0% found this document useful (0 votes)
209 views48 pages

Inso 5961-1

This document provides information about the Institute of Standards and Industrial Research of Iran (ISIRI), which is the official body responsible for establishing, drafting, and publishing national standards in Iran. The ISIRI develops standards through technical committees composed of experts from relevant organizations. Draft national standards are circulated for comment and then published as official standards if approved by the national committee. The ISIRI and other interested organizations can also publish standards that are approved through the national committee process.

Uploaded by

iranweld1349
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
209 views48 pages

Inso 5961-1

This document provides information about the Institute of Standards and Industrial Research of Iran (ISIRI), which is the official body responsible for establishing, drafting, and publishing national standards in Iran. The ISIRI develops standards through technical committees composed of experts from relevant organizations. Draft national standards are circulated for comment and then published as official standards if approved by the national committee. The ISIRI and other interested organizations can also publish standards that are approved through the national committee process.

Uploaded by

iranweld1349
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

INSO

Islamic Republic of Iran

5961-1

5961-1

1st revision

Institute of Standards and Industrial Research of Iran


:1
Qualification test of welders
Fusion welding
Part 1: Steels


14155-6139 : 1294 -
88879461-5 :
88887103 88887080 :
31585-163 -
( 0261)2806031 -8 :
(0261) 2808114 :
[email protected] :
www.isiri.org :
(0261) 2818787 : (0261) 2818989 :

:
Institute of Standards and Industrial Research of IRAN
Central Office: No.1294 Valiaser Ave. Vanak corner, Tehran, Iran
P. O. Box: 14155-6139, Tehran, Iran
Tel: +98 (21) 88879461-5
Fax: +98 (21) 88887080, 88887103
Headquarters: Standard Square, Karaj, Iran
P.O. Box: 31585-163
Tel: +98 (261) 2806031-8
Fax: +98 (261) 2808114
Email: standard @ isiri.org.ir
Website: www.isiri.org
Sales Dep.: Tel: +98(261) 2818989, Fax.: +98(261) 2818787
Price: Rials



3
1371
)( .
*




.

)(
.

.
5
.
1
) (ISO
) 2(IEC ) 3(OIML 4
) 5(CAC .
.


/
.
.

)(

. )(

.

*
1- International Organization for Standardization
2 - International Electrotechnical Commission
)3- International Organization for Legal Metrology (Organization International de Metrology Legal
4 - Contact point
5 - Codex Alimentarius Commission


" :1"


) (
:


) (
:

) (


) (


) (


) (

) (


) (


) (


1

2

1
1

4
1-4
2-4
3-4
5
1-5
2-5
3-5
4-5
5-5
6-5
7-5
8-5

5
5
5
5
8
8
8
10
11
11
12
13
16

9-5

18

6
1-6
2-6

19
19
19

3-6

22

4-6

23

5-6

24

6-6

28

28

29

29

1-9

29

2-9

29

3-9

29

4-9

30

10

30

11

31

)(

32

)(

34

)( FW/BW

38

39


" :1"
........
......... 3
1371
.


.

.
5961 1381.
:
ISO 9606-1:2012, Qualification test of welders Fusion welding Part 1: Steels

:1
1


.


.

.

.
.
- ISO 14732 .


.



:
5960 1380 -
1-2
:
2-2 3834-2 1387 -
:
3-2 3834-3 1387 -
:

4-2 8269 1384 -



5-2 12995-1 1389
- - :1
6-2 12995-2 1389
- - :2
7-2 11460 1387 -

8-2 12992 1388
2-9

ISO 4063, Welding and allied processes Nomenclature of processes and reference
numbers

2-10 ISO 5173, Destructive tests on welds in metallic materials Bend tests
2-11 ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys
(beam welding excluded) Quality levels for imperfections

2-12 ISO 6947, Welding and allied processes Welding positions


2-13 ISO/TR 15608, Welding Guidelines for a metallic material grouping system
2-14 ISO 17636 (all parts), Non-destructive testing of welds Radiographic testing

:
1-3

)
428-2 12992 1388 (
2-3

) 23-3
11964 1387 (
3-3

) 119-2
12992 1388 (

- .

4-3

) 120-2
12992 1388 (
- .

5-3


6-3


7-3

8-3


9-3

) 209-2 12992 1388


(
10-3

) 310-2
12992 1388 (

11-3


) 1 132-2 12992 1388 (
12-3

)
57-2 12992 1388 (
13-3


14-3

)
210-2 12992 1388 (
15-3

)
302-2 12992 1388 (
16-3


17-3

)
131-2 12992 1388 (
18-3

)
4-8-3 {5} 9000 1387 (

- Capping run

1-4


) (.
2-4

)
ISO 4063 (.

111

114
) (
121
) (
125

131

135

136

138
)/(
141
1

142
)/(
143
)/(
145

15

311
12992 1381
5960 1381 .
- .

3-4

1-3-4
a
BW
D




- Autogenous

FW
l1
l2
lf
P
s
t

s1
s2
T
z


) (
1
2
2

2-3-4


nm
3
/
S

.
03
10
11
12
13
14
15
16
18

19
20
24
27
- Examination length

- 2 "" " " " " .


- Solid wire/rod
- Limenite

3
4

28
45
48





-
-
-

B
C
R
RA
RB
RC
RR
M
P
S
V
W
Y
Z



-
/
/
/
-

3-3-4
fb
bs
ci
lw
mb
gb
ml
nb
rw
sl
ss

4-3-4
A
d
ts

5-3-4
MAG

1- 5

MIG
TIG

.
.
. :
) ( ) ( ) ( ) (.
) ( ISO/TR 15608
.
2-5

5960 2-4 .
.
:
135 138 ) 5 (

121 125 ) 5 (
143 141 145 143 142 141 145 142 142
) 1 ( ) 135 131 (138 .
) (
.

1 6 .

- Dip

1

6


:1

s=s1+ s2

s=s1

:2

s=s2

)(ss nb

1 1
2 (ss mb) 2


:1
s1

:2
s2

s=s1+ s2

1
2
3
4

1
2
)(ss mb
)(ss nb

1-3-4 .

3-5

.
:
- D>25 mm
- D500 mm
) 9 (10
- D75 mm
PC PB PA PD ) 9 .(10

10

4-5

.
:
-
) 4-5 (
- .

) 10 mm (.
.

.
- 60 1
12 .
.
-
60 )
( .
- 4 3 5
) (FM /
. 10 mm )
( PB
.
) 9 8 7
10 (12 . PA PB .
5- 5

1-5-5

2 .
2
.
1 11 ISO/TR 15608
.

11

2-5-5

2 .
-2

{2}

13208

FM1

FM2

FM3

Cr < 3,75 %

FM4

3,75 Cr 12 %

FM5

FM6

],[12

]ISO 2560 ISO 14341 ISO 636,[6] ISO 14171,[10


ISO 18275,[21] ISO 16834,[16] ISO 26304,[25] ISO
]18276[22
ISO 3580,[8] ISO 21952,[23] ISO 24598,[24] ISO
]17634[16
ISO 3580,[8] ISO 21952,[23] ISO 24598,[24] ISO
]17634[16
]ISO 3581,[9] ISO 14343,[13] ISO 17633[17
][20

],[7

ISO 18274

][11

ISO 14172,


3 1 11
.
-3


FM1

FM2

FM3

FM1
FM2
FM3

FM4

FM5

FM6
.
.

6- 5

FM4

FM5

FM6

.
- 142 ) 311 (
.

4 5 .

12

-4

A, RA, RB, RC, RR, R


03, 13, 14, 19, 20, 24, 27

B
15, 16, 18, 28, 45, 48

C
10, 11

A, RA, RB, RC, RR, R


03, 13, 14, 19, 20, 24,
27
B
15, 16, 18, 28, 45, 48
C
10, 11

111

.
.

2-3-4 .
) (ss nb

) (ss nb .

-5

R, P, V, W, Y, Z

)(B

)(R, P, V, W, Y, Z

)(S
)(M

.
.

2-3-4 .
) (ss nb

) (ss, nb .

7-5


. 6 7 .

6 7 .
8 .

:
- /

13

) 6 7 (. -6


s


s 3

s<3

s 2s


3 s < 12

3 2s

s 12

s t .
:
1 1 2 3 1 .
) s :(311 1.5s
) 3 :(311 1.5s


s .
.

- Set-on
- Set in
3
- Set-through
2

14

D
s
t
1
2



) (


-1

-7

D
D 25

D 2D

D > 25

) 0.5 D (25 mm

D .

15

-8


t

t<3

t 2t 3

t3


6 4 :
: ) 1 ( : ) 1 (.
8-5

9 10 .
ISO 6947 .
ISO 6947
.
PH PC
H-L045
.
PJ PC
J-L045
.
D150 mm
) PH PJ PC ( .
.

16

- ISO 6947 .
-2 D150 mm

-9

PA

PC

PE

PF

PG

PA
PC

) PH(

) PG(

) PJ(
H-L045

) PE(
) PF(

J-L045

- 3-5 .

.
.

17

-10

PA

PB

PC

PD

PE

PF

PG

PA
PB

) PH(

) PG(

) PJ(

PC
PD
) PE(
) PF(

- 3-5 .

.
.

9-5

11 12 .
311
.
-11



)(ss,nb


)(ss,mb


)(bs


)(ss,gb


)(ci

)(ss,fb


)(ss,nb

)(ss,mb

)(bs

)(ss,gb

)(ci

)(ss,fb
.
.

18

-12

)(sl
)(ml


)(sl


)(ml

.
.

7 .

4-5
.

1-6

.
.
.

12 .


/ .
2-6

3 6 .
200 mm 150 mm.
150 mm
.

19


-3

20

- .
-4

D
t ) (
-5

21

D
l1
t ) (
- .
-6

3-6

pWPS WPS
12995-1 12995-2 .
pWPS WPS
.
:
- .

.
.

22

-
.
.
- pWPS WPS
.
4-6

13 .

13 .
)
( ) (NDT.

. 1 .
-13


11460


) (


ISO 17636


8269

ISO 5173

.
138 135 131

311 .

8 mm ISO 17640
][19
. .
D 25 mm
) 9 (.

9302

}{2

/ .
.

- Polishing

23

5-6

1-5-6

2-5-6 3-5-6
. .
.
H-L045 PJ PH J-L045 PE
PF/PG ) 8 (.
2-5-6

1-2-5-6


) 7 8 (.

.
8269 .

.
2-2-5-6

) (7
14 .
) (8
14 .

24

l1
l2
lf
-7

lf

1
2
3
4






-8

25

-14

)(P

D )(T

35
100

20
50 D < 100

10
25 D < 50
D 25 mm 9 .

d
.
d = 4.5 mm : t 1.8 mm
d = 3.5 mm : t < 1.8 mm
- s q 8269 .
-9 25 mm

3-2-5-6

ISO 5173 .
:
t < 12 mm
.

26

t 12 mm
.
8 .
/ .
.

4t 180 A 20 % .
A < 20 % :

:
:d ) (
:ts ) (
:A .

4-2-5-6

) )( 13 (
/ .
.
) (.
PA PC ) (.
) PE(
) PF ( ) PG (
) (.
3-5-6

) (10
. .

27


.
.
.
/ .
8269
.

lf
-10

6-6

.
7

.
:
) (3-6 ) (3-6- .

28


ISO 5817 .
B ISO 5817
C : ) (502 ) (503
) (5214 ) (504 ).(501
3 mm .


.

.
.
.
8


.
9

1-9


.
.
3-9 .
3-9
.
2-9


/ .
.
3-9 .

29

3-9

/ .
.
-
-
.
7 .
. 2 .
- 2-9
:

3834-2 3834-3 :
) (FW,BW ) (mb ).(mb
4-9



.
.
10

.
.
.
.
.
.
.
:
-

30

/ . .

.
. 7-5
:
. .

.
) ( " " " " .
4-5
.
11

)
(:
- 5961-1
- :
-1 : 2-5 2-4 ISO 4063
-2 : ) (P ) (T 1-3-4 3-5
-3 : ) (BW ) (FW 4-5
-4 ) ( : 5-5
-5 : 6-5
-6 : s t D 7-5

-7 : 8-5 ISO 6947
-8 : 9-5 .

31


) (.

32


)(

--------------------------------------------------------------- :
-------------------------------------------------------------- - :
-WPS:
:
:
:
:
:
/ :
: / ) (



) (

/

)(


)(mm
)(mm
)(mm


/

) (

------------------------------------------------

) ( : /

33

:
:

3-9

2010-01-20


3-9


2009-01-20

2007-01-20


3-9


2007-07-20

) 3-9
(

/ / ) 2-9
(

34


)(

1-

.
.
.

.
.

.
2-
.

:
- ) (
-
-
- / .
.
2-

1-2-

1-1-2-

-
-
- .
2-1-2-

-
-
-

35

2-2-

1-2-2- )(311

-
-
-
- .1
2-2-2- )(111

- .
3-2-2- ) 1314 114 (15

-
- ) (114
- / 2
-
- .
4-2-2- )(125 121

-
- .
3

3-2-

-
-
- .
4-2-

-
-
-
-
-
- .
1

- Overheating
- Contact tip
3
- Welding head
2

36

5-2-

1-5-2-

-
-
-
-
-
- .
2-5-2-

-
-
- .1
3-5-2-

-
-
- .
4-5-2-

-
-
6-2- /

.
7-2- 2

- )(WPS
- .
8-2-

-
-
- .
- Event of a flashback
- Representation

37

1
2

9-2-

38


)(
FW/BW

1- .

a
-1- FW/BW

39


1387 11964 { 1}
-
- 1389 13208 { 2}
-
1389 13653 { 3}

1386 9302 { 4}

- 1387 9000 { 5}
[6] ISO 636, Welding consumables Rods, wires and deposits for tungsten inert gas welding
of nonalloy and fine-grain steels Classification
[7] ISO 2560, Welding consumables Covered electrodes for manual metal arc welding of
non-alloy and fine grain steels Classification
[8] ISO 3580, Welding consumables Covered electrodes for manual metal arc welding of
creepresisting steels Classification
[9] ISO 3581, Welding consumables Covered electrodes for manual metal arc welding of
stainless and heat-resisting steels Classification
[10] ISO 14171, Welding consumables Solid wire electrodes, tubular cored electrodes and
electrode/flux combinations for submerged arc welding of non alloy and fire grain steels
Classification
[11] ISO 14172, Welding consumables Covered electrodes for manual metal arc welding
of nickel and nickel alloys Classification
[12] ISO 14341, Welding consumables Wire electrodes and weld deposits for gas shielded
metal arc welding of non alloy and fine grain steels Classification
[13] ISO 14343, Welding consumables Wire electrodes, strip electrodes, wires and rods for
arc welding of stainless and heat resisting steels Classification
[14] ISO 14732, Welding personnel Qualification testing of welding operators for fully
mechanized welding and weld setters for fully mechanized welding and automatic welding of
metallic materials
[15] ISO 15614-1, Specification and qualification of welding procedures for metallic
materials Welding procedure test Part 1: Arc and gas welding of steels and arc welding
of nickel and nickel alloys
[16] ISO 16834, Welding consumables Wire electrodes, wires, rods and deposits for gasshielded arc welding of high strength steels Classification
[17] ISO 17633, Welding consumables Tubular cored electrodes and rods for gas shielded
and non-gas shielded metal arc welding of stainless and heat-resisting steels Classification
[18] ISO 17634, Welding consumables Tubular cored electrodes for gas shielded metal arc
welding of creep-resisting steels Classification
[19] ISO 17640, Non-destructive testing of welds Ultrasonic testing Techniques, testing
levels, and assessment

40

[20] ISO 18274, Welding consumables Solid wire electrodes, solid strip electrodes, solid
wires and solid rods for fusion welding of nickel and nickel alloys Classification
[21] ISO 18275, Welding consumables Covered electrodes for manual metal arc welding
of highstrength steels Classification
[22] ISO 18276, Welding consumables Tubular cored electrodes for gas-shielded and nongas-shielded metal arc welding of high-strength steels Classification
[23] ISO 21952, Welding consumables Wire electrodes, wires, rods and deposits for gas
shielded arc welding of creep-resisting steels Classification
[24] ISO 24598, Welding consumables Solid wire electrodes, tubular cored electrodes and
electrode-flux combinations for submerged arc welding of creep-resisting steels
Classification
[25] ISO 26304, Welding consumables Solid wire electrodes, tubular cored electrodes and
electrode-flux combinations for submerged arc welding of high strength steels
Classification

41

You might also like