MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT. 1&C PRE-COMMISSIONING & COMMISSIONING TEST INSTRUCTIONS IN-HOUSE REVISION 7 REVISION a 3 a lc alee ; MAPN [ OWNER DOG. NO, MP-220-m-141WA-Ot a bts, [apna 606. no. :coPmazanieniae-piroo [rev.: Cl STATUS: FA Tew: ENG. DEPT. 16 [GoNTRAGT PE, DETAL oh lp Sig wc. 2c - M16 10-007 a Honenco iran acto ome [ress [oe |e Jove [om farm fee Tae Tet | | toe. | "waa | Tree Sree [rano.| wo._| no] tS,MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY CONSULTANTS LP.D.C. | PROJECT: 22 COMBINED CYCLE POWER PLANT MOSsHANIR, Page_| Gent Revisions | laHouse Revisions FAIL AZTASTAA TAS m — T alee ee et a REV. ‘DESIGNATION Joesicwen| cHecKen [Heap |areRoveo| pate |REV. ‘DesiGwaTioN | DESGNED] CHECKED [WEAD [APPROVED] DATE LAPP IATA Coo. [OWNER DOC. NO: MP22CiN-t4iVA001 Rev: El IP NA Co —F| Page 20855 Bn Ina DociWolT coon wnisoerean aaa ReXTEG] oteissien EE eg | Monenco Iran’ ju o,| onic. | ros | oes. | area | o1sc. | voc | svs. | se tino ose [a | om oss Ls [MOSHANIR, MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY L.P.D.C. PROJECT 22 COI Page| Clent Revisions BINED CYCLE POWER PLANT | invouse Revisions Romane ‘Al 6] Cl OTE AOIAT [a2 aS Aa cs % a7 45 ro 50 51 52 Tele [=D [I 53 54 55 58 87 58 59 g]a|z|alale|2 OWNER DOC. NO. : MP-22C-IM-14-IVA-001 REV. PNA ; Wee, MAPNA DOC. NO. : CCP/22-00/GN1-36-PIF-001 rev. oe on STATUS FA [ewe [svsrew ENG. DEPT.: 1&C | contract No. | DESIGN TYPE: DETAIL bi a ginsianl mane [METHOD Sw Ot 3 we ose ow [a [== ow te [eoMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY Mosnanig LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT CONTENT 1.0 SCOPE. 04 2.0 GENERAL 05: 3.0 INSPECTION AND TESTING AFTER INSTALATION 06 4.0 PRE-COMMISSIONING ACTIVITIES. 08 5.0 PLANT COMMISSIONING ACTIVITIES 09 6.0 CALIBRATION IN THE FIELD WORKSHOP 09 7.0 FUNCTIONAL TESTING OR LOOP CHECKING DURING COMMISSIONING .........10 Appendix A: DESCRIPTION OF PRE-COMMISSIONIG ACTIVITIES 13 ‘Appendix B: LIST OF TYPICAL TEST EQUIPMENT FOR A FIELD INSTRUMENT WORKSHOP....18 Appendix C: TYPICAL FIELD CALIBRATION PROCEDURES FOR PROCESS INSTRUMENTS.....19 ‘Appendix D: INSPECTION AND TEST FORMS 26 (OWNER DOC. NO. : MP-22C-IM-14.1VA-001 MAPNA Co Dh. ee Rarmipae a corre on STATUS : FA EWP: SYSTEM, ENG. DEPT.: 18 CONTRACT NO. DESIGN TYPE: DETAIL hal pSigo| <= Monenco Iran | Sy minpoc. |MC_- 226 -D = M = IG wo.” leew [rage [Pete [M* ose. [Be [exto [SS [Rk [ neeMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY L.P.D.C. MosHanre PROJECT - 22 COMBINED CYCLE POWER PLANT 1. SCOPE This procedural standard gives guidance for construction, field inspection, calibration and testing of instruments and control systems (1&C) prior and during plant commissioning, This document defines phases and millstones (see Figure 1) and describes activities after the completion of Erection milestones of the project and prior to the acceptance of plant by the owner. For each type of process / plant activities shall be adapted. Acceptance Of plant. PHASES | commissioning” ’ a ‘ommissioning Construction | re commissioning m8 | Production cod | Hot t t MILESTONES — Completion of Completion of | Startup | Start of Performance Erection pre commissioning roduction | Test Figure 1 - Definition of phases and milestones 41 Definition of Activities 4.4.1 Precommissioning Phase, during which the activities of non-operating adjustments, cold alignment checks, cleaning, and testing of system take place. 1.1.2 Completion of Precommissioning Milestone, which is achieved when the plant or any part thereof, has been erected and tested in accordance with drawings, specifications, instructions, and applicable codes and regulations to the extended necessary to permit cold commissioning. This includes completion of all necessary electrical and instrumentation works. This is a milestone marking the end of the Precommissioning activities. (OWNER DOC. NO. : MP-22C4N-14.1VA.001 REV. :B MAPNA Co Pages of, Wiles oe ae) MAPNA DOC. NO. : CCP/22-00/GN-1-36-PIF-001 REV.:8 STATUS : FA\ ewe SYSTEM DESIGN TYPE: DETAIL = ENG. OEPT. 1kc CONTRACT NO| oan @ [Me -me-0 wma Monenco iran wR. 00 Nor [one =e [toe [tice [Pee EB ae [Ss [f= Be ES/ MINISTRY OF ENERGY aE IRAN POWER DEVELOPMENT COMPANY Ne eaves | LPDC. PROJECT - 22 COMBINED CYCLE POWER PLANT 1.1.3 Cold commissioning Phase during which the activities associated with the testing and operation of equipment of facilities using test media such as water or inert substances prior to introducing any chemical in the system take place. 1.1.4 Start up Milestone marking the end of cold commissioning. At this stage the operating range of every instrument loops shall already be adjusted to reflect the actual working condition. 41.1.5 Hot commissioning Phase, during which the activities associated with the testing and operation of equipment or facilities using the actual process prior to making an actual production (or power) run take place. 4.1.6 Start of production Milestone marking the end of hot commissioning, At this stage the plant is ready for full and continuous operation. 1.1.7 Performance test Milestone at which contractor's personnel prepare necessary conditions for doing performance test, with help and supervision of the owner, to its design capacity. This test is to demonstrate the process performance. as specified in the contract. 1.1.8 Provisional Acceptance commissioning of power plant Milestone in witch contractor's personnel prepare necessary conditions to start 30 days experimental operation of power plant with acceptance of owner .In this period of time contractor is responsible for all the operations and protection of different systems in power plant for 30 days without stopping more than 4 times. oF totally more than 36 hours. 4.1.9 Final Acceptance commissioning of plant power formal turn over of the plant from the contractor to the owner is carried out after 1 year operation of power plant . At this time the contractor is relieved from any obligation, with exception to defect liability and any other outstanding obligations witch are part of the contract. The owner resumes full responsibilty in running and maintaining the plant. 2. General Daily and tomorrow activities and progress of inspection and testing shall be indicated on a chart and updated at least weekly to indicate the state and remaining work load. This chart should be investigated everyday in attendant of all parties during commissioning period. 2.1, Actions Prior to Pre-Commissioning inspection Al instruments and control systems, including those supplied with equipment packages, should be inspected immediately upon receipt from the manufacturer/supplier to ensure thet they are free from defects. Any defect cr deficiency shall be brought to the attention of the user. However, certain instruments and control systems will stil need to be checked, tested and/or calibrated, either before installation in the instrument workshop or in the field during the pre-commissioning inspection OWNER DOG. NO. : MP-22C4M-14-1VA.04 ReV.8 MAPNA Co —_ Pages of $5 Witte, : MAPNA DOC. NO. : CCPI22-00/GN436-PIF-001 REV. 8 STATUS = FA Ewe System ENG, DEPT: 18 CONTRACT NO: | DESIGN TYPE: DETAIL waves [MO 2-0 -M-1G 0 - om na ve fone ese [es [PM [one [ie [Ba J ooAVE MINISTRY OF ENERGY =o} IRAN POWER DEVELOPMENT COMPANY MOSHANIR ron Nae CONSIATANTS LP.D.C. PROJECT; 22 COMBINED CYCLE POWER PLANT. 2.2. Calibration All instruments should be calibrated at site before their installation. They shall be calibrated in accordance with the requirements of section 6 of this document. 2.3. Pre-commissioning inspection Instrument installations and equipment in plants engineered and/or erected by contractor and, in general, any equipment which has been completed and is ready for operation, shall be subject to pre-commissioning inspection which shall be carried out in accordance with the requirements of sections 4 and 5 2.4. Documentation ‘An essential requirement for an inspection is keeping of up to date, precise and detailed records of all inspection, testing and calibration activities. The results of all inspection, testing and calibration activities shall be recorded on standard forms, present in appendix B. 2.5. The instrument field workshop The instrument field workshop shall be adequately equipped with inspection and test facilities corresponding {o the type of instrumentation involved in the plant. 2.6. Instruments, Tools and Equipment for Inspection All equipment which will be used for testing and calibration of instruments shall be calibrated in the units of measurement selected for the project, normally SI units. Each item of this equipment shall have a calibration certificate signed and accepted by independent authority (approved by IPDC). The standard of accuracy of test and calibration equipment must be better than or at least equal to the manufacture’s stated accuracy or the instruments to be tested Each calibration equipment shall have a label securely attached to it containing the following data: © Serial number of the instrument. ‘© Name of the tester. Date of the test © Date of the next scheduled test ° 2.7. Safety aspects All inspection activities shall be carried out in accordance with the plant safety regulations. 2.8 .C.V approval The C.V of the commissioning supervisor shall be submit for approval by client. 2.9, Reference Standards ‘= Pressure test of impulse lines shall be done in accordance with ANSI-8361 and ANSI-B16.5. + For electrical and electronic parts: - ISA EC 62337 ~ IEEE IN OWNER 006. NO. : MP-226.1M-1441VA-001 REV.:8 MAPNA Co — ——| page? of 55 in , MAPNA DOC. NO. :CCP2-00/GN4-36P1F-001 REY. 8 STATUS : FA\ | ewe ‘SYSTEM ENG. DEPT 18 | contract No. DESIGN TYPE: DETAIL ohh | E : hts Sige Monenco iran EDD woe. |_MC_= 226-0 = m ictoriot a y wo. fone: Tes [ess [= ee, ars. [ae [5 T poy oe {pane [Free Wre_|rano. wor _|no.é MINISTRY OF ENERGY } IRAN POWER DEVELOPMENT COMPANY mosnayine LP.D.C. PONeRENCINEEIG COW: PROJECT: 22 COMBINED CYCLE POWER PLANT, 3. Inspection and Testing After Installation 3.4General When instruments have been installed they shall be inspected and tested for correct operation as part of the system. This procedure covers the complete inspection of instrument systems received on site, up to and including the pre-commissioning Inspection and testing shall be carried out in accordance with the requirements of following sections and paragraphs. At an early stage of the installation, the contractor shall inform the responsible instrument engineer when the testing of the instrumentation will start, to enable the instrument personnel to attend the tests. Faults found in the contractor's work shall be corrected by the contractor at his own expense. The results of inspection and testing shall be recorded by the contractor and made available to the construction team instrument engineers. 3.2Inspection 3.2.1 Field visual inspection shall ensure that each instrument: ~ Has the correct tag number, range, et. ~ Is in the proper place, ~ Is correctly and rigidly installed — Is properly earthed where necessary — Is suitably protected against adverse environmental conditions. 3.2.2 Attention shall also be paid to the final accessibility of the instrument and the free space necessary for removal or partial disassembly. 3.3Testing of impulse Lines 3.3.1 With the closed process isolating valve, all instruments pneumatic tubing, Air supply piping, Sampling system and impulse lines shall be pressure tested to a pressure of at least 1.5 times the intended operating pressure(or higher if requierd by reference standard. for necessary duration time. itis recommended that hydro test fo be done before installation of instruments. Note: Local regulations may specify a higher pressure, e.g., two times the intended operating pressure. 3.3.2 Pressure testing shall be done with demineralized water. After pressure testing the impulse lines shall be carefully drained and blown out. For safety reasons stainless steel tubes shall be used for testing purposes and not copper. Gas cylinders may be used for high pressure testing (In accordance with ANSI- B361 and ANSI-B16.5.) 3.4Testing of Instruments 3.4.1 Allinstruments should be tested and calibrated before installation, 3.4.2 Control valves, motorized valves and shut off valves equipped with actuators (complete with associated tubing, solenoid valves quick exhausts, boosters and petitioners) shall be tested for full-stroke time. REV. MAPNA Co} —— Paget of 55 Mes vn ae ce MAPNA DOC. NO. : COPY22.00/6N4.36-PIF-001 REV. STATUS : FA EWP sysTeM it ENG. DEPT. 18 | conrract no. DESIGN TYPE: DETAIL chal Sige (CLES a a Monenco Iran I-E} mirpoc, |MC_- 220-0 - M_- 16 - 22 - 10 - oot 2 no. [ome esas [a [= owe [eee [Be [| omAi MINISTRY OF 3 IRAN POWER DEVELOPMENT COMPANY MosHANIR I.P.D.C. OMEN ENCINEERIG| CONSULTANTS PROJECT; 22 COMBINED CYCLE POWER PLANT 3.5Testing of Instrument Loops 3.5.1 W/O check for all instruments should be done before loop checking, and wire break should be investigated. Also the proper range definition of instrument according to instrument list & VO list should be checked. (In engineering and operating stationsiterminals, 3.5.2. All instrument loops shall be fully tested for correct functioning, (where necessary) by simulating the Signals in field (by HART communication or mechanically) or in software. 3.5.3 All controllers shall have their settings for proportional, integral and derivative actions adjusted to a calculated value. Loop check forms, of a format to be agreed with the user, shall be applied for recording the results. Refer to Inspection & Test Forms.(appendix D) Note: The following equipment shall also receive attention at this stage: =. Special high-signal or low-signal selectors shall be adjusted; — The mechanical min/mex stop on control vaives shall also be adjusted; — The position of limit switches shall be checked and adjusted; Selector switches shall be checked. 3.6Testing of Electric! Electronic System 3.6.1. Electric / Electronic Systems and Cables shall be subject to continuity tests and a full operational test. Special attention is required to ensure the correct voltage of the electricity supply. Also all electronic equipments and cables shall be subjected to earth fault test with specified attention to ensure the correct of electricity supply. 3.6.2 Thermocouples and their cabling shall be checked for correct connection with regard to polarity 3.6.3 All connections for cable screening shall be carefully checked; especially the grounding shields of connecting cables to DCS system shall be grounded at two ends of the cables. 3.6.4 Programmable logic control (PLC) equipment and DCS systems shall be fully tested including hot redundancy test, in accordance with the relevant standards and manufacturer's recommendations (The relevant test procedures are, anyway, subject to client approvalbefare doing tests). 3.6.5. System for binary logic functions, such as those for alarm annunciation, safeguarding, switches and sequential control, shall be fully tested for correct operation by simulating process conditions at the transmitters and switches. 3.6.6 Connections to initiating switches (with consideration of switch type) shall be carefully checked for correct action. All settings for initiators, time delays, etc, shall be adjusted at this stage. 3.6.7 For programmable logic control systems (PLC) especially, it is advisable that plant operators, oxercoy nih PL witout pent ond oslo ‘Sjtone eer to eronse Wemashes itis SZfrarherdnae: snd Seb te pega acces) ie REV.:8 OWNER DOC. NO. : MP-22C-IM-14.1VA.001 MAPNA Bh, : co Page? of MAPNA DOC. NO. : CCP/22-00/GN-1:6-PIF-001 | status: Fa SYSTEM ENG, DEPT. 18C ‘CONTRACT NO, DESIGN TYPE: DETAIL, a mots Ssigo obras Sige (es : Monenco Iran! j | mirpoc. | MC = 22-0 =m - IG. 22 - 10 - oot a2 wo. fowe: [esse [or [ee [owe [pee [ots [SS [ak | nmNE MINISTRY OF ENERGY Gene IRAN POWER DEVELOPMENT COMPANY MOSHANIR 1.P.D.C. PROJECT - 22 COMBINED CYCLE POWER PLANT 4. .PRE-COMMISSIONING ACTIVITIES For informative description of precommissioning activities please refer to appendix A. 4.1Plant Flushing During plant flushing, each isolating valve on instrument process connections shall be opened. They shall be checked for tightness after closure. 42 Plant Pressure Testing Before pressure testing of process equipment, it shall be ensured that: 4.1.1 Spacers and spool pieces have been installed in the place of all other in-line instrumentation. 4.1.2 All impulse lines and sampling systems are disconnected from the process connection and the isolating valves are closed (3.3). 4.1.3 _ Retractable probes are withdrawn and the isolating valves are closed. During plant pressure tes all isolating valves on instrument process connections shall be checked for tightness. 4.1.4 — Alter pressure testing finished, re-installation of all removed equipment shall be done and each equipment should be back into normal condition a. 5. Plant Commissioning Activities 5.1During plant commissioning all instruments shall be commissioned when required by plant operations. 8.2impulse lines and instruments shall be flushed and drained or vented as required by the application. 5.3The performance of the instruments shall be observed. For flow transmitters the zero indication shall be checked under operating pressure 5.4When required by plant operations, stand-by I&C equipment shall be opened by specialists for emergency repairs and modifications. 5.5Make final adjustment to control point setting which were not set in Precommissioning and place control systems into manual as necessary. '5.6Open process connection to instruments, start purging, and commissioning heat tracing ete. 5.7Transfer controllers from manuals to automatic, make control mode adjustment, and finally commission shutdown systems, etc. as plant is brought on stream. OWNER DOC. NO. REV. 8 MAPNA Page!0 of SS Wes 1 oe MAPNA DOC. NO. : COP/22-00/GN--36-PIF-001 REV.:8 STATUS : FA. EWP SYSTEM ENG, DEPT.:1&¢ CONTRACT No. DESIGN TYPE: DETAIL hap Sige, Soe wmooe [MO_-HO-D - MW . 1G. 2 10-0 NO. [ORG Tonos [OES AREA [pce [ooc. |ovs. |sea toe [rave [Tree [Free _[Fano. [noAt MINISTRY OF ENERGY ) IRAN POWER DEVELOPMENT COMPANY MosHaNin I.P.D.t [PROJECT ; 22 COMBINED CYCLE POWER PLANT ‘5.8 Commission analyzers, sample handling systems, and other special instruments. 5.9 Check zeros, purge rate, air supply pressures and ambient temperatures, otc. at normal operating conditions, 5.10 Control Loops will be commissioned in close cooperation with plant operations, based on item 7 and any abnormal behavior of instruments (or process) will be corrected. Controller setting for P, | and D actions will bbe optimized. 6 Calibration of Process Instruments After calibration, each instrument shall have a label securely attached to it containing the following datas : tag number of the instrument; : date of calibration; : Signature of the person who carried out the calibration ‘The records shall also contain a description of the instrument and values obtained after calibration. The records shall be available for inspection at all times. 7 Functional Testing or Loop Checking During Commissioning TA General Functional checking of all open and close loops, elther locally mounted or in a control room and other instruments such as indicators end recorders in separate control panels with field mounted transmitters and switches, etc. is normally carried out by checking the instruments in a series of systems or loops Prior to the commencement of loop checking it shall be ensured that ~ All installation, inspection and pressureileak testing of instrument work is complete. - Uilties, ie, electricity and insirument air, etc., are available - The approved revision ofthe relevant drawings is available. ~ Two teams are available, one in the field and one in the control room. - The responsible instrument engineer is notified before loop checking begins. All completed inspection and test record forms shall be signed by this engineer. The instrument installation complies with the P8IDs. Notes: A. Any errors found in the drawings and documents shall be reported to the responsible instrument engineer for corrective action to be taken. B. The complete loop shall be tested including primary device, monitoring devices (HWBP, OM), ASD controlling equipment, final elements and associated alarms and trip functions(according to Alarmi{Tripfevent list). C. Complex digital safeguarding or sequencing functions may be tested separately in this case, properly prepared test schedules shall be available. MAPINA co Pagel of 55 ENG. DEPT: 1&6 | contract no. DESIGN TYPE: DETAIL oh le Saige ; 7 Ne fee Be = Re Pele [LmAV MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANIR LP.D.C. PROJECT; 22 COMBINED CYCLE POWER PLANT. 5.4 When required by plant operations, stand-by 1&C equipment shall be opened by specialists for emergency repairs and modifications. 5.5 Make final adjustment to control point setting which were not set in Precommissioning and| place control systems into manuel as necessary, 5.6 Open process connection to instruments, start purging, and commissioning heat tracing etc. 5.7 Transfer controllers from manuals to automatic, make control mode adjustment, and finally commission shutdown systems, etc. as plant is brought on stream. 5.8 Commission analyzers; sample handling systems, and other special instruments. 5.9 Check zeros, purge rate, air supply pressures and ambient temperatures, etc. at normal operating conditions. 5.10 Control Loops will be commissioned in close cooperation with plant operations, based on item 7 and any abnormal behavior of instruments (or process) will be corrected. Controller setting for P, | and D actions will be optimized, 6 Calibration of Process Instruments After calibration, each instrument shall have a label securely attached to it containing the following} data: - tag number of the instrument; - date of calibration; = Signature of the person who carried out the calibration, The records shall also contain @ description of the instrument and values obtained after calibration, The records shall be available for inspection at all times. 7 Functional Testing or Loop Checking During Commissioning 7.4 General Funetional checking of all open and close loops, either locally mounted or in a control room and other} instruments such as indicators and recorders in separate control panels with field mounted transmitlers and switches, etc. is normally carried out by checking the instruments in a series off systems or loops. Prior to the commencement of loop checking it shall be ensured that - All installation, inspection and pressurelleak testing of instrument work is complete. - Utilities, ie., electricity and instrument air, etc., are available The approved revision of the relevant drawings is available, - Two teams are available, one in the field and one in the control room. (OWNER DOC. NO. MP-22C.1M-4144VA.001 REV.:8 MAPNA Co,———________ Pagel ! of 55 des x MAPNA DOC. NO. : COP/22-00/GN4-36-PIF-001 REV.:B STATUS = FA EWP ‘SYSTEM ENG, DEPT. 186 CONTRACT NO, DESIGN TYPE: DETAIL minpoc. [MG -22C-D -M - 1G - 22 - 10 - 001 NO, [oniG. [pRox Joes. [area |p.5, [aoc [vs ]seaMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANIR. ros annetic coxsuL tars LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT 7.2Checking Procedure 7.2.1 Analogue loops with control room mounted equipment — Check utility supplies for correct values. Inject signals of 0%, 25%, 60%, 75% and 100% of full scale at the transmitter. Observe and record the effects on other elements of the loop. — Disconnect temperature elements in the instrument head and use a test box to inject signals of 0%, 25%, 50%, 75% and 100% of full scale. Observe and record the effects on other elements of the loop. — If a controller is included in the loop, switch to manual and verify controller output. Observe the effect on the final element. Check that auto to manual transfer is bumpless and observes the final element reaction to input signal changes. Record the results. Note: For controller checks it is advisable to reduce integral and derivative terms to minimum setting. Mid- range setting shall be restored after loop checking completion. 7.2.2 Logic functions checks The tests shall follow the logic diagram, using a state diagram to represent all the necessary input and output conditions. Logic functions shall be tested in two steps where practicable: - Firstly, disconnect the input elements for example by opening the terminals in the cabinets and connect simulation switches and lights mounted on a simulation panel. Test all inputs, outputs and logic functions with actuate the switch mechanically. = Secondly, activate primary elements with terminals closed and check the complete system through to final element(s). 7.2.3 Special items Items such as analyzers and speed controllers, etc. shall be tested in accordance with the manufacturer's recommendations. 7.2.4 Completion of loop checking Loop check sheets shall be signed by the supervisor and user. MAPNA Pagel? of 55 Win. ‘STATUS: FA [svoreu DESIGN TYPE: DETAIL. et 6. 9EFT= 86 cONTRAGT NO wb ie sige (CE err ; iidnenc ran CE wnvoe [HO HO-D 8 - G- - 1-H a we” [ase Tea [pee [Joos [See [esta fe TE [rmMOSHANIR. MINISTRY OF ENERGY - IRAN POWER DEVELOPMENT COMPANY on 1.P.D.C. “PROJECT: 22 COMBINED GYGLE POWER PLANT. = The responsible instrument engineer is nolified before loop checking begins. All completed inspection and test record forms shall be signed by this engineer. The instrument installation complies with the P&IDs. Notes: ‘A. Any errors found in the drawings and documents shall be reported to the responsible| instrument engineer for corrective action to be taken. B. The complete loop shall be tested including primary device, monitoring devices (HWEP, OM), ASD controlling equipment, final elements and associated alarms and trip functions(according to Alarm/|Trip/event list) ©. Complex digital safeguarding or sequencing functions may be tested separately in this case, properly prepared test schedules shall be available. 7.2 Checking Procedure Dh, 7.2.4 Analogue loops with control room mounted equipment ‘Check ullily supplies for correct values. ~ Inject signals of 0%, 25%, 50%, 75% and 100% of full scale at the transmitter. Observe and record the effects on other elements ofthe loop, ~ Disconnect temperature elements in the instrument head and use a test box to inject signals of 0%, 25%, 50%, 75% and 100% of full scale. Observe and record the| effects on other elements of the loop. ~ If controller is included in the loop, switch to manual and verify controller output. Observe the effect on the final element. Check that auto to manuel transfer is bumpless and observes the final element reaction to input signal changes. Record| the results Note: For controller checks it is advisable to reduce integral and derivative terms to minimum] setling. Mid- range setting shall be restored after loop checking completion, 7.2.2 Logic functions checks ‘The tests shall follow the logic diagram, using a state diagram to represent all the necessary| input end output conditions. Logic functions shall be tested in two steps where practicable: + Firstly, disconnect the input elements for example by opening the terminals in the cabinets and connect simulation switches and lights mounted on a simulation panel. Test all inputs, outputs and logic functions with actuate the switch mechanically. = Secondly, activate primary elements with terminals closed and check the complete system through to final elements). 7.2.3 Special items tems such as analyzers and speed controllers, etc, shall be tested in accordance with the manufacturer's recommendations. 7.2.4 Completion of loop checking OWNER DOG. NO. : MP-22C-1M-14.1VA.001 Pagel? of 55 MAPNA DOC. NO. : CCPI22-00/GN-1-26-PIF-001 ‘STATUS: FA [ewe SYSTEM oblige oemcreo: | pescwrreoeran | a totes waoce [MO -uO-D MG Oo No. [ors [exe fe 306, favs. sea [ona 4 MINISTRY OF ENERGY > IRAN POWER DEVELOPMENT COMPANY MOSHANIR. LP.D.C. OR ENGNEENIG CONSULTANTS PROJECT : 22 COMBINED CYGLE POWER PLANT Loop check sheets shall be signed by the supervisor and user. APPENDICES ‘Appendix A Description of precommissioning activities General This checklist defines the activities and responsibility of contractor and owner and the achievement of the mechanical completion. The allocation of responsibilty, i.e. whether the cross is in the left or right column is a Tecommendation, which is based on practical experience but no enforcement in @ given situation. The work responsibility should be defined in accordance with actual project requirements. Some of the activities below might hot occur during erection, but nevertheless are included in this list for completeness sake. __ | owweR Doc. No. : mP-22¢-m-144VA-001 | rev.8 MAPNA Co Pagel’ of 55 bles ns MAPNA DOC. NO, : CCPI22.00/GN4-36-PIF-001 REV. 6 noe [ MAPNA DOC. NO. :C< I STATUS :FA\ EWP SYSTEM ENG. DEPT.:18¢ CONTRACT NO. DESIGN TYPE: DETAIL ol —wlp Sige MAES eens en waooe [MO 2o-O M1 10-8 ne” Tose esas [Bes [Joo [|e |MINISTRY OF ENERG | IRAN POWER DEVELOPMENT COMPANY MOSHANI LP.D.C. | PROJECT 22 COMBINED CYCLE POWER PLANT | Work responsibility Instrument Systems Ce a) Notify the owner of the test and factory acceptance test (FAT) schedule. x b)Winess all tests and facory acceptance tests (FAT) when natifed and x record. tos data, as oquied €) Conduct eny non-opeatng checks fo ensure insrument operabity, tht is, remove all shipping stops; check pointer travels; and verify instrument x Capability to mesaute, operate, and avoke nthe aration and manner rested by the process appieaion 6) As dictated by he owner's practoe, bench or il eabrae instuments with standard test equipment and make all required adjustment and x contrat pot sting |e) Clean all transmission and control tubing by blowing with cooled an x | > fitere clean at before connesting fo instrument components 1) Clean all air-supply headers by biowing wih lean air and check them for| x shines | g) Leak test pneumatic control circuits in accordance with ISA-S7.0.01| x | ually stander for nsroment b) Check piping from instruments to process ping forghtness x 1) Install and connect al sytem components and very their conformance | x 1 specticetons and design croria for funcin end range using Jummy transmission signals, as needed. | j) Check all electrical signals and alarm wiring for continuity, correct source x ofpower and polar. i) Check themocoupes for proper joining of wires, postion of alements in| x well, proper plerly and esntinatyYecekng Insturvents L) Isolate or remove component for fishing, chemicalmechanical cleaning | Xx poration and roinsot inom on completion of these operations | | | | MAPNA (ae ia ee DESIGN TYPE: DETAIL gin See ec oeaeonariere win.Doe. iy NO. [omic [Pros [BES [AREA ozo [08 ]srs. [seo [5% | poyMOSHANIR = MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY 1L.P.D.C. “PROJECT ; 22 COMBINED CYCLE POWER PLANT Work Responeilty Inotrument systems Contractor | ewer I Isolate or remove, i necessary, inline components such as contol vaves, |X positive displacement meters, and turbine meters for pressure testing. Reintan tose toms ‘afer iesing the aystern wi te components removed or wolated x 1) instal eny seating Mids, as required ©) Fly pressurize and energize the transmitting and contol signal system(s) by aponing process connections et primary sencore and fra require |X and by making control mode setting for automatic operation of equipment ge the process unt ls charged and Wrought on stam P) Make safely grounding, tigh-qualiy grounding and. electromagnetic protection tess Yo assure the soninulty of connections ané protections nd |X the value of resistance to ground. Check of the correct installation (e.g. screen grounding) Q) Check of uninterruptible power supply and control power supply distribution x (AC TIS, Ae 2400 DG 2a) inteloton ene cabling ne exuleoent Foor Sonu room andi heft R) Perform a complete loop check for every sensor and actuator (inclusive all | related interlocks and control function) in accordance and by creating the | x Initial ‘agreed Toop check ‘cotfotes, ineuding, wie thesk oa connections ) Test ofthe emergency shut down system and burner management system | (BMS) including all interfaces to other systems/units. Obtain local x Krepontors approval required (spect ont cereat to prove) 1) Test of safety measures. Obtain local inspectors approval it requted| x {Speci test serifeats to provide) | Uy Test of package unit contol systemshinis including al iterfaes to otter| x | systems/units (if applicable). V) Test of ie alarm system (f aplicabe), Obtain ical inspectors approval if] x required(special test certificates to provide) MAF Pagel5 of 5S wo. lene [eta [ee [7 [ovo [Pee [ete [eee fs emA MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOsHANIR. LP.D.C. JOUR NEG CONSULTANTS [ PROJECT. 22 COMBINED CYCLE POWER PLANT Work Responsioiity Instrument systems / Process Control Systems Es Contractor | owner W) Test of intercommunication system(if applicable) x | X) Obtain local inspector's approval. Where required x Y) Generating of a punch list during inspection and all witness (to be rectified x by contractor) Z) Provide the owner with a record of the corresponding test/check x Corificates of atleast all above mentioned activities. Process Control Systems(PCS) | ‘A) Notify the owner of the factory acceptance test (FAT), system integration x test(SIT) and site acceptance test (SAT) schedule. B) Witness all tests and factory acceptance test(FAT) when notified and x record test data, as required ©) Perform a complete factory acceptance test (FAT) as complete functionality test by every process control function in accordance with the |X process function description, Test of complex functions by using appropriate software process simulation. Provide specific test certificates for every process control function. | D) Witness test during factory acceptance test (FAT) in accordance with the x process function description. Generating of a punch list which has to b rectified by the contractor E) Perform a complete process control system integration test (SIT) (inclusive ail separate process information systems and other process data |X Control units) at the factory. Provide specific test certificates for the main item (e.g. performance test of the I/O module, process stations or operator stations, screen response time etc.) F) Witness system integration test (SIT) and record a punch list which has to le be rectified by the contractor. | OWNER DOC. NO. : HP-22C-IM-14-1VA.001 REV. 8 MAPINA Co Pagel6 of 55 Mle, cox 2 MAPNA DOC. NO. : CCPI22.00/GN4-26-PIF-001 REV. STATUS FA Ewe [svevem | 7 ENG, DEPT.:18¢ ContRACTNO: | DESIGN TYPE: DETAIL hl - hla ‘Monenco Iran minooc, |MC_- 226 =D M_- 1G «22 - 10 - oot x non fom: Tesae [eek [ Jowe [eee [ia [S" [ em| mosmanin LP.D. MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY PROJECT ; 22 COMBINED CYCLE POWER PLANT Process Control Systems Work Responsibility Gontractor_[ Owner ) Perform a complete site acceptance test (SAT) of the process control x system and all associated systems inclusive all bus connections and wiring (¢.g. process information system ete.) H) Check of all measures with respect to electrical safety and x electromagnetic compatibility including grounding, |) Witness site acceptance test (SAT) and record a punch list which has to x be rectified by the contractor. J) Test of interface to hardware-back-up systems (if applicable) and all x other HW control units (e.g. Hardware controller, package unit systems). K) Check of failure characteristics and start-up/restart performance of the x | process control system (PCS). | L)_ Check of data processing and archiving performance. x M) Obtain local inspector's approval, where required. x | N) Generating of @ punch list during all inspection and witness (to be x rectified by contractor) ©) Provide the owner with a record of the corresponding test/check 7 certificates of atleast all above mentioned activities | OWNER DOC. NO. : MP-22C.1M-14.1VA-001 REV. Pagel of 55 MAPNA DOC. NO. : CCPI22.0016N4.36-P1F-001 REV.:B STATUS FA EWP SYSTEM ENG. DEPT. 18 CONTRACT NO. DESIGN TYPE: DETAIL wmpoe [MO-#26-D -M - 1G. 2-10. Wi cy NO. [ORG [PRos [OES [AREA |prse & E E Eg i neMINISTRY OF ENERGY c IRAN POWER DEVELOPMENT COMPANY mosnawie “ll LP.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT ‘Appendix B LIST OF TYPICAL TEST EQUIPMENT FOR A FIELD INSTRUMENT WORKSHOP The following is a list of typical test and calibration equipment which may be required by a contractor for| onsite instrument testing, and pre-commissioning. This list is not conclusive and shall be reviewed for each| specific project, Test and calibration equipment shall be calibrated in the units of measurement selected for the project. All test equipment shall, as a minimum, be approved by the responsible instrument engineer. ‘A. Pressure testing and calibration equipment. 41. Portable manually operated hydraulic pump (bucket pump) 2, Low pressure, hand-held pressure pump (range up to 1 bar) 3. Vacuum pump manually operated 4, Dead weight tester. 5. Pressure gage comparison test pump. 6. Precision air fiter/ regulator sets (minimum of 3) 7. Liquid filled manometer (ranges below 10mbar) 8. U-tube manometer (ranges approx. =1-25 mbar) 9. Precision-inclined manometer (ranges below 10mbar) 10. Precision- sealed mercury manometer (ranges up to approximately 1010mbar) ‘11. Certified test gauges, 0.25% accuracy or better. 12. Portable pneumatic calibration boxes minimum of 3) 18. Portable air compressor (when an air supply is not available) B. Temperature Test and Calibration Equipment 41) Thermostatically controlled temperature bath(s). 2) Thermostatically controlled oven, for checking cold junction compensation 3). Sets of standard (precision) mercury in glass thermometers. 4) Precision potentiometer and mill volt generator 5) Precision Whetstone Bridge incorporating @ detachable resistance box where resistance thermometers will be installed. Accuracy 0.05% on any resistance value. 6) Decade resistances box 0.1% accuracy. Note; All test instruments shall be provided with test leads complete with test probes, clips and distribution| terminals. C. General Electronic/ electrical Test and Calibration Equipment Wh ‘OWNER DOG. NO. : MP-22C-IN-14VA-004 REV. :B MAPNA Co|———————_— —| page!s of 55 : ws MAPNA DOC. NO. : CCPI22-00/GN-36-PIF-001 REV. <6 STATUS : FA [ewe SYSTEM ENG, DEPT. 186 CONTRACT NO. DESIGN TYPE: DETAIL hts Sige Monenco Iran minooc, |ME_- 226-0 -M_- IG - 22 - 10 - oo ae NO. JORG. [PROJ [OES AREA [ouzc. [BOC ]SrS. ]560 ]5% | wey,MOSHANIR: MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT. 7) Digital voltmeters (DVM) portable (minimum of 3 portable (ypes) with and accuracy of +/-0.1 of range of better and with a discrimination of 1Ouv or better, incorporating an internal calibration, standardizing} feature and 0.1% calibration resistors. D. General 1) Precision mill vot, volt and miliamp, source measuring device. 2) Portable milimeters (analogue) 3). Insulation resistance testers 4) Stop- watch and relay contact timing device. 5) Dual beam oscilloscope 6) Portable, variable mA power supply unit (0 to 50mA Mex.) 7). Portable milimeters (digital) 8) Signal generator. 9) Hart communicator (minimum 2 sets). 10) Portable simulator(minimum 2 sets) 11) Portable vibrometer. 12) Portable digital thermometer 13) Buffers for analyzer. 44) Lowrhigh volt meger 18) Facilites for vacuum calibration 1) Combined pneumaticielectronic portable tester (minimum of 2) 2) Control valve test bench or test rig |__| OWNER DOC, No. : MP-226--14.VA.001 REV. 8 MAPNA Co. Pagel9 of 5 EN x 08 MAPNA DOC. NO. :CCP/22.001GN4-36-PIF-001 REV. 8 STATUS | FA EWP | system ENG. DEPT.: 1&C CONTRACT NO. | DESIGN TYPE: DETAIL eee iucee acronis Toyo x wo fone [sae [es [ows [RE [Ga SE LmMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY L.P.D. i PROJECT: 22 COMBINED CYCLE POWER PLANT MOSHANIR APPENDIX C TYPICAL FIELD CALIBRATION PROCEDURES FOR PROCESS INSTRUMENTS B.1 Pressure Transmitters Apply a supply pressure of 1.4 bars or a supply voltage of 24V according to the type of transmitter. Apply} pressures of 0%, 25%, 50%, 75%, 100%, of the range of the transmitter as indicted in the requisition and observe the transmitter output at each point. Increase and decrease of pressure should be tested for calibration/testing of pressure instruments. If the transmitter output is not within the manufacture’s tolerance, re-calibrate the transmitter in accordance| with the manufacturer's recommendations. After re-calibration, re-apply pressures and record the results on| the calibration sheet, B.2 differenti I - pressure Transmitters Carry out the procedure given above for pressure transmitters and in addition: Apply a static pressure. corresponding to the maximum operating pressure as indicated in the requisition, to both sides of the differential pressure cell and record the variation of zero output on the calibration sheet, B.3 Filled Temperature transmitters, ure of 1.4 bars, Apply @ supply pr Place the capillary bulb in a temperature bath and apply three temperatures corresponding to 0%, 50%, 100%, 50%, and 0% of scale and observe the outputs. If the transmitter output is not within the manufacturer's tolerance, re-calibration the transmitter in| accordance with the manufacturer's recommendation. After re-calibration, re-apply temperature and observe the results on the calibration sheet, B.4 Pressure Switches Apply a pressure to the switch input and record the pressure which activates the switch, If the switch does not operate at the pressure stated in the requisition, adjust the switch until correct ‘operation is obtained, Increase the pressure and record the result in the calibration report for the instrument, Decrease the pressure and record the result OWNER DOG. NO. : MP-22C.IM-41VA-001 REV. MAPNA Co age20 of 55 Wiles = MAPNA DOC. NO. : CCPI22-001GN4.36-P1F-001 rev. | ‘STATUS : FA | ewe SYSTEM ENG, DEFT: 16o | cowrnacr wo. 226-0 u 2% Jose is - 2 miR.voc. No. DESIGN TYPE: DETAIL 10 - 001Mosnanig LP.D.C. MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY PROJECT - 22 COMBINED CYCLE POWER PLANT Th, B.5 Pressure and Drought Gages Apply pressure of 0%, 50%, 75% and 100% full scale to the instrument and note the resulting indication. If the results are not within the manufacturer's tolerance, re-calibrate the gage in accordance with the| manufacture’s recommendation. After re-calibration, re-apply pressure and record the results on the calibration sheet B.6 Temperature Gages Mount the gage with its stem in a temperature bath and apply temperature at 0%, 25%, 50%, 75% and] 100% of full scale and record the results. If the results are not within the manufacture’s tolerance, re-calibrate the gage in accordance with the| manufacture’s recommendations. After re-calibration, re-apply temperatures and note the result on the calibration sheet. B.7 Thermocouples Continuity Test — Connect the thermocouple to a digital temperature indicator, allow the thermocouple to} stabilize at ambient temperature and note the reading. The thermocouple reading should be within +3 C of ambient Temperature as indicated by the calibration standard Earth Insulation Test — Measure the resistance between thermocouple and sheath, which shall be greater than] ‘mega ohm, Dimensional check — Measure and record the length and diameter of the thermocouple probe. Compare with] the requisition data sheet and the corresponding thermowell dimensions and note any| discrepancy, Record all data on the calibration check sheet. Thermocouple not meeting the criteria given above shall not be installed. B.8 Resistance Temperature Devices (RTD) Continuity Test — Allow the instrument to stabilize at ambient temperature then measure and note the| resistance of the sensor with an ohmmeter. Also note ambient temperature as indicated| by the calibrating standard. The resistance of the sensor shall be within +1 ohm of the| value specified by the manufacturer ‘OWNER DOC. NO. = MP-22C-M-14.VA.001 REV..B MAPNA Co Page21 of 55 ne se MAPNA DOC. NO. :CCP/22-00/GN4-36-PIF-001 REV. 18 STATUS : FA, Ew? | system ENG, DEPT.: 186 | contract no DESIGN TYPE: DETAIL hts Sign 2 TM DIG. 10 me Monenco Iran minooc, | MC_- 226 -D + M_- I - 22 - 10 - 00H Non one [pas [ea Jone [8 [etka [EO RE awMINISTRY OF ENERGY r IRAN POWER DEVELOPMENT COMPANY MOSHANIR POW ENGINEERIG CONSULTANTS. LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT. Earth Insulation Test sheath, which shall be greater than 1 mega ohm, Dimensional Check data sheet and the corresponding thermowell dimensions note any discrepancy. installed B.9 Recorders Apply the correct power suppliers for the chart mechanism and recorder. channel and note the indicated values. manufacture's recommendations. After re-calibration, re-apply input signels and record the result on the calibration sheet. B.10 Indicators Apply the correct power supply as specified indicated values, Manufacturer's recommendations, B.11 Converters Apply the correct supply as specified Apply an input signal corresponding to 0%, 25%, values. manufacturer's recommendations, After re-calibration, re-apply the input signals and note the results on the calibration sheet — Measure the resistance between all sensor leads connected in common, and the metel Measure and record the length and diameter of the sensor. Compare with the requisition] Record all data on the calibration check sheet. RTDs not meeting the criteria given above shall not be} Apply an input signal corresponding to 0%, 25%, 50%, 75%, and 100% of full scale to each recorder} If the results are not within the manufacture's tolerance, re-calibrate the record in accordance with the Apply an input signal corresponding to 0%, 25%, 50%, 75% and 100% of full scale and note the| If the results are not within the manufacture's tolerance, re-calibrate the recorder in accordance with the| 50%, 75% and 100% of the range and note the output} If the results are not within manufacturer's tolerance, re-calibrate the conereter in accordance with the| |__ — en oh —lg igo ‘Si wo. [ope Jeno ess [MP Jose [eee [tin [SS [| eMOSHANIR Ne MINISTRY OF ENERGY EO] IRAN POWER DEVELOPMENT COMPANY L.P.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT B.12 Monitor Switches Apply the correct power supply as specified Apply an input signal and vary it over the range of the monitor switch. Note the velue at which the switch operates. If the result does not correspond to the trip point as stated in the requisition, adjust the trip point until the| required value is obtained and record the value on the calibration sheet. B.13 Controller Apply a supply pressure of 1.4 bars or an appropriate supply voltage according to the type of controller. Apply measured variable signals of 0%, 50%, 100% 50%, 0% of full scale and record the controller reading, If the result is not within the Manufacturer's tolerance re-calibrate the controller in accordance with the manufacturer's recommendations. After recalibration, re-apply the signals and record the results on the calibration sheet Switch the controller to the manual position. Adjust the out-put to give 0%, 50%, 100%, 50%, 0% of full scale and observe the corresponding output reading on the controler. Ifthe reading is not within the Manufacturer's tolerance re-calibrate the controller in accordance with the Manu-facture’s recommendations. After re-calibration, manually adjust the output again and record the results on the calibration sheet Alignment Check With the controller in manual operation, apply 50% of the measured variable signal to input and move set} point to 50% of scale. Reset adjustment to minimum setting and rate adjustment to maximum setting Set output to 50% and switch to auto. Adjust the proportional band setting to maximum and observe the Geviation of output. If the results are not within the Manufacturer's tolerance re-align the controller in accordance with the| Manufacturer's recommendations. After re-alignment, repeat the manual adjustment of output and] record the results on the calibration sheet. Reset Test With the controller in auto and the proportional band at 100%, apply a 50% measured variable signal to input, with reset adjustment at the minimum setting and rate adjustment at maximum. Adjust the set point until output is 50% and increase reset adjustment. Output should i ncrease to 100% or decrease to 0% over a certain period of time. If the controller does not act as above, refer to Manufacturer's data for the corrective actions to be taken. Rate Test With the controller in auto and the proportional band at 100%, apply @ 50% approximately, measured variable signal to input, set reset adjustment to minimum setting and rate adjustment to middle of range, adjust set point to 50%. Change input signal rapidly to 25% of scale. Dh, OWNER DOC. NO. : MP-22C4M-144VA.001 | rev. MAPNA |} J agers ot 35 mene MAPNA DOC. NO. : GGP/22-00/GN4.36-PIF-001 | rev. 2 STATUS :FA\ EWP system ENG. DEPT.:18C CONTRACT NO. DESIGN TYPE: DETAIL Jt — whip Sige 7 rat Monenco Iran’ mimpoc. [M_-20 0 - M_- 16-22 - 10 - cor aa ‘ NO. [ORG [Rou [OES [AREA [pce Joos Jove. [sea [ot | ney [foot [nate [ree fivee_|rano. xo. _|no./ to MINISTRY OF ENERGY Te IRAN POWER DEVELOPMENT COMPANY MOSHANIR LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT Output should fall to zero or near zero before increasing again to approximately 25% over a period of time. If the controller does not act as above, refer to Manufacturer's dala for the corrective actions to be| taken, Manual/Auto Transfer Test Perform an auto/manual transfer test by switching repeatedly between the two controller modes after balancing the output. B.14 Solenoid Valves, Apply the correct power supply as specified ‘Apply an air supply to the appropriate connection Check the operation of the SOV by operating the power supply switch and observe correct change-over action (pneumatic) Check the shut-off tightness by using the bubble method at the stated design pressure. If applicable, check manual or electrical reset, override an d time delay features. Check and record the electrical specification e.g, coil resistance. Check the function of the SOV with the power supply at the specified minimum voltage, e.g. 16 V for correct change-over and tightness. B.15 Control Valve The valve itself With controller on manual, vary the output as follows: 1) 0% valve fully closed check starting point. 2) 25% valve 25% open. 3) 50% valve 50% open linkage level 4) 75% valve 75% open 5) 100% valve fully open 6) Al fall valve check action against P&ID Note: 1) Care should be taken with reverse acting positioner and split range valves, check operation! with PRID. 2) The correct mode of reverse only has to be selected in comparison with the input mA signal and not by the valve position, 3) Converter can be either at the positioner or separately mounted, Lock-up devices 1) Set control valve fully open, and fully closed. 2) Reduce air supply slowly to below the set point of the setting of the lock-up device 3) check no valve movement for a change in signal 4) Reset regulator. . (OWNER DOC. NO. : MP-226--14.1VA.00¢ ReV.8 MAPNA < —— . Page2d of 55 Whe, oe WAPNA DOG. NO" COPE OwGNIAE FICO = STATUS :FA EWP [svsrem ENG. DEPT: 18C | contract no. | DESIGN TYPE: DETAIL wnboe me-D -M - 1G. 2-10-00 na NO Jorc. [prov [oe5 AREA Toyze Joos Jars. [sea weMINISTRY OF ENERGY g IRAN POWER DEVELOPMENT COMPANY * MOSHANIK. = OVER ENGNG CONSULTANTS LP.D.C. PROJECT: 22 COMBINED CYCLE POWER PLANT, Stroking times. Should be checked with accessories, such as positioner, signal booster, quick exhaust solenoid valve| and suitable clock. B.16 Calibration in-situ In general, in-situ calibration is applied only for certain specific instruments and system (see below), and for those instruments that cannot be easily removed to the workshop. These instruments and or systems shall be inspected as part of the installation and pre-commissioning| procedure, and then calibrated strictly in accordance with the Manufacture’s recommendations. Typical instruments and instrument systems shall be calibrated in-situ are es follows: Field instrument = Radioactive level detectors. Meter runs fabricated for custody transfer or process flow measurement. Tank gauging system, including = tank gauge transmitters; local and remote receivers - temperature element = Ultrasonic flow meters ‘Target and vortex flow meter Vibration and axial displacement = Speed monitors = Flame detectors Variable-area and mass flow meters. Process analyzers = Laboratory analyzers Control room instruments ~ Distributed Control System(DCS) = Programmable Logic ControlPLC) Close Circuit Television(CCTV) ~ Gas and Fire Detection System Cabinets. Notes: ‘© Calibration screw should be marked after calibration ‘+ Repeatability of switches should be checked (if required) Sn” Page25 of 55 OWNER 000 NO. RaW [rev2 | ENG. DEPT.: 1&C CONTRACT NO. q| DESIGN TYPE: DETAIL chs i as Twwmooe [MC -20-D -M-G- 2-0-0 A | Ww wo.” [ose [ence [pis [PP Joe [ore [eka [SS [St [vwMINISTRY OF ENERGY RAN POWER DEVELOPMENT COMPANY MOSHANI LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT APPENDIX D Inspection & Test Forms This part consist of the sample forms and a brief description for inspections and testing of instruments and control systems which shall be filled by erection and/or commissioning contractors. These forms will be shown in the following sheets and according to the following list; INSTRUMENT CALIBRATION TEST SHEET (DIGITAL) INSTRUMENT CALIBRATION TEST SHEET (ANALOG) INSPECTION REPORT for LEVEL INSTRUMENTS, INSPECTION REPORT for TEMPRATURE INSTRUMENTS INSPECTION REPORT for PRESSURE INSTRUMENTS INSPECTION REPORT for IMPULSE LINE / TUBES. INSTRUMENTATION ERECTION CHECK REPORT I&C CABINETS AND J.B ERECTION CHECK REPORT INSTRUMENT TUBING ERECTION CHECK REPORT PRESSURE TEST REPORT for IMPULSE LINE / TUBES PRESSURE INSTRUMENT LOOP CHEK ‘TEMPERATURE INSTRUMENT (T/C , RTD) LOOP CHECK INSTRUMENT SWITCHES LOOP CHECK CONTROL VALVE TEST SHEET CONTROL CABLE TEST REPORT | owner Doc. no. : MP-22¢-IM-14-1VA01 REV.'B Page26 of 55 iia gate em ata | rennet cose oreo me | status : Fa Ewe SYSTEM, | enc. ver. 186 ‘CONTRACT NO. DESIGN TYPE: DETAIL 7 iat [Se ee er fs Pe Be [ote [om wc-D -M - 1G - 22-10 - 00 a2MOSHANIR MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. PROJECT; 22 COMBINED CYCLE POWER PLANT Instrument Calibration Test Sheet (Digital"' REMARKS: KKS CODE: DESCRIPTION INSTRUMENT TYPE: ISLAND: WANUFACTURER WODET SERIAL NO. | ‘DATA SHEET No: "| INSTRUMENT LIST (SeTPOWT LST PEYSIGAL CONDITION OOD! DANNGED INPUT RANGE OUTPUT RANGE uni nr ‘SUPPLY: evect: (] aR: 1 L ‘SET AT: UNIT: | HIGH(RISING) LOW (FALLING) HYSTERISIS ‘SET POINT CONTACT ‘SET POINT CONTACT ey LORE CLOSE OPEN OPEN cHANGE CHANGE — Tea TH Gi Be Hd TS aT SUB-CONTRACTOR: [DATE - 7 Ref Dwg odiaton: Yes] Not) Note: If there is any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet. CONTRACTOR-MAPNA CONSULTANT CLIENTIPDC Name & Sign Name & Sign Name & Sign Dale: Date: Date: OWNER DOC. NO. : MP-22C-IM-14-1VA.001 REV.:B 7 Page27 of 55 MAPNA DOG. NO. : CCP/22-00/GN4-36-PIF-00 REV.:B ‘STATUS: FA ewe SYSTEM CONTRACT NO. ENG. DEPT: 1&C DESIGN TYPE: DETAIL > 22-10 - 0 No. [Oris faRem coy bis Sea. Se |e. oe Sy.MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANIR LP.D.C. POMER ENOINEERNG CONSULTANTS PROJECT ; 22 COMBINED CYCLE POWER PLANT. Description of "Instrument Calibration Test Sheet (Digital)": This test from shall be applied for each instrument which should have been calibrated before| commissioning of the related system. KKS Code: Identifies the KKS numbering of instrument DESCRIPTION: Describes of the operation of the instrument in the system INSTRUMENT TYPE: Identifies the type of instrument (pressure, temperature, level, etc ...) SERVICE: Specifies the service line on witch the instrument is installed MANUFACTURER: The name of manufacture of device. PHYSICAL CONDITION: Specifies the condition of the instrument apparently INPUT & OUTPUT RANGE: Specified the range of calibration in related unit of measurement ‘SUPPLY: Specifies the Source Supply is Air and/or Electricity MAPNA DOC. NO. : CCP/22-00/GN4-36-PIF-001 REV. :B Page2s of SS ‘STATUS : FA EWP a a ‘SYSTEM ENG. DEPT: 186 CONTRACT NO: | DESIGN TYPE: DETAIL wo. fons [rage [pes [AeA [ose [orm [Bc [i |S [neMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANIR LP.D.C. SONERENGINEERIG CONSULTANTS PROJECT; 22 COMBINED CYCLE POWER PLANT RKS CODE: INSTRUMENT TYPE: ISLAND: MANUFACTURER: MODEL ~ SERIAL NO. DATA SHEET No: INSTRUMENT LIST (SETPOINT LIST) PHYSICAL CONDITION: ~ GOOD: DAMAGED: INPUT RANGE: ‘OUTPUT RANGE UNIT: oni: ‘SUPPLY: ELECT: () AR 2 __SETAT: UNIT: CALIBRATION DEVICE: ‘ACCURACY: HOFF, CALIBRATION ROOM TEMP. — ‘OUTPUT UNIT. ERROR % __| INPUT (UNIT...) FRISING FALLING | jas | ~ 50 | 7 75: — 100 ‘SET POINT MANUAL REMOTE - _ SUB-CONTRACTOR: = ATE: : Ref. Dwg modification. Yes] no Note: I there is any modification in the Ref. DWGs, the modified sheets shall be altached to this sheet REMARKS: CONTRACTOR-MAPNA CONSULTANT ‘CLIENT-IPDC amseicat eneeoor [Name & Sq] Dae - Date | Date 7 | OWNER DOC. NO. : MP-22C.IM-141VA-001 REV.:B MAPNA pM Prt e29 of 55 hmm a Sion Gs [Mc -22c-D -M - IG - 2 - 10 - 001 ‘Az Monenco tran af) wR Doc. 7 a No. [ecw [rage [orks [Me ose. [eee [ei [is [Re | neMOSHANIR MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY 1.P.D. PROJECT : 22 COMBINED CYCLE POWER PLANT Description of "Instrument Calibration Test Sheet (Analog) This test from shall be applied for each instrument which should have been calibrated before| commissioning of the related system. KKS Code: Identifies the KKS numbering of instrument DESCRIPTION: Describes of the operation of the instrument in the system INSTRUMENT TYPE: Identifies the type of instrument (pressure, temperature, level, etc ..) SERVICE: Specify the service line of on witch the instrument is installed MANUFACTURER: The name of manufacture of device. PHYSICAL CONDITION: Specifies the condition of the instrument apparently INPUT & OUTPUT RANGE: pecifies the range of calibration in related unit of measurement SUPPLY: Specifies the Source Supply is Air andlor Electricity SET POINT: In this row it shall be specified that "set point” could be changed manually or automatically (by| software) : OWNER DOC. NO. : MP-22C--141VA.001 | rev.:8 MAPNA C ee es ees fre on MAPNA DOC. NO. : CCPI22-00/GN4136-PIF-001 | Rev.:8 ENG. DEPT: 18 [cowmmactno: | pesiow TvPe: Deva, bg Siige 7 ane hain wngoe [HO we Ow Oo 7 No, [omc [eros [oes. Se ee erMOSHANIR = 22 COMBINED CYCLE POWER PLANT. PROJEG MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. Inspection Report for Level Instruments REF_DWG: ~ SYSTEM: No. | KKSNo. | SERNO | Type | installation Form No. | Loop Test Form No. | inspector _| Date l Ref. Owg modification Yes] Not REMARKS CONTRACTOR-MAPNA ‘CONSULTANT-MOSHANIR CLIENT-IPOC Name & Sign Name & Sign Name & Sign Date: Date Date REV.:B MAPNA Co (OWNER DOC. NO. : MP-22C-1M-14:1VA.001 Page! of SS Dn woitetesess) | MAPNA DOC. NO. : CCP/22-0016N4.36-PIF-001 REV. 8 rant a ion ner [ese fee ss Jose [ote [ia is? [BE [ree2 MINISTRY OF ENERG >} IRAN POWER DEVELOPMENT COMPANY L.P.D.C MOSHANI PROJECT ; 22 COMBINED CYCLE POWER PLANT. Description of "inspection Report for Level Instruments’ ‘This form shall be applied for each system of plant and for listing of all level instruments which have been| installed in that system, and so it could be used as a covering sheet for all the related testing of those| instruments. 1)KKS No. : This column has specified for KKS numbering of the level instruments 2)Type : In this column the type of level instruments shall be written as: evel Indicator UT=Level Transmitter LS=Level Switch 3)Installation Form No. : in this column the number of form for erection check of each level instrument shall be written 4)Loop Test Form No.: In this column the number of form for loop test of each necessary level instrument shall be written 5}Inspector & Date : In these two columns the name of inspector and date of inspection shall be written | Page32 of SS Bo |e adlnace | aan [eos a ae | KeeMOSHANIK MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. ECT: 22, WE Inspection Report for Temperature Instruments REF. DWG:_ SYSTEM: No. KKS No. SER NO | Type | _ Installation Form No. Loop Test Form No. | Inspector Date | - | Ref.Owg modification: Yes No REMARKS: CONTRACTOR IAPNA— | ~CONSUCTANT NOSHANIR CLENTIPDS Name & Sign Name & Sign’ Name & Sign Date: Date: | Bate ane d MAPNA Co Page33 of 55. Saute aa 7 oh —lp Saigo vo. ese [ee [eee [oe [eee Foe fe emMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY 1.P.D.C. PROJECT: 22 COMBINED CYCLE POWER PLANT instruments. Tis Temperature Indicator ‘TT= Temperature Transmitter ‘TS= Temperature Switch 3)Installation Form No.: instrument shall be written instrument shall be written Description of "Inspection Report for Temperature Instruments”: 4)KKS No.: This column has specified for KKS numbering of the temperature instruments 2)Type : In this column the type of temp, instruments shall be writen as: Bin, This form shall be applied for each system of plant and for listing of all temp, instruments which have been] installed in that system, and so it could be used as a covering sheet for all the related testing of those| In this column the number of form for erection check of each temperature| 4)Loop Test Form No.: In this column the number of form for loop test of each necessary temperature 5)Inspector & Date : In these two columns the name of inspector and date of inspection shall be written STATUS : FA OWNER DOC. NO. : MP-22C-IM-14-1VA.00 REV.:B Pages of 55 MAPNA DOC. NO. : CCP/22-00/GN436-PIF-001 REV.:B ewe SYSTEM | ene verre CONTRACT NO, DESIGN TYPE: DETAIL obi Sige (1s Monenco tran’ a} MiR.DoC. No. = 226 16 prow | iad I . 2 = 10 - 08 se0 a2MOSHANIR PROJECT - 22 COMBINED CYCLE POWER PLANT. LP.D.C. Inspection Report for Pressure Instruments MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY feoowe ‘SYSTEM: _ No. | KKSNo | SERNO [Type] nstatston Fm No. | Loop Test Form No. | wnapecior | Date | Rei Dwg modiaton Yen No REMARKS: CONTRACTOR MAPNA | “CONSULTANT MOSHANIR SENTIPOS Tansee Sen Name Sige Tene Roe bate bate bate = MAPNA Co Page35 of 55 Daa ee cal nasa nol cores ron e o = help Sige, Monenco Iran: minpoc, [ME = 26-0 - M = IG = 22 oot Ae: MINISTRY OF ENERGY . oO IRAN POWER DEVELOPMENT COMPANY MOSHANIK ripe one cowie LP.D.C. PROJECT; 22 COMBINED CYCLE POWER PLANT, Description of “Inspection Report for Pressure Instruments": This form shall be applied for each system of plant and for listing ofall temp, instruments which have been installed in that system, and so it could be used as a covering sheet for all the related testing of those instruments. 4)KKS No.: This column has specified for KKS numbering of the pressure instruments 2)Type : In this column the type of press, instruments shall be written as: TI = Temperature Indicator ‘TT = Temperature Transmitter ‘TS = Temperature Switch 3)Installation Form No.: In this column the number of form for erection check of each pressure instrument| shall be written 4)Loop Test Form No.: In this column the number of form for loop test of each necessary pressure| instrument shall be written 5)Inspector & Date : In these two columns the name of inspector and date of inspection shall be written toc _|pawe [yee frvee_|Fano. |No, OWNER DOG. NO. : MP-2264m-44-1VA001 [revs MAPNA c Page36 of 55 Wl ene MAPNA DOG. NO. CGP/22-001GN4-36-PIF-001 STATUS = FA EWP SYSTEM at ENG, DEPT: 18 CONTRACT NO. DESIGN TYPE: DETAL pel p Sign IE ohio : ‘Monenco tran \ 1 min.poc, |MS_- 226" D = M_- IG "22 - 10 - 001 _ A ‘a wo fone [ase ess [= Joss. [ese [fa fe RE [eeA MINISTRY OF ENERGY oo, IRAN POWER DEVELOPMENT COMPANY MosHantie LP.D.C. EATER ENGTREERIG| CONSULTANTS PROJECT : 22 COMBINED CYCLE POWER PLANT e/Tubes Inspection Report for Impulse REF. DWG: ‘SYSTEM. No. | KKSNo. | SERNO | Type | Installation Form No. | Loop Test Form No. | Inspector | Date Ref, Dwg modification” Yes No REMARKS: ‘CONTRACTOR-MAPNA ‘CONSULTANT-MOSHANIR CUENTAPDG Name & Sign Name & Sign Name & Sign Date: Date Date: _— i OWNER DOC. NO. : MP-22C4M-14:1VA.001 REV.:B MAPNA Co Page37 of 35 WM en eee) MAPNA DOC. NO, : CCP/22-0016N4.96-IF-001 REV..B STATUS = FA Ewe SYSTEM ee ENG. DEPT.:1&C ‘CONTRACT NO, DESIGN TYPE: DETAIL stolen ey minpoc, LMC 226-0 -M - 1G - 2 - 10 - oo a2 NO. [ORG [PRos. [DES AREA ]ouzq Joos. [svs. ]seo. [sx | toc [ine [vee ftee_|ravio. [no _|no/ a MINISTRY OF ENERGY oO IRAN POWER DEVELOPMENT COMPANY | sostanne >” LP.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT Description of "Inspection Report for Impulse Line/Tubes": This form shall be applied for each system of plant and for listing of all impulse line/tubes which have been| installed in that system, and so it could be used as a covering sheet for all the related testing of those| instruments. 4)Line/Tube No.: This column has specified for numbering of the tube instruments 2)Type : In this column the type of material of tubes shall be written 3)Size : In this column the size of tubes shall be written 4)Test Form No.: In this column the number of form for pressure test of each tube shall be written 5)Inspector & Date : In these two columns the name of inspector and date of inspection shall be written | OWNER Doc. no. : mP-22cam-t4.va.c01 REV. 8 MAPNA Co Page3s of 5: Mle, wt MAPNA DOC. NO, : CCP/22-9016N4-26-PIF-001 REV. 8 STATUS : FA ewe SvSTEM ans ENG, DEPT: 1&c CONTRACT NO, DESIGN TYPE: DETAIL coh 15 Sige GE 7 Monenco Iran yy} minooc, |MC_- 220 D + M+ 1G - 22 - 10 - oo ad nor [one [gas [ass [A ac ee fe feMOSHANIR | MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY L.P.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT Instrumentation Erection Check Report [ KKS No: FORM No: Desoription: [DATE island! Manufacturer. Type Reference Documents 4. Pal Drawings: 2. Hook-Up Drawings: 3._ Instrument Location Layout Drawings: ‘Check List Results, ue ck of: OK Remark Validily of welders certificates according to ASM x Tleaniness, paining, corrosion protection, un and moisture Protection of instrument ands Support ‘Screw inspection at electrical and mechanical connections {including supports) fixed during erection on site 7 Correct instalation of instrument pipesitubes |S | Checking size, depth, and rating of Thermowell correspond To instrument tobe fited(applicable for Temp, Elements) 3 Installation of scaling valve 7 [Labels ~ & | Correct execution of field cabling and connections Eoathing connections Correct assembly of msruments according o Hookup Drawings Correct assembly of instruments according to P&l drawings ‘Checking the freezing protection (Heat tracing), f applicable Correct assembly of instruments according fo ovation layout drawings Ref. Dwg modification: Yes No “acessibily for maintenance of nsiruments and reading of dicators Note: If there is any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet REMARKS: [_ “CONTRACTOR: MAPNA CONSULTANT CLIENT-IPDG Name & Sign Name & Sign Name & Sign [Dates — | owner Doc. wo. : mP-22¢.1M-14.1VA.004 REV.8 Ade Co = = Pages) of 55 HUble, MAPNA DOC. NO. : CCPI22-00/GN1-36-PIF-001 REV.:8 STATUS: FA EWP system ENG. DEPT: 18 DESIGN TYPE: DETAIL Monence Iran’ ol is oS ony | contract no. mi.poc. |MC_~ 226 Daw neero mse 10 = 004 a2 No, [oRIG. [pRoaMOSHANI MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY 1.P.D. PROJECT: Ba 22 COMBINED CYCLE POWER PLANT. Description of "Instrumentation Erection Check Report": This check report covers all visual and physical checks for installation of the instruments and their} accessories according to the following references: 1. P&l Drawings 2. Hook-Up Drawings 3. Instrument Location Layout Drawings For each item of this check list, it should be noted that if is applicable for the instrument, and is} confirmed with the reference drawings, and has installed correctly, shall be denoted in the OK column by} check mark(,/), and if itis not applicable, can be denoted by *NA' MAPNA ‘OWNER DOC. NO. : MP-22C4M-14.1VA.001 Co MAPNA DOG. NO. : CCP/22-00/GN4-36-PIF-001 ‘STATUS: FA EWP: Paged0 of 55 SYSTEM ENG. DEPT.:1&C CONTRACT NO. DESIGN TYPE: DETAIL, mc fons. 226 -D MIR.DOC. mu | No. is = 001AM MINISTRY OF ENERGY “6 IRAN POWER DEVELOPMENT COMPANY MOSHANIK L.P.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT I&C Cabinets and J.B. Erection Check Report KKS No} FORM No! Description: ~ DATE: [stand — — Manufacturer. Type: Reference Documents: 1. Panel Location Layout: 2._ Panel Arrangement Drawings: E Tests performed Results Visual check of OK [Remark Instrument calibrated i Correct installation according to Panel location layout ‘Standard assembly including correct fixing of panel/J.B CCE Cleanliness, coating, corosion protection, and proper sealing of panel 1 J and IP test report and ceritcated Earthing check of panel/J.B connecting to the Plant Earthing grid / or earthing connection of instrument to clean earth. Grounding checks for connection of intemal equipment and cables(including shields) to the earthing busbar of panel/J.B Labels checking of pan \struments, cables and wires instruments installed according to panel arrangement Dwa Cabie installation and connections are complete acs. To cable List & connection diagram 10 | Cable arrangement in panel /J.B are properly 11 | Free movement of doors, and operation of door locks, 72 | Lighting / Heating and venting Ref. Dwg modification: Yes ___No Note: If there is any mocification in the Ref, DWGs, the modified sheets shall be attached to this sheet REMARK [CONTRACTORWIAPNA CONSULTANT CLIENTIPDC | Name & Sign Name & Sign Name & Sign (Date Date Date - ‘OWNER DOC. NO. : MP-22C4M-144VA.001 APNA Co Pagedl of 55 MAPNA DOG. NO. : CCP/22-00/GN-4-36-PIF-001 STATUS: FA Ewe system aa ENG. DEPT. 186 CONTRACT NO, DESIGN TYPE: DETAIL tp sino EE oh 6 7 a 7 7 . Monenco tran -} minpoc, |ME_- 226-0 - M_- 1G - 2 - 10 - oo fe ‘S no [eRe [gee [oe fous [e8e [Beha [EE BE _ Lew| | MOsHANtR | | MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT Monenco Iran Description of "1&C Cabinets and J.B. Erection Check Report’ po ST FA This check report covers all visual and physical checks for installation of the I&C Cabinets and J.B. accessories according to the following references’ 1, Panel Location Layout 2. Panel Arrangement Drawings For each item of this check list, it should be noted that if is applicable for the panel/J.B., and is confirmed| with the reference drawings, and has installed correctly, shall be denoted in the OK column by check mark(V}, and if itis not applicable, can be denoted by "NAV ‘The connection diagram of each panel shall be mounted on the panel, ‘OWNER DOC, NO. : MP-22¢+ MAPNA DOG, NO, : CCP/22-00/GN-I-36-PIF-001 STATUS 7 [ewe | ene. DEPT: tac | contract no. Pagod? of 55 SYSTEM DESIGN TYPE: DETAIL minvoc. [MC_-220-D -M - 1G - 2 = 10 = 001 a2 ne foe: feos [os [Ooo [2 [Se RLMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANIR LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT. Instrument Tubing Erection Check Report Line/Tube No: Island: Description: FORM No: ] DATE Reference Documenis: 1. P&I Drawings: 2. Hook-Up Drawings: 3._Isometric Drawings: Check List Resulis Visual check of. OK [Remark 1] Tube correctly mounted, levels correct 2 | Slopes correct and complete drainage possible | 3 | Allboits in and tightened, bolt lengths correct ‘All vaives in correct position and flow direction, easily operable ‘All instruments connections present “Tube and Tistruments coneclly supported Tube mounted tension free to equipment a 5 6 | Allin-ine instruments correctly mounted 7 8 8 Test pressure checked 10 | Correct assembly according to P&ID, and Isometric drawings Hook up 77 | Checking the freezing protection (Heat Tracing).(i applicable) Note: the tube length shall not exceed than 10 meter. Ref. Dwg modification: Yes No Note: If there is any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet. REMARK CONTRACTOR MAPNA CONSULTANT OLIENTIPOG Name & Sign Name & Sign Namie & Sigh Date: Date: Date: . OWNER DOC. NO. MP-22C.N-18:vA001 REV. MAPNA Co.-— Paged3 of 55. Ure oes WAPNA DOC. NO: CCPI22-016N136PIF-01 Rev. ‘STATUS : FA ewe | system why No Sige (EE eh Is Sion goatee (CE ay winoos. [ME_-220-D MG | az. =o Cle" No. [omic Jerou. foes. [area [og¢ [ooc. [svs. [sea [st | pry,MOSHANIK MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT Description of "Instrument Tubing Erection Check Report”: This check report covers all visual and physical checks for installation of the instrument tubing and their accessories according to the following references: 1. P&I Drawings 2. Hook-Up Drawings 3. Isometric Drawings For each item of this check list, it should be noted that if is applicable for the instrument, and is confirmed with the reference drawings, and has installed correctly, shall be denoted in the OK column by check mark(V), and if itis not applicabie, can be denoted by "N. LAPNA Co - a Paged4 of 55 ote sin EZ is Mc -2C-0 -M - 1G - 2 - 10 - 0m ‘ORG, [ee pes. [AREA oc, ]svs. | sea. Monenco Iran| miR.v0e, NO. Jose ese Pee [ose Pee [eo RE DmMOSHANI IRAN POWER DEVELOPMENT COMPANY MINISTRY OF ENERGY. 1.P.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT REF DWG INSTRUMENT List: Connection Diagram: Instrument Loop & Wiring Diagram | L_ Logie Diagram l Pressure (1 TYPE: MODEL: MANUFACTURER: B) Checks: PHYSICAL CHECK: _ Correct Installation C) Calioration test has been done Adjusted Range: (Ace. to Instrument List) PRESSURE INSTRUMENT LOOP CHECK | FORM No: DATE Island: Diff. Pressure C1 LevePT) C1 SERVICE: Pressure Indicator Pressure switch Pressure Transmitter Transmitter Range: aa) o Function C) Loop Test INPUT( J ourPur’y %SPAN ACTUAL DESIRED SPAN ERROR a 25 50. 75. 7400 Disconnect on wire and check vaive: Jumping two wires and check value Check for related alarmitrip (acc. To Inst. List) Ref. Dwg modification: Yes) — No[] Note: If there are any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet. Remarks: ~ CONTRACTOR MAPA] CONSULTANT] CLENTIPDO Name & Sign Name & Sign Fame & Sign Date: — Date Date: 7 OWNER DOC. NO. : MP.22¢-IM-14.1VA.001 REV. 8 MAPNA Co.\——— Pageds of 85 le, se an MAPNA DOC. NO, : CCP/22.0016N4-36-PIF-001 REV.8 STATUS EWP System ENG. DEPT.:18¢ CONTRACT NO, DESIGN TYPE: DETAIL ols tise (CIE Monenco rat dl fe (00cm eee om PO Eearae mene oe wor [eae Tage [RS [owe [fae [ota [RE [ae ~ voc [Rasie [Pree ‘ree _[Pano. [nwoMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY LP.D.C. MOSHANHi: PROJECT : 22 COMBINED CYCLE POWER PLANT Description of "PRESSURE INSTRUMENT LOOP CHECK’ Correct installation: The instrument shall be checked, if it has erected correctly ace. To the Ref. DW's, this| part could be denoted by check mark. Calibration test has been done: If the instrument has been calibrated before this part could be denoted by| check mark. Function: In this part the function type of press, instrument shall be specified Adjusted Range: Adjusted range of instrument shall be writen ace. To set point list, Transmitter Range: Transmitter range of instrument shall be written ace. To specification document of the| instrument, | OWNER DOC. no. :mP-22c-1-141VA-001 REV.8 MAPNA Cop Paged6 of 55 Md, oss on WAPNA DOC. WO: COPRZOOGNASE-IF-On1 REV. STATUS FA Ewe SYSTEM ENG. DEPT: 18 CONTRACT NO DESIGN TYPE: DETAIL, Fwnooo [MO 2-0 mG. 20 - om x | No. [ori Jonas Joes, [area Jose ]o08 ]=¥s, 82 5% | nevMINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY ura anette cosULTAs LP.D.C. PROJECT 22 COMBINED CYCLE POWER PLANT TEMPERATURE TRUMENT (T/C, RTD) LOOP CHECK REF DWG FORH No: INSTRUMENT List ‘Connection Diagram: DATE: KKS No: Island Description: SER NO: A) Technical Data: Type: “NiCrNI EL] ptt00 C2 Other Type: MODEL MANUFACTURER: . oe SERVICE: B) Checks: PHYSICAL CHECK Conect instalation Temperature indicator C1 Calibration test has been done F]—Function Temperature switch C] Temperature Transmiter Ol Adjusted Range: Transmitter Range (Ace. to Instrument List) C) Loop Test: INPUT oureuy %SPAN aoe DESIRED SPAN ERROR 75. 4100 | i Disconnect on wire and check vaive:. Jumping two wites and check value: ‘Check for related aarmftrip (acc. To Inst. List) Ref. Dwg modification: — YesC]_ No [] Note: If there are any modification in the Ref. DWGs, the modified sheets shail be attached to this sheet. Remarks: ‘CONTRACTOR-MAPNA ‘CONSULTAN Name & Sign ~__| Name & Sign Date: Date: OWNER DOC. NO. : MP-22C.IM-141VA-001 REV.:B aged’ of 53 MAPNA DOC. NO. : CCP/22.001GN.26-PIF-001 REV. STATUS: FA EWP SYSTEM min ENG, DEPT. 186 CONTRACT No. DESIGN TYPE: DETAIL hla Kaige, se iidneaco Wan mimooo [MO 0-0 WG? 0 “lz non fear: [esae [pak [A Joos [eee [itso [ES [ek | ne| MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANA rob NONEUG CONSULTANTS LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT Description of "TEMPERATURE INSTRUMENT (T/C, RTD) LOOP CHECK": Correct installation: The instrument shall be checked, if it has erected correctly ace. To the Ref. DG part could be denoted by check mark. this Calibration test has been done: If the instrument has been calibrated before this part could be denoted by check mark. Funetion: In this part the function type of temp, instrument shall be specified. Adjusted Range: Adjusted range of instrument shall be written ace. To set point list. Transmitter Range: Transmitter range of instrument shall be written ace. To specification document of the inetument MAPNA Co. Page48 of 55 Wha arannoctnat cone onaniaere sn =. MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHANiR LP.D.C. PROJECT ; 22 COMBINED CYCLE POWER PLANT. INSTRUMENT SWITCHES LOOP CHECK [REFDWG FORM No: ] "Gomedton Dla pare ISLAND: KKS No’ ~ Description SER NO TYPE OF SWITCH: TEST EQUIPMENT: PRESSURE SWITGH: C] TEMPRATURE SWITGH: CI Lever switcHLt FLOW SWITCH: OTHER SWITCH: TYPE: MANUFACTURE: RANGE: UNIT: NORMAL POSITION OF SWITCH: NO TT nc Calibration test has been done: Correct installation: ‘SWITCH TEST: CONTACT OPERATION: INTERLOGK C1] ALARM ee Change Ref. Dwg Yes Ono Note: If there is any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet. [ Remarks: CONTRACTOR: MAPNA CONSULTANT CLIENTAPDC Name & Sign Name & Sign. Name & Sign Date: Date: Date —_ (OWNER DOC. NO: mP-22C--141VA.001 REV. 8 D MAPN co Paged9 of | IN cose) | mapna p06. No: eoP2-0016N+196-PIF-001 rev.:2 | STATUS FA Ewe system as ENG. DEPT: 18C CONTRACT NO: | DESIGN TYPE: DETAIL ob —ts-Sis04 fs coisa € wane [MO -uG-D -w G2 10 ne St NO.” fons. [eros [oes AREA Togq Jooe Jove, Joa TS" nov ese [nace [Pete et _[Ptto, [or [83_|MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY wosHanie = LP.D.C. PROJECT - 22 COMBINED CYCLE POWER PLANT. Sun” Description of "INSTRUMENT SWITCHES LOOP CHECK": This test sheet is used for physically check and loop test of all instrument switches i.e. pressure, Pressure, flow, and level switches. NORMAL PSITION OF SWITCH: In this part the normally position of switches shall be identified as: NO (Normally Opened) or NC (Normally closed) Calibration test has been done: If the instrument has been calibrated before this part could be denoted by| check mark. Correct installation: If the instrument has been installed correctly before this part could be denoted by check mark. CONTACT OPERATION: The good condition of switch for Interlock and Alarm position shall be denoted by] check mark. . | owner 006. no. mp-220.-14.VA001 REV.8 A Co; 1 I rages of 55 | wapna Doc. NO. ccP22.0016Na-6.71F-001 REV.8 STATUS | FA Ewe ‘SYSTEW OS ENG. DEPT. 18 contract no: | DESIGN TYPE: DETAL oh ts Sige (Se ~ eft MC -220-D -M - IG - 22 - 10 - OOF AQ Monenco Iran miR.Doc, No. [Ri ie bes. ey oe s&s Ez fsIRAN POWER DEVELOPMENT MOSHANIR OLSEN CONSULTANTS LP.D.C. MINISTRY OF ENERGY DMPARY PROJECT - 22 COMBINED CYCLE POWER PLANT "CONTROL VALVE TEST SHEET REF DWG. P&ID No, Loop & Logic diagram Control Valve Data Sheet: KKS No: Description: ‘A) Pneumatic actuator: FORM No: DATE: sa | Page 1 of2 1. Technical Data: No. Type: Serial No. 2. Checks: -Limit Position Pneumatic actuator: Armature -External leak check: Pipe work connections: limit switch of control vaive adjusted (if exist B) Armature 7. Technical Data’ Type: Nw: Stroke 2. Checks: ~ External leak check d Shaft-sealing Pipe work connections: Tuning regulator acc to data sheet C] | - Armature position (without pneumatic-supply) Manufacturer: Medium: Open a o mm mm Medium: Connectio Open Oo Open ~ Drive Control: From control room: c From Local: dg 3, Position Feedback Transmitter ma Manufacturer: Sec. Closed_ a time: (0-100%). or Closed or or a | CONTRACTOR: MAPNA CONSULTANT ‘CLIENT-IPDC [Name & Sign Name & Sign Name & Sign Dale’ Date: Date: REF. DWG. UNIT: KKS No. FROM No. DATE: Page 2 of 2 OWNER DOC. NO, MAP . Co MP-22C-IM-14:1VA.001 REV.:8 Bn MAPNA DOG. NO. cop /22-0 STATUS : FA, ENG, DEPT.:1&C aged | of 55 IGN--36-PIF-001 REV. 8 EWP SYSTEM CONTRACT NO. DESIGN TYPE: DETAIL chp Sige Monenco Iran mc fons = 220 PROM = 22-10 - 0 Boe is f= |MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOSHAN. OWE ENGINEEIG CONSULTANTS LP.D.C. PROJECT : 22 COMBINED CYCLE POWER PLANT Impulse line pressure test complete: ©) Loop Test: DEMAND STROKE POSITION MAX. ERROR | FALLING(mm | RISING(mm | FALLINGGam | Des(%) | DCS(mA) | RISING(mm) | i ; ; % | | 0 | i 25 | | 7 | | 50 | 7 100 Ref, Dug modification: Yes No O Injection 3 and 21 mA shall be investigated Note: If there is any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet Remarks: CONTRACTORMAPNA 7 CLENTAPDS [Name & Sign [Renew Sen Namie & Sign Dae Dats Date age52 055 wo. fone [ese [awe [ [ome [eee [Se Ree [emFr A) MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY MOHAN LP.D.C. : PROJEC’ COMBINED CYCLE POWER PLANT. positions. situation, Dan. em Co ‘OWNER DOC. NO, MAPNA DOG. NO. Medium: Identifies the medium of actuator (Air, Oil, Water) Description of "CONTROL VALVE TEST SHEET”: MP-220-IM-144VA-001 (CCP /22-00/GN-36-PIF-001 Limit position: Specifies checking of the end situations of the actuator and armature in Open and Close| External leak check: Specifies if there is any leakage in pipe work connections and shaft Sealing or not. Armature position: Specifies the situation of armature without pneumatic supply is open or close. Drive Control: Specifies checking of the drive control in Open and Close position, from control room and local Position Feedback Transmitter: Itis the command signal for controlling the valve in mA (e.g. 4-20 mA) ‘The position of (%) shall be check if in DCS and locally is the same or not. REV.:B REV.:B Pages of 55 STATUS: FA EWP: SYSTEM ENG, DEPT.: 8c CONTRACT NO. DESIGN TYPE: DETAIL obese ( wc -2C-D -M -1G - 22-10-00 onence iran Je min.ooe. |! - SEezeTOr a NO. [ows [onos. [oes JaREA Toe Joos Jars. ]5€0. [5 | vey coe [ian _|trre [ibe [ratio ke _|wo.MASHAR at MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY 1.P.D.C. PROJEC, 22 COMBINED CYCLE POWER PLANT. UNIT: TE: sian CONTROL CABLE TEST REPORT FROM CODE: REF, DWG: ~ Cable List = Connection Diagram: - Shiela? a — N | Cable Route Earthin | Termination | Continuity | peemar © | Ho” | Tee | Sze | FROM | TO | Shenk | Dressing | £95 pike ont | Remark Check Notet: this table must be used for numbers of control cables which are referred to only one system | Note2: If there are any modification in the Ref. DWGs, the modified sheets shall be attached to this sheet, Ref OW mosifcatin: Yel! no GOTRAGTOR- CONSULTANT CLIENTIPDS MAPNA Sign. Sign.: Sign. Date: Date: [bate MAPNA — Pagesd of 55 {ps sige GEE hte tise (es — et Monenco van cE) minooc. | MC 226 = 0 uJ is 22 = 10 - 001 Aa no.” lene [eage [arte [Me fowe. [om [ixtio [8e” [Ra | me‘ MASHAS a L.P.D.C. MINISTRY OF ENERGY IRAN POWER DEVELOPMENT COMPANY PROJECT: 22 COMBINED CYCLE POWER PLANT Procedure of filing the "CONTROL CABLE TEST REPORT" 1.Cable No.: in this column the number of cable snail is written. 2.Type & size: In these columns, if the type and size of erected cables are the same as in related cable} lst, they shall be filled with "OK". 3.From & To: In these columns, if the destinations of cables are the same as in related cable list, they] shall be filled with "OK 4.Route check: In this column, if the laid cables have been done in proper route, it shall be filed with] foe 5.Dressing: The laid cables shall be checked for their arrangements, separation according to their categories, and fastening with cable ties. Each cable witch is in good condition, this column shall be filled with "OK" 6.Shield/Earthing check: This column shall be filled with "OK", if the shielding wires and earthing| connections have been done properly according to shielding / earthing procedures 7.Termination check: if all terminations of the cable have been done properly according to connection} diagrams, this column shall be filed with "OK" 8.Continuity check: This column is for testing of continuity of the all wires of the cable, and if have no| problems, it could be filled with "O} OWNER DOG. NO. : MP.226.1-14:1VA-001 ReV.8 MAPNA PageS5 of 55 bles x 0 ce 'MAPNA DOC. NO. : CCP/22.00/GNl4-36-PIF-001 REV.:B STATUS FA Ewe syste 5 _tatin GE ENG. DEPT. 18 cowrracrno; [DESIGN TYPE: DETAL ghee Sia CEE Mc -22C-D -M - 1G - 2 - 10 - of az Monenco tran iI) miR.voe. - ae NOs” [ore [prox [p68 ARE Torso ooe. Jere. ]se0. Je] aay