160.80-RP1 10-99 YS Style E 100 To 675 Tons
160.80-RP1 10-99 YS Style E 100 To 675 Tons
160.80-RP1 10-99 YS Style E 100 To 675 Tons
Supersedes: Nothing
MODEL YS BA CB S0 THRU YS FA FB S5
(STYLE E)
100 THRU 675 TONS
(315 THRU 2375 KW)
00202VIP
TABLE OF CONTENTS
NOMENCLATURE ............................................................................................
LIST OF FIGURES
1
DESCRIPTION
TEFLON SEAL WASHER
FILTER - DRIER SUCTION
FILTER - DRIER
OIL FILTER ELEMENT
O-RING, OIL FILTER
PART
NUMBER
QTY
028-12709-000
026-32839-000
026-32841-000
026-32831-000
026-32000-000
6
2
1
1
1
* Each filter/drier Item #19 and #27 requires (2) teflon seal washers Item #18.
YORK INTERNATIONAL
FORM 160.80-RP1
NOMENCLATURE
YS
BB
BA
S1
CF
S
SPECIAL FEATURES
DESIGN LEVEL
MOTOR CODE
POWER SUPPLY
= 60HZ
5 = 50HZ
COMPRESSOR CODE
CONDENSER CODE
COOLER CODE
MODEL CODE
COOLER
SHELL
CONDENSER
SHELL
BA, BB
CA, CB
S1
BA, BB
CA, CB
S2
MOTOR CODE
R-22, 60 HZ
R-134a, 60 HZ
R-22, 50 HZ
CF, CG, CH
CF, CG, CH
5 CC, 5 CD
CA, CB
DA, DB, DC
S3
DA, DB, DC
S4
EA, EB, EC
FA, FB, FC
S5
FA, FB, FC
FA, FB
5 CF, 5 CG,
5 CH, 5 CI,
5 CJ, 5 CK,
5 CL, 5 CM,
5 CN, 5 CO
S0
COMPRESSOR
CODE
S0
S1
S2
S3
S4
S5
YORK INTERNATIONAL
COOLER
SHELL
CONDENSER
SHELL
BA, BB
CA, CB
BA, BB
CA, CB
BA, BB
CA, CB
DA, DB, DC
CA, CB
DA, DB, DC
DA, DB, DC
EA, EB, EC
FA, FB, FC
EA, EB, EC
FA, FB, FC
MOTOR CODE
5 CC, 5 CD
5 CC, 5 CD,
5 CE, 5 CF
5 CC, 5 CD,
5 CE, 5 CF,
5 CG, 5 CH
5 CC, 5 CD, 5 CE, 5 CF,
5 CG, 5 CH, 5 CI, 5 CJ, 5 CK
5 CE, 5 CF, 5 CG, 5 CH,
5 CI, 5 CJ, 5 CK, 5 CL,
5 CM, 5 CN, 5 CO
5 CF, 5 CG, 5 CH, 5 CI,
5 CJ, 5 CK, 5 CL,
5 CM, 5 CN, 5 CO
UNIT COMPONENTS
ITEM
NUMBER
1
2
3
4
5
6
7
8
DESCRIPTION
PART NUMBER
022-09573-000
023-00984-000
028-04836-000
066-87439-000
066-92388-000
066-92839-000
028-10579-000
8A
9
10
028-10386-028
11
12
025-30970-000
14
14A
15
16
25
28
29
31
Sight Glass
Float Switch, Oil Level Safety
17
18
19
20
21
22
23
026-36503-001
026-36503-001
026-36503-002
026-36503-001
026-36503-003
026-36503-002
026-36503-004
026-36503-003
026-36503-004
026-32293-000
022-09501-000
022-09501-000
022-09501-000
022-09505-000
022-09515-000
QUANTITY
PER UNIT
REFERENCE
FIGURE
3
3
3
8
4
4
1
1
1,2
1,2
1,2
1
1
1
1
1,3
1
1 (S0-S3)
2 (S4-S5)
2 (S0-S3)
5 (S4-S5)
1
1A
1, 1A, 3
4
5
4
5
1 (S0-S1)
2 (S2-S5)
1, 1A, 3
1, 1A
1, 3
1,2, 3
1, 2, 3
023-17643-000
026-32328-000
1, 2, 3
1, 2
025-29964-000
022-09756-000
026-32841-000
026-32839-000
4
4
1
2
026-35381-000
026-35383-000
026-35381-000
026-35383-000
026-35382-000
026-35384-000
022-09577-000
1
1
1
1
1
1
5
1
1, 1A, 3, 5
1
028-13574-000
028-13575-000
028-13576-000
025-31301-000
1C,3, 5
022-09783-000
022-09792-000
3
1
1C, 2A, 5
2, 4
023-17197-000
024-30901-000
4
1
1, 2
2
1, 2
1, 1B. 2B, 4
1, 2, 3, 4
1,4
1, 1B., 4, 5
* Special Primore Rotalock Fitting - Requires (2) teflon seal washers P/N 028-12709-000
YORK INTERNATIONAL
FORM 160.80-RP1
FORM 160.80-RP1
8A
S4 & S5 ONLY
SEE VIEW A
10
9 (ASSEMBLY)
8A
10
RUPTURE
DISK
ASSEMBLY
PART OF 9
10
LD02685
LD02687
VIEW A
12, 14, 64
17, 54
7
COMPRESSOR
OIL SEPARATOR
8, 9, 10
(SEE VIEW A)
22
MOTOR
20
4, 5, 6
19, (2) 54
1, 2, 3
11
18, (2) 54
12, 64
14
14A, 64
15, 16
VIEW B
00079VIP
25, 60
17, 54
20
21
19, (2) 54
20
22
49
19, (2) 54
29, 68
49
COOLER
23, 63
00202VIP
21
YORK INTERNATIONAL
00078VIP
5A
FORM 160.80-RP1
50
75
67
32
67
67
75
12
36
37
38
MAINTENANCE
18, (2) 54
29, 68
28, 54
32
29, 68
33
31
11
VIEW A
00210VIP
74
Inlet Oil
39
Refrigerant
Gas to Evaporator
Sub Cooled
Liquid Refrigerant
72
1, 2, 3
Outlet Oil
47
Refrigerant
Gas from Oil
Cooler
42
Liquid Refrigerant
to Evaporator
74, 65
(2) 43
12
15, 16
44 65
74
45
54
*SEE ORIFICE PLATE LISTING
ON PAGE 13
17
40
74
VIEW B
29040A
LD04893
49
29
68
33, 76
29
CONDENSER
34
68
35
36, 37, 38
14
12
39
(SEE VIEW C)
32
14A
42 (SEE VIEW B)
25, 60
MAINTENANCE
67
67
75
75
36
37
38
50
31, 67
YORK INTERNATIONAL
1, 2
55
00209VIP
5B
YORK INTERNATIONAL
FORM 160.80-RP1
UNIT COMPONENTS
ITEM
NUMBER
32
DESCRIPTION
PART NUMBER
36
37
026-32831-000
38
026-32000-000
39
Oil Cooler
S0, S1, S2, and S3 Chillers
S4 and S5 Chillers
Valve, Ball - Variable Orifice Line
Manifold, Oil Distribution Block Compressor Port SB2
Valve, Liquid Line Ball Valve 2-1/2"
Gasket, Round Orifice Plate, 5-1/8" OD, 2-7/8" ID
Valve, Ball Liquid Charging 3/4" Male Flare
Valve, Solenoid Variable Orifice
Valve, 4-way Solenoid, Capacity Control
(Continental)
Manifold, 4-way Solenoid Sub-plate
Valve, Angle Stop, Compressor Port SC11 and
Oil Cooler
Gasket, Compressor Discharge
S0, S1 Compressor - 7-1/8" OD, 4-1/2" ID
S2, S3 Compressor - 9-7/8" OD, 6-5/8" ID
S4, S5 Compressor - 12-1/8" OD, 8-5/8" ID
Transducer, High Pressure - Condensing Pressure
Filter Pressure, Oil Pressure, Seal Oil Pressure
0-300 psig, with Item #61 O-ring
Valve, Ball Oil Filter Isolation
Transducer,Evaporator Pressure
R-22 Water, 50-125 psig, with Item #61 O-ring
R-22 Brine, 25-100 psig, with Item #61 O-ring
R-134a, Water or Brine, 6-74 psig,
with item #61 O-ring
Suppressor, Inductive Load
S0, S1, S2, and S3 Chillers
S4 and S5 Chillers
Valve, 3-Way 1", Optional Dual Oil Filters-All Sizes
Seal, Teflon Fiber, 3/4" OD, 5/8" ID
Seal, Teflon Fiber,1" OD, 7/8" ID
Seal, O-ring SAE Straight Thread, 7/16-20 UNF-2A
Seal, O-ring SAE Straight Thread, 1/2-20 UNF-2A
Seal, O-ring SAE Straight Thread, 9/1618 UNF-2A
Seal, O-ring SAE Straight Thread, 3/4-16 UNF-2A
33
34
35
40
41
42
43
44
45
46
46A
47
48
49
50
51
52
53
54
55
60
61
62
63
025-33702-000
Not Required
025-33703-000
QUANTITY
PER UNIT
REFERENCE
FIGURE
1
1
2, 2A, 4
2
2
022-08874-000
022-08875-000
022-08876-000
028-13573-000
028-13574-000
028-13575-000
026-35621-000
026-36536-000
026-36552-000
022-09580-000
029-22732-000
022-08744-000
028-13572-000
022-09757-000
025-33738-000
5
2, 2B, 5
5
2B
5
025-30464-000
029-22798-000
1
1
7
6, 7
022-09199-000
2
1
2B, 4
3
028-13573-000
028-13574-000
028-13575-000
025-28678-006
022-09797-000
2, 2A, 5
2, 2A, 5
2, 2A, 5
2
1 per chiller
025-28678-113
025-28678-114
025-28678-112
031-00808-000
022-10031-000
028-12709-000
028-04836-000
028-12961-001
028-12961-002
028-12961-003
028-12961-004
4
3
1
11
3
12
5
7
12
* Special Primore Rotalock Fitting - Requires (2) teflon seal washers P/N 028-12709-000
YORK INTERNATIONAL
46A
(See Fig. 7)
51
47, 63
12
48
23, 63
64
39
49
21 49
12
21
50
64
8, 9, 10
14A
(2) 64
18 (2) 54
14
28, 54
64
00083VIP
YORK INTERNATIONAL
FORM 160.80-RP1
UNIT COMPONENTS
ITEM
NUMBER
64
65
66
67
68
70
71
72
74
75
76
DESCRIPTION
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
Seal,
PART NUMBER
028-12961-005
028-12961-006
028-12961-007
028-12961-008
028-12961-009
028-12961-011
028-12961-012
028-12961-013
028-12961-015
028-12961-016
028-12961-017
QUANTITY
PER UNIT
9
4
1
12
4
1
8
7
8
8
1
REFERENCE
FIGURE
1. Used in Oil Line Solenoid Valve (1 SOL), Refrigerant Level Solenoid Vavle (2 SOL) and Slide Valve Solenoid (2 Reqd).
2. Used in Refrigerant Level Solenoid Valve (2 SOL) and Slide Valve Solenoid (2 Reqd).
YORK INTERNATIONAL
10
High Pressure Oil
and Refrigerant Gas
from Oil Separator
18
47
63, 53
18
Suction Gas
to Compressor
20
28
63, 53
19
17, 18
54
17, 54
63, 53 19
17, 54
Orifice
Reduced
Pressure
Area
Low Pressure
Oil and Refrigerant
from Evaporator
Oil - Rich
Refrigerant
from Evaporator
Nozzle
Oil from
Evaporator
Trough
YORK INTERNATIONAL
YORK INTERNATIONAL
Oil to Compressor
Port SB - 2
41
Oil Supply to Capacity
Control Port "P"
62
67, 75
63 (2)
49
74
67, 75
Refrigerant
Gas from OIl
Cooler
39
60
21
50
32
25, 60
Oil to Compressor
Port SB - 3
67
74
61
Liquid Refrigerant
to Oil Cooler
67, 75
49
21
60
67, 75
49
61
36
37 Service
38 Maintenance
23
60
Oil from
36Oil Separator
63
20
21
67, 75
74, 65
50
LD04894
11
FORM 160.80-RP1
To SB-2
Manifold
Block
53
67, 75
25, 60
32
67, 75
SERVICE
36
37
38
67, 75
67, 75
25, 60
50
Oil from
Oil Separator
36
37
38
SERVICE
67, 75
50
67, 75
LD04895
YORK INTERNATIONAL
FORM 160.80-RP1
62, 71
62, 71
(4) 60
62, 71
(4) 62
(4) 71
LD04920
41
46
60 (4 Reqd)
(4) 62
(4) 71
46A
00208VIP
13
200/600
2300/4160
FLA
CT
RATIO
PART NUMBER
USE WITH
FACTORY-MOUNTED
MOTORS ONLY
65-111
112-224
225-829
830-1790
11-18
19-37
38-123
124-264
200:1
350:1
700:1
1400:1
200:1
200:1
200:1
350:1
366-82718-701
366-82718-702
366-82718-703
366-82718-704
366-82718-705
366-82718-705
366-82718-705
366-82718-706
TRANSFORMER ONLY
CT RATIO
200:1
350:1
700:1
1400:1
PART NUMBER
025-21173-001
025-21173-002
025-21173-003
025-21173-004
OIL SEPARATOR
COMPRESSOR
SIZE
PART NUMBER
S0
S1
S2
S3
S4
S5
375-22455-000
375-22455-000
375-22456-000
375-22456-000
375-22457-000
375-22457-000
ORIFICE PLATE
14
CODE
PART NUMBER
CODE
PART NUMBER
C
D
E
F
G
H
J
K
L
M
075-00748-001
075-00748-002
075-00748-003
075-00748-004
075-00748-005
075-00748-006
075-00748-007
075-00748-008
075-00748-009
075-00748-010
N
P
Q
R
S
T
U
V
W
075-00748-011
075-00748-012
075-00748-013
075-00748-014
075-00748-015
075-00748-016
075-00748-017
075-00748-018
075-00748-019
YORK INTERNATIONAL
FORM 160.80-RP1
LD02690
GASKET
PART NO.
FEET
REQD
BA,BB
CA,CB
DA,DB,DC
EA,EB,EC
028-09951
028-09951
028-09951
028-09951
12.0
12.0
17.0
18.0
FA,FB,FC
028-03242
21.0
2 PASS
GASKET
PART NO.
028-09951
028-09951
028-09951
028-09951
028-03242
028-09951
3 PASS
FEET
REQD
GASKET
PART NO.
FEET
REQD
14.0
14.0
20.0
21.0
21.0
4.0
028-09951
028-09951
028-09951
028-09951
028-03242
028-09951
14.0
15.0
22.0
23.0
21.0
3.5
GASKET
PART NO.
FEET
REQD
BA,BB
028-03242
13.0
CA,CB
028-03242
14.0
DA,DB,DC
028-03242
18.0
EA,EB,EC
028-03242
36.0
FA,FB,FC
028-03242
44.0
2 PASS
GASKET
PART NO.
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
3 PASS
FEET
REQD
GASKET
PART NO.
FEET
REQD
13.0
4.0
14.0
5.0
18.0
6.0
24.0
6.0
33.0
13.0
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
13.0
3.0
14.0
4.0
18.0
5.0
36.0
10.0
44.0
13.0
GASKET
PART NO.
FEET
REQD
BA,BB
028-03242
13.0
CA,CB
028-03242
13.0
DA,DB,DC
028-03242
16.5
EA,EB,EC
028-03242
18.0
FA,FB,FC
028-03242
21.0
YORK INTERNATIONAL
2 PASS
GASKET
PART NO.
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
3 PASS
FEET
REQD
GASKET
PART NO.
FEET
REQD
13.0
4.5
13.0
5.0
16.5
6.0
18.0
6.5
21.0
7.5
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
13.0
4.5
13.0
4.0
16.5
5.5
18.0
6.0
21.0
7.0
15
1 PASS
2 PASS
GASKET
PART NO.
FT.
REQD
GASKET
PART NO.
FT.
REQD
BA,BB
028-09951
11.0
028-09951
12.0
CA,CB
028-09951
12.0
028-09951
DA,DB
028-09951
16.0
EA,EB
028-09951
FA,FB
028-03242
1 PASS
SHELL
CODE
2 PASS
GASKET
PART NO.
FT.
REQD
BA,BB
028-03242
11.0
14.0
CA,CB
028-03242
14.0
028-09951
18.0
DA,DB
028-03242
17.0
16.0
028-09951
18.0
EA,EB
028-03242
17.0
20.0
028-03242
028-09951
20.0
3.0
FA,FB
028-03242
21.0
GASKET
PART NO.
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
FT.
REQD
11.0
3.0
14.0
3.0
17.0
4.0
17.0
4.0
21.0
6.0
1 PASS
2 PASS
GASKET
PART NO.
FT.
REQD
BA,BB
028-03242
10.5
CA,CB
028-03242
11.5
DA,DB
028-03242
14.0
EA,EB
028-03242
14.0
FA,FB
028-03242
18.0
GASKET
PART NO.
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
028-03242
028-09951
FT.
REQD
10.5
3.5
11.5
4.0
14.0
4.5
14.0
4.5
18.0
6.0
TUBES
COOLER TUBES
SHELL
CODE
BA
BB
CA
CB
DA
DB
DC
EA
EB
EC
FA
FB
FC
16
SHELL
TUBE
ID
QUANTITY
PART NUMBER 007-07872-000
19
100
19
134
23
174
23
228
29
216
29
307
29
410
PART NUMBER 007-07879-000
31
217
31
308
31
410
38
410
38
547
38
728
CONDENSER TUBES
SHELL
CODE
BA
BB
CA
CB
DA
DB
SHELL
TUBE
ID
QUANTITY
PART NUMBER 007-08409-000
17-1/4
133
17-1/4
169
20-1/2
226
20-1/2
292
25
404
25
528
EA
EB
FA
FB
32-1/2
32-1/2
670
902
YORK INTERNATIONAL
FORM 160.80-RP1
KILOGRAMS
POUNDS
PART NUMBER
Includes Quantity
of 4 Pads
Up to 7423
7424 to 13079
13080 to 24281
Up to 16365
16366 to 28835
28836 to 53530
028-10578-000
028-10518-000
028-10519-000
PAD SIZE
41/2" x 41/2"
41/2" x 6"
6" x 6"
SYSTEM OPERATING
WEIGHT (Lbs.)
PART NO.
UP to 6,865
029-18479-001
6,866 to 9,818
029-18479-002
S0, S1,
9,819 to 12,182
029-18479-003
S2, S3
12,183 to 15,272
029-18479-004
15,273 to 18,272
029-18480-001
S4, S5
18,273 to 22,909
029-18480-002
UP to 22,909
029-18480-002
22,910 to 26,044
029-18480-003
26,045 to 32,101
029-18480-004
PART NO.
UP to 3,114
029-18479-001
3,115 to 4,453
029-18479-002
S0, S1,
4,454 to 5,525
029-18479-003
S2, S3
5,526 to 6,927
029-18479-004
6,928 to 8,288
029-18480-001
S4, S5
YORK INTERNATIONAL
SYSTEM OPERATING
WEIGHT (mm)
8,289 to 10,392
029-18480-002
UP to 10,392
029-18480-002
10,392 to 11,813
029-18480-003
11,814 to 14,561
029-18480-004
17
3
TWO UNITS
ITEM
11
2
3
1
DESCRIPTION
Controller, RWT
Relay, Time Delay
Switch, Toggle
QUANTITY
1
1
1
PART NUMBER
025-15154-000
024-13711-000
024-14057-000
LD03251
THREE UNITS
ITEM
1
2
3
4
5
6
DESCRIPTION
Controller, RWT
Relay, Time Delay
Relay, Control
Relay, Control
Switch, Toggle
Switch, Toggle
QUANTITY
1
2
3
PART NUMBER
025-10215-000
024-13711-000
024-27246-000
2
1
1
024-14519-000
024-11736-000
024-17026-000
LD03252
3
4
FOUR UNITS
ITEM
DESCRIPTION
QUANTITY
PART NUMBER
1
2
3
Controller, RWT
Relay, Time Delay
Relay, Control
1
3
3
025-10214-000
024-13711-000
024-27246-000
4
5
6
Relay, Control
Switch, Toggle
Switch, Rotary
8
1
1
024-14519-000
024-11736-000
024-20494-000
6
3
LD03253
18
YORK INTERNATIONAL
FORM 160.80-RP1
COMPOUND
DESCRIPTION
Compound, Heat Conductive (For Thermometer Wells)
PART NUMBER
013-00898-000
PART NUMBER
013-01835-000
Purchase Locally
TEMPERATURE RECORDER
HZ
60
50
PART NUMBER
024-26116-000
024-12144-000
QUANTITY
4 Oz. Can
DESCRIPTION
NUMBER OF PENS
1
2
1
2
PART NUMBER
025-09658-000
025-09823-000
025-12650-000
025-12330-000
PART NUMBER
025-30919-000
OIL
QUAN. (GALS.)
10
10
10
10
15
15
100
R-22 REFRIGERANT
OIL TYPE
PART NUMBER
YORK C OIL
011-00312-000
YORK C OIL
011-00312-000
YORK C OIL
011-00312-000
YORK S OIL
011-00922-000
YORK S OIL
011-00922-000
YORK S OIL
011-00922-000
YORK C OIL
011-00312-000
R-134a REFRIGERANT
OIL TYPE
PART NUMBER
YORK H OIL
011-00589-000
YORK H OIL
011-00589-000
YORK H OIL
011-00589-000
YORK H OIL
011-00589-000
YORK H OIL
011-00589-000
YORK H OIL
011-00589-000
YORK INTERNATIONAL
19