Sebu7247-01 S
Sebu7247-01 S
Sebu7247-01 S
2010 Caterpillar
All Rights Reserved
SEBU7247-01
May 2001
Operation and
Maintenance
Manual
D8R Series II Track-Type Tractor
AKA1-Up (Machine)
6YZ1-Up (Machine)
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6
Safety Section
Safety Signs and Labels
Safety Section
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Do Not Operate
Illustration 3
Illustration 4
Illustration 2
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Safety Section
Safety Signs and Labels
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Illustration 6
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Safety Section
Safety Signs and Labels
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Illustration 7
Structural damage, an overturn, modification, alteration, or improper repair can impair this structures protection capability thereby voiding this
certification. Do not weld on or drill holes in the
structure. Consult a Caterpillar dealer to determine this structures limitations without voiding
its certification.
Illustration 8
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Safety Section
Safety Signs and Labels
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Illustration 9
Structural damage, an overturn, modification, alteration, or improper repair can impair this structures protection capability thereby voiding this
certification. Do not weld on or drill holes in the
structure. Consult a Caterpillar dealer to determine this structures limitations without voiding
its certification.
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Illustration 10
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Do not watch the relief valve to see if grease is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve one turn only.
If track does not loosen, close the relief valve and
contact your Caterpillar dealer.
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Safety Section
Safety Signs and Labels
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Illustration 12
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Personal injury or death can result from a compressed recoil spring being released suddenly using incorrect disassembly procedures.
A recoil spring that is still held in compression
can result in the recoil spring being released unexpectedly with extreme force which could cause
serious injury or death.
Make sure that the correct disassembly procedure
is used, if a front track roller frame that has a crack
in the parent metal or weld connection (or a tubular section that has separated from the front of the
frame assembly) when the recoil spring is still held
in compression.
Illustration 13
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Unit Injectors
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Illustration 16
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Safety Section
Safety Signs and Labels
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Illustration 19
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Illustration 20
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Accumulator and lines under high pressure. Disconnecting or disassembly while pressurized can
result in personal injury or death. Refer to the service manual for instructions.
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Illustration 21
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Safety Section
General Hazard Information
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Illustration 24
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Illustration 23
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Safety Section
General Hazard Information
Trapped Pressure
Fluid Penetration
Asbestos Information
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Illustration 25
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Safety Section
Crushing Prevention and Cutting Prevention
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Safety Section
Burn Prevention
Oils
Hot oil and hot components can cause personal
injury. Do not allow hot oil to contact the skin. Also,
do not allow hot components to contact the skin.
Remove the hydraulic tank filler cap only after the
engine has been stopped. The filler cap must be
cool enough to touch with a bare hand. Follow
the standard procedure in this manual in order to
remove the hydraulic tank filler cap.
Batteries
Electrolyte is an acid. Electrolyte can cause
personal injury. Do not allow electrolyte to contact
the skin or the eyes. Always wear protective glasses
for servicing batteries. Wash hands after touching
the batteries and connectors. Use of gloves is
recommended.
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Burn Prevention
SMCS Code: 7000
Do not touch any part of an operating engine.
Allow the engine to cool before any maintenance is
performed on the engine. Relieve all pressure in
the air system, in the oil system, in the lubrication
system, in the fuel system, or in the cooling system
before any lines, fittings or related items are
disconnected.
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Coolant
When the engine is at operating temperature, the
engine coolant is hot. The coolant is also under
pressure. The radiator and all lines to the heaters or
to the engine contain hot coolant.
Any contact with hot coolant or with steam
can cause severe burns. Allow cooling system
components to cool before the cooling system is
drained.
Check the coolant level only after the engine has
been stopped.
Ensure that the filler cap is cool before removing
the filler cap. The filler cap must be cool enough
to touch with a bare hand. Remove the filler cap
slowly in order to relieve pressure.
Cooling system conditioner contains alkali. Alkali
can cause personal injury. Do not allow alkali to
contact the skin, the eyes, or the mouth.
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Safety Section
Fire Prevention and Explosion Prevention
Illustration 30
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Fire Extinguisher
Make sure that a fire extinguisher is available. Be
familiar with the operation of the fire extinguisher.
Inspect the fire extinguisher and service the fire
extinguisher regularly. Obey the recommendations
on the instruction plate.
Ether
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Safety Section
Track Information
Track Information
SMCS Code: 4170; 7000
Track adjusting systems use either grease or oil
under high pressure to keep the track under tension.
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Safety Section
Before Starting Engine
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Engine Starting
Alternate Exit
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Before Operation
SMCS Code: 7000
Clear all personnel from the machine and from the
area.
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Operation
SMCS Code: 7000
Only operate the machine while you are in a seat.
The seat belt must be fastened while you operate
the machine. Only operate the controls while the
engine is running. On machines that are disabled,
the controls may be used when the engine is not
running.
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Safety Section
Parking
Parking
additional seat
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Safety Section
Sound Information and Vibration Information
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Vibration Level
The hands and arms are exposed to a weighted root
mean square acceleration that is less than 2.5 m/s2.
The whole body is exposed to a weighted root
mean square acceleration that is less than 0.5 m/s2.
Measurements are obtained on a representative
machine using the procedures in the following
standards:
ISO 2631/1
ISO 5349
SAE J1166
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Guards
(Operator Protection)
SMCS Code: 7150
There are different types of guards that are used to
protect the operator. The machine and the machine
application determines the type of guard that should
be used.
A daily inspection of the guards is required in order
to check for structures that are bent, cracked or
loose. Never operate a machine with a damaged
structure.
The operator becomes exposed to a hazardous
situation if the machine is used improperly or if poor
operating techniques are used. This situation can
occur even though a machine is equipped with an
appropriate protective guard. Follow the established
operating procedures that are described in the
Operation and Maintenance Manual, Operating
Techniques information.
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Safety Section
Operator Station
Operator Station
SMCS Code: 7000; 7301
This Caterpillar machine is equipped with a factory
installed cab that conforms to industry standards.
The standards specify the clearance that is required
in the cab for the operator. This machine complies
with one or more of the following standards:
SAE J154
ISO 3411
EN 474-1
EN 23411