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BV20

OPERATIONS
MANUAL

INTELLIGENCE IN VALIDAT

Copyright Innovative Technology Ltd 2008

GA794-2

BV20 Operations Manual

CONTENTS
1
2
3
4
4.1
4.2
4.3
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6
7
8
8.1
9
9.1
9.2
9.3
9.4
9.5

Introduction
Environment and power requirements
General description
Machine interfaces
Bezel LEDs
Configuration button functions
Additional hardware modules
Machine interface: protocols
Parallel input and output
Pulse stream output
Binary output - BIN
Low power option
Serial input/output - SIO
Smiley Secure Protocol (SSP)
Multi-drop bus/internal communications protocol (MDB/ICP)
ccTalk protocol - CCT
Other interfaces available
Using BV20 configuration cards
Mechanical installation
Routine maintenance
Re-calibration
Support tools
Configuration cards
ITL bank note validator currency manager
Validator programming system (DA3)
Internet website support
E-mail support
Appendix A Exploded diagrams
Appendix B Escrow control
Appendix C Interface tools DA1 DA2
Appendix D Configuration cards
Appendix E PC system specification
Appendix F Implemented ccTalk commands

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GA794-2

BV20 Operations Manual

1 INTRODUCTION
BV20 VALIDATOR - THE NEXT GENERATION OF ITL BANK NOTE VALIDATORS
This manual describes the operation of the BV20 Bank Note Validator as fitted with
Firmware Version 4.00 or greater.
This document is intended for those who will maintain the BV20 equipment.
To have full information about the configuration of this equipment, please refer, at our
website, to the operations manual (GA716).
Although information is included which will allow a degree of fault diagnosis and repair, it is
recommended that for all but simple mechanical repairs, the unit must be returned to an
approved service centre for repair.
CAUTIONS
This product must be fitted with a 2 A (ampere) fuse before use.
The BV20 validator is pin for pin compatible with NV7/8/9/10, but not pin for pin
compatible with the NV2/3/4/4x or 5 series products.
Due to different note cycle times there may be timing differences from the NV products.
Never exceed the recommended environmental and electrical limits.
Do not attempt to lubricate the mechanisms as this may affect the note transport.
Do not polish the lens as this may alter the optical characteristics.
If the BV20 validator is disassembled the unit must be re-calibrated and re-initialised,
following re-assembly (See Chapter 6).
WARNING
Only suitably trained personnel should carry out any work on this equipment in accordance
with all current local, national and international health and safety regulations.
We recommend that you study this manual as there are many new features permitting
new uses and more secure applications.
If you do not understand any part of this manual please contact the factory, contact details
are below, for assistance. In this way we may continue to improve our product.
The BV20 Validator has been designed to minimise any performance variation over time.
Much of this is achieved by careful Hardware and Software design.
Innovative Technology Ltd has a policy of continual product improvement. As a result the
products supplied may vary from the specification described here.

MAIN HEADQUARTERS

Copyright Innovative Technology Ltd 2008

Innovative Technology Ltd


Derker Street Oldham England - OL1 4EQ
Tel: +44 161 626 9999 Fax: +44 161 620 2090
E-mail: [email protected]
Web site: www.innovative-technology.co.uk

GA794-2

BV20 Operations Manual

GROUP

EMAIL CONTACT
BRAZIL
[email protected]
CHINA
[email protected]
COLUMBIA
[email protected]
GERMANY
[email protected]
ENGLAND
[email protected]
SPAIN
[email protected]
UNITED STATES OF AMERICA
[email protected]
REST OF THE WORLD
[email protected]

Copyright Innovative Technology Ltd 2008

GA794-2

BV20 Operations Manual

2 ENVIRONMENT AND POWER REQUIREMENTS


ENVIRONMENT
Environment
Temperature
Humidity

Minimum
Maximum
+3C
+50C
5%
95% Non condensing
Table 1 Environmental Requirements

CAUTIONS:
IF THE INPUT VOLTAGE FALLS BELOW 11.5V THE BV20 MAY NOT OPERATE
CORRECTLY (WILL REJECT NOTES). THE FRONT BEZEL LIGHTS WILL FLASH TO
INDICATE INCORRECT CONDITIONS
IT IS RECOMMENDED THAT THE POWER SUPPLY USED CAN SUPPLY AT LEAST
1.7 AMPS
POWER REQUIREMENTS
Electrical Supply
Supply Voltage (V DC)
Absolute Limits
MDB IF5 Version Supply
Voltage
Supply Ripple Voltage
Supply Currents:
Sleep (Low Power Mode)
Standby
Validating

Interface Logic Levels


Inputs
Outputs with 2K2 pull up
Maximum Current Sink

Copyright Innovative Technology Ltd 2008

Minimum

Maximum
12V 10%

18V

+48V DC or 34V AC

0V

0.25 V @ 100 Hz

1.2mA
150mA
540mA
Table 2 Power Requirements
Logic Low
Logic High
0 V to + 0.5 V
+3.7 V + 12 V
0.6 V
Pull up voltage of host interface
50mA per output
Table 3 Interface Logic Levels

GA794-2

BV20 Operations Manual

3 GENERAL DESCRIPTION
BV20 VALIDATOR - THE NEXT GENERATION OF ITL BANK NOTE VALIDATORS
The BV20 Bank Note System is a compact note-validating machine (see figure 1),
suitable for most money machines. It will accept up to 16 different denominations
of notes in the serial control mode. The BV20 Validator leaves the factory preset to
at least one currency so that it is ready for immediate installation.

Configuration
function button
Lozenge
release catch

Expansion port
clips
Bezel
Note path
output
Figure 1 - The BV20 with vertical bezels
If it is required to change the currency data set this may be done using the PC based
Validator Management software. New currencies and applications are being tested
all the time, please refer to our web site, or contact the factory for information concerning
specific currencies if they are not already included on our approved list. The BV20 is designed
for easy installation in most machines. Interfacing the validator is very simple, with the choice
of the following protocols:
SSP
CCTALK
IF30

PULSE
SIO
IF31

PARALLEL
MDB
IF32

BINARY
NIS

Table 4 Available Interfaces / Protocols

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GA794-2

BV20 Operations Manual

4 MACHINE INTERFACES: HARDWARE


The BV20 interface connector is located on the left side of the unit; it has 16 pins (see figure
2) refer to Table 5 for the pin allocation. Two are used for the 0V and +12V power supply and
there are five outputs and five inputs, the remaining four pins are reserved for factory use and
should not be connected. An example mating connector is Molex type Part No: 39-51-2160.
It is possible to connect the BV20 to machines operating at 110 Volts or to machines
operating at MDB voltages by means of additional Hardware modules. The modules are
attached to the BV20 by means of the External hardware clips and connected to the 16-pin
connector. (See section 5.3) The BV20 also has a Configuration Button on the opposite side
from the Connector (See Figure 3).

16-Pin
Connector

Configuration
button
External
Hardware Clip

External
Hardware Clip
Figure 2 Interface Connector

Figure 3 Configuration Button

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GA794-2

BV20 Operations Manual

4.1 INTERFACE CONNECTOR PIN DETAILS


The connector pin details are described below (see table 5); they use an IDC
16-pin 0.1" pitch header with 2 rows of 8 pins.
1

15

16

Pin
1

Name
Vend 1

2
3
4
5

Vend 2
Vend 3
Vend 4
Inhibit 1

6
7
8
9

Inhibit 2
Inhibit 3
Inhibit 4
Busy

10

Escrow

11
12
13
14
15
16

Factory use only


Factory use only
Factory use only
Factory use only
+Vin
0V

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Description
Open collector outputs. Function changes depending on
machine interface protocol (see individual interface
descriptions for details) Also the Pulse Stream output.
Also the Serial Output pin in SSP Serial Mode and other
serial modes
Open collector outputs. Function changes depending on
machine interface protocol (see individual interface
descriptions for details)
Inhibit channel 1 by holding this pin HIGH. To Enable a
channel the inhibit must be held LOW Also the serial Input
pin in SSP Serial Mode, and other serial modes
Inhibit channel 2 by holding this pin HIGH
Inhibit channel 3 by holding this pin HIGH
Inhibit channel 4 by holding this pin HIGH
BV20 is validating and stacking output. Active low while the
BV20 is reading, transporting or stacking a note.
Operate Escrow function by holding LOW (see Appendix B
Escrow Control for full details)
Do not connect
Do not connect
Do not connect
Do not connect
Nominal 12V DC supply
0V supply
Table 5 16 Pin Connector Details

GA794-2

BV20 Operations Manual

4.2 CONFIGURATION BUTTON FUNCTIONS


The functions available via the Configuration Function Button are detailed in Table 6
Configuration Button

Power Status

Function

Press and Hold (>2 secs)

Powered ON

Sets BV20 to Programming


Mode (SSP)

Press Once (<1 sec)

Powered ON

Enables Configuration Card


Programming

Press Twice (within half a


second)

Powered ON

Current Setting Indicator

Press and hold

Powered OFF

Resets ccTalk key to Default


setting

Table 6 Configuration Button Functions


BV20 Programming Mode
Press and Hold the Configuration Button for at least 2 seconds whilst the BV20 is powered
up. The Bezel LED will flash rapidly to indicate that SSP is being loaded. Once this process
has finished the BV20 will reset. The BV20 will now be in Programming Mode (SSP) and
allow connection to a PC via a DA1 or DA2 adapter or connection to a DA3.
Note: This mode can only be cancelled by re-programming with a Configuration Card or via
the Validator Manager program. Please ensure you are aware of all the BV20 programmed
settings before entering this mode. Failure to restore the original setting will stop the BV20
from operating in the Host machine.

Configuration Card Programming Mode


Press the Configuration Button once whilst the BV20 is powered up. If done correctly the
Bezel LED will flash every 1-second. This will allow the insertion of a Configuration Card to
change the Firmware Protocol in the BV20. (See Chapter 6 - Using Configuration Cards for
full details). This mode can be cancelled by again pressing the Configuration Button once.
Current Setting Indicator Mode
Press the Configuration Button twice within half a second whilst the BV20 is powered up.
The BV20 Bezel LED will then perform a series of flashes to indicate the current settings
within the validator. (See Program Check Procedure, in Appendix D)
Encryption Key Reset Function (ccTalk)
Note: This function will only be possible if the BV20 is programmed to ccTalk mode. It is not
possible to reset the key from SSP mode.
Press and hold the Configuration Button whilst the BV20 is powered off. Apply the power
and keep the button pressed for several seconds. The ccTalk Encryption Key will now be
restored to the default setting.

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BV20 Operations Manual

10

4.3 ADDITIONAL HARDWARE MODULES


The BV20 currently supports the following additional hardware Modules for connection to
machines with alternative power specifications.
MDB Voltage Regulator Module.
The MDB Voltage Regulator Module is for use in Vending machines operating at higher DC or
AC voltage outputs. The module provides a regulated 12V DC supply to the validator and has
Opto isolated inputs and outputs. For further details on the MDB protocol please see chapter
5.7
110V Voltage Regulator Module.
The 110V Voltage Regulator Module allows the BV20 to be used with machines that operate
with a 110V AC supply.
The modules attach to the back of the BV20 and are held in place by the expansion port
clips and a single fixing screw. For unit and cable dimensions please see diagrams below.

Figure 4 BV20 with MDB Voltage Regulator Module Fitted.

Copyright Innovative Technology Ltd 2008

GA794-2

BV20 MECHANICAL INSTALLATION

Drawing Number GA791

In line with continued product development Innovative Technology Ltd reserves the right to change specifications without prior notice.

ACCEPTS NOTES:
1. 66 mm x 160 mm LONG
2. 72 mm x 160 mm LONG
ENVIRONMENTAL OPERATING RANGE:
+3 OC to +50 OC at 5% to 95% RH
(NON CONDENSING)
UNLADEN WEIGHT: 0.4 KG

Copyright Innovative Technology Ltd 2008

GA794-2

BV20 MDB PSU CABLE ASSEMBLY WITH EXTENDED LENGTH AND Y - SPLIT END (MDB PSU TO HOST MACHINE)

Copyright Innovative Technology Ltd 2008

GA794-2

DRAWING NUMBER CN307

BV20 110V PSU TO HOST MACHINE CABLE ASSEMBLY

Copyright Innovative Technology Ltd 2008

DRAWING NUMBER CN311

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BV20 Operations Manual

14

5 MACHINE INTERFACE: PROTOCOLS


14

5.1 PARALLEL INPUT AND OUTPUT:


To use Parallel Output for 4-note/channel acceptance, the parallel interface must be
programmed into the validator via the Configuration Cards (See Appendix D
Configuration Cards) or via the ITL BNV Currency Manager program. In parallel mode the
BV20 will issue a 100ms (3%) active LOW pulse on the relevant vend line. A maximum of
4 channels can be used.
Connections:

15

16

Pin

Name

Type

Description

Vend 1

Output

Channel 1 credit, 100ms (3%) active LOW pulse.

Vend 2

Output

Channel 2 credit, 100ms (3%) active LOW pulse.

Vend 3

Output

Channel 3 credit, 100ms (3%) active LOW pulse.

Vend 4

Output

Channel 4 credit, 100ms (3%) active LOW pulse.

Inhibit 1

Input

Inhibit channel 1 by holding this pin HIGH, hold LOW to enable.

Inhibit 2

Input

Inhibit channel 2 by holding this pin HIGH, hold LOW to enable.

Inhibit 3

Input

Inhibit channel 3 by holding this pin HIGH, hold LOW to enable.

Inhibit 4

Input

Inhibit channel 4 by holding this pin HIGH, hold LOW to enable.

Busy

Output

Active LOW when the BV20 is transporting, reading or stacking


a note

10

Escrow

Input

Enable the escrow function by holding LOW (See Appendix B


Escrow Control)

11

Factory use only

Do not connect

12

Factory use only

Do not connect

13

Factory use only

Do not connect

14

Factory use only

Do not connect

15

+Vin

Power

Nominal 12V DC supply

16

0V

Ground

0V supply

Table 7 - Parallel and Binary Pin Description


Vend signals: (pins 1 to 4) The four channels have their own individual outputs. If a note is
recognised then the relevant vend line is set low for a period of 100ms 3%. Pulses
outside these limits should be rejected as a precaution against false triggering.
Inhibit inputs: (pins 5 8) Channels 1 to 4 have their own inhibit input to allow the host
machine to refuse specified notes. To inhibit a channel, the relevant inhibit input must be
held high. To enable a channel, the corresponding inhibit must be latched low so that
notes may be accepted.

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BV20 Operations Manual

15

If all four inhibits are high simultaneously then the BV20 will be disabled. In this state the
bezel will not illuminate and if a note is inserted the motor will run in reverse preventing
the insertion of the note. All four inhibits may be connected together to create a 'global'
inhibit. In this way the BV20 may be brought in and out of operation by the host machine.
Busy Output: (Pin 9). This is a general-purpose busy signal. It is active low while the BV20
is in operation.
Escrow Control: (Pin 10) Hold this pin low to enable the single note escrow function.
(Appendix B ESCROW CONTROL).
It is possible to operate the BV20 in low power mode with the Parallel interface. For
further details please see Chapter 6.4.

5.2 PULSE STREAM OUTPUT


To use Pulse stream output for acceptance of up to 16 note/channel acceptance, The
Pulse interface must be programmed into the validator via the Configuration Cards (See
Appendix D Configuration Cards) or via the ITL BNV Currency Manager program.
In Pulse mode the BV20 outputs a number of pulses on Vend 1. The number of pulses for
each channel is different and set to default values within the dataset. The number of
pulses and the pulse duration can be modified using the Validator Manager Software. A
maximum of 16 channels can be used. 1
15
Connections:

2
Description

16

Pin

Name

Type

Vend 1

Output

Credit pulse stream output.

Vend 2

Output

Not used

Vend 3

Output

Not used

Vend 4

Output

Not used

Inhibit 1

Input

Inhibit channel 1 by holding this pin HIGH, hold LOW to enable.

Inhibit 2

Input

Inhibit channel 2 by holding this pin HIGH, hold LOW to enable.

Inhibit 3

Input

Inhibit channel 3 by holding this pin HIGH, hold LOW to enable.

Inhibit 4

Input

Inhibit channel 4 by holding this pin HIGH, hold LOW to enable.

Busy

Output

Active LOW when the BV20 is transporting, reading or stacking


a note

10

Escrow

Input

Enable the escrow function by holding LOW (See Appendix B


Escrow Control)

11

Factory use only

Do Not Connect

12

Factory use only

Do Not Connect

13

Factory use only

Do Not Connect

14

Factory use only

Do Not Connect

15

+Vin

Power

Nominal 12V DC supply

16

0V

Ground

0V supply

Table 8 Pulse Mode Pin Description

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BV20 Operations Manual

16

Note: Channels higher than four cannot be individually inhibited, but will be globally inhibited if
inhibits 1 to 4 are inhibited.
It is possible to operate the BV20 in low power mode with the Pulse interface. For
further details please see Chapter 5.4
Credit Hold Function:
If this function is enabled in pulse mode by Configuration Card or ITL BNV Currency
Manager program, the validator will take the note as normal but then wait until the
escrow line is toggled low/high before. It will then give out the number of pulses per
dollar as set on the programming card. After the pulses have been given, the validator
will then wait for another low/high toggle until the full value of credit pulses are given.
Eg. with a setting of 2 pulses per dollar, a five dollar bill will give 2 pulses, 5 times.
A typical use of this option would be for a Pool table with a game price of $1. You could
insert a $5 note and press a button that toggles the escrow line and releases the pool
balls, this would then allow you to play the first game. The Validator holds onto the
remaining credits until the game has finished and the button is pressed again allowing
the next game to begin, this continues until all the credits have been used.
The busy line remains low throughout the whole process and the validator remains
inhibited until all pulses are given.
NOTE:
From Firmware version BV 4.02 release, the pulse width setting function has been
improved.

The user will be able to set custom values for pulse low, pulse high and pulse per
dollar multiplier in a dataset, which can then be downloaded into the BV20.

Using the programming card, the user can set pulse mode, but retain the existing
settings by not selecting the options for High pulse, Low pulse or Pulse Per Dollar.
In this way the user will retain any custom settings he has made. So for example,
if the users BV is set to pulse low 5ms, pulse high 45ms with multiplier 3 - using
the programming card with only pulse interface selected will retain these settings.
Any one or all of the settings can be changed to the default values (Pulse high or
low 100ms or 50ms and multiplier 1 to 4) by selecting the card options in the
usual way. On previous firmware versions, the user was required to fill in all the
pulse options on the card.

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BV20 Operations Manual

17

5.3 BINARY OUTPUT BIN


To use Binary mode The Binary interface must be programmed into the validator via the
Configuration Cards (See Appendix D Configuration Cards) or via the ITL BNV Currency
Manager program.
In Binary mode, the BV20 will issue a binary pattern on vend lines 1 to 4 as shown in Table
9 Binary Credit Outputs. A maximum of 15 channels can be used.
Vend 1
LOW
HIGH
LOW
HIGH
LOW
HIGH
LOW
HIGH
LOW
HIGH
LOW
HIGH
LOW
HIGH
LOW

Vend 2
Vend 3
Vend 4
HIGH
HIGH
HIGH
LOW
HIGH
HIGH
LOW
HIGH
HIGH
HIGH
LOW
HIGH
HIGH
LOW
HIGH
LOW
LOW
HIGH
LOW
LOW
HIGH
HIGH
HIGH
LOW
HIGH
HIGH
LOW
LOW
HIGH
LOW
LOW
HIGH
LOW
HIGH
LOW
LOW
HIGH
LOW
LOW
LOW
LOW
LOW
LOW
LOW
LOW
Table 9 Binary Credit Outputs

Credit Channel
Channel 1
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Channel 9
Channel 10
Channel11
Channel 12
Channel 13
Channel 14
Channel 15

Connections:
Connections in Binary mode are the same as for Parallel mode.
Note: Channels higher than four cannot be individually inhibited, but will be globally
inhibited if inhibits 1 to 4 are inhibited.
It is possible to operate the BV20 in Low power mode with the Binary interface. For further
details please see Chapter 5.4.

5.4 LOW POWER OPTION


Notes:
Low Power Mode can ONLY be used with the above Parallel, Pulse and Binary
protocols.
Low power mode can only be enabled by correctly completing the configuration
cards or via the ITL BNV Currency Manager Program.
In Low Power Mode the front sensor is checked every 1 second which can lead to
a delay in accepting the note when it is presented.
Configuration button functions are only available during power up before the BV20 goes
into Low Power Mode.

BV20 Operations Manual

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Electrical Supply
Supply Voltage (V DC) Absolute
Limits
MDB IF5 Version Supply
Voltage
Supply Ripple Voltage
Supply Currents:
Sleep (Low Power Mode)
Standby
Validating
Peak (Motor Stall)

Minimum

Maximum
12V 10%

+18V
0

+48V DC or 34V
AC
0.25V @100 Hz
1.2mA
150mA
540mA
1700mA

Low Power Mode can be used with all none serial communication protocols to reduce the
power consumption of the BV20 when idle. When the BV20 is in this state the current
consumption is reduced to approximately 1.2mA. The BV20 goes into low power mode
approximately 4 seconds after the validator is powered up and remains in this state until a
note is entered (Time A). Following a note insertion the BV20 returns to Low Power mode
approximately 1 second after the Busy line goes High (After credit is given or note is
rejected). (Time B)
Low Power mode uses 3 control lines: Vend Pin 1, Inhibit Pin 5 and Busy Pin 9

Inhibit

0V

Busy
A
0V

Vend
Validating
Stacking

0V

Sleep

Vend / Credit

Wake Up

Enabled

Validator

Note Inserted

Figure 5 - Low Power Mode Timing Diagram

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19
TIMING DIAGRAM EXPLAINATION

When the Validator is enabled the Inhibit Line is Low and the Busy Line is High. This
remains the same until a note is inserted (Time A)
When a note is inserted under the front sensor the BV20 wakes up and the busy line goes
low to indicate that the validator is in use. The busy line remains low during the validating
and stacking process and once the note has been successfully validated and stacked the
vend line goes low to issue the credit.
After the credit is issued the busy line goes high and approximately 1 second after the
busy line goes high (Time B) the BV20 goes back into low power mode.

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20

5.5 SERIAL INPUT/OUTPUT SIO


To use Serial Input/Output mode The SIO interface must be programmed into the
validator via the Configuration Cards (See Appendix D Configuration Cards) or via the ITL
BNV Currency Manager Program.
Serial Input/Output (SIO) is a simple serial protocol compatible with the same interface on
NV4 to NV10. It is not recommended for use on new designs due to the possibility of noise
effecting the communication. We recommend the use of a serial protocol with error
checking such as SSP. The BV20 does not support the Simple Serial Data Out Only mode
as available on the NV4 and earlier models.
Connections:

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

15

16

Name
Type
Vend 1
Output
Vend 2
Output
Vend 3
Output
Vend 4
Output
Inhibit 1
Input
Inhibit 2
Input
Inhibit 3
Input
Inhibit 4
Input
Busy
Output
Escrow
Input
Factory use only
Factory use only
Factory use only
Factory use only

Description
Serial Data Out (Tx)
Not Used
Not Used
Not Used
Serial Data In (Rx)
Not Used
Not Used
Not Used
Not Used
Not Used
Do not connect
Do not connect
Do not connect
Do not connect
Nominal 12V DC
+Vin
Power
supply
0V
Ground
0V supply
Table 10 - SIO Mode Pin Description

The Baud rate of communications can be set at either 300 or 9600 using the Validator
Manager Software. The data format according to the Baud rate used is shown in
Table 11 - SIO Data Format.
Baud Rate
300
9600

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Start Bits
Data Bits
1
8
1
8
Table 11 - SIO Data Format

Stop Bits
2
1

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21

The BV20 will receive and transmit the following event codes
Recognised
Receive Codes to BV20
MESSAGE
Inhibit C1
Inhibit C2
Inhibit C3
Inhibit C4
Inhibit C5
Inhibit C6
Inhibit C7
Inhibit C8
Inhibit C9
Inhibit C10
Inhibit C11
Inhibit C12
Inhibit C13
Inhibit C14
Inhibit C15
Inhibit C16
Un-inhibit C1
Un-inhibit C2
Un-inhibit C3
Un-inhibit C4
Un-inhibit C5
Un-inhibit C6
Un-inhibit C7
Un-inhibit C8
Un-inhibit C9
Un-inhibit C10
Un-inhibit C11
Un-inhibit C12
Un-inhibit C13
Un-inhibit C14
Un-inhibit C15
Un-inhibit C16
Enable serial
escrow mode
Disable serial
escrow mode
Accept escrow
Reject escrow
Status
Enable all
Disable all
Disable escrow timeout
Enable escrow timeout

DECIMAL
VALUE
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
170

Transmitted Codes from BV20


MESSAGE
Note Accept on C1
Note Accept on C2
Note Accept on C3
Note Accept on C4
Note Accept on C5
Note Accept on C6
Note Accept on C7
Note Accept on C8
Note Accept on C9
Note Accept on C10
Note Accept on C11
Note Accept on C12
Note Accept on C13
Note Accept on C14
Note Accept on C15
Note Accept on C16
Note Not Recognised
Mechanism running slow
Strimming attempted
Note Rejected (fraud channel)
STACKER Full or Jammed
Abort During Escrow
Note may have been taken to clear jam
Validator Busy
Validator Not Busy
Command Error

DECIMAL
VALUE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
20
30
40
50
60
70
80
120
121
255

171
172
173
182
184
185
190
191

Table 12 - Receive and Transmit Codes

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Example transactions are shown below (see table 13):


Event

Validator

Note entered into validator


Note accepted channel 2

Validator Busy
Validator Ready
Accept on channel 2
Validator Busy
Validator Ready
Note not recognised
Validator Ready
Inhibit C4
Channel 4 inhibited
Uninhibit C4
Channel 4 inhibited

Note entered into validator


Note not recognised
Validator has returned note
Software Inhibit Channel 4
Software Enable Channel 4
Status Report
3 byte status message

Status Requested
Inhibit status Channels 1-8
Inhibit status Channels 9-16
Escrow On (=1) / Off (=0)

Turn on Escrow Mode

Note accept in Escrow Mode


Note entered into validator
Note Accepted Channel 2

Decimal
Value
120
121
2
120
121
20
121
134
134
154
154
182
182
Byte 1
Byte 2
Byte 3
170

Escrow Mode Enabled

170

Validator Busy
Validator Ready
Accept on Channel 2

120
121
2
172

Accept Escrow
Accept on Channel 2

Host

Inhibit C4
Uninhibit C4
Status Request

Enable Escrow
Mode

Accept Note
in Escrow

172
2

Table 13 - Example Protocols

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5.6 SMILEY SECURE PROTOCOL SSP


NOTE: Please refer to the Smiley Secure Protocol (SSP) Specification (ITL Drawing
GA138) on the web site for full details of the SSP Protocol.
To use SSP mode the SSP Interface must be programmed into the validator via the
Configuration Cards (See Appendix D Configuration Cards) or via the ITL BNV Currency
Manager Program, or by pressing and holding the Configuration Button for more than 2
seconds.
SSP is a secure serial interface specifically designed to address the problems
experienced by cash handling systems in gaming machines. Problems such as acceptor
swapping, reprogramming acceptors and line tapping are all addressed. This interface is
recommended for all new designs.
The interface uses a master slave model, the host machine is the master and the
peripherals (note acceptor, coin acceptor or coin hopper) are the slaves.
Data transfer is over a multi-drop bus using clock asynchronous serial transmission
with simple open collector drivers. The integrity of data transfers is ensured through
the use of 16 bit CRC checksums on all packets.
Connections:

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

15

16

Name
Type
Description
Vend 1
Output
Serial Data Out (Tx)
Vend 2
Output
Not Used
Vend 3
Output
Not Used
Vend 4
Output
Not Used
Inhibit 1
Input
Serial Data In (Rx)
Inhibit 2
Input
Not Used
Inhibit 3
Input
Not Used
Inhibit 4
Input
Not Used
Busy
Output
Not Used
Escrow
Input
Not Used
Factory use only
Do Not Connect
Factory use only
Do Not Connect
Factory use only
Do Not Connect
Factory use only
Do Not Connect
+Vin
Power
Nominal 12V DC supply
0V
Ground
0V supply
Table 14 - SSP Pin Description

Other Information:
Minimum time between polls: - 200ms
Default SSP address: - 0x00
For detailed information and full protocol specification please refer to SSP Interface
Specification ITL (Drawing GA 138), this is available from the ITL website www.innovativetechnology.co.uk.
To help in the software implementation of the SSP, ITL can provide DLL controls and visual
basic applications on request. Please contact [email protected] for
more information.

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24

5.7 MULTI-DROP BUS/INTERNAL COMMUNICATIONS PROTOCOL (MDB/ICP)


To use the MDB mode an MDB Voltage Regulator Module should be fitted to the BV20
Expansion Port or alternatively an IF5 Interface Box can be used. The MDB Interface
must be programmed into the validator via the Configuration Cards (See Appendix D
Configuration Cards) or via the ITL BNV Currency Manager Program.
Note:
Please refer to the Multi-Drop Bus specification for the suggested current drive circuits
available.

The BV20 supports the MDB Protocol version 1, level 1.

For detailed information and full protocol specification refer to www.vending.org

MDB address: - 0x30

MDB defines a serial bus interface used in electrically controlled vending machines (see
figure 6). This is a 9600 Baud Master-Slave system where the BV20 banknote validator is
a slave to a master controller. A master has the capability of communicating with 32
peripherals or slaves. The master is defined as the Vending Machine Controller (VMC).

Receive

Transmit

Figure 6 MDB Opto Isolated Input / Output circuits BV20 MDB Slave

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The BV20 Bank Note Validators have a unique address 00110XXX binary (30H). The
VMC polls the bus to detect presence of the BV20 Validator or get information on the
current status of the validator.
The validators will respond when asked for activity with an acknowledgment, a negative
acknowledgment or a specific reply, depending on its current status. Bus crashes are
avoided as the validators respond to being polled only by the VMC.
The international country code must be set for the country in which the validators will be
operating. This is either the international telephone code for that country, or the country
code taken from ISO4217. The code is represented as two bytes. The initial digit signifies
the source of the code. 0 signifies the telephone code is used, 1 signifies ISO4217 has
been used.
For the USA the country code is 00 01, or 18 40
For Great Britain the code is 00 44, or 18 26.
The scaling factor must also be specified for each validator. All accepted note values must
be evenly divisible by this number.

This number would be set to 100 (Hex 64) for the Euro or Great Britain.

The number would be set to 1000 (Hex 03E8) for Columbia.

The number of decimal places must also be programmed for each validator

The number would be set to 2 for Euro or USA

The number would be set to 3 for Columbia

Adopting the numbers above:

5 would be displayed as 5.00

10 would be displayed as 10.00

$1 would be displayed as 1.00

1K Columbia would be displayed as 1.000

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5.8 CCTALK PROTOCOL CCT


The BV20 supports the ccTalk serial protocol for easy interfacing with host machines that
support this protocol. To use ccTalk mode The CCT interface must be programmed into the
validator via the Configuration Cards (See Appendix D Configuration Cards) or via the ITL
BNV Currency Manager Program.
Connections:

Data

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

+12V 0V
15

16

Name
Type
Description
Vend 1
Output
Serial Data. Must also be connected to Pin 5
Vend 2
Output
Not Used
Vend 3
Output
Not Used
Vend 4
Output
Not Used
Inhibit 1
Input
Serial Data. Must also be connected to Pin 1
Inhibit 2
Input
Not Used
Inhibit 3
Input
Not Used
Inhibit 4
Input
Not Used
Busy
Output
Not Used
Escrow
Input
Not Used
Factory use only
Do Not Connect
Factory use only
Do Not Connect
Factory use only
Do Not Connect
Factory use only
Do Not Connect
+Vin
Power
Nominal 12V DC supply
0V
Ground
0V supply
Table 15 - ccTalk Pin Description

Other Information:
For a list of supported commands please see Appendix F Implemented ccTalk
Commands. For detailed information and full protocol specification, please refer to
www.cctalk.org
Default ccTalk address: - 0x28 (40 dec)
Encrypted ccTalk uses 16 bit CRC checksum. If the encryption is disabled, the user can
select either simple 8 bit or 16 bit CRC checksums.

5.9 OTHER INTERFACES AVAILABLE


Other Interfaces are available on request from ITL. If the interface required is not detailed
in this manual, contact [email protected].

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6 USING BV20 CONFIGURATION CARDS


The Configuration Cards offer the following functions:
Select required Communication Interface (SSP, ccTalk, Parallel etc).
Adjust the channel and pulse configuration on a pre-programmed BV20 to your own
requirements.
Programming the BV20 with the configuration cards is enabled via the Configuration
Button on the right hand side of the BV20 (see Chapter 4.2 Configuration Button
Functions). (For details on how to complete the configuration cards please see Appendix D
Configuration Cards)
Note: Ensure you use the correct width configuration card for the bezel fitted.
1) Press the Configuration button once whilst the validator is powered up.
2) The Green bezel LED will now flash with a steady heartbeat until a Configuration Card is
entered.
3) Once the Configuration Card has been entered the validator reads the card and
immediately returns it.
4) The LED then flashes rapidly whilst the interface is being changed. If the LED flashes a
number of times slowly, it is an indication of an error (For details of the Error Flash Codes
please see page 1 of Appendix D Configuration Cards)
5) When the changes are complete the validator resets.
If a configuration card is not entered, this function can be cancelled by pressing the button
again once.
It is now possible to check the programmed settings of the BV20 by pressing the
Configuration button twice within half a second. (For details see page 2 of Appendix D
Configuration Cards)

7 MECHANICAL INSTALLATION
The BV20 validator is available with either a 66mm or 72mm Bezel. See drawing number
GA790 for dimensions.

Copyright Innovative Technology Ltd 2008

GA794-2

BV20 OUTLINE DIMENSIONS

DRAWING NUMBER GA790

In line with continued product development Innovative Technology Ltd reserves the right to change specifications without prior notice.
ACCEPTS NOTES:
1. 66 mm x 160 mm LONG
2. 72 mm x 160 mm LONG
SUPPLY AND POWER CONSUMPTION:
VOLTAGE: 12 10%
RIPPLE: 0.25 V at 100MHz
SLEEP: 1.2mA
STANDBY: 150mA
VALIDATING: 540mA
PEAK: 1700mA
ENVIRONMENTAL OPERATING RANGE:
+3 OC to +50 OC at 5% to 95% RH
(NON CONDENSING)
UNLADEN WEIGHT: 0.3KG

Copyright Innovative Technology Ltd 2008

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BV20
Operations
Manual
NV200
Operations
Manual
NV200
CASHBOX
LOCK FITTINGS

29 25

8 ROUTINE MAINTENANCE
The BV20 Validator has been designed to minimise any performance variation over
time. Much of this is achieved by careful Hardware and Software design.
However, depending upon the environment in which it is used the BV20 may at some
time require re-calibration.

8.1 RE-CALIBRATION
The BV20 has an in-built self-calibration system that maintains the optical sensors at
their best operating point. However if the BV20 is disassembled for any reason it will
need to be re-calibrated. Re-calibration may only be performed under license from ITL,
contact [email protected] for further details.
This can be performed in conjunction with the diagnostics software option in the ITL BNV
Currency Manager Program and help menus supplied with this program.

9 SUPPORT TOOLS
The following support tools are available for use with the BV20 Bank Note Validator:

ITL Bank Note Validator Currency Manager Software.

Configuration Cards.

Validator Programming System (DA3).

Downloads from the Innovative Technology Ltd website: www.innovativetechnology.co.uk

E-mail Support via [email protected]

9.1 CONFIGURATION CARDS


For full details of the use and function of the Configuration Cards please see
Appendix D Configuration Cards

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9.2 ITL BANK NOTE VALIDATOR CURRENCY MANAGER


NOTES:

The validator must be set to Programming Mode (SSP) when connected to a


computer or DA3 and then returned to the original settings when complete (See
Chapter 4.2 Configuration Button Functions).
ITL BNV Currency Manager 3.2.0 or Higher must be used to access the BV20
functions.
Datasets can only be downloaded to a BV20 with the correct bezel width for the
currency. For example a USD dataset can only be downloaded to a 66mm
BV20. A Euro dataset can only be downloaded to a 72mm BV20.

The ITL BNV Currency Manager software offers the following functions:
Program the Validator by downloading pre-prepared currency data via the DA1
or DA2 kit.
Check the firmware version and currency set already loaded on a BV20 unit.
Adjust the channel and pulse configuration on a pre-programmed BV20 to your
own requirements.
Download a new version of firmware onto the BV20.
Use diagnostic functions to check Validators operation.
The software will run on an IBM compatible Personal Computer with Pentium
Processor or equivalent (see Appendix E PC System Specification) for operating
system requirements and requires a DA1 kit fitted to the serial port or DA2 kit fitted to
the USB port. (See Appendix C Interface Tools DA1 DA2).

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9.3 VALIDATOR PROGRAMMING SYSTEM (DA3)


The DA3 is a programming system designed to enable the programming of ITL Bank
Note Validators in the field without the use of a PC.
Once the DA3 has been programmed the user can:

Update the existing software within a validator to the latest versions using the
BNV Match Download Function.

Reprogram the validator to accept a different currency using the BNV Override
Download Function

Test the functionality of the validator away from the Host Machine.

For full DA3 operation and functionality details please refer to the DA3 User Manual
(Document number GA339).
Note: When using the DA3 BNV Match Download Function, any pulses and channel
allocations programmed into the BV20 will not be retained. The user must ensure that
the required dataset options are set and saved before programming the DA3.
When programming a BV20 using the DA3 BNV Override Download Function, the
firmware interface is unchanged. A Configuration Card must be used after reprogramming if a different interface is required.

9.4 INTERNET WEBSITE SUPPORT


The Innovative Technology Ltd website provides the means to download new and
updated currency sets and new versions of firmware for the BV20. You can obtain these
along with technical bulletins by visiting www.innovative-technology.co.uk

9.5 E-MAIL SUPPORT


If the data you require is not available over the Internet Innovative Technology supports
an e-mail system to help customers with unusual requirements. The address is:
[email protected]

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APPENDIX A EXPLODED DIAGRAMS


Exploded diagrams part list
No
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15

Part No
PM771
PM770
PM781
PA775
PA776
PM787
PM775
SP162
PA771
PM774
SC113
PB243
PM773
PA774
PA773
PA781
LB155

Part description
BV20 Case
Bezel 72mm
Bezel 66mm
66mm Lens Assembly
72mm Lens Assembly
Light Pipe
Pressure Wheel
Axle Spring
Front Axle Assembly
Idle gear (16T 0.8M)
No.4 20 x 1/4 Pozi Flange BZP
Printed Circuit Board
Motor Cover
Motor Assembly
Drive Axle Assembly
Transfer Shaft Assembly (PM533, PM772, MC253)
Strim Sensor Label

Copyright Innovative Technology Ltd 2008

Qty
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1

GA794-2

BV20 EXPLODED ASSEMBLY

Copyright Innovative Technology Ltd 2008

DRAWING NUMBER GA792

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34

APPENDIX B ESCROW CONTROL


The BV20 has a single note escrow facility (pin 10) used in Parallel and Binary modes.
This allows the validator to hold onto the note once accepted, and then only stack the
note in the cash box when the host machine confirms that the Vend operation has been
completed. If no confirmation of the Vend is received then the note will be returned to
the customer after 30 seconds, (see figure 7).
30sec Max.

Do not wait more


than 30 seconds for
the 2nd vend
confirmation signal

Escrow
Vend Signal

100ms

100ms

Escrow

Escrow Held Low


Inhibit rejection can be
at any time during the
30 second decision
period after completion
of the vend

Vend Signal

Inhibit

Figure 7 - Escrow Timing Diagram for Parallel Vends


If the host machine itself aborts the transaction by setting the corresponding inhibit
input high, the note is returned immediately. The sequence of operations is as follows:

Pin 10 held low awaiting note insertion.

Note inserted. Validator issues a 100ms pulse on the appropriate channel.

The host machine initiates vend process.

The host machine sets pin 10 high to indicate that it wants the note. If this is
not done within 30 seconds the Validator will return the note.

The Validator issues a 100ms pulse on the appropriate channel after pin 10
going high to indicate final acceptance of the note. If the signal has not been
received within 30 seconds it indicates the customer has forcibly retrieved the
note and the vend must be aborted.

The vend process is completed.

The host machine sets pin 10 low in expectation of the next vend.

The host machine can force the return of the note to the customer by setting the inhibit
line high, at any time before the end of the 30 second time-out. For channels above 4,
setting all the inhibits high will cause a note reject.
In the event of a note being forcibly removed from the mouth of the BV20 during the 30second interval, the BV20 will go out of service for 45 seconds.

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APPENDIX C INTERFACE TOOLS DA1 DA2


The DA1/2 Kits are designed for the following:

Connecting of ITL Note Validators to a PC for the upgrade and user option
setting of Currency and Firmware files.
Testing note acceptance of Note Validators independent of the host machine to
confirm that the validator is working.

The DA1 and DA2 Kits comprise the following components:


DA1

DA2

DA1 adapter board

DA2 adapter board

DA1 to NV7-10 and BV cable

USB type-A to Type-B cable

DA1 to NV4 Cable

DA2 to NV7-10 and BV cable

Power Cable

Power Cable

ITL Support CD-ROM

ITL Support CD-ROM

Connecting a DA1 to a validator and PC


For the PC system specification and set up refer To Appendix E PC System
Specification.
Connect the DA1 to the validator as shown below (see figure 8), using the 16-way to 5way connector. The supplied 3.5mm jack plug and 2 banana plugs are used to supply
power to the DA1 when using a variable Bench power supply (Connect the +12 volts to
the red banana plug and GND (0V) to the black plug). Alternatively a Portable DC Power
Adapter supplying 12V and 1.5A minimum can be used.
Plug the 9-way D-type connector into the serial port of the PC and note the number of
the port, as this will be needed later for configuring the software. Once the connections
have been made, install the appropriate software for the validator you are using.
NOTE: The Validator must be in Programming Mode when connected to a computer and
then returned to the Original Settings when the download is complete.
Figure 8 Connecting DA1 to BV20 and PC for upgrading Validator programs

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Connecting a DA2 to a validator and PC

Figure 9 Connecting a DA2 to a BV20 and PC for upgrading Validator Programs


Software Installation
DA1 - To install the ITL BNV Download Manager Software insert the CDROM into the
correct PC drive. The CD should automatically run and an installation menu will appear.
Double click the ITL BNV Download Manager and follow the on-screen instructions. You
can also install the Currency files, Firmware files and the Technical Manuals for each
specific product as well as other generic documentation.
The Quick Start Guide for the DA1 is document number GA151.
DA2 - To install the ITL BNV Download Manager Software insert the CDROM into the
correct PC drive. The CD should automatically run and an installation menu will appear.
Double click DA2 installation guide (GA338) and follow the instructions relating to your
specific Operating System.
NOTE: All files contained on the CD are available from the ITL website: www.innovativetechnology.co.uk
Please contact [email protected], if you require further assistance.

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BV20 Operations Manual

31
37

APPENDIX D CONFIGURATION CARDS


Instructions for use
1) Select correct width card for bezel. Cut
card around outline check
measurements as printed. Check print
options Page scaling is set to none
when printing a pdf file to ensure correct
size.
2) Fill in sections as required. Take care
to fill in the selections correctly, keep
inside the lines and fill boxes fully as
example below.

3) Power up BV20 and allow it to reset.


4) Click function button on BV to
access Configuration Mode, BV bezel
LEDs should be flashing at 1 second
intervals.
5) Enter card into BV in direction
indicated by arrows.
6) Card will be returned and if
configuration was good the bezel LEDs
will flash rapidly while programming
takes place. TAKE CARE TO ENSURE THE
POWER IS NOT REMOVED AT THIS
STAGE, THE BV MAY SUFFER
PERMANENT DAMAGE!! The BV will
then reset.
If an error occurs has occurred the card
will be rejected and the bezel LEDs will
flash slowly a number of times to
indicate the cause of the error. (see
table below)
Flash Error Codes
2 Invalid card read card entered
wrong way round, card mis-read or card
wrong version
3 No interface selection was detected
on card
4 Multiple interface selections
detected
5 Invalid interface selected the
selected interface is not available for
this BV
6 Selected interface not compatable
with BV version
7 - Pulse configutration error. Selected
pulse options invalid.
8 ccTalk configuratrion error. Selected
cctalk options invalid (cctalk 8 bit chk
not allowed without ccTalk Plain)
9 Low power mode not available on
this BV version
IMPORTANT CHECK THAT THE CONFIGURATION REQUESTED HAS BEEN SET IN THE BV20 BEFORE USE.

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Program check procedure


To check settings on a programmed unit:
1.
2.
3.

Power on unit
Click program set button on unit twice (like double click on mouse)
Monitor bezel led and check flash codes

For example
A Pulse interface with 50ms high, 100ms low, 2 pulse per dollar will flash 2,5,10,2
A SSP interface will only ever flash once
A ccTalk interface with 16 bit checksum, no encryption will flash 6,1
A ccTalk interface with 8 bit checksum, no encryption will flash 6,1,2
A Binary interface will flash 8,1

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GA794-2

Copyright Innovative Technology

GA794-2

Copyright Innovative Technology

GA794-2

Copyright Innovative Technology

GA794-2

Copyright Innovative Technology

GA794-2

Below are some typical examples of completed Configuration Cards.


Note: These Configuration Cards are samples and should not be copied for programming use.
Please see document GA713 for useable cards.

SSP

Copyright Innovative Technology

Parallel

Binary

GA794-2

Note: These Configuration Cards are samples and should not be copied for programming use.
Please see document GA713 for useable cards.

Encrypted ccTalk

Copyright Innovative Technology

Unencrypted ccTalk
with 16-bit Checksum

Pulse Pulse width


50/100 ms 4 Pulses per
Dollar

GA794-2

Note: These Configuration Cards are samples and should not be copied for programming use.
Please see document GA713 for useable cards.

SIO 300-Baud

Copyright Innovative Technology

SIO 300-Baud
Starts Disabled

SIO 9600-Baud

SIO 9600-Baud
Starts Disabled

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46

APPENDIX E - PC System Specification


The ITL Validator Software has been tested and verified using Windows 2000 / XP /
Vista TM on a Pentium TM based PC System ( Microsoft and Intel).
Full functionality cannot be guaranteed on lower specification systems.

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47

APPENDIX F - IMPLEMENTED CCTALK COMMANDS


Command
Header
SIMPLE_POLL
254
ADDRESS_POLL
253
ADDRESS_CLASH
252
ADDRESS_CHANGE
251
ADDRESS_RANDOM
250
REQUEST_POLLING_PRIORITY
249
REQUEST_MANF_ID
246
REQUEST_EQUIP_CAT_ID
245
REQUEST_PRODUCT_CODE
244
SERIAL_NUMBER
242
REQUEST_SOFTWARE_REVISION
241
READ_OPTO_STATES
236
PERFORM_SELF_CHECK
232
SET_INHIBITS
231
REQ_INHIBITS
230
SET_MASTER_INHIBIT
228
REQ_MASTER_INHIBIT
227
REQUEST_INS_COUNT
226
REQUEST_ACCEPT_COUNT
225
REQUEST_DATA_STORAGE_AVAIL
216
REQUEST_OPTION_FLAGS
213
CALCULATE_ROM_CHECKSUM
197
REQUEST_BUILD_CODE
192
REQUEST_BASE_YEAR
170
REQUEST_ADDRESS_MODE
169
READ_BUFFERED_BILL_EV
159
REQUEST_BILL_ID
157
REQUEST_COUNTRY_SCALING
156
REQUEST_BILL_POSITION
155
ROUTE_BILL
154
MODIFY_BILL_OPERATING_MODE
153
REQUEST_BILL_OPERATING_MODE
152
STACKER_CYCLE
147
OPERATE_BI_MOTORS
146
REQUEST_CURRENCY_REVISION
145
SWITCH_ENCRYPTION_CODE
137
STORE_ENCRYPTION_CODE
136
REQUEST_COMMS_REVISION
4
RESET_DEVICE
1
Table 16 Implemented ccTalk commands

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48

REVISION HISTORY

INNNOVATIVE TECHNOLOGY LTD


TITLE
BV20 OPERATIONS MANUAL
DRAWING NO
AUTHOR
DATE
GA716
MLC
29/07/07
ISSUE
1
2

Copyright Innovative Technology

RELEASE DATE
15/10/00
20/01/00

MODIFIED BY
MLC
MLC

FORMAT
MS Word 2000
COMMENTS
First Issue
Improved Interface
descriptions

GA794-2

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