Planilha1

REFINERY CAPACITY
Anode Casting Plant

(t/a Cu)

Anodes Loaded

(t/a Cu)

Typical Anode Scrap Rate

(%)

Anode Scrap Production

(t/a Cu)

Cathode Production

(t/a Cu)

REFINERY PRODUCTION
Anodes ex Smelters :1.

Toyo (new anodes)

(t Cu)

2.

Toyo (ex anode scrap)

(t Cu)

3.

(t Cu)

4.

(t Cu)

5.

(t Cu)

6.

(t Cu)
Total

(t Cu)

Total
Total Anodes Loaded

(t Cu)

Anode Scrap Rate

(%)

Anode Scrap to :1.

Toyo Smelter

(t Cu)

Total

(t Cu)

Cathode Production

(t)

Anode Casting Plant

(%)

Tankhouse

(%)

UTILISATION

REFINERY :

TOYO

COUNTRY :

JAPAN

LABOUR SUMMARY
Tankhouse:
Supervision

Pgina 1

Planilha1
Operations
Maintenance
Total
Total Manpower

Average Hours Worked

(hr/a)

Average Labour Cost

($/a)

Average Labour Cost

($/hr)

Labour Utilisation:
Tankhouse

(hr/t Cathode)

Total

(hr/t Cathode)

ENERGY CONSUMPTION
Tankhouse:
Power - Deposition

(kWh/t Cathode)

Power - Other

(kWh/t Cathode)

Steam ex Smelter

(t/t Cathode)

Natural Gas

(MJ/t Cathode)

Other (0 MJ/kg)

(kg/t Cathode)

Total

(MJ/t Cathode)

Total Energy

(MJ/t Cathode)

ENERGY COSTS
Power

(c/kWh)

Steam ex Smelter

($/t)

Natural Gas

(c/MJ)

Other (0 MJ/kg)

($/t)

Total Energy

(c/MJ)

TOTAL COSTS - CATHODE

(Mlb Cu)

Labour

($M)

Energy -

Total Energy

Power - Deposition

($M)

Power - Other

($M)

Steam ex Smelter

($M)

Natural Gas

($M)

Other (0 MJ/kg)

($M)

Total Energy

($M)

Pgina 2

Planilha1
Maintenance Supplies

($M)

Consumables

($M)

Other On-site Services

($M)

Total Other Direct

($M)

TOTAL DIRECT CASH COSTS

($M)

Depreciation

($M)

NET REFINING COST

($M)

Labour

(c/lb Cu)

Energy Power - Deposition

(c/lb Cu)

Power - Other

(c/lb Cu)

Steam ex Smelter

(c/lb Cu)

Natural Gas

(c/lb Cu)

Other (0 MJ/kg)

(c/lb Cu)

Total Energy

(c/lb Cu)
Maintenance Supplies

(c/lb Cu)

Consumables

(c/lb Cu)

Other On-site Services

(c/lb Cu)

Total Other Direct

(c/lb Cu)

TOTAL DIRECT CASH COSTS

(c/lb Cu)

Depreciation

(c/lb Cu)

NET REFINING COST

(c/lb Cu)

Labour

(%)

Energy Power - Deposition

(%)

Power - Other

(%)

Steam ex Smelter

(%)

Natural Gas

(%)

Other (0 MJ/kg)

(%)

Total Energy

(%)
Maintenance Supplies

(%)

Consumables

(%)

Other On-site Services

(%)

Total Other Direct

(%)

Pgina 3

Planilha1
TOTAL DIRECT CASH COSTS

(%)

Pgina 4

Planilha1
DIAS DAVILA

TOYO

Saganoseki

Pirdop

huelva

Zijin

Tamano

2013

2013

2013

2013

2013

2013

2013

n.a.

n.a.

n.a.

n.a.

n.a.

n..a.

n.a.

330,000

350,000

325,000

272,000

350,000

238,000

320,000

15.0

18.5

17.4

16.5

16.0

16.0

17.1

50,000

65,000

57,000

45,000

56,000

38,000

55,000

280,000

285,000

268,000

227,000

294,000

200,000

265,000

257,000

248,843

224,890

230,000

226,000

201,251

257,700

43,600

61,600

45,900

44,500

43,000

41,700

58,500

18,000

300,600

310,443

270,790

274,500

269,000

260,951

316,200

300,600

310,443

270,790

274,500

269,000

260,951

316,200

14.5

19.8

17.0

16.2

16.0

16.0

18.5

43,600

61,600

45,900

44,500

43,000

41,700

58,500

43,600

61,600

45,900

44,500

43,000

41,700

58,500

257,000

248,843

224,890

230,000

226,000

219,251

257,700

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

91.8

87.3

83.9

101.3

76.9

109.6

97.2

2013

2013

2013

2013

2013

2013

2013

30

N/A

10

11

23

16

Pgina 5

Planilha1
165

N/A

42

120

77

225

64

90.0

N/A

49.0

40.0

36.4

30.0

20.0

285

108

98

170

125

278

100

285

108

98

170

125

278

100

1,852

2,050

2,182

1,715

1,739

2,080

1,945

28,714

61,059

64,122

24,890

66,186

7,122

69,866

15.50

29.78

29.39

14.51

38.06

3.42

35.92

292

357

343

350

351

320

431

126

34

40

50

71

50

35

0.53

0.01

0.00

0.60

0.24

0.45

0.08

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

0.9

2,936

1,434

1,379

3,060

2,164

2,547

1,926

2,936

1,434

1,379

3,060

2,164

2,547

1,926

7.29

11.31

11.10

4.58

9.04

7.75

10.12

3.57

27.25

20.98

7.29

22.55

15.00

24.98

n.a.

n.a.

n.a.

n.a.

n.a.

0.00

0.00

0.00

0.00

587.27

1.10

3.10

3.08

0.74

2.01

1.39

2.58

2013

2013

2013

2013

2013

2013

2013

567

549

496

507

498

483

568

8.18

6.59

6.28

4.23

8.29

1.98

6.99

5.47

10.05

8.56

3.69

7.17

5.44

11.24

2.37

0.95

1.00

0.53

1.45

0.85

0.92

0.49

0.07

0.00

1.01

1.22

1.48

0.50

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

0.13

8.32

11.07

9.56

5.22

Pgina 6

9.85

7.77

12.79

Planilha1
12.01

4.16

1.00

2.51

0.80

8.35

1.79

5.53

2.71

2.60

1.63

1.39

1.19

2.88

3.64

1.90

1.81

0.77

3.94

1.07

4.81

21.18

8.77

5.41

4.91

6.12

10.62

9.48

37.68

26.43

21.26

14.36

24.26

20.37

29.26

5.71

6.60

3.61

6.30

6.36

3.00

7.13

43.39

33.04

24.87

20.66

30.62

23.37

36.39

1.4

1.2

1.3

0.8

1.7

0.4

1.2

1.0

1.8

1.7

0.7

1.4

1.1

2.0

0.4

0.2

0.2

0.1

0.3

0.2

0.2

0.1

0.0

0.0

0.2

0.2

0.3

0.1

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

0.0

1.5

2.0

1.9

1.0

2.0

1.6

2.3

2.1

0.8

0.2

0.5

0.2

1.7

0.3

1.0

0.5

0.5

0.3

0.3

0.2

0.5

0.6

0.3

0.4

0.2

0.8

0.2

0.8

3.7

1.6

1.1

1.0

1.2

2.2

1.7

6.7

4.8

4.3

2.8

4.9

4.2

5.1

1.0

1.2

0.7

1.2

1.3

0.6

1.3

7.7

6.0

5.0

4.1

6.1

4.8

6.4

21.7

24.9

29.6

29.5

34.2

9.7

23.9

14.5

38.0

40.3

25.7

29.6

26.7

38.4

6.3

3.6

4.7

3.7

6.0

4.2

3.1

1.3

0.3

0.0

7.0

5.0

7.3

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

0.5

22.1

41.9

45.0

36.4

40.6

38.1

43.7

31.9

15.7

4.7

17.5

3.3

41.0

6.1

14.7

10.2

12.2

11.3

5.7

5.8

9.8

9.7

7.2

8.5

5.3

16.2

5.3

16.4

56.2

33.2

25.5

34.2

25.2

52.1

32.4

Pgina 7

1.7

Planilha1
100.0

100.0

100.0

100.0

Pgina 8

100.0

100.0

100.0

Planilha1
La caridad

Glogow I

Glogow II

Ohnahama

Pasar

Garfield

Townsville

2013

2013

2013

2013

2013

2013

2013

n.a.

n.a.

n.a.

n.a.

100,000

362,000

287,000

265,000

393,000

265,000

400,000

357,000

17.0

13.0

11.0

20.5

19.0

16.0

16.0

62,000

37,000

29,000

81,000

50,000

64,000

57,000

300,000

250,000

236,000

312,000

215,000

336,000

300,000

177,302

235,000

214,920

217,594

158,000

192,000

207,800

25,800

57,000

35,800

37,900

41,309
10,000

5,000

71,200

30,000

218,611

275,000

245,720

274,594

193,800

229,900

279,000
56,700

218,611

275,000

245,720

274,594

193,800

229,900

335,700

18.9

10.9

10.5

20.8

18.5

16.5

16.0

41,309

30,000

25,800

57,000

35,800

37,900

53,700

41,309

30,000

25,800

57,000

35,800

37,900

53,700

177,302

245,000

219,920

217,594

158,000

193,590

282,000

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

56.7

59.1

98.0

93.2

69.7

73.5

57.6

94.0

2013

2013

2013

2013

2013

2013

2013

23

28

32

n.a.

34

N/A

Pgina 9

Planilha1
149

172

115

65

n.a.

82

N/A

49.0

162.0

124.0

18.0

n.a.

42.0

N/A

221

362

271

90

280

158

122

221

362

271

90

280

158

142

2,376

2,050

2,050

2,054

1,800

1,858

1,920

16,856

28,188

27,474

62,125

8,519

76,833

91,654

7.09

13.75

13.40

30.25

4.73

41.35

47.74

355

279

313

281

365

320

347

11

26

48

21

55

32

40

0.65

0.54

0.27

0.31

n.a.

n.a.

n.a.

n.a.

1,400

475

n.a.

5.5

n.a.

1,880

3,198

2,853

2,758

1,816

2,575

2,667

1,868

3,198

2,853

2,758

1,816

2,575

2,667

2,382

9.29

9.29

16.39

12.63

5.42

9.45

20.44

20.44

40.94

27.63

n.a.

n.a.

0.49

n.a.

n.a.

0.62

0.63

773.17

0.00

863.94

0.00

n.a.

10.02

1.43

1.46

1.62

3.33

2.58

1.04

1.81

2013

2013

2013

2013

2013

2013

2013

391

540

485

480

348

427

622

3.73

10.20

7.45

5.59

2.39

12.14

13.01

6.31

6.35

6.40

10.02

7.28

3.36

9.25

0.20

0.59

0.98

0.75

1.10

0.34

1.23

3.26

2.43

2.40

1.35

n.a.

n.a.

n.a.

n.a.

1.67

1.71

n.a.

0.75

n.a.

13.17

10.48

5.37

1.62

8.13

10.20

9.80

Pgina 10

12.19

Planilha1
2.79

2.98

2.56

4.94

3.64

6.01

12.78

0.97

0.85

0.95

3.18

1.59

4.15

4.37

3.95

3.08

2.28

2.81

5.39

2.45

5.55

7.71

6.91

5.79

10.93

10.62

12.61

22.71

19.56

27.32

23.04

29.70

23.49

30.12

47.91

4.72

1.40

1.81

4.79

4.14

6.03

4.81

24.28

28.71

24.84

34.49

27.63

36.14

52.73

1.0

1.9

1.5

1.2

0.7

2.8

2.1

1.6

1.2

1.3

2.1

2.1

0.8

1.5

0.0

0.1

0.2

0.2

0.3

0.1

0.2

0.6

0.5

0.5

0.4

n.a.

n.a.

n.a.

n.a.

0.4

0.3

n.a.

0.2

n.a.

0.4

2.1

1.9

2.0

2.7

3.0

1.3

2.0

0.7

0.6

0.5

1.0

1.0

1.4

2.1

0.2

0.2

0.2

0.7

0.5

1.0

0.7

1.0

0.6

0.5

0.6

1.5

0.6

0.9

2.0

1.3

1.2

2.3

3.0

3.0

3.7

5.0

5.1

4.8

6.2

6.7

7.1

7.7

1.2

0.3

0.4

1.0

1.2

1.4

0.8

6.2

5.3

5.1

7.2

7.9

8.5

8.5

19.0

37.4

32.3

18.8

10.2

40.3

27.2

32.2

23.2

27.8

33.7

31.0

11.1

19.3

2.2

4.3

2.5

4.7

1.1

2.6

11.9

10.5

8.1

5.8

n.a.

n.a.

n.a.

n.a.

5.6

3.6

n.a.

3.2

n.a.

1.0
8.3

41.5

37.3

42.6

44.4

44.6

17.8

25.4

14.2

10.9

11.1

16.6

15.5

20.0

26.7

5.0

3.1

4.1

10.7

6.8

13.8

9.1

20.2

11.3

9.9

9.5

23.0

8.1

11.6

39.4

25.3

25.1

36.8

45.2

41.9

47.4

Pgina 11

Planilha1
100.0

100.0

100.0

100.0

Pgina 12

100.0

100.0

100.0

Planilha1
Ilo
2013
340,000
17.0
58,000
282,000

273,509
56,020

329,529

329,529
17.0

56,020
56,020

271,035

n.a.
96.1

2013

21

Pgina 13

Planilha1
266
90.0
377
377

2,095
39,325
18.77
3
3

265
37
n.a.

1,087
1,087

11.45
5.10
n.a.
1197.66
3.18
2013
598
14.83
8.22
1.15
n.a.

9.37

Pgina 14

Planilha1
7.60
7.96
8.99
24.55
48.75
2.73
51.48
2.5
1.4
0.2
n.a.

1.6
1.3
1.3
1.5
4.1
8.2
0.5
8.6
30.4
16.9
2.4
n.a.

19.2
15.6
16.3
18.4
50.4

Pgina 15

Planilha1
100.0

Pgina 16

Planilha2

Benchmarking custo
40.00

35.00

30.00

25.00

20.00

15.00

10.00

5.00

DIAS DAVILA TOYO

Saganoseki

Pirdop

Pgina 17

huelva

Zijin

Tamano

La caridad Glogow I

Glogow II

ano

Planilha2

Benchmarking custo

Other On-site Services

La caridad Glogow I

Glogow II Ohnahama

Pasar

Garfield

Townsville

Pgina 18

Ilo

Planilha2

Other On-site Services

Pgina 19