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Selection of Non Traditional Machining Process

This document compares several non-traditional machining processes based on factors such as investment, efficiency, tool consumption, power requirement, material removal rate, tolerance, surface finish, contamination, safety, and suitable materials. Ultrasonic machining requires less investment but has medium efficiency and tool consumption. Electrical discharge machining has medium investment but high efficiency and high tool consumption. Plasma arc machining has very low investment and very high efficiency but produces a rough surface finish.

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Bharat Vinjamuri
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45 views2 pages

Selection of Non Traditional Machining Process

This document compares several non-traditional machining processes based on factors such as investment, efficiency, tool consumption, power requirement, material removal rate, tolerance, surface finish, contamination, safety, and suitable materials. Ultrasonic machining requires less investment but has medium efficiency and tool consumption. Electrical discharge machining has medium investment but high efficiency and high tool consumption. Plasma arc machining has very low investment and very high efficiency but produces a rough surface finish.

Uploaded by

Bharat Vinjamuri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Selection of Non Traditional Machining Process

Proces
s

Investmen
t

Efficienc
y

Tool
Consumptio
n

Power
MRR
Tolerance
3
Requirement (mm /min)

Surface
Finish,

Contaminatio
n

Safety

Material
Refractories,
Ceramics,
Glasses
Refractories,
Ceramics,
Glasses, Super
Alloys

USM

Less

High

Medium

Less

300

7.5

0.2 - 0.5

Medium

Less

AJM

Very Less

High

Less

Less

0.8

50

0.5 - 1.2

Medium

Mediu
m

ECM

Very High

Less

Very Less

Medium

1500

50

0.1 - 2.5

High

Mediu
m

Steel, Super
Alloys

CHM

Medium

Medium

Very Less

High

15

50

0.4 - 2.5

High

Mediu
m

Aluminum, Steel

EDM

Medium

High

High

Less

800

15

0.2 - 12.5

Medium

Mediu
m

Steel, Super
Alloys,
Titanium,
Refractories

EBM

High

Very Less

Very Less

Less

1.6

25

0.4 - 2.5

Medium

Mediu
m

Refractories,
Ceramics

LBM

Medium

Very Less

Very Less

Very Low

0.1

25

0.4 - 1.25

NIL

Mediu
m

Ceramics

Less

Aluminum,
Steel, Super
alloys

PAM

Very Less

Very High

Very Less

Mr. Bharat Vinjamuri


Associate Professor,
Department of Mechanical Engineering
BNM Institute of Technology

Very Low

75000

125

Rough

NIL

Email : [email protected]
Mobile: +91 9986579555
Sub :
Unit:

Mr. Bharat Vinjamuri


Associate Professor,
Department of Mechanical Engineering
BNM Institute of Technology

Email : [email protected]
Mobile: +91 9986579555
Sub :
Unit:

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