Woodpecker Plungelift™ Installation Instructions: Step 1

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DEWALT W625

The

Woodpecker PlungeLift Installation Instructions

Note: Installation requires removal of some router components. This may effect
the manufacturers original warranty. Check with the manufacturer for details.
Step 1

Roll Pin

Step 1 Using a small pin punch, drive pin in,


Stop Rod

through the threaded stop rod. Once the roll pin has
been removed from the base, unscrew the threaded
stop rod. Save stop rod and pin for future use.

Step 2

Step 2 Position PlungeLift as shown over router base.


(Do not remove brown sub-base.) Install and tighten (3)
screws (supplied).

Step 3

Step 3 Orient support arm so that it is above


attachement point on router. With support arm barely
brushing against attachment point, install bolt, lock
washer and both flat washers as shown. Tighten with
1/2" wrench.

The Woodpecker

Clockwise to
raise, counterclockwise to
lower

Step 4 With the plunge lock lever in the unlocked

Step 4

Unlock

Lock

PlungeLift Installation Instructions cont.

position, rotate the crank handle clockwise to test for


free motion. More resistance in the clockwise direction
is normal due to the plunge springs in your router (do not
remove the springs). If to much resistance is experienced;
1. Re-engage the plunge lock lever.
2. Loosen the support arm attachment bolt.
3. Rotate crank lever counter-clockwise until
support arm is just free of contact with lift point.
4. Re-tighten attachment bolt.
5. Release the plunge lock lever (down).
6. Repeat rotation of crank handle to see if ease
of height adjustment has improved.
7. Repeat procedure as necessary.
Always make sure plunge lever is locked and remove
crank handle before attemping any routing operations.

Changing Rings. Three different rings are included


with your PlungeLift. A 1" I.D., 1 3/16" I.D. and a 2 1/2" I.D.,
(shown). These rings can be removed or installed with
the spanner wrench. Engage two short legs of wrench
into two small holes in ring. Rotate ring CLOCKWISE and
lift to remove. To install ring, set ring into recess until it is
flush with top of plate and rotate COUNTER-CLOCKWISE
to lock into position.

Alternate Position

Starting Pin. Your PlungeLift also comes with one


starting pin. This pin is used when performing edgeforming operations. It is designed to add an element of
control when starting cuts. The starting pin can be used
in two different positions. Make sure starting pin is firmly
tightened before using.

P.O. Box 29510 Parma, Ohio 44129 phone: 440.230.2442 fax: 440.230.2552 www.woodpeck.com

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