Scribd Logo
Upload

Welcome to Scribd!

  • 81 views

    I Pipelines Approach Plan

    Uploaded by

    destiny2bn
    The document outlines the approach and process for designing gas and liquid pipelines. It discusses preparing a design basis document, conducting simulation studies to determine optimal pipeline configurations, developing piping and instrumentation diagrams, and specifying equipment. Software such as Pipeline Studio and Hysis are used for hydraulic modeling and design.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    I Pipelines Approach Plan

    Uploaded by

    destiny2bn
    81 views25 pages
    The document outlines the approach and process for designing gas and liquid pipelines. It discusses preparing a design basis document, conducting simulation studies to determine optimal pipeline configurations, developing piping and instrumentation diagrams, and specifying equipment. Software such as Pipeline Studio and Hysis are used for hydraulic modeling and design.

    Original Description:

    Gas Pipeline erection and commissioning procedure for engineers.

    Original Title

    i Pipelines Approach Plan

    Copyright

    © © All Rights Reserved

    Available Formats

    PPT, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document outlines the approach and process for designing gas and liquid pipelines. It discusses preparing a design basis document, conducting simulation studies to determine optimal pipeline configurations, developing piping and instrumentation diagrams, and specifying equipment. Software such as Pipeline Studio and Hysis are used for hydraulic modeling and design.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    81 views25 pages

    I Pipelines Approach Plan

    Uploaded by

    destiny2bn
    The document outlines the approach and process for designing gas and liquid pipelines. It discusses preparing a design basis document, conducting simulation studies to determine optimal pipeline configurations, developing piping and instrumentation diagrams, and specifying equipment. Software such as Pipeline Studio and Hysis are used for hydraulic modeling and design.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 25

    APPROACH PLAN OF

    DESIGN IN PIPELINES

    Delivering excellence through people

    GAS PIPELINES

    FACILITIES

    DESPATCH STATION
    RECEIPT STATION
    PIPELINE BETWEEN DESPATCH & RECEIPT STATION
    PIGGING STATION
    SV (SECTIONALIZING VALVE) STATION

    PREPARATION OF DESIGN BASIS DOCUMENT CONTAINING ALL


    THE DATA FOR DESIGN OF PIPELINE AS PER CLIENTS
    REQUIREMENT

    Engineers India Ltd Delivering excellence through people

    CONTENTS OF DESIGN BASIS

    THROUGHPUT DATA : MMSCMD OF GAS


    GAS COMPOSITION & TYPE : ASSOCIATED GAS ,
    FREE GAS, RLNG, etc.
    PIPELINE LENGTH
    B/L PRESSURE AT SOURCE & CONSUMER POINTS
    LOCATION OF CONSUMERS
    CONTRACTED VOLUMES

    Engineers India Ltd Delivering excellence through people

    COMMON DESIGN PRACTICES

    600# RATED VALVE & FITTINGS CONSIDERED.


    MAWP OF 99.93 KG/CM2 G @ 65 0C
    DESIGN LIFE DECIDED BY OWNER GENERALLY 25 -30
    YEARS
    ASME B31.8 & OISD-226 REFERRED FOR GENERAL
    GUIDANCE

    Engineers India Ltd Delivering excellence through people

    BASIS OF SIMULATION STUDY

    33% EXTRA CAPACITY OVER CONTRACTED VOLUME


    AS PER PNGRB GUIDELINES TO TAKE CARE OF
    FUTURE CONSUMPTION / EXPANSION
    OPTIMUM NO. OF COMPRESSOR STATIONS DECIDED
    ON FOLLOWING BASIS:
    MINIMUM SUCTION PRESSURE AS 45 KG/CM2 G
    DISCHARGE PRESSURE OF 92-99.93 KG/CM2 G
    POWER PLANT PRESSURE REQUIREMENT~ 25-30
    KG/CM2 G
    FERTILIZER PLANT REQUIRE AT 40-45 KG/CM2G
    PETROCHEMICAL PLANT REQUIRE AT 50-55KG/CM2G
    Engineers India Ltd Delivering excellence through people

    BASIS OF SIMULATION STUDY

    MAINTAIN VELOCITY LIMIT 10 15 m/s


    PRESSURE DROP 0.25 0.35 Kg/cm2 PER KM
    INTER COMPRESSOR DISTANCE 150 250 KM
    SIMULATION CARRIED TO ESTABLISH HYDRAULICS
    FOR THREE LINE SIZES BASED ON ABOVE
    GUIDELINES

    Engineers India Ltd Delivering excellence through people

    SOFTWARE USED
    PIPELINE STUDIO TGNET FROM ESI
    (ENERGY SOLUTION INTERNATIONAL)
    HYSIS FROM HYPROTECH LTD
    WINSIM DESIGN-II
    INHOUSE SOFTWARE ON SPREAD SHEET

    Engineers India Ltd Delivering excellence through people

    BROAD EQUIPMENT SPECIFICATIONS


    (PREPARED FOR ALL OPTIONS)

    CONTENTS
    PIPELINE:SIZE,
    LENGTH,
    MATERIAL
    OF
    CONSTRUCTION (MOC), DESIGN PRESSURE &
    TEMPERATURE.
    COMPRESSORS:RATED FLOW,
    RATIO, RATED BKW, CP/CV, MW

    COMPRESSION

    SELECTION OF OPTIMUM CONFIGURATION BASED


    ON LOWEST NPV(NET PRESENT VALUE)
    Engineers India Ltd Delivering excellence through people

    DETAILED EQUIPMENT SPECS.


    (FOR OPTIMUM CASE)
    CONTENTS:
    LINE PIPE
    COMPRESSOR INCLUDING AFTER COOLER
    GAS FILTERS
    KNOCK OUT DRUMS
    INSTRUMENTS
    PRESSURE REGULATION SKID.
    METERING
    CONTROL VALVES
    SAFETY VALVES

    Engineers India Ltd Delivering excellence through people

    P&ID DEVELOPMENT

    DETAILS OF PIPING, SIZING & RATING etc.


    INSTRUMENTATION
    CONTROLS & INTERLOCKS FOR SAFE ,EFFICIENT
    & RELIABLE OPERATION OF PIPING SYSTEM

    Engineers India Ltd Delivering excellence through people

    UTILITY REQUIRED

    UTILITY SUMMARY PREPARED FOR EACH


    FACILITY
    UTILITIES REQUIRED
    INSTRUMENT AIR (CONTINUOUS BASIS)
    PLANT AIR FOR CLEANING
    (INTERMITTENT BASIS)
    NITROGEN FOR PURGING,INERTIZATION,DRY
    GAS SEAL (CONTINUOUS BASIS)
    SERVICE WATER FOR FLUSHING & CLEANING
    (INTERMITTENT BASIS)
    POWER (CONTINUOUS BASIS)

    Engineers India Ltd Delivering excellence through people

    UTILITY REQUIRED (CONTD.)

    UTILITIES FOR COMPRESSOR ARE ESTIMATED


    FROM DATA BASE OF PREVIOUS PROJECTS.
    EQUIPMENT / SPECIFICATION & P&ID DEVELOPED
    FOR UTILITY SYSTEMS

    Engineers India Ltd Delivering excellence through people

    LIQUID PIPELINES

    FACILITIES
    DESPATCH STATION
    RECEIPT STATION
    PIPELINE BETWEEN DESPATCH & RECEIPT STATION
    PIGGING STATION
    SV STATION

    PREPARATION OF DESIGN BASIS DOCUMENT


    CONTAINING ALL THE DATA FOR DESIGN OF
    PIPELINE AS PER CLIENTS REQUIREMENT

    Engineers India Ltd Delivering excellence through people

    CONTENTS OF DESIGN BASIS

    THROUGHPUT DATA : MMTPA OF LIQUID


    LIQUID TYPE
    : CRUDE OIL, HVP LIQUID LIKE
    LPG,C2/C3 ,REFINED PETROLEUM PRODUCTS e.g.
    MS,SKO,HSD,ATF
    SPECIFIC GRAVITY,VISCOSITY AT TWO
    TEMPERATURES
    PIPELINE LENGTH
    B/L PRESSURE AT SOURCE & DESTINATION
    LOCATION OF TAP-OFF POINTS
    TAP-OFF QUANTITIES

    Engineers India Ltd Delivering excellence through people

    COMMON DESIGN PRACTICES

    600# RATED VALVE & FITTINGS CONSIDERED.


    MAWP OF 99.93 KG/CM2 G @ 65 0C
    DESIGN LIFE DECIDED BY OWNER GENERALLY 25 -30
    YEARS
    ASME B31.4 & OISD-141 REFERRED FOR GENERAL
    GUIDANCE

    Engineers India Ltd Delivering excellence through people

    BASIS OF SIMULATION STUDY

    8000 HRS (333 DAYS)PUMPING CONSIDERED


    PER YEAR
    OPTIMUM NO. OF PUMPING STATIONS DECIDED
    ON FOLLOWING BASIS:

    MINIMUM SUCTION PRESSURE AS 4-5 KG/CM2 G

    MAXIMUM DISCHARGE PRESSURE OF 90


    KG/CM2 G

    Engineers India Ltd Delivering excellence through people

    BASIS OF SIMULATION STUDY


    (Contd)

    MAINTAIN VELOCITY LIMIT OF 2 m/s


    PRESSURE DROP 0.50 Kg/cm2 PER KM
    INTER PUMPING DISTANCE ABOUT 200 KM
    SIMULATION CARRIED TO ESTABLISH HYDRAULICS
    FOR THREE LINE SIZES BASED ON ABOVE
    GUIDELINES.

    Engineers India Ltd Delivering excellence through people

    SOFTWARE USED
    PIPELINE STUDIO TLNET FROM ESI
    (ENERGY SOLUTION INTERNATIONAL)
    INHOUSE SOFTWARE ON SPREAD SHEET

    Engineers India Ltd Delivering excellence through people

    SURGE ANALYSYS
    SURGE IN PIPELINE IS PRODUCED DUE TO CHANGE IN
    VELOSITY OF MOVING STREAM
    SURGE ANALYSYS CARRIED OUT FOR FOLLOWING
    CASES WHICH RESULT IN CHANGE IN VELOCITY:
    CLOSURE OF SECTIONALIZING VALVE ON MAINLINE
    CLOSURE OF INLET VALVE OF STORAGE TANK
    STOPPAGE OF PUMPS AT ORIGINATING /INTERMEDIATE
    STATION

    SURGE RELIEF VALVES/INTERLOCKS TO SHUT


    PIPELINE THROUGH SCADA PROVIDED TO PROTECT
    PIPELINE FROM EXCESS SURGE PRESSURES
    Engineers India Ltd Delivering excellence through people

    BROAD EQUIPMENT SPECIFICATIONS


    (PREPARED FOR ALL OPTIONS)

    CONTENTS
    PIPELINE:SIZE,
    LENGTH,
    MATERIAL
    OF
    CONSTRUCTION (MOC), P & T.
    PUMPS: DIFF. HEAD, SHUT OFF PRESSURE,
    RATED FLOW, MOC, SP. GRAVITY OF LIQUID
    HANDLED, RATED BKW ( = 75%)

    SELECTION OF OPTIMUM CONFIGURATION BASED


    ON LOWEST NPV(NET PRESENT VALUE)
    Engineers India Ltd Delivering excellence through people

    DETAILED EQUIPMENT SPECS


    (FOR OPTIMUM CASE)
    LINE PIPE
    SCRAPER LUNCHER/RECEIVER
    PUMPS
    BASKET FILTERS
    BLOW DOWN DRUMS
    INSTRUMENTS
    METERING
    CONTROL VALVES
    SAFETY VALVES
    SURGE RELIEF VALVE

    Engineers India Ltd Delivering excellence through people

    BATCH SIZING AND SEQUENCING

    (FOR OPTIMUM CASE)


    MUTUALLY COMPATIBLE PRODUCTS PUMPED FACE
    TO FACE (-SKO-HSD-SKO-MS-SKO-ATF-SKO-)
    ESTIMATION OF INTERFACE VOLUMES USING
    EQUATION BY AUSTIN AND PALFREY
    ESTIMATION OF MINIMUM BATCH VOLUMES TO
    RESTRICT CONTAMINATION WITHIN PERMISSIBLE
    LEVELS (1% SKO IN MS AND 2% SKO IN HSD)
    ESTIMATE BATCH CYCLES OF PRODUCTS AND
    TANKAGES REQUIRED AT RECEIPT TERMINALS.

    Engineers India Ltd Delivering excellence through people

    Engineers India Ltd Delivering excellence through people

    TECHNICAL IMPROVEMENTS
    INTERNAL FLOW IMPROVER EPOXY COATINGS
    REDUCTION IN FRICTION LOSSES,PROJECT COST

    AND OPERATIONAL COST


    VFD MACHINES

    FLEXIBILITY
    LOSSES

    IN

    OPERATION,REDUCTION

    Engineers India Ltd Delivering excellence through people

    IN

    POWER

    THANK YOU

    Engineers India Ltd Delivering excellence through people

    You might also like