API RP 13C: An Explanation and Answers To Frequently Asked Questions
API RP 13C: An Explanation and Answers To Frequently Asked Questions
Summary
API has revised the shale shaker screen testing procedures and numbering convention. By using the
new API Screen Number, confusion among screen types is reduced and comparison between screen
types can be made fairer. Some screens which may previously have been named 200 mesh may
now have an API Screen Number of only 100 to 140. However, ALL screens which are tested
according to RP 13C and have the same API Screen Number will remove solids of a similar size.
Note: The change from using D50 to D100 (50% of a specific particle size removed versus 100%) will
change the rating of most screens the extent of the change being dependent upon screen
type/design.
The new number describes the size at which particles will be rejected (removed) under laboratory
test conditions. The new API number is NOT intended to describe how the screen (or indeed the
shaker) will operate in the field. This will depend upon several other parameters such as fluid type
and properties, shaker design, operating parameters, ROP, bit type, etc.
The greatest value of the new numbering system is that ALL conforming screens are measured using
the same process which will allow cross-comparison of screen designs/types based on a uniform
solids size removal value.
Any manufacturer labeling their screens as conforming to API RP 13C must supply the test data
for that screen upon request to the end user/purchaser.
Definitions
Mesh: Mesh, as it relates to a piece of woven wirecloth, is a measure of the number
of holes in a linear inch (such as 100 mesh) or in a linear inch in each direction (such
as 100 x 60 mesh).
D50 Cut Point: The D50 cut point of a screen is the particle size at which half of those
particles reporting to the screen will pass through the screen and half will be
retained.
D100 Cut Point: The D100 cut point of a screen is the largest particle size which will
pass through the screen.
API Screen Number: The API Screen Number is determined using a specific test
procedure (as described in API RP 13C). The test uses a specifically graded sample of
aluminum oxide, which passes through the unknown screen mounted amongst a
stack of ASTM test sieves. The test method determines the D100 cut point of the test
screen and relates it to the D100 of an equivalent standard ASTM test sieve.
Background
The use of the term mesh (when considering the capabilities of shaker screens) was made
obsolete by the introduction of oblong mesh and multi-layer screens which resulted in variations in
aperture sizes. The following photomicrographs (enlarged 60x) show four different screens from
four different manufacturers.
Figure 1 Illustration of the potential confusion caused by non-standard screen nomenclature (Images
courtesy of Derrick Equipment Company)
Rig-based personnel continued to rely on the mesh number indicated by the manufacturer. This
may have borne little relationship to the actual separation potential of the screen being used.
Hence, comparison of screens from different manufacturers (or even across one manufacturers
series) could be difficult or inaccurate.
In December 2004, the API SC13 voted to accept API RP 13C entitled Recommended Practice on
Drilling Fluids Processing Systems Evaluation. The practice combined and updated two previous
separate documents API RP 13C and API RP 13E. This document was also passed by International
Standards Organization as ISO 13501.
API RP 13C covers a number of subjects relating to fluids treatment systems. However this tutorial
only addresses screen testing (cut point and conductance), classification and labeling.
Figure 2 Test screen mounted in screen holder (Image courtesy of Derrick Equipment Company)
Figure 3 Test screen mounted between ASTM test sieves (Image courtesy of Derrick Equipment Company)
This resulting cut point is the absolute or D100 cut point. Any particle larger than this value will not
pass through the screen. The cut point is cross-referred in Table 1 taken from the API RP 13C
document and compared to standard ASTM sieves of known separation ability.
For example, if the measured D100 cut point of the test screen is 114.88 microns (114.88), the table
indicates that it compares to the ASTM 140 sieve. The test screen would then be classified as an API
140 screen.
Table 1 API RP 13C Screen Designation
Important Note: API RP 13C states that this test describes the openings of the screen and does not
predict the performance of the screen in the field. However, if all other variables are equal, a screen
with a higher API Screen Number (smaller holes) should remove more and finer solids.
Figure 5 Comparison of API RP 13E (old) and API RP 13C (new) Image courtesy of Brandt NOV
Figure 5 also illustrates the potential difference between the D50 (API RP 13E) and the D100 used in
the new procedure. The change from API RP 13E to API RP 13C is a positive step because the new
procedure moves away from measuring openings in the screen to an actual physical test using real
solids. One further advantage of API RP 13C is that any screen with any aperture shape can be
tested using the same procedures.
Labelling Requirements
API RP 13C states that the designation system (labelling) will consist of no fewer than the following
minimum elements:
1.
2.
3.
4.
5.
API Screen Designation or API number (this must be 2X larger than any other information);
D100 (Equivalent Aperture) in microns ();
Conductance in kilodarcies per millimeter (kD/mm);
Non-blanked screen area in square meters (m2) or square feet (ft2);
Manufacturers Designation and/or Part Number: (although not currently required to
conform to API RP 13C, API recommends manufacturers use the API screen designation in
the part number);
6. Conforms to API RP 13C.
Manufacturers name
Application or description
Country of origin
Lot number
Date of manufacture
Order number
Bar code
The label/tag must be permanently attached to the screen in a visible place. Examples are shown in
Figures 6 and 7:
Conclusion
By specifying screens that conform to API RP 13C, much of the previous confusion can be eliminated
and screen selection/comparison simplified.