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    Tolerance Stack-Up 1

    Uploaded by

    Brent Perez
    The document discusses different methods for performing tolerance analysis on linear dimension chains, including worst case, statistical, and process capability methods. It provides examples of applying root sum squares (RSS) tolerance analysis using normal distributions and different assumptions about the process capability of individual components and the closed assembly. RSS is compared to the worst case method for an example chain. Process capability method (PCM) is also introduced as a modification of RSS that uses Cp and Cpk capability indices.

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    © All Rights Reserved
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    Tolerance Stack-Up 1

    Uploaded by

    Brent Perez
    384 views21 pages
    The document discusses different methods for performing tolerance analysis on linear dimension chains, including worst case, statistical, and process capability methods. It provides examples of applying root sum squares (RSS) tolerance analysis using normal distributions and different assumptions about the process capability of individual components and the closed assembly. RSS is compared to the worst case method for an example chain. Process capability method (PCM) is also introduced as a modification of RSS that uses Cp and Cpk capability indices.

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    Tolerance

    Original Title

    Tolerance Stack-up 1

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    The document discusses different methods for performing tolerance analysis on linear dimension chains, including worst case, statistical, and process capability methods. It provides examples of applying root sum squares (RSS) tolerance analysis using normal distributions and different assumptions about the process capability of individual components and the closed assembly. RSS is compared to the worst case method for an example chain. Process capability method (PCM) is also introduced as a modification of RSS that uses Cp and Cpk capability indices.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    384 views21 pages

    Tolerance Stack-Up 1

    Uploaded by

    Brent Perez
    The document discusses different methods for performing tolerance analysis on linear dimension chains, including worst case, statistical, and process capability methods. It provides examples of applying root sum squares (RSS) tolerance analysis using normal distributions and different assumptions about the process capability of individual components and the closed assembly. RSS is compared to the worst case method for an example chain. Process capability method (PCM) is also introduced as a modification of RSS that uses Cp and Cpk capability indices.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 21

    Tolerance Analysis of

    linear dimension chain

    Closed component
    ( due to manufacturing or assembly
    60.10
    A

    200.10
    B

    20.05 80.20

    D
    40.15
    E

    (32)
    Z

    Tolerance analysis
    Worst Case method
    = 6 + 20 + 2 + 8 - 4 = 32

    T = 0.20+0.20+0.10+0.40+0.30 = 1.20

    Zmin = 32-0.6

    Zmax = 32+0.6

    Data Distribution &


    Statistical Approach
    The distributions are regulated by statistical law :
    The more common laws are :
    Normal or Gaussian
    Exponential
    Chi- square
    Poisson

    Normal Distribution

    Normal Distribution

    Meanings of Sigma
    Limit sizes

    Process yield [%]

    Number of rejects per million components produced

    68.2

    317310

    95.4

    45500

    99.73

    2700

    3.5

    99.95

    465

    99.994

    63

    4.5

    99.9993

    6.8

    99.99994

    0.6

    99.9999998

    0.002

    RSS Method ( Root Sum Squares )


    Assuming that :
    Every dimension is represented by an
    indipendent normal variables
    Partial component manufactered with a
    level of process capability ( quality ) 6
    ( not equal to producing conform component !! )

    RSS
    Single component ..

    RSS
    Closed component ?
    Which and ?

    RSS

    RSS
    Assuming that the capability of the closed
    component is 6 i obtain :

    T=6 = 6

    =6

    T
    36

    RSS

    Comparison bw WC and RSS (N+6)


    = 6 + 20 + 2 + 8 - 4 = 32

    T = 0.20+0.20+0.10+0.40+0.30 = 1.20

    Zmin = 32-0.6

    Zmax = 32+0.6

    T=

    0,58

    Zmin = 32-0.29 Zmax = 32+0.29

    RSS
    ( 6 partial component + 8 closed component )

    Assuming that the capability of the closed


    component is 6 i obtain :

    T=8 = 8

    36

    RSS
    ( 6 partial component + 8 closed component )

    T = 4/3

    Comparison bw

    WC
    RSS ( 6 partial comp. 6 closed comp )
    RSS ( 6 partial comp. 8 closed comp )

    T = 1,20
    T = 0.58
    T = 0.78

    Process Capability Method ( PCM)

    Is a modification of RSS method and


    introduces Cp and Cpk index

    Cp definition

    Cpk definition

    PCM
    Partial component

    Closed component

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