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Welding and Welder Qualification Procedure

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814 views29 pages

Welding and Welder Qualification Procedure

procedure

Uploaded by

sherviny
Copyright
© © All Rights Reserved
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? = q FOROOZAN OFFSHORE COMPLEX DEVELOPMENT EPCI Project of Wellhead Platform F18, Subsea Cable ot 10.0. s 4 Pipeline and FX Extension on O10 Document Tile Document Number age Number WELDING & WELDER | Anca [om | 000 | score ] seq] Rew QUAUIFICATIONPR. | ~9 Tem] pa] aime ase Poe Page: 1 of 29 WELDING & WELDER QUALIFICATION PROCEDURE ce ooizz02 | Rasnou | Nnoe! | WAGHARLOG [nein Fer Approval a zeou2oe | Rasnou | ANOE | MAGHARLOO issued Fer Conon oo Teoszo | RasHOU | wNoe | WAGHARLOD ‘rer Begs Cant OC] rePares | creckso | aprRoven | APPROVED REV pate OESCRIPTION Ise 1o0c a FOROOZAN OFFSHORE COMPLEX a S27 DEVELOPMENT ER ZF —_| arrest vmensriatom 7 sanecane | — 2 4& Pipeline and FX Extension ‘ania Of 0 Co Document Tile Document Number Page Number WELDING 2 WELDER | “faea [08 | Doc} score | oca | ~aev QUALIFICATIONPR. | Fo [euw [pr | wess | soo] ca Page: 2 of 28 TABULATION OF REVISED PAGES oueer REVISION sneer REVISION co [er] e2]es ees [os colerfea[ea| ce [cs| ce a [x]x 7 2 [x|x 2 3] x|x u « [x[z 38 5 [xix[x 3 @ [x[x a7 7 [x]alx 38 @ [x[x[x ry 39 a |x[x[x 0 w@ [x|x|x 4 [xix a [|x a as [x|x “ ™ [x |x | a a [xix 8 (x(x a wi x|x | a (x(x a we x |x [= | x|x a || a [x|x Gy 2 [xix 33 zs | x|x . 4 wm [x|x 56 | a [x |x 38 zs | x|x ar az [x|x ss 28 x 8 2 xx - 0 30 a H ee = FOROOZAN OFFSHORE COMPLEX a => DEVELOPMENT “ 4& Pipeline and FX Extension ‘ancora O1Ca Document Tle Document Number age Number WELDING & WELDER | “area [ois | ode | scope [sea | Rev QUAUIFICATIONPR. Ifo [ei feat were fame Toe Pogo: 3.20 TABLE OF CONTENTS 1.0. INTRODUCTION 2.0 DEFINITIONS 3,0 ABBREVIATIONS. 4.0 SCOPE OF WORK .. 5.0 APPLICABLE DOCUMENTS & REFERENCES. 5.1 DOCUMENT PRECEDENCY 6.2 PROJECT DOCUMENT. 8.3 CODES AND STANDARDS, 6.0. RESPONSIBILITY oes 7.0 GENERAL REQUIREMENTS 0 © WELDING POSITION.. 9.0 TEST COUPON PREPARATION 20... 10.0 QUALIFICATION OF WELDING PROCEDURE. 11.0 WPS. . o 12.0 QUALIFICATION OF WELDING& WELDERS OPERATOR. 13.0 ATTACHMENTS. = FOROOZAN OFFSHORE COMPLEX ——_ DEVELOPMENT EPC! Project of Wellhead Platform F18, Subsea Cable Looe : & Pipeline and FX Extension dais Oho Oe Document Title _ Document Number Page Number WELDING 8 WELOER | “amex [os] 000| score | S60 RW QUALIFICRTIONR. [~ fo} eww {pe [wie twee Page: «of 20 1.0 ,ODUCTION. IRANIAN offshore oil company (1.0.0.C} intends to further develop the FOROOZAN fields through execution of the FOROOZAN new F18 wellhead platform project. ‘The NEW FOROOZAN F18 wellhead platform project foresees the construction of one new platform at or near the existing FOROOZAN complex together with inficld pipelines & submarine cables and Necessary extension of existing of FX platform. Water depth ranges. ‘about 50 m, ‘The F18 platform will be installed in a location alsout 2190m from existing FX platform: in the FOROOZAN compiex. The FOROOZAN complex is located in Iran and Saudi Arabia border, 110 KM from KHARG Island. The location of F'18 wellhead plat form is as follow: Item no. Description Location Depth 188,522.00 1 F18 e388 30000 487m 2 m N=3, 186,638.00 491m =366,387,00 a FOROOZAN OFFSHORE COMPLEX EPCI Project of Wellhoad Platform F19, Subsea Cable DEVELOPMENT te oe & Pipeline and FX Extension: Uranion Offshore Oi Co Document Tie Bocument Nomber Page Number WELDING & WELDER AREA os pot SCOPE SEQ) REV QUALIFICATIONPR. [ro | ew | ee | wes [aoe Toe Page: $ of 28 2.0 DEFINITIONS COMPANY COMPANY DOCUMENTS: CONTRACTOR ‘SUB-CONTRACTOR PROJECT | thie Party Authorized VENDOR WORK YARD SITE ‘Means Iranian Offshore Oil Company (1.0.9.C) Means all information, data, documents calculations, notes, data sheets, computer data, specifications, drawings, plans, sketches, procedures, letters, reports ‘and the like to be provided by COPMANY. IRAN INTERNATIONAL GENRAL CONTRACTOR “IGC’ is EPCI Contractor in charge of the engineering, procurement, construction, installation, commissioning, start-up and performance test. means the contractor to whom some part of the CONTRACT nas been awarded to undertake and perform part of WORK, FOROOZAN OFFSHORE COMPLEX DEVELOPMENT, EPCI Project of Wellhead Platform F18, Subsea Cable & Pipeline and FX Extension PROJECT TPA for construction and installation Means the manufacturer andfor supplier of a commodity, system or piece of equipment to perform the specified diay, Means the whole activities to be performed by EPC! CONTRACTOR under the CONTRACT to fulll Scope of Work Means worksite upon which CONTRACTOR shail perform fabrication, erection, pre-commissioning, and commissioning activities prior to transportation of camponent to the SITE. FORROZAN Cil Filed FOROOZAN OFFSHORE COMPLEX DEVELOPMENT EPCI Project of Wellhead Platform F18, Subsea Cable wer & Pipeline and FX Exiension nin tr G0 Document Te Document Number Page Number WELDING & WELDER | area [08 | oc | score | seo [REV QUALIFICATIONPR. [ro [eww | en | wes | ao ce Page: 8 of 20 3.0 ABBREVIATION EPCI Engineering Procurement Construction Installation FO FOROOZAN Oifield Fx Existing FOROOZAN Production Platform Fre New FOROOZAN Well Head Platform Fas Existing FOROOZAN Well Head Platform me Inspection and Test PLAN wes ‘Weiding Procedure Specification ac ‘QUALITY CONTROL aA QUALITY ASSURANCE NDT Non Destructive Test ur Utrasonic Test MT Magnetic Test PT Penetration Test RT Radiography Test PMT Project Management Team NCR NCR MTO Material take off DEPT Department PaR Procedure Qualification Record Pat Procedure Qualification Test WPQTR —— Welder anc Welding Operator Performance Qualification Test Records wor Welder and Welding Operator Qualification Test oe FOROOZAN OFFSHORE COMPLEX a —— DEVELOPMENT EI ca ia am ra WELDING 8 WELDER [Anca [ pis | oc | score | sea | Rev QUALIFICATIONPR. "Fo [eww [re | wrie | sage; cp | ‘Pave’ 7ofzo 40 sci ORI The Project of offshore platforms deals with the changes and Extension necessary on FX and installation new wellhead platform F18. The main objective of the Basic & Detailed design Engineering is to prepare all the necessary technical documents, drawings, and scope of work required for the procurement, construction and installation of the EPCI contract for the PROJECT of FOROOZAN oil Field Offshore Complex Development Wellhead Platform F18, Subsea Cable & Pipeline Project. (See Figure 1.1 below} = FOROOZAN OFFSHORE COMPLEX a =F DEVELOPMENT SR “ & Pipeline and FX Extension rant OFshve 81 Co ‘Document Title Document Number Pag Number WELDING & WELDER |~anéa [os | voc | score | ses” | nev QUALIFICATION PR. ro | cuw | pa | were [aoe | ce Page: 8 of 29 5.0 APPLICABLE DOCUMENTS AND REFERENCES 5.1. DOCUMENT PRECEDENCY In the event of a conflict of technical requirements within the requisition documents, the ‘order of precedence shall be ‘+ This procedure » Referenced Codes and Standards > Referenced Project Specifications 5.2. PROJECT DOCUMENT Reference Rev. | Ti qh swoon - | SPECIFICATION for Structural Fabrication []_No: FO-EQA—QA- WP18-1001 + | Project Quaity Plan: 5.3. CODES AND STANDARDS Reference Tile 11 AWS O14 Structural Welding Code. 2} ASME Code Sec..1x Welding & Brazing Quailfcation | - ‘Specification For Welding of Steel Pipeline on land BBS 45159 2nd Offshore j oa FOROOZAN OFFSHORE COMPLEX a == DEVELOPMENT a4 PCI Project of Wolhead Platform P18, Subsea Cable rn 2 Pipeline and FX Extension anon Swe 01 Co Document Ta ccumont wanker Page Nurbor WELDING £ WELDER) amex [os [00 | score [sco] Rev QUALIFICATIONPR. [Fo [eww | er | wre | ooo ! co Page: 9 of 20 6.0 RESPONSIBILITIES ec He is responsible for preparation of proposed WPS and qualification of MANAGER welding procedures, welders, and welding operators in accordance with this procedure. welding He Is responsible for witnessing of welder qualification tests school supervisor QAEngineer He Is responsible for witnessing of welder qualification tests & responsible for the review and approval of documentation required qualifying welders and welding operators. QAmanager He Is responsible for the review and approval of documentation required qualifying welders and welding operators & qualifying new welding procedures. 7.0 GENERAL REQUIREMENT + Welding procedures shall be submitted to CompanyiGA for approval before commencement of welding. * Provious quailfication of welding procedure anc performance qualification of welders are not accepted. ‘+ New welding procedure shall be qualified in accordance with AWS D‘-1 for structure and ASME SEC IX piping © Several WPS may be prepared from the data on a single POR in accordance with applicable and code fabrication specification ‘+The welder qualification test must be performed in accordance with qualified WPS’, The base metal to be used for welder qualification shall conform to requirement in accordance with reference codes © 7Re-qualification of a welding procedure or for a welder is required when changes are made with respect to any of essential variables as per reference code anc specification. ‘© Welding and welder qualification test should be witnessed and approved by Company and TPA, a FOROOZAN OFFSHORE COMPLEX a £> DEVELOPMENT SI a EPC! Project of Wollhead Platform F48, Subsea Cable Looe det & Pipeline and FX Extension ‘in Ott O1C0 Document Tite Document Number Page Number WELDING WELDER [aaea [os [ 00c | sco | seo [Rev QUALIFICATIONPR, [ro | euw | pe | were | soo | co | _ Pade: 10of20 8.0 WELDING POSITION Because various welding positions will be encountered in actual construction, each procedure qualification should be tested in the manner stated for each position, which itis to bbe qualified therefore, when POT and Welder Test are performed, understanding of the various welding positions is very important. Welding position for each type of weld to be represented by the following figures. For detailed weld position reference codes may be referred A. FILLET & GROOVE WELD NOT: ONE PLATE MUST BE HOREEDATAL, ypu roamron a (ep emezero.rowmnon a MOTE Ore PLATE MUBT Be HOREOHTL, (eyvMTCA. PoamoN ae (4 ovmmean posmon a igure 4.5—Poettions of Tect Plata for Filet Welds (58 4.2.4) + Fig At Positions of Test Plate for Fillet Welds, a FOROOZAN OFFSHORE COMPLEX 4 DEVELOPMENT EPC! Project of Wellhoad Platform F18, Subsea Cable 10.0.0 ae & Pipeline and FX Exten: ranan Ofer OF Co Document Tile “Document umber WELDINGE WELDER | Anca | os | ooc ' score | Sea | nev QUALIFICATIONPR. [~ro | eww | ea) wee | som [ce Page: 11 of 29 PLATES VERTICAL; PLATES HORIZONTAL PLATES VERT HORIZONTAL, (TEST POSTION 1a, (e) Test PosmION 20 PLATES VERTICAL; PLATES HORVZONTAL ‘X'S OF WELD VERTICAL (0) Test Posmon 30 (0) Test PosiTion 4a Fig A.2 Positions of Test Plate for Groove Welds. aa FOROOZAN OFFSHORE COMPLEX —a DEVELOPMENT Sa EPCI Project of Wellhead Platform F18, Subsea Cablo 10.0.0 hee & Pipeline and FX Extension Iraniant Offshore Oi Co. Document Title “Document Number Page Number WELDING & WELDER | aneA | eS [voc | score | sa] Fev QUALIFICATION®R. [fo | eww | ae | wweis f aow [ce] ‘Paget er29 * PIPE HORIZONTAL AND ROTATED. ge WELD FLAT (e160), DEPOSIT FILLER METAL AT OR NEAR THE TOP, (A) TEST POSITION 1G ROTATED PIPE OR TUBE VERTICAL AND NOT ROTATED DURING WELDING. WELD HORIZONTAL (216%), {B) TEST POSITION 26 ne" ise Fig A.3. Positions of Test Pipe or Tubing for Groove Welds FOROOZAN OFFSHORE COMPLEX DEVELOPMENT EPC! Project of Wellhead Platform F18, Subsea Cable 10.0. Mo & Pipeline and FX Extension iranian Ofeet0 Oi Co Document Tile “_Becument Number Page Number WELDING &WELDER | aazx [os [pos [store | seo TTR foe ag QUALIFICATION PR, FO | eww | PR were | sone 22 age: Wea! PIPE On TUBE HORIZONTAL FIXED (25%) AND NOT ROTATED DURING WELDING, WELD FLAT, VERTICAL, OVERHEAD. (c) TEST PosiTiON sa. [IPE INCLINATION FXKED (45* 25") AND NOT ROTATED OUFING WELDING. (©) Test Posmon 6a, RESTRICTION ANG TEST WELD oa Fig A. oe FOROOZAN OFFSHORE COMPLEX —— DEVELOPMENT EPC! Project of Wellhead Platform F18, Subsea Cable 10.0¢ Mot & Pipeline and FX Extension ranian Offshore OF Co Document Title Document Number - Page Number WELDING WELDER [awen | vis | voc | score | sco | nev QUALIFICATIONPR. | ~ ro [eww [eR | were | anu] Page: 14 0129 9.0 TEST COUPON PREPARATION Test coupon should be prepared in accordance with AWS D1-t for structure and as per ASME SEC -IX piping 10.0 QUALIFICATION OF WELDING PROCEDURE 4104 General Requirement ‘+ Qualification of new welding procedure to be used for construction shall conform to requirement of the reference code and in accordance with the new welding procedure qualification flow chart (see att. 3). + Any change in essential variables listed in AWS D1-1 for structure & ASME SEC -IX land contract fabrication specification shall requite the submission of @ new WPS and a ‘complete qualification of the procedure. ‘+The base metal and its preparation for welding procedure qualification shall comply with project material specification and relevant code such as structural AWS D1-1 & Piping ASME SEC -IX. + Number and type of test specimens shall conform to requirement of AWS Dt-1, ANSI B 34.3(Structure/piping} and project specication +The range of thickness qualified shall conform to of AWS D1-1 & ANSI B 31.3. 10.2 Type and position limitation for procedure qualification on pipe or tubing shall also qualify for plate, but not vice versa except that qualification on plate shalt qualify for pipe or tubing over 24 inches (600mm) in diameter 40.3 NON DESTRUCTIVE EXAMINATION Each test coupon shall be non-destructively tested in accordance with AWS D1-1 for structure and ASME SEC -1X for siping 10.4 DESTRUCTIVE EXAMINATION A) All mechanical tests shall be carried out in accordance with AWS D1-1 for structure, ANSI B31 3 for piping & contract specifications. a FOROOZAN OFFSHORE COMPLEX a ——_ DEVELOPMENT SR aw EPC| Project of Wellhead Platform F18, Subsea Cable 100c Moe & Pipeline and FX Extension Jranian Ofishore GC Document Te Dacurt unbet Page Number WELDINGA WELDER [wea [08 | ooo [| soore [sea [RV auaurrcarion ex. | “se"} aa [aw [wens fame [ee | Page 18020 B) Impact test shall apply only when specified in AWS D1-1 & fabrication specification 10.5 ACCEPTANCE CRITERIA Acceptance criteria of aii inspection & test shall conform to AWS D1-1 for structure, ANSI B31.3 for piping &project fabrication specification 10.6 Welding procedure qualification test ‘Welding team shall prepare test coupon in accordance with relevant WPS. ‘The dimensions of test coupon shall be as per code standard requirements shall be sufficient for destructive tests in accordance with code and specifications. + Trained & skilled welder should be chosen for welding of test coupons. ‘+ Welding parameter shall be contolled and monitored by QA Engineer during welding ‘+ QA Engineer shall check the dimension, beveling and fit up of the test Coupon. + NDT will be carried out after visual acceptance of weld ‘+ The location of test specimens shal be located in a sketch for each test coupon, ‘= The destructive test shall be carried out in accordance with AWSD1-1 for structure and ASME SEC -IX for piping or contract requirement ‘= Qualified personnel as pet code and specifications shail evaluate all result ‘* When all results of tests meet the project requirements, procedure qualification record shall fill up by QA engineer (See Att) 11.0 WPS Project QA Manager as per acceptable POR's may revise WPS's. Process and control activities for each party are clarified in flow chart for new welding procedure qualification test ae FOROOZAN OFFSHORE COMPLEX => DEVELOPMENT a EPCI Project of Wellhead Platform F418, Subsea Cable 10.06 Nt & Pipeline and FX Extension Iranian OMshore Of Co Document Title “Document Number Page Number WELDING WELDER [Anca [os | voc , score | seo] Rev QUALIFICATION PR. "so | eww | pa wre] von) eo Page: 10 of 28 12.0 QUALIFICATION OF WELDERS & WELDING OPERATOR 12.4 General Requirement Qualification of new welder for construction should be in accordance with flow chart for new welder qualification flow chart (see att. 4 Welders shall be qualified in accordance with AWS D1-1 for structure & Project fabrication specification. ANSI- B31 3 for piping and relevant contract specifications for the same If the test does not meet the requirement, the welder shall cary aut a new test of same type as the one retested in accordance with the reference code. ‘The certificate according to AWS D1-1 or ASME B 31.3 shall be prepared for each welder who passes the test due to attachment 6, For starting the test welder I.D shall be available Re-Quaiifcation is required whenever a welder has net used the appropriate welding process for a period of more than 3 months. A retest may be made, provided there is evidence that the welder or welding operator has had further training or practice. QA keeps records of periods and type of work for each certified welder and welding operator. High repair rate within %¢ 2-3) the welder shall be notified ard for more than 5% the wekier shall be disqualified or taken off from the project (see att. 8). Formula of repair rate follows up to: Repair rate = (length of defect/ aoa FOROOZAN OFFSHORE COMPLEX £2 DEVELOPMENT a EPC! Project of Wellhead Piatform F18, Subsea Cable Mot & Pipoline and FX Extension tranten Offshore Gi Co. Document Title Document Number Page Number WELDING & WELDER | area | os [coc | score | sea | nev QUALIFGATIONER {Fo | ew | pe | were | aoe | cz Page: 17 of 20 42.2 WELDING OPERATOR Welding operator using fully merchandised or fully automatic process need to pass 2 auaification test 12.3 TEST COUPON ‘The dimensions of test coupon shall provide sutficient materials for test in accordance with the reference code. All test coupons shall be paint marked /hard line with the assigned welder |.D number on the test coupon pefore welding 12.4 TEST COUPON ‘Type and Position for welder qualification shall conform to the requirement of AWS D1-1 for structure and for piping ASME IX and ANSI-B31 3. 12,8 TEST TO BE APPLIED Each test piece shall be inspected as below. A) 100% VISUAL INSPECTION, B) 100% RT. 12.8 ACCEPTANCE CRITERIA FOR TEST ‘© Structural test coupon shall conform to requirement of AWS D1-1 ‘+ Piping test coupon shall conform to requirement of ASME SEC LX. 12.7 TEST METHODE ‘a. Each welder introduced for test must be trained and pass a preliminary test b. The candidate will be introduced to QA for arrange the test. Training may be given by training centre &Production / welding department. c. The test coupon should be prepared in accordance with WPS and AWS D1-1. For structure and ASME section IX for piping. 4. QA engineer shall be preparing the notice and records as per shown in flow chart. ao FOROOZAN OFFSHORE COMPLEX = = DEVELOPMENT EIR. a PCI Project of Wellhead Platform F18, Subsea Cable Toae hee & Pipeline and FX Exten: ranvan Offshore Ort Co Document Title Document Number T Page Number WELDING & WELDER | anta | os | ooo, score [sea | rev QUALIFICATION ®R. [rj ewe | on | wap | ana | cr |Past YBot20 fe. After welding and necessary testing the record shall be prepared and submitted to ‘Company for approval. |. QA documentation shall keep the record and certificate and renewal document and their registration, *. Qualified welders shall receive ID card and he shall keep it by himself during welding, 9. In accordance with WPS’, welding engineer shall determine the necessary procedure qualification tests. 43.0 ATTACHMENTS, ATTACHMENT!: POR RECORD SHEET ATTACHMENT2: PGR FITUP RECORD SHEET ATTACHMENT2: POR VISUAL RECORD SHEET ATTACHMENT4 Procedure Quaifcation Final report “A (POR) ATTACHMENTS Procedure Qualification Final report “B (POR} ATTACHMENTS: WPS Form ATTACHMENT: Flow Chart For Welding Procedure Quaifcation Test ATTACHMENTS: Welder and Welding Operator Qualification Test flow chart ATTACHMENTS: Welding visual inspection form ATTACHMENT10, weider certificate form ATTACHMENTI1: welder I. card FOROOZAN OFFSHORE COMPLEX £& DEVELOPMENT i Document Title Document Number "Page Number ATTACHMENT 1: PQR RECORD SHEET FOROOZAN OFFSHORE COMPLEX =< DEVELOPMENT EPC! Project of Wellhead Platform F18, Subsea Cable er 4 Pipeline and FX Extension PQR RECORD SHEET bare SKETCH RENE FLECTORDE CLASS (om Ps ae WRIT TOT: WPS TRARD SANE WELDER: wa sCTORDECLASS: (te & Cp ‘POSITION: JOTNo PaenesT BUNT NONE ‘MEIOD OF Tia ay] WK | war BASE METAL | pie tam) | Grae rassnes | ruse. | vou | gues | TOS | suse | SGUEN | tgtimst | rseRPAss wueesno. | pitta | ‘cavgy | AMF | "inane | Tmtsee) | MOL | Cp TEM 1ecge Tea tooc Nan Nome Name Dar. Due Date Sen Sien sien a FOROOZAN OFFSHORE COMPLEX Ss DEVELOPMENT EPC! Project of Wellhoad Platform F18, Subsea Cable 10.06 ie & Pipeline and FX Extension anion OFere OF 2 Document Title _ Document Number Page Number WELDING BWELOER | awen | om | 008 | score | sta? nev QUALIFICATION®R. |" ro | enw [aa | were fame [ee] Pave 20of29 ATTACHMENT 2: POR FITUP RECORD SHEET FOROOZAN OFFSHORE COMPLEX oS DEVELOPMENT A = EPC! Projecto Wellhead Platform F1, Ye mee Subsea Cable & Pipeline and FX Extension onan oS orca POR FITUP RECORD SHEET Repor No Date Page: NDT Betor Weng now | woirne. | wrsno. | BPE! | pans Tr Rem in vw Mt (am Cheeky Standard | Acial sul SKETCH Dimention | Disention | Re ren Symbol Igoe Tes looc ‘Name: Nam Bate: Date: Date: Sign: Sign: Sian: on FOROOZAN OFFSHORE COMPLEX ——— DEVELOPMENT ERs = EPCI Project of Weltheae Platform F18, Subsea Cable 10.0.6 Moe & Pipeline and FX Extension Jranian Ottshore Ov Co Document Title Document Number “Page Number WELDING & WELDER “area [ 08 | ooc | score | Sea] REV quauiricarionPR. | ~so [ean [orf ws ome Pe Page: 2° of 20 ATTACHMENTS: PQR VISUAL RECORD SHEET FOROOZAN OFFSHORE COMPLEX oa DEVELOPMENT SF BR EPC! Project of Wellhead Platform F18, Subsca Cable & 0.0. tar Pipeline and FX Extension sranian Offshore O# Co POR VISUAL RECORD SHEET Rep. No. Date: Page No: sar woiser | _Pe*ul wo |wes| uP | typeot| pecs folder Row | Wad [Wes | Ue | TptOt | Position | Meer Remark Ne | ace | Rel iecrac TPA ooc Name Name: Name: Date Date: Date: Sign: sign: Sige: FOROOZAN OFFSHORE COMPLEX a — ae DEVELOPMENT ERs FF crcrrrjntcrwainontrntom rts sunescave | — Ee Mee & Pipeline and FX Extension tranian Offshore Oil Co Document Title Document Number 7 Page Number WEIGH SWEDE || Se ae aa QUALIFICATION PR. FO. EMW PR wets, ‘3002, 2 Page: 22 of 29 ATTACHMENT 4 : Procedure Qualification Final report “A "(PQR) PORN Rev Date Fase Wiedng Process Warsi Ate Tet design ara weary eeqvenes Cpa ‘ase Met oni Beg store Se Postion ps oc Gade ‘Giove fet ‘veri regression » Fer Ma AWS Sees Materiel Spee Ans So ‘a ‘es Bach We Type or Grace fel Bai Trainees Teche ‘Sung or Wave Beas Fil Mak. Paseo: Seat Pass Por SD ‘ameter Pie] ‘Genter to work dance Pichon Perna, Proneo: Tog Mi Inter Pace Cleans Prohoa: Tyee ack Go.9s. Inte Pass Tepes Oeaiaton Ms. Haines of Back Sug e sia = Sam om a = coe aaa re = See Se oe oe Sara = i i coscveSce we | cen ces eae esse Tense at GH) se sures sm Pulsed = a ‘ge = cous: a a a ue — ae, | prose er] wn | TE] Roa Layer aa 8 Polarity la "soe m sooo = a fae = ee i oe = ES a FOROOZAN OFFSHORE COMPLEX a > DEVELOPMENT Rs aw EPCI Project of Wellhead Platform F18, Subsea Cable 10.0.0 Ace & Pipeline and FX Extension tranian Oitshare OW Co Document Tite Document Number - Page Number WELDING & WELDER AREA Dis, pos | score SEQ REV QuauiricaTioner, [5 | gw | pa | wow | som, 02 Page: 23.0120 ATTACHMENT 5: Procedure Qualification Final report” (POR) — PORN fe Bat Page of ae Ropes ee as Onder Pong Peay aaa Nose vem saloe PRATT ese Rest TT Report Ne Res RE Rapor Ns Rt OT Repo Ne Resid Tansvere Tense Test is Chaar af Sowamen | wat | argimm — | Ae8ir™ | Yona | urs.pe | ate and | U2 /eport No. im) 2 Load N Location No. AS yo Mot Tense Tes Seeger Tense Sergi WP vids Srengnaea | etongatenn = | “Reet ged See Test Seeginen Type a Bena DaneteratPunger | Ange) | Reaut [BRP Mecra Hardiness Test See co Roane " No. Max Base Metal Max HAZ Max Weld Metat Lab Report Ni latest Tea so Repon nel Location temp weld Metal FL Fuse FLss Lab Report Wc Wace ech Erericaton Ren Report Ne Ieoae ca Joe Tas Tar Tare baw ate at Sin San San oe FOROOZAN OFFSHORE COMPLEX a ——_ DEVELOPMENT SG a EPC! Project of Wellhead Platform F18, Subsea Cable Looe Mot & Pipeline and FX Extension ranian Offshore OW G9 Document Title _ Document Number Page Number WELDING & WELDER |_amea [os | voc score | sia” | nev QUALIFICATION PR, Fo | saw | pa | wer | son | cz Page: 2¢ of 29 ATTACHMENT 6: WPS FORM. £> ra rnonct oF wrtaneao rt anonye - _— Fa SUB cL Haran AND PS A, “ io Sens Paes Sea cs 1000. fester Tiel nan] Seetaowe ES] enema] sre seoewls D] unt eee oO wo nen fa Fax Diesen [mrcoogns ve] so] mans cin [ewe ee nine contin See se] parE} mel) mse bans rons eon mame Prepare tars Parana Qos Sopra yt rn Geren Empey FOROOZAN OFFSHORE COMPLEX DEVELOPMENT Rs EPC! Project of Wellhead Plttorm F18, Subsea Cable 1De 1 ipline and FX Extension tnnan Ctbeeoco Document Title ocument Number - Page Number WELDING & WEIDER [ ancx [8] toc | score | wo | av QuauricaoneR, [ro | ew) | www [ane | ce | ‘Page ota9 ATTACHMENT 7: Flow Chart For Welding Procedure Qualification Test. ISSUE Powes | ~~ No TPA ves SAMPLE PREPARATION WELDING ves VISUAL INSPECTION No 1 NDT |v vecawren | { rarace LL somo LL sponos Tr neon 7) aR Se FOROOZAN OFFSHORE COMPLEX a £&y DEVELOPMENT

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