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Enterprise Resource Planning: Open ERP

OpenERP provides improved manufacturing processes functionality including: 1) Configuring bills of materials (BOM), routings that define production processes as sequences of operations, work centers, and operation costs. 2) Managing production using work orders that control consuming and producing of materials across locations and work centers. 3) Estimating costs of orders based on material, work center, and labor costs and tracking real costs based on actual consumption and times.

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30 views8 pages

Enterprise Resource Planning: Open ERP

OpenERP provides improved manufacturing processes functionality including: 1) Configuring bills of materials (BOM), routings that define production processes as sequences of operations, work centers, and operation costs. 2) Managing production using work orders that control consuming and producing of materials across locations and work centers. 3) Estimating costs of orders based on material, work center, and labor costs and tracking real costs based on actual consumption and times.

Uploaded by

infosuren
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Open ERP

Enterprise resource planning

OpenERP Manufacturing Processes

Ana Juaristi Olalde


Avanzosc.com
Openerpsite.com

OpenERP Manufacturing Processes


CONFIGURATION

FINAL
PRODUCT
BOM

OPERATING
Order

Semi Elaborated and


Raw Materials

Produce

Consume
Can be associated

Proccess
Made in

Work Center

Include

Operations
Op master does not exists
Op must be defined for
each proccess

Location

Cost configuration included on work center


Complete process made on same work center

Semi Elaborated and


Raw Materials
Consumed on order
Location

FINAL
PRODUCT

Produced on order
Location

Work orders
Used to register expended time

OpenERP Improved Manufacturing Processes


CONFIGURATION
FINAL
PRODUCT
+
Additional
products
Proccess/
Routing

BOM
Include

Include

Proccess is sequence of
operations made in a work center

Operations

Consumed on

Operation
Master

Op master exists
Op def can be reused

Made in
Made

Work Center
Factory

Semi Elaborated and


Raw Materials

Location

Cost configuration included by operation depending on final


product and workcenter where operation is going to be made.
Each operation can be made on different work center

OpenERP Manufacturing Processes


OPERATING
Order
Process

Work Center
/Machine1

Machine2

Work order1
Consume

Work order2
Produce

Consume

Location

Additional
Products

Location

Work orderN
Produce

Semi
Elaborated1
Raw
Materials

MachineN

Consume

Produce

Semi
Elaborated2

Raw
Materials

Location

Additional
Products

Location

Raw
Materials

Location

Order itself it's a control Dashboard


Raw Materials are consumed on Operations/work orders
Each work order can produce additional products
Work orders start-stop control
Each workorder can cosume and produce materials from different location

FINAL
PRODUCT
Produced on
Operations/Work
orders

OpenERP Improved Manufacturing Processes Costs


Cost Configuration = 1 + 2 + 3
FINAL
PRODUCT
+
Additional
products
Proccess/
Routing

BOM
Include

Include

Proccess is sequence of
operations made in a work center

1) Stimated Semi Elaborated


and Raw Materials (Material
cost)
Consumed on

Operations
Made in
Made

Work Center
Factory

Assigned to

2) Machine default cost


values (Cycles/hour, price
cycle, price hour... )
Cost product associated to
Work center

HR
3) Users / Employees can
work in a Machine
Cost product associated to
an employee

OpenERP Manufacturing Processes Stimated Costs


Stimated Costs for an order
Stim Machine
time

Stim HR
Time

Work order1
Stimated Time
Stimated
Consume taken
from BOM

Raw
Materials

Order
Process

StimMachine
Time + Hr time

Stim Machine
Time + Hr time

Work order2
Produce

Consume

Semi
Elaborated1
Additional
Products

Stimated cost:
Raw materials stimated cost +
Machine time stimated cost +
HR time stimated cost

Work orderN
Produce

Consume

Semi
Elaborated2

Raw
Materials

Additional
Products

Raw
Materials

Stimated cost Semielaborated N=


Semi1 + Semi2 + Semi N-1

Produce

FINAL
PRODUCT
Produced on
Operations/Work
orders

OpenERP Manufacturing Processes Real cost


Real Costs for an order
Order
Machine
time

HR
Time

Process

Machine
Time + Hr time

Work order1
Real Time
Really consumed
materials +
scraped materials
cost

Raw
Materials

Machine
Time + Hr time

Work order2
Produce

Consume

Semi
Elaborated1
Additional
Products

Raw
Materials

Real cost:
Raw materials Consumed cost +
Real expended Machine time cost +
Real expended HR time cost

Work orderN
Produce

Consume

Semi
Elaborated2
Additional
Products

Raw
Materials

Real cost Semielaborated N=


Semi1 + Semi2 + Semi N-1

Produce

FINAL
PRODUCT
Produced on
Operations/Work
orders

Questions?

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