error. Cut material away and enlarge
slightly as needed.
Figure 6.46
Align/install the pull tab shield as shown here.
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Service Manual
Chapter 6
F
Figure 6.47
3.
Digital board mounted, RF jacks in place and gasket installed
Align the mounting holes with the holes in the upper housing:
Make sure the two corner guide posts are also aligned.
Firmly plug in the 58-pin connector into the power supply board and push
the board completely down.
Make sure the two guide posts have completely passed through the digital
board and the entire board is flush with the upper housing.
Make sure the plastic pull tab piece can be jiggled back and forth and move.
If it stays firmly still it may be pinched between the RF jack and digital
board.
4.
Using a T10 torx bit on a torque wrench set to 5.5 in-lb (62.14 N-CM), tighten
each of the 10 screws (P/N 50745-00S) in the star pattern shown above until the
torque wrench clicks.
5.
Tighten the 10 screws a second time.
6.
Place EMI gasket in place as shown in Figure 6.47, page 92.
7.
Insert the two RF connector jacks, J90 and J91, into the digital board.

Service Manual
Page 92
Chapter 6
F
Reinstalling the internal shield
1.
Joining the upper and lower housings, page 88.
2.
Reinstalling the digital board (P/N 80090-00S), page 91.
3.
Align the holes and insert the internal shield onto the top of the EMI gasket.
Figure 6.48
4.
Installing the internal shield
Place the second EMI gasket around the perimeter of the internal shield.
Figure 6.49
EMI Gasket placed in channel around internal shield:
Page 93

Service Manual
Chapter 6
F
Reinstalling the antenna element
Tip The SPS985 smart antenna has two different internal antenna element service part
numbers. These are based on the region where they will be sold and operated and
specified by the product part number placed on the outside of the unit. All part numbers
ending in -x5 have an antenna element that is tuned for USA/OmniStar. All part numbers
ending in -x0 have been tuned for use in the Rest Of World (ROW). Placing the chassis in
the base mount to install the antenna element and then the radome makes reassembly
easier.
1.
Joining the upper and lower housings, page 88
2.
Reinstalling the digital board (P/N 80090-00S), page 91
3.
Reinstalling the internal shield, page 93
4.
Per the table below, make sure the correct antenna element part number is being
installed onto the correct product part number:
Table 6.1
Antenna Element Part Number Matrix:
82500 - xx
Antenna
Element P/N
-05, -65, -95
88445-10S
Antenna Element Kit SPS985 USA/OmniStar- Service
-00, -60, -90
82445-00S
Antenna Element Kit - Service (ROW)
Description
Warning The antenna element part number specified above must match the proper
82500-xx product level part number. Substitute antenna elements is not allowed.
5.
Align the notch in the antenna element with the notch in the upper housing, see

Service Manual
Page 94
Chapter 6
F
Figure 6.50
Align the notch guide with the antenna element, plug two RF jacks, fasten
mounting screws in star pattern.:
6.
Make sure the two RF jacks are aligned.
7.
Push the antenna element firmly in place and hold as needed
8.
Insert each of the 8 screws in a star pattern and use a T10 torx bit to tighten them
until they are snug.
9.
Using a T10 torx bit on a torque wrench set to 5.5 in-lb (62.14 N-cm), tighten
each of the 8 screws (P/N 52375-00S) clock wise in the star pattern shown above
until the torque wrench clicks.
10. Retighten the 8 screws a second time.

Reinstalling the radome
To re-install the radome perform the following steps:
1.
Place the SPS985 into the base mount tool.
2.
Make sure the radome O-ring is installed on the radome.
3.
Align the notch in the radome with the notch in the upper housing and insert the
radome onto the top housing.
Page 95

Service Manual
Chapter 6
F
Figure 6.51
4.
Place the lock-ring tool over the radome, wiggle to fit properly and push down in
place.
Figure 6.52
5.
6.
Radome with O-ring attached and aligned with top housing notch.
Rotation of Lock-Ring tool: Counter-Clockwise = OFF, Clockwise = ON.
Rotate the lock-ring tool clockwise until it stops turning, about a 1/4 of a turn.
Remove the lock-ring tool from the receiver.
Turn the receiver over and ensure that the
Using a 1.5mm allen or hex bit on a torque driver set to 3.5 inch-lb (39.54 Ncm), turn each of the two screws (dog ears) clockwise until the torque wrench
clicks.

Service Manual
Page 96
Chapter 6
F
7.
Torque the hex screws a second time.
Tip If you cannot find a 1.5mm allen or hex bit that can be attached to a 1/4 torque driver
you can use a hand tool. When using a hand tool keep in mind that the torque spec is 3.5 inlb. If you fasten the dog ears gently until they feel seated then the torque spec has been
met.
Figure 6.53
8.
Refasten any dust caps that were removed with the cable set screws that they
were installed with.
9.
Fastening the two allen screws (dog ears) into the radome:
Using a T10 torx bit on a torque wrench set to 5.5 in-lb (62.14 N-cm),
tighten each screw clock-wise until the torque wrench clicks.
Retighten the each screw a second time.
Seal integrity test
1.
Using a #2 phillips head bit, unscrew the seal integrity screw counter-clockwise
from the bottom housing of the receiver.
2.
Insert the vacuum port adaptor.
3.
Test the receiver using the seal integrity test instructions.
4.
If the receiver remains sealed at - 3 psi without losing more then 300mV/100
5.
Remove the vacuum port adaptor from the battery enclosure by turning it
counter- clockwise.
Page 97

Service Manual
Chapter 6
F
6.
Using a #2 Phillips head bit with a torque driver set to 31 in-lbs (350.25 N-cm),
turn the seal integrity screw (P/N 44854-00S) clock-wise until the torque wrench
clicks. Do not use Loctite on this screw.
7.
Torque the seal integrity screw a second time.

Service Manual
Page 98
Chapter 7
Assembly Drawings
F
Assembly Drawings
List of drawings
Drawings
This chapter provides the service assembly drawings for the SPS985 smart antenna.
The drawings show how the unit is assembled. See the Note below, this section of the
service manual may not be updated as frequently as the stand alone service parts list or
in
Note The assembly drawings and service parts list have been separated into their
own stand alone manual entitled: SPS985_Service_Parts_Manual.PDF or authorized
service providers can also check in our PASS and Remedy systems for the most current
service parts price list.
List of drawings
Drawing
Description
Figure 7.1
Bluetooth/Wi-Fi board, RF cable and radome:, page 100
Figure 7.2
Control panel and keypad assembly:, page 101
Figure 7.3
Lemo power and TNC connectors:, page 102
Figure 7.4
Battery Enclosure and Power Cable:, page 103
Figure 7.5
Lower Housing, Battery Door and Drawer:, page 104
Figure 7.6
Power supply board and radio modules:, page 105
Figure 7.7
Joining upper and lower housings:, page 106
Figure 7.8
Joining housing and installing the digital board:, page 107
Figure 7.9
Upper housing and antenna element assembly:, page 108
Figure 7.10
Radome and lock-ring assembly:, page 109
Figure 7.11
External parts:, page 110
Page 99

Service Manual
Chapter 7
Assembly Drawings
F
Drawings
Figure 7.1
Bluetooth/Wi-Fi board, RF cable and radome:

Service Manual
Page 100
Chapter 7
Assembly Drawings
F
Figure 7.2
Control panel and keypad assembly:
Page 101

Service Manual
Chapter 7
Assembly Drawings
F
Figure 7.3
Lemo power and TNC connectors:

Service Manual
Page 102
Chapter 7
Assembly Drawings
F
Figure 7.4
Battery Enclosure and Power Cable:
Page 103

Service Manual
Chapter 7
Assembly Drawings
F
Figure 7.5
Lower Housing, Battery Door and Drawer:

Service Manual
Page 104
Chapter 7
Assembly Drawings
F
Figure 7.6
Power supply board and radio modules:
Page 105

Service Manual
Chapter 7
Assembly Drawings
F
Figure 7.7
Joining upper and lower housings:

Service Manual
Page 106
Chapter 7
Assembly Drawings
F
Figure 7.8
Joining housing and installing the digital board:
Page 107

Service Manual
Chapter 7
Assembly Drawings
F
Figure 7.9
Upper housing and antenna element assembly:

Service Manual
Page 108
Chapter 7
Assembly Drawings
F
Figure 7.10
Radome and lock-ring assembly:
Page 109

Service Manual
Chapter 7
Assembly Drawings
F
Figure 7.11
External parts:

Service Manual
Page 110
Chapter 8
Performance Verification
Test cables and equipment needed
Evaluation checklist
Performance verification tests
Radio throughput test
This chapter describes the test cables, test equipment and procedures for validating the
operational performance of an SPS985 smart antenna as both a pre-test to verify a
failure before beginning a repair as well as series of post repair tests to validate
performance after a repair.
Test cables and equipment needed

The following test equipment is required, unless specified as optional:
Trimble P/N
Test Equipment
Description/Minimum Specifications
None
Variable Power Supply
0 - 40VDC Out, 3A, Digital display for voltage and current
None
Multimeter
Mid priced with digital readout
80751
SPS985 Power and

Interface cable (1 per rcvr)
CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB PLUG/PWR

Jack
78650
AC to DC Adaptor (1 per
rcvr)
PWR SUP, 65W, 19V, 3.42A,100-240VAC
78651
Power cord for AC Adaptor

(1 per rcvr)
Power Cord Kit - USA, EU, UK, AUS with C7 Connector
Voltage Test Cable
See Voltage Test Cable, page 199
48848-00S
Seal Integrity Test Kit.
Seal Integrity Test Kit. E&C/GPS Prods See Assembling the

Trimble Seal Integrity Kit, page 192.
65306-00S
Radio Throughput Test

Model II, for service.
Used to perform data throughput performance test at the

workbench using a base and a rover.
Evaluation checklist
This test checklist is required to be used as:
A pre-test to help verify the customers reported failure.
A final series of tests for performance verification of the UUT.
Page 111

Service Manual
Chapter 8
F
Test
Physical inspection,
page 113
Comments
Passed?
The Lemo connector is not damaged.

TNC Antenna connector: Center conductor and connector
threads arent damaged. Connector itself is not loose.
Nothing rattles or is loose inside.
The housing is not damaged/cracked.
Seal integrity test,

page 113
Pre-repair test: Always check to see if the seal integrity has been
compromised before disassembly. If it fails check for moisture
before powering up.
Post-repair test: After re-assembly is complete UUT should pass
Retrieve/reprogram
receiver configuration,
page 114
Before repairing the UUT, go to Verify Receiver

Options in Winflash and print or save the customers current
radio configuration for future reference.
Pre-repair:
Post-repair: Use WFS to install any outstanding option codes

that need to be re-entered after repairs are complete.
Voltage Input vs. Current
Draw, page 115
SPS985 Voltage/Current tests:

900MHz and 450MHz radios.
12V DC in/ Current should be 235 mA +/- 20mA
Over-voltage Test,
page 116
Over Voltage: 32.5V +/- 1.5V, UUT should power off.
External power to
internal battery switch
test, page 118
Port 1 Power
Turn voltage down toward 24VDC, UUT should power back on

somewhere between 32.40VDC and 29VDC.
Port1 and Battery Power
Battery Only
Both sources again
Low power test,

page 121
Between 15% - 13%: Battery LED Flashes, UUT stays powered on
Internal Antenna voltage

test (optional), page 124
J90 antenna output voltage is between 3.3 to 3.7VDC
Front panel LED test,

page 125
All four LEDS light up on the front panel during power up
Lemo to USB port test,

page 125
Successfully interface to Winflash on test computer
Wi-Fi test, page 126
Connect to test computer via wireless router
BlueTooth test, page 129
UUT successfully links to another Bluetooth capable device
Compare S/N and P/N to

Housing Labels,
page 132
This should be the same as the S/N and P/N programmed inside
the UUT.

Service Manual
Between
8% - 5%: Battery LED Flashes, UUT powers itself down
Page 112
Chapter 8
Test
Comments
Passed?
Testing the satellite

signal levels, page 133
Test SV SNRs for proper levels.
Radio throughput test,

page 135
Run SPS985 900MHz or 450MHz radio as a Base or Rover, or

both depending on UUTs configuration. Should pass at specified
attenuation setting.
Physical inspection
To perform a physical inspection check for the following things:
Cracked radome, top or bottom housing.
Damaged pins or threads on the Lemo connector.
Damaged TNC connectors, missing dust covers.
Signs of water damage externally and/or internally, if so, do not power UUT up.
Shake unit and listen for anything loose inside, if there is, do not power UUT up.
Note whether there are missing or damaged S/N and/or P/N labels.
If the UUT passes all of the inspections above it has passed the physical inspection. If
the UUT has not passed all of these tests make a note of which ones failed and repair
them as needed when and if repairs are performed.
Seal integrity test

For a complete description on setting up the Seal Integrity Test, see Seal Integrity Test,
page 165.This section assumes the kit itself is assembled and ready to use.
The Seal Integrity Test should be used as:
Pre-Repair Qualification Test: This is a required test to see if the UUT is

sealed properly before starting a repair. If a UUT fails a pre-repair test, it should
be determined whether moisture could be inside and if it is then do not power the
unit up.
Post-Repair Qualification Test: A seal integrity test is always required as part

of the final test procedure. Make sure the UUT passes this test and that any
failures in the pre-repair seal integrity test have been fixed.
To perform a seal integrity test refer to Seal Integrity Test, page 71

As per the test, if the receiver remains sealed at -5 psi each for 30 seconds or longer
without losing more then 1.0 cc of air, it has passed this test.
Page 113

Service Manual
Chapter 8
Retrieve/reprogram receiver configuration

Before starting a repair it is best practice to save or print out the UUTs current configuration
options so a permanent record of the original settings and TX channel frequency table are saved
for future reference and re-configuration after repair. Use the interface cable 80751and Winflash
as per section Verify receiver options, page 167, which is shown again here:
To view the receiver options:
1.
From the Operations Selection screen, select Verify Receiver Options and then
click Next. Click Finish. The Device Configuration screen appears:
2.
Click Print to print a copy of the customers options.
Click OK and Menu to return to the Operations Selection screen.
Performance verification tests

Preparing to Run the Tests
To run voltage and current tests efficiently it is recommend that a variable power
supply is used with the following minimum specifications:
Min/Max Voltage Range: 0 - 40V DC or higher.
Minimum Current: 3A or higher

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Digital Display for both voltage and current readings.
A radio voltage test/interface cable with a power input is also required to perform these
tests. There are two simple ways to add a power input to the standard SPS985 Interface
cable (80751):
See Voltage Test Cable, page 199. If you already have this cable from a previous
service program just plug the DC power jack from this test cable into the DC
power jack on the SPS985 interface cable. OR
Modify the SPS985 Interface cable (80751):
Snip the DC power jack off with clippers
Strip back about 2 inches (5.08 cm) of black cable housing off to expose the
positive and negative power cables found inside the cable assembly.
Strip about 3/8 (.953 cm) housing off of both the red and black leads to
expose the twisted center conductor cables.
Tin the leads of both the red and black center conductor cables.
If the internal cables are a different color then red and black, use a multimeter to trace pins 1 (GND) and 6 (PWR).
Attach stackable banana jacks: Red (PWR) to the red cable and Black
(GND) to the black cable.
Once the test cable has been built prepare it for testing by doing the following:
With the variable power supply turned off, plug the black banana jack into the
ground terminal of the variable power supply.
Plug the red banana jack into the positive terminal of the variable power supply.
Without plugging in the test cable to the UUT, turn on the variable power supply
and set the voltage to 12VDC. If the variable power supply has a current limit
setting make sure it is set to 3A or higher.
Now set the power supply to standby or turn the power off until you begin
running tests. From this point forward as we describe the following tests, we will
assume the power supply is set at 12V DC, 3A or higher and in standby mode at
the beginning of each test unless specified otherwise.
Running the Tests

Voltage Input vs. Current Draw
The purpose of this test is to measure the current draw of the UUT when it is powered
up at standard GCS system voltages. If the current draw is within specification then the
UUT has passed these tests. To perform these tests follow these steps:
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Current Draw at 12VDC:

1.
Plug the lemo cable into the SPS985 (UUT).
2.
Turn the power supply on. If the current jumps like theres a short then shut the
power supply off immediately. Otherwise proceed to the next step.
3.
At 12VDC the current should be:
4.
900MHz and 450MHz models: About 235ma +/- 20ma to pass this test
No Radio models: TBD...Similar to above.
Place the power supply back to standby mode or shut it off.
Tip These voltage/current tests are performed when the UUT has the battery LED lit solid
and the Wi-Fi and Satellite LEDs at a slow flash (receiving signal). Any other variation or
status of the UUT besides this, such as fast blink or RX or TX going, will cause the UUTs
measurements to vary.
Current Draw at 24VDC:

1.
With the Lemo connector unplugged from the UUT, set 24VDC out on the
variable power supply. Plug the Lemo connector back in.
2.
Turn the power supply on. If the current jumps like theres a short then shut the
power supply off immediately. Otherwise proceed.
3.
900MHZ and 450MHz models: About 125mA +/- 20mA to pass this test.
No Radio models: TBD...Similar to above.
For easy transition to the next test keep the variable power supply on and at
24VDC and proceed to the next test.
Tip These voltage/current tests are performed when the UUT has the battery LED lit solid
and the Wi-Fi and Satellite LEDs at a slow flash (receiving signal). Any other variation or
status of the UUT besides this, such as fast blinking LEDs or having RX or TX going, will
cause the UUTs measurements to vary and are conditions that should be alleviated before
running these tests.
Over-voltage Test
The purpose of this test is to ensure that the over-voltage protection circuit works on
the UUT and whether it recovers after the overvoltage source is lowered down to
within the normal input voltage range of 12-24VDC.
To test the over-voltage protection on all SPS radio models perform the following
steps:

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1.
Turn the variable power supply voltage up to 31VDC. Slowly continue

increasing the voltage and observe the following:
2.
Chapter 8
The overvoltage protection circuit should kick in somewhere between

31.5 and 32.5VDC.
Now slowly lower the variable power supply voltage back down toward 31VDC.
The overvoltage protection circuit should turn off and the unit should
power up again somewhere between 32.4VDC and 29VDC.
3.
If the UUTs overprotection circuit kicks in within the specified voltage

range above and recovers after the input voltage is lowered back within
normal input voltage range then the UUT has passed this test.
4.
If overvoltage protection never kicks in or the UUT shorts out then turn off the
variable powers supply immediately. The UUT has failed this test and the power
supply board and/or front I/O panel should be troubleshot further.
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External power to internal battery switch test

The UUT should be able to switch between power at Port-1 and an internal battery as
its power source. This test will prove that this function is still working.
Tip The test cables banana jacks should be plugged into the variable power supply, the
USB port of interface cable (P/N 80751) should be plugged into the test computer and the
Lemo connector should be plugged into the UUT. There should also be a fully charged
battery (P/N 92600-HH or P/N 54344-HH) placed in the battery compartment but do not lock
the battery door closed yet.
1.
Log into the UUTs web-server as per Using the Web-Server interface, page 184
and go to the \Receiver-Status\Activity screen.
2.
Dial in 12VDC at the variable power supply and power up the UUT without the
battery compartment closed. You should see input power listed at just Port-1 on
the Receiver-Status\Activity screen as shown in Figure 8.1, page 118
Figure 8.1
3.
Only Port-1 is showing an input voltage.
With a fully charged battery installed in the battery compartment, lock the
battery door closed on the UUT and observe that both Port 1 and Battery 1 are
now reporting a voltage as shown in Figure 8.2, page 119.

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Figure 8.2
4.
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Power from both Port 1 and Battery1.
Now dial the variable power supply down to zero volts and observe that Battery
1 is being reported as the power source on the Receiver-Status\Activity screen
and both the UUT stays powered up and the web-server interface is still
established on the test computer, as show in Figure 8.3, page 120.
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Figure 8.3
Chapter 8
Battery 1 as the main power source.
5.
If Battery 1 is reported as the main power source and you are still interfaced with
the test computer then proceed to Step 6.
If Battery 1 does not become listed as the main source and you loose the webserver interface the UUT has failed this test. Check the following in the order
shown.
6.
Battery door was closed properly.
Battery was inserted in the compartment and fully charged.
Battery contacts on the battery drawer are clean and installed properly, see
Battery Drawer Kit (P/N 81255-00S): Comes pre-assembled with:, page 73.
The battery enclosures power cable is plugged into the digital board see
Plugging in the remaining cables - securing with tie-wraps, page 87.
The battery enclosures power cable terminals are installed with the proper
polarity and torqued to spec as per Figure , page 73.
Turn the variable power supply back up to 12VDC or higher and observe that
Both Port 1 and Battery 1 are now reporting a voltage as previously shown
in Figure 8.2, page 119 and Power 1 is listed as the main source.
If both Power 1 and Battery 1 are listed as power sources then the UUT has
passed this test.

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Low power test

The low power indicator (Battery LED) flashes when the power source gets down to
about 15%. As long as the input stays at this level, the low power indicator will remain
flashing and the receiver will stay on.
When the power source goes down between 8% and 5% the low power indicator will
still be flashing rapidly and the receiver will power itself down. This test will verify
that the low power detection circuit is functioning properly.
Additional Test Setup
Even if a power supply with a digital display is used, this test must be run using the
web-servers \Receiver-Status\Activity screen. There can be a .20 to .30VDC difference
between the voltage seen at the digital power supply versus the voltage being detected
and reported on the activity screen. This is caused by various factors including the
power test cable used (and its length), slight variations in the tolerances of board level
components as well as the ambient temperature at the workbench where the test is
being run. The activity screen reports the percentage of input power reaching the unit
and this is what we will be using when running this test.
Tip The test cables banana jacks should be plugged into the variable power supply, the
USB port of interface cable (P/N 80751) should be plugged into the test computer and the
Lemo connector should be plugged into the UUT.
1.
Log into the UUTs web-server as per Using the Web-Server interface, page 184
and go to the \Receiver-Status\Activity screen.
2.
Starting at 12VDC on the variable power supply and the UUT powered up,
slowly turn the variable power supply downward until you observe that Port-1
power is reported as somewhere at 15% (or just under it at around 14% or 13%)
on the Receiver-Status\Activity page as shown in Figure 8.4, page 122:
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Figure 8.4
Chapter 8
Power input at 13%, Battery LED should flash rapidly but UUT should stay on.
The Battery LED begins to flash rapidly to indicate low power.
The UUT should still remain on when at or near 15% power.
Note We took 3 good test units and averaged out the voltage between 13% and 15%
to be around 11.19VDC +/- 0.07 VDC. The important thing to look for is that the
Battery LED indicates low power by flashing rapidly but the UUT remains on.
3.
Now turn the variable power supply down very slowly to reach somewhere
between 8% and 5% of input power as shown on the Receiver-Status/Activity
page per Figure 8.5, page 123.

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Figure 8.5
Chapter 8
UUT dialed down to 6% of power input. UUT should shut off in 5 -10 seconds.
Once the UUTs input power has been set between 8% and 5% it should
shut down in approximately 4 to 10 seconds.
Note We took 3 good test units and averaged out the voltage between 5% and 8% to
be around 10.95VDC +/- 0.07 VDC. The important thing to look for is that the Battery
LED still indicates low power and the UUT shuts down by itself. Do not turn the
variable power supply too low so that it instantly forces the receiver to shut off, the
UUT should initiate its own power down.
4.
Once the UUT shuts down, turn the variable power supply input voltage back
down to zero and wait a couple of seconds (this simulates unplugging the power
cable). Then turn it back up to 12.0VDC or higher and observe that the UUT
powers up somewhere around 9.30VDC +/_ 0.07VDC as you are dialing up to
12VDC.
Tip Once the UUT shuts down completely you will loose the web-server interface on the
test computer. This is normal and you do not need to login back into it for the remainder of
this test.
5.
The UUT should now power up and operate like normal. If the UUT can
remain indicating low power at around 15%, initiates its own power down
at around 8% or slightly lower and then powers back up, it has passed this
test.
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Internal Antenna voltage test (optional)

The SPS985 smart antenna uses a built in antenna element with its own radome and so
it does not have an external antenna jack that can be used to measure the output voltage
going to an external antenna. However the digital board does feed a voltage up to the
antenna element to power it up via the J90 MMCX RF extender. This an optional test
that can be performed when the UUT is partially disassembled.
1.
2.
Removing the antenna element, page 48, Keep the metal shield in place.
3.
Turn on the UUT.
4.
Use a voltmeter set to measure DC voltage:
Place the red (positive) test lead on the center conductor of the J90.
Place the black (negative) test lead on the outer connector of J90 or even
just on the shield or internal metal housing itself, see Figure 8.6, page 124.
Figure 8.6
Measuring the internal antenna element voltage at J90:
5.
If the voltage reads 3.3 to 3.7 VDC the output voltage is correct and the
digital board has passed this test.
6.
If there is no output voltage the digital board must be replaced.
Caution Be careful not to short the center conductor of J90 to ground or inductor L702
may be damaged.

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Front panel LED test
The purpose of this test is to ensure that the LEDS on the front panel are working
properly. Chances are that youve seen all of them working except for the radio LED as
you have run through this battery of tests so far. The radio LED will not light up unless
a RX or TX event takes place so it will light up. To check the keypad LEDs simply
observe that they All light up when you first power up the UUT.
Lemo to USB port test

This test proves that the Lemo to USB interface port (Port 1) is working.
1.
Plug the Lemo connector of interface cable 80751 into the Lemo port of the
UUT.
2.
Plug the USB cable into an available USB port on the test computer and power
up the UUT.
3.
Activate the WinFlash utility and select whichever COM port is being reported
as COM# - Trimble USB (Example: COM9 - Trimble USB).
4.
Select Verify GPS Software Version. If the software version screen appears in the
WinFlash utility, Port 1 has passed this test.
Figure 8.7
GPS firmware version.
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Wi-Fi test
This test proves that the Wi-Fi interface is working. There must be an active wireless
Wi-Fi network in the shop to runt this test. The UUT must be powered up and fully
activated as a product before running this test. Simply establish a connection as per
Connecting to the Web-Server interface, page 33. The same instructions are reproduced
here:
1.
The UUT must at least be powered up and running and fully activated as a
product before trying to interface with Wi-Fi. It does not matter whether the
Lemo to USB test cable P/N 80751 is hooked up to the test computer.
2.
least 15seconds.
continue rebooting.
3.
4.

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Figure 8.8
Chapter 8

Tip If the UUT does not appear on the available device list click to enter in and out of the
list a couple of times and then see if it appears as a selection.
5.
Figure 8.9
6.



Step 9.
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7.
If the UUTs Web-Server does not come up or a different receiver comes up

then proceed to Step 7.

below:
Figure 8.10
8.
Chapter 8
Default Gateway as shown below in the address bar and then hit Enter, see
Figure 8.11
Figure 8.11

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9.
Chapter 8
If you can establish a connection to the web-server then the UUT has passed
this test.
Note The 802.11 B/G white paper distance specification for line of sight range
outdoors can be up to nearly 1000 Feet (300 Meters) in best case scenario. However
this range is usually shortened by buildings, trees, radio noise interference and other
obstacles. When using Wi-Fi indoors in an office environment performance to can be
even worse. Due to too many uncontrollable variables we are not introducing a
distance specification for this test at this time. If your shop router is 20 to 30 feet away
it is expected that the UUT will perform similarly to any other Wi-Fi device that is
detected on your wireless network.
BlueTooth test
Basic connection test
This test verifies that the Bluetooth module in the receiver can communicate with
another Bluetooth device. The easiest way to do this is to check whether a Trimble
TSC2 controller or other Bluetooth capable device can detect the receiver. To test
Bluetooth communications using a TSC2 controller perform the following steps:
1.
In the web-server of the UUT, select Bluetooth /Configuration.
2.
Make sure that Discoverable is set to True and then click OK.
3.
On the TSC2 controller, tap Start / Settings / Connections and then tap the
Bluetooth icon.
4.
Make sure that the Turn on Bluetooth check box is selected and then tap OK.
5.
Tap Connections and then tap Add a new modem connection.
6.
Select the following:
Enter a Name For Connection: you can keep the default (My Connection) or
change it.
From the Modem drop-down list, select Bluetooth.
Tap Next.
7.
Tap New Partnership. The controller searches for Bluetooth devices.
8.
If the UUT is listed as one of the discovered Bluetooth devices, it has passed
the test.
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Bluetooth CMR test (optional)
This test will pass CMR information between two receivers using Bluetooth wireless
technology. It provides a more robust test then the basic interface because it proves that
some genuine data can be passed using Bluetooth. You must have two Bluetoothcapable receivers set up as discoverable with the web interface enabled, and tracking
GPS to perform this test:
1.
Enter the IP address of the unit that will be sending the CMR packets (in this
example were using an SPS852) into the web interface.
2.
Select Bluetooth / Remotes and then click Perform Inquiry. This will detect other
Bluetooth-enabled receivers, in this example Device-3 is the UUT (SPS985).
3.
Once Device-e is detected, click Update. A drop-down list of Bluetooth COM

ports appears as shown in Figure 8.12, page 130.
Figure 8.12

Service Manual
Bluetooth device inquiry screen showing the MS985 as Device-3.
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4.
Chapter 8
From the drop-down list, select the COM port and Bluetooth Port number and
then click Connect. Once the connection is established, it appears at the bottom of
the screen in the Number of Remote Devices section as shown in Figure 8.13,
page 131:
Figure 8.13
Select the COM port and Interface of the UUT.
5.
Continuing with Device-3, select I/O Configuration / Port Configuration

/Bluetooth 1.
6.
Make sure that CMR is selected next to Bluetooth 1 as shown inFigure 8.14, page
131:
Figure 8.14
CMR Out select on the SPS852.
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In the CMR section, select CMR or CMR+ and then click OK.
7.
Now go to a new tab on the web-browser of the test computer and type the IP
address of UUT (SP985, gnss or 192.168.142.1) to establish an interface.
8.
Select I/O Configuration / Summary.
Figure 8.15
9.
The UUT should show that it is receiving CMRs under the INPUT column.
If Bluetooth-1 is green and shows CMR under the Input column then the UUT
has passed this test.
10. Reverse the role of the UUT so that it sends CMR data to a gold unit. If the UUT
can successfully send and receive CMRs, it has passed this test.
Compare S/N and P/N to Housing Labels

To be comprehensive during performance verification it is best practice to compare the
part number (P/N) and serial number (S/N) programmed inside the UUT with the
external labels listed on the outside of its housing to make sure that they match each
other as well as the SWO or RMA that is being repaired. To do this simply use
Winflash to run Diagnostics as per Retrieve/reprogram receiver configuration,
page 114 or the web-server as per Connecting to the Web-Server interface, page 33and
check the following:
1.
Check that the P/N matches the part number label on the housing and the SWO.
2.
Check that the S/N matches the one on the housing and the SWO.
3.
Check that all of the customers options and TX radio frequencies have been
reprogrammed into the UUT as needed if they were wiped out during repair.
4.
If all of these match then the UUT has passed this test.
5.
If the P/N or S/N does not match the housing or if the UUT does not match the
SWO or RMA then determine:
If you programmed the UUT incorrectly.
OR did a SWO get mis-matched with the incorrect UUT?

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GNSS signal tests
The Global Navigation Satellite System (GNSS) consists of global satellite

constellations managed by the following world governments:
GNSS System
Controlled By
GPS (Global Positioning System)
Unites States
Status
L1/L2/L2C Currently active
L5 Up to three satellites may be
visible for testing purposes when SBAS
is enabled on the UUT.
GLONASS (Global Orbiting

Navigation Satellite System)
Russia
Active
Galileo/GOIVE
European Union
First constellation is scheduled for 2014

release. Cannot be tested at this time. You
may see a test satellite appear on the
satellite tracking screen, but this cannot be
relied on and should be ignored.
OmniStar
Satellite Subscription
Service
SV MSWN should show up even without a

subscription in areas where OmniStar is
available on Omnistar capable units.
This section explains how to check whether the different GNSS signals are being
received and processed correctly by the UUT. Keep in mind that basic activation of
these model numbers vs. any additional options that have been activated as an
additional purchase will affect which signals show up during performance verification.
See which signals are enable during standard activation in Figure 3.1, page 21.
When the customer purchases a unit, the dealer basic activation which only includes
L1/L2C satellite signal sources. Others are only activated if they were options that have
been paid for and activated as a separate purchase.
After a digital board swap the UUT must be reconfigured to match all of the customers
options which they may have purchased. A summary of the standard GNSS signals vs.
ones that are option code upgrades are shown here:
SPS985- After Basic Activation: L1/L2C only
Upgrades purchased after activation: GLONASS, L5, GOIVE, OmniStar-HP
Testing the satellite signal levels

This test will allow the service provider to gauge whether the satellites signal to noise
ratios (SNRs) are being received and processed at proper levels. Service providers will
have to provide a live GNSS signal set by:
Taking the unit outside.
Being indoors where live GNSS signal can be received.
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You should have a location where unobstructed GNSS signal can be received
and have established the proper ballpark SNRs that are normally seen at your
test location.
To run this test perform the following steps:

1.
Connect to the web-server and then go to the Satellites\Tracking (Table) as

shown inFigure 8.16, page 134
Figure 8.16
2.
Satellite Tracking (Table) for a receiver that has the GLONASS option installed:
This is a general SNR test and there will be some differences when
comparing to another SPS985.
Typically there can be a 1 or 2 dB difference when comparing the exact

same SVs between two units but overall, the majority of the SV SNRs
should be close to what is expected at your test location.
GPS L1/L2, GLONASS, SBAS and one OmniStar satellites are all being
tracked in the screen-snap above.
If the SNRs are showing a proper signal strength for your test location then
the UUT has passed this test.

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Radio throughput test

Running a radio throughput test is required as part of the final performance verification
test. The general setup of the test kit (P/N 65306-00s) and theory of operation are
covered in the Radio Throughput Test Service Manual (P/N 65306-SVC) The
following test procedures provide examples using SPS985 900MHz (82500-95) and
450MHz (P/N 82500-65) models along with a Pacific Crest TDL450L (P/N 64450-65).
The test sequence itself demonstrates SPS985 specific setup and presumes that the test
technician has already setup and is familiar with running the Radio Throughput Test
Kit. Other model receivers can be used besides a TDL450L as long as they are listed on
the radio throughput attenuation table.
General setup
Basic settings that must be followed regardless of the model of radio are:
3.
Network Channel or Frequency: The TX and RX both must be set to the same
net-work channel or frequency in order to be able to communicate with each
other. For Example:
900MHz Base and Rover: Setup both for the same network ID. For
instance set both up to be on Network 21. See Configure Radio Settings
Service , page 180
UHF Base and Rover: Setup both for the same frequency. For instance set
both to be 450.00MHz. See Configure Radio Settings, page 177
4.
The TX and RX must be set to the same communication protocol. This is found
in either in Winflash, the Web server or TDLCONF for PCC radios.
5.
The TX must be tracking a minimum of 5 GPS satellites if using Live Sky,

otherwise fake CMR corrections may be used. We recommend performing the
test at a workbench using Fake CMR packets so it provides a true throughput test
of the hardware without depending on external requirements such as the number
of satellites received.
6.
The TX must be sending out CMR packets to the RX.
900MHz Throughput test

Test Setup 900MHz: SPS851 Base + SPS985 Rover
This test demonstration uses an SPS851 900MHz GNSS Receiver at .5w (P/N 6880590-XX, Firmware v4.62) as the Base and an SPS985 900MHZ radio (P/N 82500-95,
Firmware v4.62) as the Rover. Before starting the test make sure the Radio
Throughput Test Kit Model II (P/N 65306-00S) is setup and ready to use, including
selection of proper TNC (M) to N (F) adaptor - standard or reverse polarity...depending
on radio frequency being tested. This example demonstrates the Transmitter and Rover
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are located inside the repair shop and does not use live Sky. Rover to Transmitter
separation should be at least 1.5 meters (5 feet). Alternatively, another SPS985 could be
used as the transmitter (or any other 900MHz metal housing type product).
Bench setup - SPS851
SPS851 Required test cables:
Voltage Test Cable or equivalent, see Voltage Test Cable, page 176.
57168: Adapter, DB26 to DB9, Ethernet and Power
59403: Null Modem Cable
RJ45 Ethernet cable (to use Web-server setup)
dB9 Serial port cable or Serial to USB adaptor cable
Tip Older Serial to USB port interface adaptor cables that use a Prolific brand driver and
IC do not seem to interface properly to a Windows 7 -64 bit test computer. We recommend
a cable with a different IC and driver such as the model XS8801 or XS8800 RS232 to USB
interface cable from USCONVERTERS.com
1.
Fasten the N to TNC adaptor onto the 900MHz TNC (radio) connector found on
the SPS851.
Caution Leave the live GPS bench cable unplugged on the SPS85x when running the
throughput test since CSG Test Suite will be generating fake CMRs. If you have the
antenna cable fastened to an SPS85x that has v4.60 or higher firmware and the Generate
Fake CMRs box checked at the same time a live antenna cable is plugged in, CSG Test
Suite will start but then OverLoad may appear on the VFD of the unit and CSG Test Suite
will stop receiving CMR data on the test computer. If this happens unplug the live antenna.
2.
Plug the null modem cable into the DB9 connector on adaptor 57168.
3.
Plug the other DB9 from the null modem cable either into a serial port cable or
serial to USB adaptor.
4.
Plug either the DB9 serial adaptor cable into COM1 on the test computer, or the
USB end of the serial adaptor into a USB port on the test computer.
5.
If needed use Windows Device Manager to determine what COM # was

assigned to the USB to serial adaptor.
Plug the Ethernet cable into the RJ45 jack on the 57168 adaptor and then plug
the other end of the cable into an active network that can issue an IP address via
a DHCP server.
Note It is presumed a service provider will have an active network with available IP
addresses. Setting up a network is beyond the scope of this service manual
6.
Plug the DC output jack from the Voltage test cable into the DC-In plug on the
57168 adaptor.

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7.
Chapter 8
Plug the voltage test cable into external power source set to 12 or 24 VDC and
power up the SPS851 as needed.
Configuring the SPS851 as a Base

1.
Login to the SPS851 web-server by opening your browser and typing in the IP
address shown on the front panel (scroll with the up arrow key until this is
found).
2.
Within the web-server click on the Radio-Configuration tab as shown in

Figure 8.17, page 137
Figure 8.17
900MHz Radio configuration screen
Radio State: OK
Radom Mode:
Receive (Rover)
Transmit (Base), use for this test.
Network ID: Set to the same number as the Rover.
3.
Once all settings are complete on the Web-Server screen click on Ok.
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4.
Click on I/O Configuration in the Web-Server and then double-click on radio at

the bottom of the screen. When the I/O configuration - Radio screen comes up:
Figure 8.18
Use the drop-down menu to select CMR+ as the Radio Port output.
I/O Configuration: Radio and CMR (Default)
Radio Port - CMR: CMR+
Delay: 0 msec (Default)
5.
Click on OK.

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F
Bench setup - SPS985
80751: CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB PLUG/PwrJack
78650: PWR SUP,65W,19V,3.42A,100-240VAC
1.
Connect the Radio TNC output of the SPS985 to the cable from the Variable
attenuator. Make sure the 50db fixed attenuator is inserted in between the
SPS985 TNC output jack and the variable attenuators RF cable. ALWAYS
connect a load to any transmitter FIRST before powering up.
2.
Plug in the Lemo connector of interface cable P/N 80751 into the Lemo port of
the SPS985.
3.
Plug the USB cable into an available USB port on the test computer.
4.
Plug the DC adaptor jack into the jack of AC/ DC adaptor P/N 78650, plug the
power cable 78651 into an AC outlet, power up the SPS985 as needed.
OR Plug the DC Jack on interface cable 80751 into the DC jack on the
voltage test cable. Then plug the power terminals on the voltage test cable
into an external power source set to 12 or 24 VDC and power up the
SPS985 as needed.
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Configuring the SPS985 as a Rover

1.
Login to the UUTs web-server as shown in Using the Web-Server interface,

page 184.
2.

Figure 8.25
Figure 8.19
Web-Server 900MHz Radio Configuration screen:
Radio State: OK
Radom Mode:
Receive (Rover), use for this test.
Transmit (Base)
Network ID: Set to the same number as the Base.
3.
4.
Now go to Operating the Radio Throughput test, page 150.

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450MHz Throughput test
Test setup - 450MHz: TDL450H Base + SPS985 Rover

This example uses a TDL450H (P/N 74450-65, FWR v3.04.2300) as the Base (TX)
and an SPS985 (P/N 82500-65, FWR v4.61) as the Rover (UUT). This example
demonstrates the Transmitter and Rover are located inside the repair shop and does not
use live Sky. Rover to Transmitter separation should be at least 1.5 meters (5 feet).
Alternatively, another SPS985 or an SPS850 (used in example 1) could be used as the
transmitter (or any other UHF metal housing types).
Caution You MUST use the High Power Attenuator Kit when testing the TDL450H at
higher than 2W RF output. Otherwise you will destroy the Radio Throughput Test Kit and
damage the radios.
Bench setup of the TDL450H

TDL450H Required test cables:
56659-HH: Cable - TDL450 / HPB450 Programming
51856-00-HH: TDL 450L Power Supply
1.
Connect the RF output of the TDL450 to the cable from the Variable attenuator.
Make sure the 50db fixed attenuator is inserted closest to the TDL450 output.
ALWAYS connect a load to any transmitter FIRST before powering up.
2.
Connect the DB9 connector on the P/N 56659 cable to the COM port of your PC.
3.
Connect the Lemo 1 shell 5 pin connector on the P/N 56659 cable to the Lemo
port of the TDL450.
4.
Connect the power connection on the P/N 56659 cable to either a battery or P/N
51856-00 AC adapter. When using the AC adapter, you will also need the SAE
to DC Jack adapter. It is recommended that you build a 1 meter SAE to dual
banana jack cable which will allow you to easily use a variable DC power
supply. Press the power to turn on.
Note The above interface cable and power adaptor can be purchased along with a
universal power adaptor kit as sales part: 64450-11.
Configuring the TDL450H as a Base
Tip This demonstration will setup the TDL450H Base to use the 12.5Khz channel spacing
bandwidth. To change between 25K and 12.5K bandwidth service providers must use the
dealer version of TDLCONF to do this.
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1.
Activate TDLCONF on the test computer. When a blank screen comes up click
on the Connect button.
2.
When the Connect to TDL Radio screen comes up select the COM port that you
plugged the DB9 interface cable into on the test computer. Make sure soft break
is selected as shown below and then click OK.
Figure 8.20
Select the appropriate COM port and soft break. Data rate cycles until detected.
3.
The Dealer setup screen should come up as shown in Figure 8.21. Match the
following settings with the UUT (Rover):
Channel RX & TX: Make sure the frequency needed for testing is found in the
Channel Table at the bottom. (In this sample we are using 464.5000).
Chapter 8
If it is not, enter it into both the RX and TX boxes and then click on Apply.
The new frequency should now appear in the table.
Bandwidth: Set to 12.5K (or matches Rover). In 2013 it goes to 12.5K
Max Power: Make sure this is set to match the UUT. For instance if the UUT is
a .5W product then set it for .5W. If the UUT is set for 2W then change this
setting to 2W.
Warning Do not let the MAX TX Power setting be higher then the UUTs power rating or
damage to the UUT as well as the radio throughput test kit will occur. Do not allow the
setting to be higher then 2W unless you are using the High Power Attenuation Kit.

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Country Code: Make sure this setting is matched to the UUT.
Figure 8.21
Dealer setup screen.
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4.
Now click on the Serial Interface tab as shown in Figure 8.22, and make the
following settings:
Figure 8.22
Serial Interface Screen:
Port - Baud Rate: This is the serial port baud rate, not the wireless radio baud
rate. TDLCONF cycles this baud rate to find a match during the connection
phase. This setting can be ignored unless it needs to be specifically match to the
test computer to establish an interface.
Protocol - Type: This the radio protocol setting and it must be matched with the
UUT at all times or the interface between radios will not work. For this
demonstration set it to: TRIMTALK 450S.
EOT Time out: Not applicable for TT450S. See TDL450L users guide for more
about this setting.
EOT Character: Not applicable for TT450S. See TDL450L users guide for
more about this setting.
Data Security - Enable: Leave data security OFF, not needed for testing.

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5.
Now click on the Radio Link tab as shown in Figure 8.23, and make the
following settings:
Figure 8.23
Radio Link tab:
Current Channel: Select whichever channel matches the frequency setting of

the UUT. Radio testing will not work if the test frequency is not matched
between the Base and Rover radios. Missing or new frequency channels can be
added on the Dealer tab. (For this demonstration set to 464.5000)
Link Rate: This is the baud rate of the wireless radio protocol: Radio testing
will not work if the Link Rate is not matched between the Base and Rover radios.
(For this demonstration use 4800).
Mode: Manual (default).
Modulation Type: GMSK (default).
Sensitivity: This is a squelch setting:
For Base (this demonstration): Low (Base).
For a Rover: High (Rover).
CSMA: Box should be checked (default).
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TX Power Level: Make sure this is set to match the UUT. For instance if the
UUT is a .5W product then set it for .5W. If the UUT is set for 2W then change
this setting to 2W. (Set to 2W for this demonstration).
Repeater: Leave blank
Warning Do not let the MAX TX Power setting be higher then the UUTs power rating or
damage to the UUT as well as the radio throughput test kit will occur. Do not allow the
setting to be higher then 2W unless you are using the High Power Attenuation Kit.
6.
Now click on the Identification tab as shown in Figure 8.24, and make the
following settings:
Figure 8.24
Identification Tab, check the following:
Not much is needed on this screen when running a test with a shop bench unit.
Check that the Radio Type is listed as a Transceiver, the S/N and the Frequency
range.
7.
Once all settings for each tab are in place click on the Program button on the
right. When it states that this action will over-write the current configuration
click on Yes.

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8.
After TDLCONF reports that programming was successful click on ok. When
the save file screen comes up click on cancel unless you do want to save the
configuration file. Double-check that all settings are in place by reviewing each
screen and then click on Exit when setup is completed.
Bench setup of the SPS985

80751: CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB PLUG/PwrJack
78650: PWR SUP,65W,19V,3.42A,100-240VAC
1.
Connect the Radio TNC output of the SPS985 to the cable from the Variable
attenuator. Make sure the 50db fixed attenuator is inserted in between the
SPS985 TNC output jack and the variable attenuators RF cable. ALWAYS
connect a load to any transmitter FIRST before powering up.
2.
Plug in the Lemo connector of interface cable P/N 80751 into the Lemo port of
the SPS985.
3.
Plug the USB cable into an available USB port on the test computer.
4.
Plug the DC adaptor jack into the jack of AC/ DC adaptor P/N 78650, plug the
power cable 78651 into an AC outlet, power up the SPS985 as needed.
OR Plug the DC Jack on interface cable 80751 into the DC jack on the
voltage test cable. Then plug the power terminals on the voltage test cable
into an external power source set to 12 or 24 VDC and power up the
SPS985 as needed.
Configuring the SPS985 as a Rover

The channel spacing must be set using the WFS Radio Config- Service operation. The
rest of the settings can also be handled in WFS or within the UUTs Web-Server:
1.
Using the WFS Radio Config - Service operation: set the radio channel spacing
bandwidth to 12.5KHz if it is currently set to 25KHz, see Channel Spacing: 25
KHz or 12.5 KHz , page 177.
2.

page 184.
3.

Figure 8.25
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Figure 8.25
Chapter 8
Web-Server Radio Configuration screen:
Radio State: OK
Radom Mode:
Receive (Rover), use for this test.
Transmit (Base)
Frequency Range: Should match the specified range of the product P/N.
Channel Spacing: Should show 12.5KHz (for this test) If it is still set at 25Kz
then use change it by following Configuring Radio Settings - Service, page 176.
Current Channel: Should be set to match the same channel frequency of the
Base. Set to 464.5000 for this test.
Wireless Mode: Must match the Base radio. Set to TT450S 4800 for this test.
RF Power Level: In Rover mode (this test) the power level is not critical but
make sure it is set to 2W which is the maximum power output for an SPS985. if
it is still at .5W then go back to WFS and follow: Update receiver options,
page 164 and enter the option code to enable the power to be 2W.
4.

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5.
Chapter 8
Now go to Operating the Radio Throughput test, page 150.
New FCC VHF/UHF 12.5KHz Narrow banding requirement

Starting January 1st, 2013 all radio products operating within the USA in the VHF and
UHF (450MHz Models Only) frequency range will have to operate with a 12.5KHz
channel spacing instead of the previous 25KHz channel spacing bandwidth. By the
time of this writing all of Trimbles current radio products have been configured to
leave the factory with the 12.5KHz channel spacing setting. An excerpt about the new
narrow banding requirement is reproduced here from the FAQ section by the FCC
(http://transition.fcc.gov/pshs/public-safety-spectrum/narrow banding-faq.html):
What is Narrow banding?
Narrow banding is an effort to ensure more efficient use of the VHF and UHF spectrum
by requiring all VHF and UHF Public Safety and Industrial/Business land mobile radio
(LMR) systems to migrate to at least 12.5 kHz efficiency technology by January 1,
2013.
More specifically, all existing Part 90 radio systems operating in the 150-174 MHz and
421-512 MHz bands have until January 1, 2013 to convert those systems either to a
maximum bandwidth of 12.5 kHz or to a technology that provides at least one voice
path per 12.5 kHz of bandwidth or equivalent efficiency.
What does Equivalent Efficiency mean?
Any of the following meet the 12.5 kHz equivalent efficiency requirement:
One voice path in a 12.5 kHz channel
Two voice paths in a 25 kHz channel
Data operations on channels greater than 12.5 KHz must employ data rates greater
than 4.8 kbps per 6.25 kHz channel, such as 19.2 kbps per 25 kHz channel
What is the purpose of Narrow banding?
Currently, the majority of UHF and VHF LMR licensees operate using 25 kHz efficiency
technology. However, the UHF and VHF frequency bands are congested with limited
spectrum available for system expansion or implementation of new systems. The
migration to 12.5 kHz efficiency technology will require licensees to operate more
efficiently, either on narrower channel bandwidths or increased voice paths on existing
channels. This will allow creation of additional channels within the same spectrum,
thereby supporting more users.
What narrow banding means to the service provider

For authorized service providers the change to the 12.5KHZ channel spacing makes a
couple of new requirements and things to be aware of:
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Check whether the UUT set to 12.5KHz or 25KHz: This should be set by
default to 12.5KHz on -x5 models. In some case the customer may require the
25KHz setting when outside of the Unite States. When this setting needs to be
changed it must be done using WFS\Radio Config - Service. Once this has been
run it is also good practice to go back to WFS a second time to run the standard
WFS\Radio Config operation to double check which wireless protocol and
channel frequency is set.
Radio throughput test: Our radio test methods may be revised again in the
future but for this service manual we have included wireless protocol and
attenuation settings at both 25KHz and 12.5KHz channel spacing and for .5W
and 2W output for the UHF radio.
Equivalent Distance: To some degree there will be an industry wide learning

curve with customers in regard to which wireless protocols at 12.5KHz will give
them equal distance performance compared to the 25KHz channel spaced
wireless protocols that were previously used. For instance the following 2
settings will yield similar distance performance when running a survey:
Channel Spacing
Bandwidth
25KHz
12.5KHz
Protocol &
Link-Rate
TT450S/9600
TT450S/4800
Test Frequency
464.5000
464.5000
Operating the Radio Throughput test
Tip Although some minor editing was done, this section is an excerpt from the Radio
Throughput Test Kit Service Manual, Rev D. Please refer to that document for the latest
information. This is shown here as a courtesy but this service manual may not be updated
as frequently as the Radio Throughput document and the attenuation spreadsheet.
This section outlines the basic steps required to operate the CSG Test Suite software to
run a radio throughput test. Once the base and rover are setup, running the test itself is
identical whether the radios are UHF or 900MHz series products.
Caution Make sure the TX radio does not transmit more than 2 Watts or damage to the
attenuators and radios may result.
Note As a courtesy the attenuator settings from the Radio Throughput Attenuation
spreadsheet used for the 900MHz and 450MHz demonstrations in this service manual
are included here (but refer to the Radio Throughput Attenuation Table, which can be
found on Partners, for the most current information):

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Table 8.1 900MHz Attenuator setting:
Base (.5W TX out)
Rover
SPS855/852/851/850 UHF (-90)
SPS985
Test Frequency
900MHz
Set Var.
Attenuator
25
Table 8.2 450MHz/.5W: TDL450 and SPS985 - Attenuator settings:

Test Frequency
450MHz
450MHz
450MHz
Channel
Spacing
Bandwidth
25KHz
12.5KHz
12.5KHz
Protocol &
Link-Rate
TT450S/9600
TM3/9600
TT450S/4800
Test Frequency
464.5000
464.5000
464.5000
Set Var.
Attenuator
30
22
30
RSSI
(When
TDL450
is Rover)
-104
-96
-103
Table 8.3 450MHz/2W: TDL450 and SPS985 - Attenuator settings:

Test Frequency
450MHz
450MHz
450MHz
Channel
Spacing
Bandwidth
25KHz
12.5KHz
12.5KHz
Protocol &
Link-Rate
TT450S/9600
TM3/9600
TT450S/4800
Test Frequency
464.5000
464.5000
464.5000
Set Var.
Attenuator
36
29
36
RSSI
(When
TDL450
is Rover)
-103
-94
-103
1.
Set the appropriate attenuation settings as found in the Radio Throughput

attenuation table based on the Base and Rover that you are interfacing, see
Table 8.1, Table 8.2, Table 8.3.
Example: On the variable attenuator turn the 10 dB-step knob to 20 and then
the 1 dB-step knob to 5 (for 900MHz radio throughput test).
Tip This will be 125dB in total since a 50dB attenuator is placed at the end of each RF
cable.
2.
Double click on the CSG Test Suite (CSG) Icon to activate the test software.
3.
Power up the Base if it is not powered up already.
4.
On the lower tool-bar in CSG click on Open (Source)
5.
After the GPS Source Port Properties screen opens make sure that COM 1(or
whichever COM port has your Base plugged in) is selected along with these
settings (see Figure 8.26, page 152):
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Mode: Serial Port
Serial: COM1
Data Rate: 38400 (default for most current Trimble products)
Parity: None
Generate Fake CMRs Box: Enabled (Checked); Uncheck if using Live

GPS antenna.
Figure 8.26
6.
Chapter 8
Source (Base) interface settings, this screen snap uses COM5:
After all settings are done click on Open and look for the following in the status
screen:
COM1 Opens and Thread Started
Make sure the product being reported is the Base radio. If the product
reported is the Rover then the wrong COM port has been selected. If this
happens click Close, repeat steps 4 and 5 and select COM2.
On some radio transmitter products, you will see the radio LED blink. This
helps verify that the unit is transmitting.
Figure 8.27

Service Manual
CSG Test Suite showing the synchronization with the Base (Source) radio.
Page 152
Chapter 8
7.
Power up the Rover (UUT) if it is not powered up already.
8.
On the upper tool-bar in CSG click on Open (Listener).
9.
After the GPS Listener Port Properties screen opens make sure that: COM 2(or
whichever COM port has your Rover plugged in) is selected along with the data
Mode: Serial Port
Serial: COM2
Data Rate: 38400 (default for most current Trimble products)
Parity: None
Figure 8.28
Listener (UUT/Rover) interface port settings, this screen snap uses COM6:
10. After all settings are done click on Open:
When asked Would you like to Open a Pipe? click on Yes.
Look for the following in the status screen:
COM2 Opens and Thread Started
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Figure 8.29
When the ID String is reported make sure the product being reported is the
Rover radio. If the product reported is the Base then the wrong COM port
has been selected. If this happens click Close, repeat steps 4 and 5 and select
COM1.
CSG Test Suite showing synchronization with the UUT/Rover (Listener) radio:
Analyzing the test results

1.
2.
Once the link between the Base and Rover has been established, check that the
following default tool-bar settings are in place:
All: is pressed down
Log Unknown: is pressed down
1HZ+: is pressed down
+ SV Button: Click the Add SV button and increase the # of SVs to 15
Press the Reset button a couple of times to clear the data and see that both Count
and Source start out evenly.
Tip On older pre-GNSS receiver and/or radio products we always used the default of 9
SVs during this test. However modern GNSS receivers typically can use 15 SVs. By
increasing the # of SVs used the CMR packet size becomes larger, which simulates a real
life packet size more accurately then leaving this at the default setting.

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3.
Allow the test to run for 10 minutes. As the test runs it combines the L1/L2
sent/received averages (CMR Type 0) into one overall throughput average that it
displays in the upper right hand corner of the status screen. After 10 minutes
check for the following result, see Figure 8.30, page 155.
4.
An average of 95% or higher should be the final result after 10 minutes to

pass this test. Perfect to Good should be displayed under Rating.
Figure 8.30
Analyzing test results in CSG Test Suite:
Note Different transmitters will have different warm up characteristics. Some, like the
older SiteNet radio series, may require a 10 minute warm up period before the RF
output signal strength stabilizes. Typically they increase output power by 1-2 dB
Tip When the test is completed, in CSG-Test Suite click on the Close button for both
the Source and Listener to deactivate the test.
Testing the SPS985 as the Base and the TDL450L as a Rover

Now that all of the main settings were previously set, reversing the role of the radios so
that the TDL450L becomes the Rover and the SPS985 becomes the Base is easy and all
associated changes can be done on the web-server of the SPS985 and from the front
panel of the TDLS450L. Running a throughput test with the SPS985 as both a Base and
a Rover is required for a complete performance verification test.
Setting the TDL450 to Rover Mode
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1.
Using the keypad on the TDL450, press the right arrow until you reach the Radio
Operation Mode. It should still be set to Base/Rover. If it is just keep it there.
Press the right arrow key until you reach the RX Sensitivity setting. Press the
down arrow key to select High (Rover). Press the O or Enter key to save.
2.
Leave all other settings the same.
Setting the SNR985 to Base Mode

1.

page 184.
2.

Figure 8.31, page 156
Figure 8.31
3.
Web-Server Radio Configuration screen:
Radio Mode: Set to Transmit with no repeaters and then click on OK.

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4.
Click on I/O Configuration in the Web-Server and then double-click on radio at

the bottom of the screen. When the I/O configuration - Radio screen comes up:
Figure 8.32
5.
6.
Setting CMR output on the I/O configuration - Radio screen:
Use the Radio Port drop-down menu to select CMR.
Click on OK.
Reactivate CSG test suite starting at Step 6 on page 151:
This time click on Source and select COM2 (the SPS985 is now the Base).
Click on Listener and select COM1 (The TDL450 is now the Rover).
Once the test is started unplug the MS985s interface cable from the test
computer. This is so CSG test suite will not double count the packets.
Click on Reset in CSG Test Suite.
Now run the throughput test as per Analyzing the test results, page 154.
Tip The Radio LED on the SPS985 and the RX LED on the TDL450Lshould both light up
intermittently.
7.
Chapter 8
If the SPS985 transmits successfully and the TDL450 passes at 95% after 10
minutes, both the SPS985 and TDL450 has passed this test.
Tip When the test is completed power down the SPS985 to stop the test. Closing the
Source will not work since the interface cable was unplugged to prevent double counting.
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Service Software
Required software
Connecting to the unit
WinFlash utility
Standard Winflash operations
Winflash - Supervisor Only Operations
Configuring the radio modules
Web-Server interface screens
This chapter describes the software and/or utilities required to update and configure the
SPS985 Smart Antenna.
Required software
To service a SPS985 smart antenna, you need the following software:
Winflash Supervisor v.4.60 or higher
PASS version 2.10+
Access to the Partners Store
Connecting to the unit

Also see Chapter 4, Interfaces.
To interface the UUT to a test computer you will need the following sales parts from:
50591-50: SPS985 Receiver Accessories kit:
80751: CBL ASSY, RCVR TO USB DOWNLOAD, 7P/USB PLUG/PWRJack.
78650:PWR SUP,65W,19V,3.42A,100-240VAC
92600: Battery - Li-Ion, 2.6Ah, 7.4V, 19.2Wh
Note One could also use the battery adaptor power cable set from the 50592-60:
SPS985 Base Receiver Accessory Kit, along with an external battery.
To interface the UUT to the test computer, perform the following steps:
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1.
Plug the 7-pin Lemo connector on interface cable P/N 80751 into the UUT.
2.
Plug the USB end of interface cable P/N 80751 into a USB port on the test
computer.
3.
Plug power cord P/N 78651 into power supply78650.
4.
Plug the power cord into an AC power outlet.
5.
Plug the DC jack from the power supply into the DC jack found on the interface
cable.
6.
If the UUT doesnt automatically turn then press the power button on when you
are ready.
WinFlash utility
Winflash Supervisor is the main software configuration utility provided to authorized
service providers so they can perform product configuration during repairs or upgrades
to Trimble products.
Winflash Supervisor itself is being migrated into Trimbles online Performance
Analysis and Service Software (PASS). If you are not provided with the Winflash
Supervisor utility directly now or in the near future then it may be because it is only
available through PASS. PASS itself is an online utility system designed for Trimble
Service Providers. Once Winflash Supervisor has migrated to PASS, other than an a
PASS login screen and an initial user interface product selection screen, the Winflash
Supervisor utility screens will operate the same as the standalone version of Winflash.
Winflash Supervisor has a standard set of operations that always appear as selections
on the menu screen and some operations that only appear in what is called Supervisor
Mode. This chapter is divided into:
Standard Winflash Operations
Supervisor Only Operations
Configuring the Radio Modules
Activating Standard WinFlash Supervisor

1.
When activating Winflash directly on your test computer it starts up in the

Device Configuration screen where you must first select the Trimble product
being worked on and the COM port on the test computer as shown below.
Proceed as follows:
2.
Double-click on the Winflash Icon on your desktop.

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Service Software
3.
From the Device Configuration screen, highlight the product you want to interface to,
enter the number of the COM port and then click Next and then Finish.
The Operations Selection screen appears:
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Activating Supervisor mode
1.
Double-click on the Winflash Icon on your desktop.
2.
From the Device Configuration screen highlight the product you want to
interface to, enter the number of the COM port and then:
3.
Hold down CTRL and ALT at the same time on the computer keyboard.
4.
Click on Next and then Finish.
The Winflash Operations Selection screen will now come up as per the previous screen
shot but now you should see any additional supervisor only mode operation
selections.
From this point forward, all instructions, whether in Standard or Supervisor mode, start
from the Operation Selection screen unless otherwise specified.
Standard Winflash operations

The order of the options listed in this section coincide with the selections available on
the standard Winflash supervisor operations menu.
Changing the Bluetooth ID string
To allow more security on a Bluetooth device network, users may want to add a
Bluetooth ID String to the SPS985 smart antennas in their fleet. To add or change the
Bluetooth ID, perform the following steps:
1.
Highlight the Change Bluetooth ID String operation and then click on Next and
Finish and the screen will come up as shown here:
2.
Once you have added a Bluetooth ID string click OK, and then WFS will accept
the changes and return to the Operations screen.
Configure cellular modem settings
Warning Do not use this feature if it remains available in WFS. The SPS985 does not
have GNSS capability but other smart antenna products do.

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Load Bluetooth software
Use this function to load Bluetooth module firmware into the Bluetooth module on
products where the firmware can actually be updated. So far, the Load Bluetooth
software option has not been used on this product and no firmware updates are
available.
Load GPS software
Use this option to program the firmware (also called GPS software) of the main digital
board as well as the boot monitor on some products. By default, the Winflash utility,
always installs the firmware files into the listed location:
*.img, *.timg, *.zfimg to C:\Program Files\Trimble\Winflash\Firmware\. Example:
Fina_v400.timg.
To install/load firmware:
1.
In the Operation Selection screen, select Load GPS Software and then click Next.
Click Finish.
Figure 9.1
GPS Firmware update screen
2.
Highlight the version of firmware that needs to be installed and then click Next.
Click Finish.
3.
A programming status bar graph appears while the firmware is programmed.

When programming is complete, the Software Upgrade Status screen reappears,
click Menu to return to the Operations Selection screen.
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Load Internal Radio Software
Use this function to load radio module firmware into the radio module on products
where the radio module firmware can actually be updated. So far, the Load internal
radio software option has not been used on this product and no firmware updates are
available.
Update receiver options
Use this function to enter an option code that has been supplied by Trimble personnel.
Codes to configure a new main-board or add upgradable features are added here. There
are two types of option codes generated and supplied by technical support, an Option
Key or a Legacy Password and one of these selections must be made after entering the
code in the Option Password window.
To enter an option code:
1.
From the Operations Selection screen, select Update Receiver Options and then
click Next.
Figure 9.2
2.
The Update Receiver Options Password Entry screen appears:
If you are not sure whether the supplied option code is an Option Key or a
Legacy password, enter your code, select one of the two settings, and click Next
and Finish, then observe the following in Fig 9.3:

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Figure 9.3
A legacy password has been successfully cued for programming
3.
Make sure the Option password is shown at the bottom of the Settings Review
screen. If it is, then click Next.
4.
If the Option password does not appear, click Back and then select the opposite
setting (Option key or Legacy password). Click Next and Finish.
5.
Once the programming status bar is complete and the menu key appears, click
to return to the Operation Selection screen.
Menu
Tip You can activate Verify Options to see that the options really have been setup per the
code issued, see Verify receiver options, page 167.
Verify Bluetooth software version

Although you can check the Bluetooth software version using the Winflash utility,
Trimble purchases the Bluetooth module as an OEM device and so far the firmware has
never been updated in the field. To view the version:
1.
From the Operations Selection screen, highlight Verify Bluetooth Software

Version and click Next and then Finish.
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Figure 9.4
2.
The hardware and/or software version of the Bluetooth module will be similar as
below:
Click OK and Menu when done viewing.
Verify GPS Software Version

The GPS (main digital board), Boot Monitor and Radio firmware versions can be
looked at when applicable:
1.
From the Operations Selection screen, highlight Verify GPS Software Version
and click Next. Click Finish.
2.
The software (firmware) version of the Main Digital Board as well as the Boot
Monitor and Radio firmware, when applicable, will be shown and similar to this
sample:
Figure 9.5
3.
Verify GPS Software screen lists more then just the main boards firmware.

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Verify receiver options
Tip Before you start to disassemble a unit for repair, print the receiver options. This
records the customers original configuration and allows the repair technician to determine
whether any additional options may need to be re-activated after repairs are complete.
To view the receiver options:

1.
From the Operations Selection screen, select Verify Receiver Options and then
click Next. Click Finish. The Device Configuration screen appears:
2.
Click Print to print a copy of the customers options.
3.
Verify error log

The verify error log may record an error if an event occurs that the NetR9 recognizes as
an error. Should an error be reported and changes to the setup and/or use of the product
does not cause the error to stop being reported you may contact Trimble technical
support to see if they know anything about the error. Often times the error reported
does not mean anything to the outside public and is not a threat to the operation of the
unit. To check or clear the error log perform the following steps:
1.
1.From the Operations Selection screen, select View error log and click on Next.
Click Finish.
2.
One of the following responses occurs:
A message appears stating there are no errors to be reported
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An error log screen appears and report any logged errors as in this example:
Copy All: Click to copy the information to the Windows clipboard, so you can
paste into a Word document or an email.
Clear: Clears all logged errors out of the memory and they cannot be retrieved.
This function is useful after you have made changes to the setup of the unit or the
way a survey is being run. Only new events may be logged.
3.

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Winflash - Supervisor Only Operations
Winflash Supervisor is different than the customer version of the Winflash utility. It
provides some configuration utilities to Trimble service providers that are not available
in the standard version. Therefore, Trimble prohibits distributing Winflash Supervisor
to our customers. To access the supervisor mode functions:
1.
Highlight a product with your mouse at the Device Configuration screen.
2.
On the computer keyboard hold down CTRL and ALT and then click on Next in
the Winflash utility.
The Operations Selection screen appears as normal, but lists any additional
programming utilities that are not seen in regular WFS mode.
Programming the electronic serial number (ESN)
This programming utility will only allow a service provider to enter an S/N onto a new
service board that has a blanked out ESN. It will not allow you to blank out or change
an existing one. An S/N can only be programmed into a new board ONE TIME so it
must be entered correctly on the first try. Otherwise you will need to contact Trimble
technical support for further assistance. To program an S/N perform the following
steps:
1.
In supervisor mode, from the Operations Selection screen, highlight Program

receiver serial number and click on Next. Click Finish.
The Update User Info screen appears with an empty Serial Number field:
2.
Compare that the serial number on the housing of the UUT is the same as on the
SWO order that you are repairing. If it is the same, enter the serial number and
then click OK.
3.
Click Menu to return to the Operations Selection screen.
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Wipe configuration memory blocks
The wipe configuration memory blocks will erase the users settings currently set inside
the receiver. This function can also be activated by holding the power key down for 30
seconds on the front panel. To activate this operation:
Clearing the radio module configuration memory blocks
To clear the configuration memory blocks, from the Operations Selection screen in
Supervisor Mode:
1.
Select Wipe CM Blocks and then click Next.
2.
Click Finish.
3.
When the warning screen appears, click Yes:
4.
The Wipe CM blocks status screen appears while the memory is being erased.
5.
Click Menu when prompted to return to the Operations Selection screen.

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Configuring the radio modules
To configure and setup the radio modules, a combination of Winflash operations in

standard and supervisor mode, the products Web-Interface and Winflash-Radio Service
Provider Opt utility v1.460 will be used as needed. A summary of each operation is
listed below:
Saving the Customers Frequency Table: If the UUT is operational, Trimble
recommends saving the customers original frequency table if it differs from the default
table entries. To check if the customer has additional frequencies added to their
frequency table, review the table using Configure Radio Settings in standard Winflash
Supervisor mode. This operation is the same for both the UHF and 900 MHz models. If
there are additional frequency table entries, use the WinFlash radio Service Provider
Opt utility, v1.460 or higher, to save the frequency table.
Wipe Radio Configuration Blocks (new in Supervisor mode for the SPSx8x series):
This is used to erase the radio module settings from the main boards memory. When
this is done, the main board re-detects the radio module and will then rebuild the radio
data dictionary based on the frequency band range and model of the radio module. This
operation is the same for both the UHF and 900 MHz models.
(Configure Radio Settings) Frequency Selection setup screen: This is the basic radio
configuration used when setting up the radio to interface with other system level radios.
UHF: Allows Base frequency channels to be added and the selection of the
Current Channel.
900 MHz: Allows changing the setting the Network Number, Mode, and
Country Code.
(Configure Radio Settings Service): Configure Internal Transceiver screen: This

operation is similar to the functions available previously when there was a separate
Radio ASP utility for old SiteNet/TC series radios, where the initial frequency band is
set in Supervisor Mode and cannot be changed again in standard Winflash Supervisor.
This section also allows the service provider to switch between 25KHz and 12.5KHz
channel spacing on UHF models
UHF: Allows the overall Frequency Band Range to be set, the default channel
spacing and the default set of channel/frequencies. Trimble requires that this
must be set to match the frequency band range specified in the Part Number of
the UUT ending in -60, -62, -64 or -66. Trimble does not allow hybrid
configurations. Channel spacing can be set to either 25KHz or 12.5KHz.
900 MHz: Allows default settings of the Network Number, Mode, and Country
Code.
Note In Supervisor Mode, if the only selection under the Mode list is Rover, it is
because Base or Base/Rover combination settings are part of a subsequent upgrade
option package purchased through the Partners Store. To retrieve Option key codes
either log into the Partners store and look up the serial number or contact service
support. UUTs that do not have a Base option activated can only be tested as a Rover.
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Web-Server Interface: Trimble recommends that customers who have data logging
enabled and have data files on their receiver, save the logged data files using the Data
Logging / Save File option. This is accessed by right-clicking the logged data file.
Winflash Radio Service Provider Opt utility v1.460 or higher: This utility still requires
you to save the customer frequency table to *.txt file. This file can then be loaded using
the load command found in v4.15 or higher of the Winflash Supervisor (Radio
Configuration section).
Winflash Radio Service Provider Opt utility v1.460 or higher: This utility is still
needed to save the customer frequency table to *.txt file. This file can then be loaded
using the load command found in v4.15 or higher Winflash Supervisor\Radio
Configuration section.
Saving the customers frequency table
If the UUT is operational, check to see if the customer has additional frequencies added
to their frequency table. To do this:
1.
In Winflash Supervisor mode, go to Configure Radio Settings. If additional

customer frequencies are listed under the Channel Frequency table, continue
with Step 2; if the only frequencies listed are default frequencies, you do not
need to save the frequency table.
2.
Exit Winflash Supervisor and activate Winflash-Radio Service Provider Opt

utility version 1.460 or higher and then click Create Frequency Update File,
Next, and OK.
3.
Enter the UUTs S/N and then click Next.
4.
The frequencies that are already programmed into the unit appear. Click Next:

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5.
To save the customers current frequency table, enter their serial number as the
name for the file if it does not come up automatically. Alternatively, click Browse
and then select a directory to save the file in. When complete, click Next and then
click Finish:
6.
Once the frequency file is saved, select Menu and then click Back to return to the
Winflash Device Selection screen.
Wipe radio configuration memory blocks

This Winflash Supervisor function is used in conjunction with Configure Radio
Settings Service.
This function erases the current radio module settings held in memory on the Main
Board and can be used on both 900 MHz and UHF models. Once the radio
configuration blocks are erased, the Winflash utility restarts the receiver and rebuilds
the radio data dictionary based on the radio module that it detects as plugged into the
main board. After this, you must configure the radio module settings using the
Configure Radio Settings Service utility.
Use Wipe Radio Configuration Blocks to achieve the following:
A hardware mismatch is reported when you go to activate the standard Configure

Radio Settings function in the Winflash utility. The following message appears:
Note This message may be caused by a number of issues that are not actually related
to a corrupt data dictionary:
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A defective or incorrect radio module may cause this error to show.
If the UUT is assembled with the wrong radio module this message appears. For
example, the main board is configured to be a 900 MHZ model, but is
reassembled with a UHF radio module.
If a radio module has been replaced with the exact same part number of the radio
module but this error message appears, this could indicate that the data
dictionary is corrupt. In this case, it may be best to rebuild it using this utility
rather than replacing the main board.
Sometimes you may want to run Wipe Radio Configuration with the original
radio module installed to see if everything starts working again.
Note When the memory blocks are erased, it also erases any custom frequencies
programmed into the unit. It does not erase the main board configuration settings or
the serial number of the receiver. Therefore, Trimble recommends to always follow the
below process below before wiping the radio memory blocks:
Tip First save the customers frequency table as needed. See Saving the customers
frequency table, previous page.
Clearing the radio module configuration memory blocks

To clear the radio modules memory configurations blocks, from the Operations
Selection screen in Supervisor Mode:
1.
Select Wipe Radio Configuration Blocks and then click Next.
2.
Click Finish.
3.
When the warning screen appears, click Yes:
The Erase radio configuration blocks screen appears. After the memory is erased, the
receiver restarts:

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4.
Click Menu when prompted to return to the Operations Selection screen.
The radio module must be configured again after erasing the memory. Continue with
one of the following:
Configuring the UHF radio, page 176
Configuring a 900 MHz radio module, page 180
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Configuring the UHF radio
The SPS985 Smart Antenna uses a fully functional wide-band radio module that can
both receive and transmit across the entire UHF spectrum of 410 to 470 MHz.
Configuring Radio Settings - Service
1.
From the Operations Selection screen, select Configure Radio Settings - Service
and then click Next. Click Finish. The Configure Internal Transceiver appears:
Frequency Band: In Supervisor mode, this field is now white so it can be edited.
Use the dropdown menu to match the bandwidth that the part number of the
UUT specifies:
-60: 410-470 MHz (wideband products such as the SPS852 only).
-62: 410-430 MHz (narrow band products such as the previous

SPSx51/SPSx50 series)


Warning Trimble requires that all service providers configure the Frequency Band
Range of our radio products to be the part number that they were sold as. The same
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between like products and corresponding replacement parts. When using a -60 radio
module to replace a narrow band series radio module in older SPSx5x products, this
setting must match the part number (-62, -64, -66) on the bottom of the receiver even
though it is a wideband radio module. See the appendix in the back of this manual for
installing a -60 radio module into older products.
Channel Spacing: 25 KHz or 12.5 KHz
Note In January, 2013 the Unites States will require all UHF radios being operated
within US borders to have their channel spacing set to 12.5KHz
Destination: Select the country code to match the region where the unit will be
used:
1 - Rest of World
3 - United States/Canada
9 - Europe
Specify Frequency window and the Add key: Used to insert additional frequency
channels.
Selected Frequencies: The ok key will remain gray until you add a set of
default channel/frequencies for the selected radio band as shown below. Use the
Specify Frequency screen to manually enter the default frequencies one by one.
Click Add after each entry as shown below:
-60: 410-470 MHz: 1) 410.00000, 2) 440.00000, 3) 470.00000
-62: 410-430 MHz: 1) 410.00000, 2) 420.00000, 3) 430.00000
-64: 430-450 MHz: 1) 430.00000, 2) 440.00000, 3) 450.00000
-66: 450-470 MHz: 1) 450.00000, 2) 460.00000, 3) 470.00000
2.
If a customers Radio Frequency Set file was saved reload it now.
3.
Once all settings are made click on Ok to program them.
Configure Radio Settings

When swapping a like radio module and the radio memory has not been erased
(wiped), the radio dictionary on the main board remains intact along with the
customers original radio module settings: Frequency Band Range, Current Channel,
Wireless Mode and detected properly by the main board.
To set up a like radio module after installing it:
1.
Install the radio module. See Reinstalling the radio module, page 82
2.
From the Operations Selection screen, highlight Configure Radio Settings and
click Next. Click Finish. The Frequency Selection screen appears:
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Frequency Band: This setting cannot be changed in standard Winflash mode and
appears unavailable. It should match the bandwidth that the part number of the
UUT specifies:
-60: 410-470 MHz (newer wide-band version products only)
-62: 410-430 MHz
-64: 430-450 MHz
-66: 450-470 MHz
If the frequency band range does not match the part number on the bottom of the
receiver, then go into Winflash Supervisor mode. Select Configure Radio Settings
Service and then set the frequency band range and default frequency table to match the
appropriate part number.
Current Channel: The default is Channel 1. Else, select a different channel.
Tip At this point, If needed, load the customers frequency table back into the UUT.
See Saving the customers frequency table, page 172.
Wireless Mode: Trimtalk 450S protocol is available with four different baud
rates: 16000, 8000, 4800, and 9600 bps. Match this baud rate setting with the
protocol setting of the radio being interfaced with. Default is 4800 bps.

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Radio Settings - Mode: Base or Rover drop-down menu (as shown in the screensnap above): This section will only appear on this screen if a Base option has
been purchased. If Radio Settings is missing on the screen then the receiver is
only configured to be a Rover.
Note It is important to check this because if the UTT should be configured as a Base
station but does not list Base and Rover then further option code(s) such as Base and
Rover upgrade or Base upgrade to Full RTK still need to be applied to the receiver, so
that the Base station can be a selection on this menu. This is one good reason why the
customers Verify Option Codes printout should be done (when possible) before
starting a repair.
Channel Frequency: Specify Frequency field and the Add button: Inserts
additional frequency channels besides the defaults shown.
Selected Frequencies: Used to add or remove receive frequencies. The initial set
of default frequencies are created in Supervisor Mode when the radio module is
first configured. Additional ones are created and added here.
Radio Info
button. Click Radio Info. The following information appears:
The new radio module has been detected if the information in this section is filled out.
3.
Make sure the bandwidth of the radio module is 410-470 MHZ on -60 products.
If it is set incorrectly you will need to reset it by running Configuring Radio
Settings - Service, page 176
The Radio Module version may change in the future without further notice.
The Channel Spacing (25KHz or 12.5KHz) should be matched to the customers
specific region or with the other radios they may be using with the UUT.
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Configuring a 900 MHz radio module
After performing the Wipe Radio Configuration Setting operation, the radios
memory configuration blocks have been erased. Upon reboot, the main board re-detects
which radio module is installed on the UUT and rebuilds the radio dictionary
accordingly. Configure Radio Settings Service is used to set the final default settings
of the radio module permanently on the main board. Once the settings are completed in
supervisor mode, customers and dealers cannot alter these settings.
Configure Radio Settings Service
1.
From the Operations Selection screen, select Configure Radio Settings Service
and then click Next and Finish. The Configure 900MHz radio dialog appears:
Network number: Set default to Network 1.
Country setting: The default for this setting should be set to match the country
code built into the part number on the bottom of the receiver as follows:
-91 (US/CAN)
-92 (Australia)
-93 (New Zealand)
You can change this setting later using the drop-down list in Winflash standard mode,
but it cannot be left blank during this configuration or it will remain blank later.
2.
Click OK and then click Menu to return to the Operations dialog.
Configure Radio Settings

When using the Winflash utility in standard mode, it is used to set the wireless mode:
network channel, mode, and country setting to match the other radios that the UUT will
be interfacing within the customers system.
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1.
From the Operations Selection screen, select Configure Radio Settings and click
Click Finish. The Configure 900MHz radio screen appears:
Next.
Network number: This should match the Base or other system network radios
settings that the UUT will be interfacing to. Network 1 is the default setting.
Country Code: This setting must be set to match the country code where the
radio will be operated. This setting adjusts the radio to work within a countries
radio transmit power limit. If this section is blank with no selections then a
default country code was not selected during Supervisor Mode configuration.
Tip Tip: At this point, If needed, load the customers frequency table back into the UUT.
See Loading the customers frequency table, below.
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Loading the customers frequency table
When the customers frequency table is ready to be loaded back into the UUT follow
these steps:
1.
From the Operations Selection screen, select Configure Radio Settings and then
click Next.
2.
Click Finish. The Internal Transceiver Configuration screen appears with the
default frequency table:

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10. Click the Update Freq key. When the Radio Set File dialog appears, click the key and then
navigate to the directory where the file was saved. Select the file and then click Open as shown
below:
11. Click OK to save the updates or Cancel if the table is incorrect and you dont want to save it. The
Internal Transceiver Configuration screen appears again with the additional customer
frequencies added to the Channel Frequency table as shown below:
12. Click OK and then click Menu to return to the Operations Screen.
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Using the Web-Server interface
The SPS985 smart antenna does not have a direct RJ45 Ethernet port so it must be
linked to a test computer via a Wi-Fi connection to use the Web-Server feature. To do
this the test computer must have an 802.11 B/G series Wi-Fi card that is in operational
condition and a software utility that will allow you to view and connect to available WiFi devices. There must be an active wireless Wi-Fi network in the shop. To interface to
the UUTs Web-Server, perform the following steps:
1.
The UUT must at least be powered up and running. It does not matter whether
the Lemo to USB test cable P/N 80751 is hooked up to the test computer.
2.
least 15 seconds.
continue rebooting.
3.
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Figure 9.6

Tip If the UUT does not show up on the wireless device list exit and enter the listing a few
times in a row to get it to appear.
5.
Figure 9.7
6.



Step 9.
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7.

below:
Figure 9.8
8.
If the UUTs Web-Server does not come up, a different receiver comes up,
or the default IP address doesnt work, then proceed to Step 7.
Default Gateway as shown above in the address bar and then hit Enter, see
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Figure 9.9
9.
Once the interface is established most configuration settings can be done from
here.
Tip The default user login and password are:
Login Name: admin
Login Password: password
These will need to be entered before the SPS985 will allow you to make configuration
changes. Security can also be disabled using this login information if needed.
Web-Server interface screens

It is recommended that the SPS985 GNSS Antenna Getting Started Guide and the
Trimble Knowledge Network be used to find out general user setup information. WebServer screens that are needed specifically to run performance verification tests will be
covered in Chapter 8, Performance Verification.
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Replacement Parts List
10
Note The assembly drawings and service parts list have been separated into their
own stand alone manual entitled: SPS985_Service_Parts_Manual.PDF or authorized
service providers can also check in our PASS and Remedy systems for the most current
service parts price list.
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Appendix A
Seal Integrity Test
F
Seal Integrity Test
Additional tools
Assembling the Trimble Seal Integrity Kit
Testing vacuum
Testing pressure
Products and their seal integrity decay rates
Note The Protek DMM506 is no longer available in the 48848-00S Seal Integrity
Test kit. It has been replaced by a Fluke 115 DMM, which does not have RS-232
capability so you cannot use it with an office computer. To do the test, read DCmV and
use the Min/Max function or Relative Deviation function.
Always ensure that a unit does not leak, both when it comes in and once it has been
reassembled. To check for leaks, use a Trimble Seal Integrity Test Kit
(P/N 48848-00S). The kit provides a complete vacuum and pressure leak detection
system that includes a digital multimeter (DMM).
For vacuum you will see 5 mV, which equates to 5 inches of Mercury (inHg).
For pressure you will see +5 mV, which equates to +5 inHg.
The relative deviation should, in most cases, be no more than 300 V/100 seconds. For
allowable leak rates see Products and their seal integrity decay rates, page 195.
Additional tools
In addition to the Trimble Seal Integrity Test Kit (P/N 48848-00S), the following tools
are required:
open-end adjustable wrench
channel locks
pliers
82500-SVC, Revision A
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Seal Integrity Test
Assembling the Trimble Seal Integrity Kit
Figure A.1
Assembled kit
To assemble the kit:
1.
Install the other vinyl tube between the Vac/Press pump and the TEE.
2.
Wrap three layers of Teflon tape around each of the following items:
the 3 MPT hose nipples
the male pipe threads of the PV350 transducer
Tip If you have a 1/4" to 1/8" Barb nipple from a previous Seal Integrity Test Kit, you can
use that.
1.
Screw the two 1/4" nipples onto one end of the TEE and to the middle outlet, and
then tighten the nipples firmly.
2.
Screw the PV350 threaded end into the TEE and then tighten firmly.
3.
Screw the 1/8" to 1/4" Barb into the 26919-TL vacuum adaptor.
4.
Install the small O-ring over the threaded end of the adaptor.
5.
Install one of the vinyl tubes between the adaptor and the TEE.

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Testing vacuum
Caution Most Trimble products are tested with vacuum only. Using pressure could
damage seals within the product as they were not designed to withstand it. Under no
circumstances should you allow vacuum or pressure to exceed 5 inch Mercury
(inHg).
To test vacuum:
1.
Ensure that the test kit is working properly. See Vacuum testing the Seal Integrity
Test Kit, page 193.
2.
Once you are sure that the test kit is working properly, test the device. See
Vacuum testing the device, page 193.
Vacuum testing the Seal Integrity Test Kit

Note Turn on the PV350 at least three minutes before you run the Seal Integrity test.
This allows time for the circuits to stabilize
1.
The O-ring must be installed on the adaptor before you test vacuum.
2.
Install the 10-32 brass nut onto the vacuum adaptor.
3.
Make sure that the hand pump is in Vacuum mode. Pull the trigger while
watching the voltmeter display. Do not exceed 5 mV.
4.
Make sure that the PV350 is set to the cmHg/inHg setting.
5.
On the PV350, adjust the Zero potentiometer until the mV reading on the DMM
is as close to zero as possible.
6.
Pull the hand pump trigger slightly. Check the displays. If the reading goes past
6 mV, relieve some of the vacuum until the reading is at or slightly below
5 mV.
7.
Wait at least two minutes and then observe the vacuum loss over 100 seconds.
There should be no large positive and negative fluctuations.
There should be no appreciable vacuum loss over 100 seconds. Maximum

decay rate is 300 V (0.3 inch Mercury) over 100 seconds. Some products,
such as the TSCe controller, have a decay rate of 1 inch Mercury over
5 seconds, which means that after 25 seconds they will be at atmosphere.
Other products differ.
If a leak is detected, check the O-ring seal, tubing connections, and Teflon tape
connections.
Vacuum testing the device

By using the brass cap on the adaptor, and the vacuum test, you have proved that the
Seal Integrity Test Kit is working properly.
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1.
2.
To test the device, connect the vacuum adaptor to the unit:

a.
Remove the brass cap from the vacuum adaptor.
b.
Install the adaptor into the seal port of the unit and tighten by hand.
c.
If the unit has a vent hole, install a piece of Kapton tape over the vent hole
to seal it.
If large fluctuations occur, but the average is fairly constant, change the sample
rate to 1 sample for every 2 seconds. (Type in 2 seconds.) This setting will smooth
the transitions.
If results show a fairly flat line, with fluctuations of about 100 V, wait
100 seconds. If the displayed mV changes less than 300 V for the relative
delta, the unit has passed the Seal Integrity test and is functional.
If the displayed mV changes more than 300 V for the relative delta after
100 seconds, the unit needs to be re-tested. Check all seals and connectors
and the keypad (if applicable).
Tip You can use this data acquisition system to monitor many things (for example,
temperature, voltage, or current) over time. It is especially useful for recording AC power.
Testing pressure
Caution Test pressure only if you are specifically instructed to do so. Otherwise, test
vacuum only. Some units will be damaged if you pressure test them!
Note The O-ring must be installed before you test vacuum.

Note Turn on the PV350 at least three minutes before you run the Seal Integrity test.
This allows time for the circuits to stabilize.
1.
Install the 10-32 brass nut onto the vacuum adaptor.
2.
Make sure that the hand pump is in Pressure mode.
3.
Make sure that the PV350 is set to the cmHg/inHg setting.
4.
Pull the hand pump trigger slightly and then check the display. If the reading
goes past +5 mV, relieve some of the vacuum until the reading is at or slightly
below +5 mV.
5.
Wait at least two minutes and then observe the vacuum loss over 100 seconds.
6.
There should be no large positive and negative fluctuations.
There should be no appreciable vacuum loss over 100 seconds. The

maximum decay rate is 300 V (0.3 inch Mercury) over 100 seconds.
By using the brass cap on the adaptor and using the vacuum test, you have
proven that the Seal Integrity Test Kit is working properly. If a leak is detected,
check the O-ring seal, tubing connections, and Teflon tape connections.

Service Manual
Page 194
Appendix A
Seal Integrity Test
F
7.
To test the device, connect the vacuum adaptor to the unit:

a.
Remove the brass cap from the vacuum adaptor.
b.
Install the adaptor into the seal port of the unit and hand tighten.
c.
If the unit has a vent hole, install a piece of Kapton tape over the vent hole
to seal it.
If results show a fairly flat line, with fluctuations of about 100 V, wait
100 seconds. If the displayed mV changes less than 300 V for the relative
delta, the unit has passed the Seal Integrity test and is functional.
If the displayed mV changes more than 300 V for the relative delta after
100 seconds, the unit needs to be re-tested. Check all seals and connectors
and the keypad (if applicable).
Note If a unit passes the vacuum test but fails the pressure test, check where and how
the seals are mounted.
Products and their seal integrity decay rates

Note For variations to this table, refer to the user manual for the required product.
Product
Vacuum decay
Pressure decay
4600 receiver
300 V/100 s
NA
4700 receiver
300 V/100 s
300 V/100s
4800 receiver
300 V/100s
DAMAGE
5700 receiver
300 V/100s
DAMAGE
5800 receiver
300 V/100 s
DAMAGE
AgGPS 170 field computer
300 V/100 s
300 V/100 s
AgGPS 332 Ultimate Choice receiver
300 V/100 s
300 V/100 s
CD550 field computer
300 V/100 s
300 V/100 s
CR2410/CR410/CR910 radio series
300 V/100 s
DAMAGE
DSM 232 GPS receiver
300 V/100 s
300 V/100 s
MS972 GNSS receiver
300 V/100 s
300 V/100 s
MS992 GNSS receiver
300 V/100 s
300 V/100 s
MS990 GPS receiver
300 V/100 s
300 V/100 s
MS980 GPS receiver
300 V/100 s
300 V/100 s
Epoch 25 GPS receiver
300 V/100 s
DAMAGE
NetRS GPS receiver
300 V/100s
DAMAGE
R7 GPS receiver
300 V/100s
DAMAGE
R8 GPS receiver
300 V/100 s
DAMAGE
R8GNSS receiver
300 V/100 s
DAMAGE
SNR2420/SNR920/SNR420 radio series
300 V/100 s
DAMAGE
SNR2410/SNR910/SNR410 radio series
300 V/100 s
DAMAGE
Page 195

Service Manual
Appendix A
Seal Integrity Test
F
Product
Vacuum decay
Pressure decay
SN450 radio
300 V/100 s
DAMAGE
SN900 radio
300 V/100 s
DAMAGE
SNR900 on-machine radio
300 V/100 s
DAMAGE
SPS770 GPS receiver
300 V/100 s
DAMAGE
SPS780 smart GPS antenna
300 V/100 s
DAMAGE
SPS880 smart GPS antenna
300 V/100 s
DAMAGE
300 V/100 s
DAMAGE
SiteVision 170 Field computer
300 V/100 s
300 V/100 s
TC900C 900 MHz radio
300 V/100 s
DAMAGE
TC900M 900 MHz radio
300 V/100 s
DAMAGE
TrimFlight 3
300 V/100 s
300 V/100 s
TRIMMARK 3
300 V/100 s
DAMAGE
TSC1 controller
300 V/100 s
DAMAGE
TSCe controller
1 mV/ 5 s
DAMAGE
Zephyr Geodetic antenna
300 V/100 s
300 V/100 s
Zephyr Rvr antenna
300 V/100 s
300 V/100 s
Zephyr Model 2 Geodetic antenna
300 V/100 s
300 V/100 s
Zephyr Model 2 Rvr antenna
300 V/100 s
300 V/100 s
R7 GNSS receiver
300 V/100 s
300 V/100 s

Service Manual
Page 196
Appendix B
GPS Splitter
F
GPS Splitter
C
Splitter, base, and roof-top antenna compatibility
Antenna gain
Caution Current FCC regulations mean that Trimble cannot endorse the use of a
re-radiator in the United States, at this time. If you are in the United States, and you have a
re-radiator set up at your workbench, you must contact your local authorities and/or the
FCC to check if you are permitted to use it in your area.
When patching signals to your workbench for testing, both the rooftop antenna itself
plus the signal splitter (if one is being used) must be able to process GNSS (GPS,
GLONASS, L2C, L5) RF signals.
A GNSS splitter system is ideal for troubleshooting Trimble products at the workbench
because it provides DC-blocked RF signal output to your workbench for direct GNSS
series signal input to the UUT. This is referred to as Test 2 in Figure B.1 on page 198
and throughout this manual.
Trimble no longer includes information on setting up Test 1 using a re-radiator system,
as explained in the Caution above. Trimble service providers who use a re-radiator do
so at their own risk. Instead of a re-radiator Test 1, you can run a live test. To test the
SNRs when the UUT is fully assembled do the following:
Take the UUT outside to receive satellites and review SNR information
Determine whether SNRs are at proper levels in your area
Test 1 throughout this Service Manual refers to whichever of these methods you use
for live signal testing with a fully assembled Trimble unit.
Splitter, base, and roof-top antenna compatibility

Trimble recommends ordering a four-way splitter with one port set up to allow DC out
(DC Pass), and with the other three ports set up to have the DC voltage blocked (DC
Blocked) so that only the RF signals are allowed to pass through. For testing, use the
DC Pass port to provide voltage to a GNSS antenna on the roof through a base
receivers antenna output jack, and use the three DC Blocked outputs to provide DCblocked RF input to the equipment under test at your workbench.
Make sure the four-way splitter allows broadband signals from 1 GHz to 2 GHz
(including GPS, L2C, and GLONASS signals) to pass through. Currently, L5 satellites
are not routinely active.
As shown in Figure B.1, the antenna voltage between the rooftop antenna, the base, and
the splitter must be matched for compatibility. The rooftop antenna and base also need
to be matched so that they provide the correct RF signals for testing at your work
Page 197

Service Manual
Appendix B
GPS Splitter
bench. If you are using a pre-GNSS series antenna and base, you must update them so
that they process GLONASS, L2C, and L5, along with the usual L1 and L2 GPS
signals. Typical equipment requirements are listed in the figure.
Antenna gain
Trimble recommends that you order a splitter that has 0 dB gain or that has enough gain
to compensate for the RF cable loss. This ensures that there is little or no gain by the
time the RF signal reaches the equipment at the bench.
If gain is boosted too high, a number of problems could arise. For example, the SV
SNR readings might be unrealistic. In addition, some GPS equipment does not respond
well to signal levels that are too high.
Figure B.1

Service Manual
GPS splitter test system
Page 198
Appendix C
Voltage Test Cable
F
Voltage Test Cable
Parts Needed
Building the Cable
Using the Voltage Test Cable
This test cable is used to perform voltage and current tests on the SNRx10 smart
antenna. The test cable is designed to be hooked up to a variable power supply that has
a voltage and current meter, preferably with a digital readout rather then an analog one.
Parts Needed
The following parts and materials are needed to build this test cable:
QTY
TNL P/N
Description
59044 (formerly
32345)
Cable - DB9(F) Y to 0S/7-Pin LM (M) to Power Jack
40282-01
Cable - Radio, 1ft., 0 shell 7-pin LM(F) to 8-pin BD(F)

(NOT Needed for SPS985)
Purchase locally
20 AWG stranded wire -Color Black (or equivalent). Cut to the length
you need at workbench to reach a variable power supply.
Purchase locally
20 AWG stranded wire -Color Red (or equivalent). Cut to the length you
need at workbench to reach a variable power supply.
Purchase locally
Stackable banana jack - Black.
Purchase locally
Stackable banana jack - Red.
Purchase locally
small heat shrink tubing.
Purchase locally
medium heat shrink tubing.
Go to Next Page
Page 199

Service Manual
Appendix C
Voltage Test Cable
F
Building the Cable
To build the test cable perform the following steps:
1.
Strip and tin both ends of each 20 AWG wire.
2.
Use wire cutters to cut cable 59044 two or three inches above the DC power
jack.
3.
Strip the housing back on each wire to reveal the center conductors.
4.
Slide the medium piece of heat shrink tubing over and past the two wires so that
it rests over the main wire housing.
5.
Slide one piece of heat shrink tubing over and beyond the center conductor of
each wire lead.
6.
Use an ohm meter to determine which wire lead goes to the center conductor of
the DC jack
7.
Solder the red 20 AWG wire to the lead that goes to the center conductor.
8.
Solder the black 20 AWG wire to the remaining wire lead that goes to the DC
jack.
9.
Slide the two small pieces of heat shrink tubing over the exposed solder joints
and shrink with a heat gun.
10. Slide the medium piece of heat shrink tubing over the two internal wires and
apply heat to shrink it over the two spliced wires.
11. Attach the red banana jack to the red 20 AWG wire.
12. Attach the black banana jack to the black 20 AWG wire.

Service Manual
Page 200
Appendix C
Voltage Test Cable
13. The modified cable along with interface cable adaptor 40282-01 attached, is
shown in Figure C.2.
Figure C.2
Completed Radio Voltage Test Cable with Lemo to Bendix adaptor plugged in.
Using the Voltage Test Cable

To use the test cable follow these steps and precautions:
Caution Before using this radio test cable with a variable power supply make sure that the
built in DC adaptor input jack on cable 59044 does not have a DC power adaptor plugged into
it.
1.
Plug the black banana jack into the negative connector of the variable power
supply.
2.
Plug the red banana jack into the positive connector of the variable power
supply.
3.
Depending on which Trimble radio product you intend to test and what that
particular service manual instructs you to do, set the variable power supply to
either 12 or 24V DC and the current limit to 3 amps or higher or as specified in
the service manual.
4.
Now either turn the variable power supply off or place it in standby mode. You
are now ready to begin testing.
Page 201

Service Manual
Appendix C
Voltage Test Cable

Service Manual
Page 202
Appendix D
Extended Warranty / Checkout List

Test
Comments
Passed?
Test
Comments
Passed?
Physical inspection,
page 113
The Lemo connector is not damaged.

TNC Antenna connector: Center conductor and connector
threads arent damaged. Connector itself is not loose.
Nothing rattles or is loose inside.
The housing is not damaged/cracked.
Seal integrity test,

page 113
Pre-repair test: Always check to see if the seal integrity has been
compromised before disassembly. If it fails check for moisture
before powering up.
Post-repair test: After re-assembly is complete UUT should pass
Retrieve/reprogram
receiver configuration,
page 114
Pre-repair: Before repairing the UUT, go to Verify Receiver

Options in Winflash and print or save the customers current
radio configuration for future reference.
Post-repair: Use WFS to install any outstanding option codes
that need to be re-entered after repairs are complete.
Voltage Input vs. Current

Draw, page 115
SPS985 Voltage/Current tests:

900MHz and 450MHz radios.
Over-voltage Test,
page 116
Over Voltage: 32.5V +/- 1.5V, UUT should power off.
External power to
internal battery switch
test, page 118
Port 1 Power
Turn voltage down toward 24VDC, UUT should power back on

somewhere between 32.40VDC and 29VDC.
Port1 and Battery Power
Battery Only
Both sources again
Low power test,

page 121
Between 15% - 13%: Battery LED Flashes, UUT stays powered on
Internal Antenna voltage

test (optional), page 124
J90 antenna output voltage is between 3.3 to 3.7VDC
Front panel LED test,

page 125
All four LEDS light up on the front panel during power up
Lemo to USB port test,

page 125
Successfully interface to Winflash on test computer
Wi-Fi test, page 126
Connect to test computer via wireless router
BlueTooth test, page 129
UUT successfully links to another Bluetooth capable device
Compare S/N and P/N to

Housing Labels,
page 132
This should be the same as the S/N and P/N programmed inside
the UUT.
Between
8% - 5%: Battery LED Flashes, UUT powers itself down
Page 203

Service Manual
Appendix D
Test
Comments
Testing the satellite

signal levels, page 133
Test SV SNRs for proper levels.
Radio throughput test,

page 135
Run SPS985 900MHz or 450MHz radio as a Base or Rover, or

both depending on UUTs configuration. Should pass at specified
attenuation setting.

Service Manual
Passed?
Page 204

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Class B Statement Notice to Users.

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Waste Electrical and Electronic Equipment (WEEE)

Unlicensed radios in products

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