GRP Tank Calculator, Sands Civil Services Estimation To BS 4994

GRP Tank Calculator, Sands Civil Services Estimation to BS 4994
Project:
Design Temp 60 C,
Design Factor, K = 9.8
Calculated laminate construction = 3.1 kg.m-2
Calculated wall thickness = 6 mm
Category = 2
WUC - Gaborone WTW

OSEC Plant - Sodium Hypochlorite Tanks
Check on Poly Phoenix Design
Tank diameter, m
Calculation of Design Factor, K
2.4
Required tank volume, litres
Contents
Hand-held spray
application
Machine control
spray application
Hand lay-up
1.1
Design pressure (above static head):
Qc, N.mm-1
62.9
Yield Elongation
Derakane 411
HDT
5%
1.25
1.2
1.1
1.05
1.1
200
20.4
0.016%
WR
300
30.6
0.019%
Allowable load limit UL
K4 Factor for Cyclic Loading
Number of cycles
Range = 1.1 - 2.0
106
105
104
103
10 =10yrs @ fill / empty 3 x per day
K5 Curing procedure
62.9
As built, Qb = 0 wn.nn.un
n
74.1
Qb > Qc?
OK
Curing procedure?
Range = 1.1 - 1.5
1.5
K = Ks x k1 x k2 x k3 x k4 x k5
3.1 kg.m-2
Calculated, Qc
103 =10yrs @ fill / empty every 3-4 days
Post-cure
26.0
20.4 N/mm / kg/m2
Laminate construction
Total weight of reinforcement
1.1
OK
CSM
60C
Range = 1.0 - 1.25
Load Limited
105C
Strain Adjusted
UTUS
N/mm / kg/m2
Resin:
<50% loss of
strength
<20% loss of
strength
20-30% loss of
strength
1.2
K3 Design Temperature, C
0
0.052
Pressure at base of tank, MPa
Compatibility test or data

30-40% loss of
strength
Range = 1.2 - 2.0
<1% Electrolytic Sodium Hypochlo
SG of contents
K2 Factor for Chemical Compatibility
4.9
Load limited
allowable Strain
1.5
Machine control
filament wound
K1 Factor for Method of Manufacture:
Range = 1.5 - 3.0
20000
Tank height, inc 10% ullage, m
3.0
UTUS
N/mm / kg/m2
Ks Safety Factor
Estimated wall thickness
9.8
Category
CSM
2.2
6.8 mm
WR
0.95
2.9 mm
<1% Electrolytic Sodium Hypochlorite
Category
Design Pressure
Size of vessel, m
2
3
Geometry
Safety Critical Item
Wall thickness
glass
content
Resin :
Glass
UTUS
N/mm / kg/m2
Type of glass
mat
No of Layers
Other
Based on
Only dip
related data coupon data
Design Temp
Reinforced Gel Coat
Known
resistance
Compatibility with liner / resi
Flammable
Toxic
Contents:
Corrosive
Highly
Corrosive
Overall Design & Build Category
Weight of glass,
kg.m-2
Build schedule
600 WR
15.6
2.00:1
33%
0.57
600 CSM
12.2
2.75:1
27%
1.32
450 CSM
9.2
2.75:1
27%
0.99
600 WR
15.6
2.00:1
33%
0.57
600 CSM
12.2
3.00:1
25%
1.32
450 CSM
9.2
2.00:1
33%
0.99
3.00:1
25%
2.00:1
33%
WR
0.0
Flat bottom - full

support
Any other, eg legs,

skirts,etc
Total >
3.3
74.1
5.8
GRP Tank Calculator: Sands Civil Services Estimation to BS 4994
Project:
WUC - Mmashia WTW
OSEC Plant - Sodium Hypochlorite Tanks
Check on Design
Design Temp 45 C,
Design Factor, K = 37.5
Calculated laminate construction = 22.3 kg.m-2
Calculated wall thickness = 8 mm
Category = 1
Tank diameter, m
Calculation of Design Factor, K
2.9
Required tank volume, litres
Contents
Hand-held spray
application
SG of contents
Compatibility test or data
0.082
Qc, N.mm-1
118.6
Yield Elongation
Derakane 411
5%
45C
1.25
1.20
1.15
1.10
1.05
1.05
Range = 1.0 - 1.25
CSM
WR
Number of cycles
Range = 1.1 - 2.0
200
5.3
0.001%
300
8.0
0.001%
106
105
104
103
K5 Curing procedure
118.6
As built, Qb = n0 wn.nn.un
28.3
Qb > Qc?
Inadequate reinforcement
Curing procedure?
Range = 1.1 - 1.5
1.3
K = Ks x k1 x k2 x k3 x k4 x k5
22.3 kg.m-2
Calculated, Qc
103 =10yrs @ fill / empty every 3-4 days
Post-cure
6.8
5.3 N/mm / kg/m2
Laminate construction
Total weight of reinforcement
1.7
104 =10yrs @ fill / empty 3 x per day
OK
Allowable load limit UL
K4 Factor for Cyclic Loading
Load Limited
105C
UTUS
N/mm / kg/m2
HDT
K3 Design Temperature, C
0.01
Pressure at base of tank, MPa
Resin:
<50% loss of
strength
<20% loss of
strength
20-30% loss of
strength
1.8
30-40% loss of
strength
Range = 1.2 - 2.0
1.1
Design pressure (above static head), MPa:
K2 Factor for Chemical Compatibility
6.7
<1% Electrolytic Sodium Hypochlo
Strain Adjusted
UTUS
N/mm / kg/m2
Machine control
spray application
Hand lay-up
3.0
Machine control
filament wound
K1 Factor for Method of Manufacture:
Range = 1.5 - 3.0
40000
Tank height, inc 10% ullage, m
3.0
Load limited
allowable Strain
Ks Safety Factor
Estimated wall thickness
37.6
Category
CSM
2.2
49.1 mm
WR
0.95
21.2 mm
<1% Electrolytic Sodium Hypochlorite
Category
Design Temp
Design Pressure
Size of vessel, m
Geometry
Safety Critical Item
Wall thickness
glass
content
Resin :
Glass
UTUS
N/mm / kg/m2
2.00:1
33%
0.57
600 CSM
3.2
2.75:1
27%
1.32
450 CSM
2.4
2.75:1
27%
0.99
600 WR
4.1
2.00:1
33%
0.57
600 CSM
3.2
3.00:1
25%
1.32
600 WR
4.1
2.00:1
33%
0.57
600 CSM
3.2
3.00:1
25%
1.32
600 WR
4.1
2.00:1
33%
0.57
Based on
Only dip
related data coupon data
Type of glass
mat
No of Layers
Other
4.1
600 WR
<<<<<<<<<<<Reinforced Gel Coat>>>>>>>>>>>>
Known
resistance
Compatibility with liner / res
Flammable
Toxic
Contents:
Corrosive
Highly
Corrosive
Overall Design & Build Category
Weight of glass,
kg.m-2
Build schedule
Flat bottom - full

support
Any other, eg legs,
skirts,etc
Total >
4.7
28.3
7.2

GRP Tank Calculator, Sands Civil Services Estimation To BS 4994

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GRP Tank Calculator, Sands Civil Services Estimation To BS 4994

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GRP Tank Calculator, Sands Civil Services Estimation to BS 4994

WUC - Gaborone WTW

Required tank volume, litres

Design pressure (above static head):

Allowable load limit UL

K4 Factor for Cyclic Loading

Range = 1.1 - 2.0

10 =10yrs @ fill / empty 3 x per day

Range = 1.1 - 1.5

103 =10yrs @ fill / empty every 3-4 days

20.4 N/mm / kg/m2

Range = 1.0 - 1.25

Pressure at base of tank, MPa

Compatibility test or data

Range = 1.2 - 2.0

<1% Electrolytic Sodium Hypochlo

K2 Factor for Chemical Compatibility

K1 Factor for Method of Manufacture:

Range = 1.5 - 3.0

Tank height, inc 10% ullage, m

Estimated wall thickness

<1% Electrolytic Sodium Hypochlorite

Reinforced Gel Coat

Overall Design & Build Category

Flat bottom - full

Any other, eg legs,