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    PAR T A (2 Marks Questions)

    Uploaded by

    Thulasi Ram
    This document contains questions about machining processes and metal cutting. It covers topics such as orthogonal and oblique cutting, chip formation, tool wear types, tool life equations, cutting forces diagrams, cutting fluids, tool materials properties, factors affecting machinability and tool life. The questions range from short 2 mark definitions and explanations to longer 16 mark questions requiring detailed descriptions of concepts.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    PAR T A (2 Marks Questions)

    Uploaded by

    Thulasi Ram
    15 views2 pages
    This document contains questions about machining processes and metal cutting. It covers topics such as orthogonal and oblique cutting, chip formation, tool wear types, tool life equations, cutting forces diagrams, cutting fluids, tool materials properties, factors affecting machinability and tool life. The questions range from short 2 mark definitions and explanations to longer 16 mark questions requiring detailed descriptions of concepts.

    Original Description:

    mft ii

    Original Title

    Unit I Q

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    © © All Rights Reserved

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    This document contains questions about machining processes and metal cutting. It covers topics such as orthogonal and oblique cutting, chip formation, tool wear types, tool life equations, cutting forces diagrams, cutting fluids, tool materials properties, factors affecting machinability and tool life. The questions range from short 2 mark definitions and explanations to longer 16 mark questions requiring detailed descriptions of concepts.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    15 views2 pages

    PAR T A (2 Marks Questions)

    Uploaded by

    Thulasi Ram
    This document contains questions about machining processes and metal cutting. It covers topics such as orthogonal and oblique cutting, chip formation, tool wear types, tool life equations, cutting forces diagrams, cutting fluids, tool materials properties, factors affecting machinability and tool life. The questions range from short 2 mark definitions and explanations to longer 16 mark questions requiring detailed descriptions of concepts.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    PAR T A (2 Marks Questions)

    1. What is an orthogonal cutting? Give two examples.


    2. List out the difference between orthogonal cutting and oblique cutting.
    3. What is the function of chip breakers?
    4. Name any two conditions for continuous chip formation while machining.
    5. How can built up edge formed during machining be avoided?
    6. What are desirable properties of cutting fluids?
    7. Define tool wear and mention the types.
    8. Define tool life.
    9. What are the four important characteristics of materials used for cutting tools?
    10. What is meant by tool signature?
    11. What are the main functions of cutting fluids?
    12. Name the factors that contribute to poor surface finish in cutting.
    13. Define machinability of metal.
    14. Write Taylors tool life equation.
    15. What is shear plane angle?
    16 Marks Questions (Part B Questions)
    16. (i)Describe an expression for the determination of shear angle in an orthogonal metal cutting.(8)
    (ii) The following cutting speed and cutting time observations have been noted in a machining
    process. Calculate (1)n and C. (2) Recommend the cutting speed of a desired tool life of 60
    minutes. Cutting Speed (V): 25 m/min 35 m/min, Cutting Time (T): 90min 20min
    17. (i) What is a chip? What are the different types of chips? How are they formed?

    (8)
    (8)

    (ii) What is the measure of metal removing process machinability? What are the factors that
    affect it?
    18. (i) Explain the types of chip formed during machining process.

    (8)
    (8)

    (ii) List the various types of tool wear and discuss the factors affecting them.

    (8)

    19. (i) Define the various tool parts of a single point cutting tool with a neat sketch.

    (8)

    20. (ii) What are the standard angles of cutting tool? Explain in detail.

    (8)

    21. (i) Explain the essential characteristics of a cutting fluid.

    (6)

    (ii) The following equation for tool life is given for a turning operation; V T 0.13 f 0.77 d 0.37 =
    C. A 60 minute tool life was obtained while cutting at V=30 m/min, f=0.3 mm/rev and

    d=2.5mm. Determine the change in tool life if the cutting speed, feed and depth of cut are
    increased by 20% individually and also taken together.
    (10)
    22. What are the important properties required for cutting tool materials?

    (16)

    23. What is meant by tool wear? Explain the parameters that influence tool wear.

    (16)

    24. Draw the merchants circle diagram and derive the relationship between various cutting
    Forces.

    (16)

    25. Write a brief note on the type cutting fluids used for metal removal process.

    (16)

    26. Explain the various factors affecting tool life.

    (16)

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