BK - Precision 1760 Service Manual

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SERVICE MANUAL FOR dif? ex pazcsion” Model 1760 Triple Output DC POWER SUPPLY {| | vourage — cunnenr| 45.5 5A @OVER oo @|« 4353 West Lawrence Ave - Chicago, IL 60630 SERVICE MANUAL FOR i> 8x pascsion Model 1760 Triple Output DC POWER SUPPLY ervice manual is intended for use by qualified electronics techn not perform servicing unless you are quali ‘> BK PRECISION’ 4353 West Lawrence Avenue Chicago, Illinois 60630 SPECIFICATIONS “A” AND “B” SUPPLIES Output Voltage Range: OV 030V. Output Current Limit Range: 0.1.4 (58%) t02.4.100%) Load Regulation (Constant Voltage): 0.01% + 3 mV. Line Regulation 108 - 132 V (Constant Voltage): 0.01% +3 mv. Ripple (Constant Voltage): SI mV RMS. Recovery Time (Constant Voltage): 100 5. Temp. Coefficient (Constant Voltag $300 ppmi°C. Load Regulation (Constant Current): 04% +3 mA. Line Regulation 108 - 132 V (Constant Current): 0.4% 43 mA. Ripple Current (at 108 V for Constant Current): <3 mA RMS Tracking (Series) Accuracy: 10.2% +10 mv. Tracking Series, 5% to 100% Panel Meter Accuracy (Volts): 405% +2 digits Panel Meter Accuracy (Current): 40,5 % + 2 digits (42.0% + 2 digits at continuous full load). racks “A”: 4-6.5 V SUPPLY Output Voltage Range: 4V065V, Load Regulation (Constant Voltage): <10mV (0105 A load) Line Regulation 108 - 132 V (Constant Voltage): <10mV. Ripple and Noise: <2 mV RMS. Overvoltage Protection Threshold: 68V 1073. Panel Meter Accuracy Same as “A” Supply Met GENERAL Power Requirements: Domestic: 120 VAC 10%, 50 He International: 120/220/240 VAC 10%, 50/60 Hy Power Consumption (Fully Loaded): Approximately 350 W Protection: Reverse polarity protection and current limiting Dimensions (H x W x D): 5.7” x 105" x 15” (145 mm x 267 mm x 381 mn) Weigl 10 kg (21 ths) Accessories Supplied: Two earth ground bus straps. Optional Accessories: Model TL-S Hook-Up Cables (3 sets recommended) MAINTENANCE The following instructions are for use by qualified personnel only. To avoid electrical shock, do not perform any servicing other than contained in the operating instructions unless you are qualified to do so. Line voltage is exposed when the top cover Is removed from the power supply, and is present on the fuse- holder and power switch even when the unit is turned off FUSE REPLACEMENT If the fuse blows, the CV or CC indicators. will not light and the power supply will not operate. The fuse should not normally open unless a problem has developed inthe unit. Try to determine and correct the ease of the blown fuse, then replace only witha fuse ofthe correct rating as listed in Table 1. The fuse is located on the rear panel LINE VOLTAGE CONVERSION, INTERNATIONAL UNITS ‘The primary winding of the power transformer is tapped 10 permit operation from 120,220, 230, or 240 VAC, 50/60 Hz Table 1. Fuse Values | oreration | ruse vate TYPE 120 BOA Slow Blow m0ni0V] LSA Slow Blow line voltage. Conversion from one fine voltage to another is done by a simple wiring change as shown in Fig. 1 ‘A abel on the rear panel identifies the line voltage to which the unit was factory wired. To convert to a different line voltage, perform the following provedure: |. Make sure the power cord is unplugged. Remove the case and locate the power transformer. 3. Rewire the power transformer to the desired line volt- age as shown in Fig. 1. A change in line voltage may also require a corre- sponding change of fuse value. Install the correct fuse value as listed in Table 1 Replace the cover. Affix a label showing the correct line voltage for the unit after conversion, Place this label directly over the factory label. r i | PRIMARY | | INTERFACE | tt | BOARD sag! r20v 1 a ee la on ; — pee fo}-4o:¥2 2} soo wl Tease Cle Tw | I i vs | | rwwvet| BLUE i ue eT a Os \ T 1 Lous dels teow | | Tee Ble LINE JUMPERS \ : VOLTAGE USED 434 Tinoe voy | Wt, Ju4, 306 { H | 2a0v | Jus. U5 a 230v | Juz, Jus 2aov__| ut, us Fig. 1. Line Voltage Conversion, International Units CALIBRATION This unit was accurately calibrated at the factory before shipment. Readjustment is recommended only if repairs have been made in a circuit affecting adjustment accuracy for if you have a reason to believe the unit is out of adjustinent, However, adjustments should be attempted only if a 4-1/2 digit multimeter with an accuracy of 40.1% dev of better is available (B+K Precision Model 391 oF equivalent) If readjustment is required, use the Following procedure, All references to left and right are correct when facing the front of the supply. The functions of the adjustments are shown in Table 2 and their locations are shown in Fig. 2. 1. “A” SUPPLY AND “A” METERING ADJUSTMENTS 1. Connect an accurate (20.1%) external 4-1/2 digit mul- timeter to measure the de voltage at the output termi: nals of the “A” SUPPLY. 2. Disengage the INDEP/TRACK mode switch (out) so that the power supply is in the INDEPendent operat- ing mode, 3. Set the “A” VOLTAGE controls (both Coarse and Fine) to maximum (Fully clockwise). ‘Table 2. Functions of Calibr: sation Adjustments ADJ_| FUNCTION OF ADJ R6__|“A" SUPPLY +5V REF R10 |B” SUPPLY ¥5V REF | “RIS. | SB" SUPPLY SERIES | TRACKING 4-65V A METER & RI, LOCATION OF ADI MAIN BOARD MAIN BOARD MAIN BOARD MAIN BOARD R133 | Riad RIS9 | 465V6.8V REF. Rigs | “A SUPPLY A METER wise | METER R304 | “BY SUPPLY V | METER R30HR|“A" SUPPLY V METER MAIN BOARD MAINBOARD _| MAIN BOARD MAIN BOARD “MAIN BOARD “BP PANEL METER “A” PANEL METER 300-038 MAIN BOARD ® © Rt6a R134 “BY SUPPLY 4.6.50 | AMETER 3.9 REF. R19 46.5 6.8V REF. V METER R10 R6 ” SUPPLY “A” SUT +5V REF. 46.50 AMETER Rize i) OO R133 46.50 Or) “"B” SUPPLY ‘SERIES TRACKING ® “n° SU IPPLY +8V REF. ® R163 jPPLY ‘AMETER 2. Location of Adjustments (Main Circuit Board). Adjust R6 (*A” SUPPLY 45V REE) on the main circuit hoard (located on the right rear side of the supply) for a reading as close to 30.40 volts (on the multimeter) as possible. Sel the 0-30V/4-6.8V switch to the 0-30V position and the Right V/A switch to the V position. Adjust R304 (A" PPLY V METER ADJ) on the A® panel meter board (located on the right side of the supply behind the “A"/4-6.8V LED Display) for a reading of 30.4 volts on the “A"V4-6.8V LED, Display. Set the “A” Coarse VOLTAGE control for are ‘0F 05.0 volts on the “A"V4-6.5V LED Display. Set the Right V/A switch to the A position Connect the external multimeter across the “A” SUP- PLY output terminals to read the output current (so that the meter causes a short eircuit across the termi- nals) and adjust the "A" CURRENT control so that 2.00 amps is read on the “A"/4-6.5V LED Display. |. Adjust R163 (“A” SUPPLY A METER ADJ) so that the multimeter also reads 2.00 amps, 4-6.5V SUPPLY AND 4-6.5V METERING ADJUSTMENTS Set the 0-30V/4-6.8V switch to the 468¥ position and the Right V/A switch to the V position. Connect an accurate (40.1%) external 4-1/2 digit mul timeter across the oulput terminals of the 4-6.5V SUPPLY to read output voltage and adjust the 4-6.5V front panel voltage level control to minimum (4V, fully counterclockwise) Adjust R134 (4-6.5V 3.9V REF) located on the main board for a reading of 3.90 volts on the external ‘multimeter, Adjust R133 (4-6.5V V METER ADJ) located on the main board so that the “A"/4-6.5V LED Display reads 3.90 volts, Set the Right V/A switch fo the A position. ‘Turn R122 (4-6.5V A METER & A LIMIT ADJ) located on the main board fully counterclockwise Connect a 1 load (rated at 30W or more) across the output terminals of the 4-6,5V SUPPLY and connect the multimeter to read the output current. Adjust the 4-6.5¥ voltage level control to obtain an output of $.30 amps (read on the multimeter) 9, 10. CALIBRATION Adjust R122 (4-6.5V A MI so that the “A""4-6.5V amps. TER & ALIMIT ADD, ED Display also reads $.30 lowly adjust R159 (46.5 V 6.8V REF) counter- ‘clockwise until the OVER indicator on the [760 Front Panel just lights, “B” SUPPLY AND METERING ADJUSTMENTS. Connect an accurate (20.1%) external 4-1/2 digit mul- timeter to measure the de voltage at the output termi- nals of the “B” SUPPLY. Disengage the INDEP/TRACK mode switeh (out) so that the power supply is in the INDEPendent operat: ing mode. 3. Set the “BY VOLTAGE controls (both Coarse and |. Adjust R164 (1 Fine) to maximum (fully clockwise), Adjust R10 (“B" SUPPLY +5V REF) on the main board for as close 10 30.70 volts (on the multimeter) as possible. Set the Left V/A switch to the V position, Adjust R304 (“B" SUPPLY V METER ADJ) on the ™“B” panel board (located on the left side of the supply behind the “B” LED Display) for a reading of 30.7 volts on the “B” LED Display Set the “B” Coarse VOLTAGE control for a reading, ‘of 05.0 volts on the “B” LED Display. Set the Left V/A switch to the A position Connect the external multimeter across the “B” SUP- PLY output terminals to read the ouput current (so that the meter causes a short circuit aeross the terminals) and adjust the “B" CURRENT control so that 2.00 amps is read on the multimeter SUPPLY A METER ADJ) so that the “B” LED Display also reads 2.00 amps, 'B” SERIES TRACKING ADJUSTMENT Set the supply to the TRACKing SERies mode by engaging the INDEP/TRACK switch and releasing the SER/PAR switch, Set the “BY VOLTAGE controls (both Coarse and Fine) to maximum (fully clockwise) Set the “A” VOLTAGE controls (both Coarse and Fine) to maximum (fully clockwise), Connect the multimeter to the “A" SUPPLY outputs, and measure the voltage, CALIBRATION 5. Disconnect the multimeter from the “A” SUPPLY _ INSTRUMENT REPAIR SERVICE outputs and connect itto the "BY SUPPLY outputs. Recause of the specialized skills and test equipment re 6. Adjust RIL9 (SERIES TRACKING ADJ) (located quired for instrument repair and calibration, many custom ‘on the MAIN board) until the voltage tead from the —_¢FS prefer to rely upon B+K Precision for this service. We multimeter is the same as it was across the “A” maintain a network of B+K Precision authorized service SUPPLY output terminals. Return the multimeter to agencies for this purpose. To use this service, even if the the “A” SUPPLY output terminals and verify that the instrument is no longer under warranty, follow the instruc output voltage is identical. If not, repeat this step. tions given in the WARRANTY SERVICE INSTRUC- TION section of this manual. There is a nominal charge for instruments out of warranty PARTS LIST Reference Number Deseriy RESISTORS Unlisted resistors ate 25%, 1/4 Wat, See schematic diagram for value RI.12.39.66 4.70, 38, IW Carbon Film Res R6,10,122,133,134,159,163, 164 1 KO. Trimner Pot RI3.21.26,34.49.52,61,62, 64.75,78.87.89,90,96, 1D.OKS. 15, LBW, Metal Film Res. iio, 111s 1427 30.2 kQ, 1%, LAW, Metal Fil Res. 20,33,142 ITSKO. 1%, LEW, Metal Film Res. R22.35.120 57.6 KO 1%, 14W, Metal Film Res. Rao. TKO, $5, 2W, Carbon Res R416 0.3.0, 55 SW, Wirewound Res. R469 1 kQ, $%, 1/2W. Carhon Film Res. Ra8.74,141.149 LOOKQ, 1, 14gW, Metal Film Res 60.86 51.1 KO, 15%, 1/4W, Mesal Film Res. 88.511 226 KO, 1%, 1/SW, Metal Film Res, 93.161 150, 5%, 1/2W Carbon Film Res, 95,113 990 KO, 1%, LW, Metal Film Res. R98,99,101,105,107,108,152 25 KO, 20% Pot (VOLTAGE, CURRENT adjust) RUD 10 kA, Trimmer Pot Rint 3.02 KO. 1%, UAW, Metal Fil Res. R126 3.01 KO, 1%, V4W, Metal Fil Res. 127,129,162 LDEKQ. 15, 1/4W, Metal Film Res. R128 80.6 0, 1%, 1/4W, Metal Film Res. Rio 9.09 KO, 1%, LGW, Metal Fila Res. 143A, 1438, 145,148 0.5.0, 5%, SW Wirewound Res. Ris 470, $84, IW Carbon Film Res Ri6 1.202 5%, 1/4W, Carbon Film Res. RIS3IST 182kO, 1%, LAW, Metal Film Res RIS8 1.37 KQ, 1%, L44W, Metal Film Res R160 LASKA, 19, 1/4W. Metal Film Res. CAPACITORS cus 4700 pF, 208, 63¥ Etectolytic Cap. €2.10.18.16 470 UP, 450106e, 28V Electrolytic Cap a 100 uF, 20%, 35V. Electrolytic Cap. C456 4700 pF, 208, 25V, Electolytic Cap 781317289 0.01 uF. +801-20%. 25V. Dise Ceramie Cap. ca. 100pF. 10%, 100V. NPO Disc Ceramic Cap. cn 1000 HF, +15094-10%, 25V Electrolytic Cap, €12,19,21,28.38.41 47 UF, 20%, 10V Low Leakage Electrolytic €20,23,24,27.40 0,001 MF, 10%, S00, Disc Ceramic Cap, 22.26 0.002 pF, 208%, 100V. Dise Ceramic Cap. 28.29.34 150 uP, 20%, 38V, Electrolytic Cap. 30,3335 (0.05 pF. +80/-20%, 100V. Dise Ceramic Cap, naz (0.01 iF. 10%, SOOV, Dise Ceramic Cap, 7 10 uF, 20%, 25V Low Leakage Electrolytic car (0,22 uF.105, SOV, 10% PF Polyester Cap. DIODES AND TRANSISTORS BRI2 1 Amp Bridge Rectifier BR3 6 Amp. 200PIV Bridge Rectifier €RI2.34.13,18.15.16, 17,324041.42.44 3 Amp, 209 PLY, Silicon Diode B+K Part Number (008-247-9-001 15-144 1.002 015-144-3922 O15-14A-1-782 O15-14A-5-762 01-002-5-102 (004.245-9.001 (002:102-A-102 O1S-14A-1-001 O1S-14A-5-112 2-102-A-1S] OL 186. (008.919-9-001 (010-022-9-007 015-144-3.921 O1S-144-3-011 O1S-14A-1-911 015-14-8.069 015-144-9.091 (004.265-9.001 (002-001-8-471 (002-104-A-122 015-14A-1-821 O15-14A-1-371 O1S-14A-1-151 (022-418-9.001 (022-284.9.001, (022-186-9-001, 022-447-9.001 020473-€-001 (020.487-€-001, (022-101-9.001, 036-001-B.019 020.472-C-001, (020-486.€-001, 022.084-9.001 (020.485.C-001, 020-484-C.001 (036-001-B-018 (025.325-B-224 137-038-9.001 137-087-9.001 151-179-F-001 PARTS LIST Reference Number Description DIODES AND TRANSISTORS (Continued) €R2023.35 CRM.36 CRS (CR78.9.10.11.12,18,19,21.2223,25.2627.28, 29, 37.38.3903 1.615.198 Q2.34.5.7.8910.12, 13,14,16,17.18,21.22 911.2023 oa 027.28.29.0 vRi2 vR3 VRAS6 vR7 ui2s usa6 Fl For Fi 2 & Spare (20 V, 60 He version) 2 & Spare (120/220/230/240 V. S060 He version) For 2 For F2 For F2 Por KI-7 For (19Q1 1.13920, 1)023,(1)024 For (19Q11(1}Q20,1)Q23,(1Q24 For Q11,Q20,923,024 For @27,028,029.030 For Q27,028,Q29,030 or Q27,028.929.030 For Q27,Q28,Q29,03038,)39 Foc Q27,Q28.029,030 or (2)Q27,2)028,(21Q29. (2)030,(1)BR3 or (2}027,2)028,(29029,(2)30,1)BR3, [I}CSA (EPG, 2)PRIMARY PCB. sis TI (120:V, 60 He version) ‘TI (12072301230/240 V, 50160 He version) For TI For Tl For Line Cord For Control PCB For (2)Chassis To PCB Spacer (2)PCB To Spacers For Heat Sinks (M) To Chassis For Heat Sinks (M) to Chassis LED. Red, Right Angle With Holder LED. Groen, Right Angle With Holder 1'Amp, 600V, Silicon Diode IN4148 Silicon Diode 2NSBI9 PNP Silicon Transistor 2NSB18 NPN Silicon Transistor 2N5496 NPN Silicon Power Transistor SCR, Power 22N30S5 NPN Silicon Power Transistor 4.3, 400mW Zener Diode GV, 400mW, 35, Zener Diode TSN, IW Zener Diode 6.2V.400mW Zener Diode INTEGRATED CIRCUITS 723 Voltage Regulator A324 OP AMP. MISCELLANEOUS 6A, 250, 3AG Slow Blow Fuse Fuse Clips, PCB 3A, 250, 3AG Slow Blow Fuse 1.5A, 250V, 5x 20 mm Slow Blow Fuse uscholder, Snap In Carrier. 3AG Carrer x20 mm Relay, SPDT, 104 Contacts, 12V Coil 185 x S/16" x0,025" Flt Washer, Stainless 10,133" ID x 0.25" OD x 0.030" Thk Flat Washer Heatsink “Transistor Insulator “Transistor Insulator, Mica, 0-3 "Vhermal Insulator, TO-3 Solder Lug, #6, 45 Deg. Heat Sink, 3° Long, 6-32 X 2", Nickel Pate Philips Serow 6-32 KEPS Nut Suite, Pushbutton Pushbuttons, Black ‘SPST Rocker Switch, 0.187" Faston Terms (POWER) ‘Transformer, Powter ‘Transformer, Power Sub Plate, Transformer 10-32 Elastic Stop Nats Line Cond, European Line Cond, 3-Wire, CSA Approved Heyco Stain Relier Bracket, PCB Mounting Chassis 6.32 x 5/16", Nickel Pate Philips Screw Top Cover Pane! Inlay, Modet No. abel, Nameplate Pane Inlay. Controls Bezel, Window Filter, Window, Rea 46 x 7/16", “AB” Nickel Philips Screw 5/32" LD. x 518” OD. Flat Washer ‘Shield, Transistor, Heatsink Station, PDT. B+K Part Number 158-126-9.001 138:127-9-001 151-050-001 151-038-001 177-093-4-001 716-051-1001 172:016-9.001, 152-218-9001, 152.038.9:001 152-071-9.001 307.009.9.001, 307-060-0.001 198.303.6.000 741-088-9-001 198-303-3-000 198-300-1-500 742-068.-9-001 742-068.9-002 "742-068.9-008 4441-067-9-001 724-108-9.001 724-110-9-001 747-083.9-001 342.048-9-001 S47-002-9-001 347-154-9-001 744-001-9-001 TAT-184.9-001 (085-213.9.001 384 149.9.001 651-312-1416 420.088-9-001 420-089-9-001 '380-001-9-001 251-647-9-001 257-186-9-001 628-005.1.301 253-165-0-001 260.563.9.004 483-845.9.007 260-564-0-004, 380-677-9-001 453-058-9-001 706-8141-301 725.040-3.210 256-320:9-001 Reference Number For Panel Pots For Panel Pts For (7) Panel Pots (Outside Panel) For (7) Panel Pots (Inside Bracket) For Panel Miss For Conteol Brkt For Output dacks, For Output Jacks For Casing For ()PCB Brk,Q11,920,923,924 Primary PCB Miz Rear PCB Suppost MISCELLANEOUS (Continued) Knob, Push On Type MTPO.7S Hex Not 7 12. mm Flatwasher, Zine 7x 12. mm Flatwasher, Stainless Steel 6.32 x 34", Nickel Plate Philips Serew 4:40 KEPS Nut MBPI.25 Hex Not 8.2.mm Split Lockwasher #6 1/4, PPHSMS, Type “AB”, Nickel U8" Pop Rivet. Aluminum WR" Spacer, 0.147" LD. x U8" OD. 0.25" Hex Spacer, #6-32 x 1.556" Red 3-Digit Panel Meter Assembly Foot Bushing Instruction Manual Shosting Link Red 3-Digit Panel Meter Assembly 539-156-0-000 RESISTORS Unlisted resistors are 459%, 1/4 Wal, See schematic diagram for value R301 R302 R303 R304 R305 R311 co C302 303 €304,306,310 C305 C307 C208 C309 BRIO D301 Icx01 rew2 301,302,303 LOO KE, 15, 14 Watt 475 KO, 19%, 1/4 Watt 154 kA, 186, 18 Watt 1Tk®2, 208, Trimpot 3.48 KO 1%, 1/4 Watt 470.0, 5%, 172 Watt CAPACITORS, 100 pF. 10%. 100 V Ceramic Cap. (0.047 UF, 106, 50 V Polyester Cap. (022 pF, 10%, 50 V Polyester Cap. 0.01 uF, +80-206, 25 V Ceramic Cap. (0.1 HE, 10%, $0 V Polyester Cap, 470 uF, 20%, 16 V Electrolytic Cap. 1OOUF, 20%, 16 V Blectalytic Cap. 47 UE, 106, Low Leakage Electolyti Cap, SEMICONDUCTORS Bridge Rectifier, LA Zener Diode, $1 V, 5%, 400 mW IC, ICLT107CPL, DVM IC, 7005, +5 Volt Regulator DISPLAY “T.segmest LED, Red, 0.43" PARTS LIST B+K Part Number 751-395-9-017 653-140-9-001 724-106-9-001 724-108-9-001 628.012-1-301 {615.608-1-106 1653.142-9.001 731-130-9-001 706-808. 1-30 733.019-9-001 759-139-9-001 759.275-9-001 539-156:0-000, 3804675.9-001 340-679-9008 4480.734.9.001 169-121-9-001 015-144-1003 O1S-MAALTS3, O1S-IMA-1-542 (008-247-9-001 O1S-14A-3-481 (002-102-471 020-487-C-001 (025.325-B-473, (025.325-B-224 020-473-C-001 (025.325-B-108 022.446-B.47) 022-446-B-101 (036-001-B-019 137.038.9.001 152-112-9-001 308-262-9.001 307-080-9-D01 238-021-9-001 PRMARY PCR & xmuR [ so 8 rower P| Brae mi 7 MAIN BOARD og}? 2x precio: Model 1760 Overall Wiring Diagram prepay mee fh LEE | goto | cer Lg ee a wire Tee [a |? er ee dst? 8x precession Model 1760 Primary PCB and Transformer Wiring Diagram pits ofew= fg ; HEAT SINK | A SUPPLY OUTPUT dg expression Model 1760 “A” Supply Schematic : HEAT SINK | dit ex pncoson Model 1760 “B” Supply Schematic HEAT SINKS L_gaw af Gai dn? ax prsoson Model 1760 “C” Supply Schematic Ne] |e VOLTAGE, cents | — FINE, ROS 2 ae ia 7 Te i + | : ; = {| ae 2 ||| a “if ae 4 || 4 a Se! ae a Se 44-6.5v # amps 4 amps 4 TRACKING 4 PARALLEL y o-30v ¥ VOLTS ¥ VOLTS INDEPENDENT ¥ SERIES dg? ax passion Model 1760 “A” and “B" Control Schematic DPM BOARD 2V FULL SCALE wiie 3 wet Ht FH | cos ee l 23| 23

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