Se Det
Uploaded by
Cao Minh TuấnSe Det
Uploaded by
Cao Minh TuấnTire Cord Maintenanse Department's Management Index
T/C Maintenance
1. Spinning Down Time ( BM )
#####
Process
PET
#####
0.61
0.46
0.25
2,014.00
14 Sep (~25)
Avg
Jan
Feb
Mar
Apr
May
June
July
August
Ave'
1W
(1~7)
0.18
0.18
0.20
0.18
0.17
0.19
0.17
0.17
0.16
0.18
0.15
11 Result 12 Result 13 Avg
M/C
2W
3W
4W
5W
(8~14) (15~21) (22~28) (29~31)
0.12
0.24
0.22
Final
month
Target
2,014.00
0.15
0.19
Avg.
Elect
0.89
0.53
0.38
0.46
0.75
0.47
0.72
0.44
0.37
0.45
0.27
0.27
0.38
0.38
0.22
0.49
0.48
0.25
0.30
Total
1.49
0.99
0.63
0.64
0.93
0.67
0.91
0.61
0.56
0.62
0.44
0.43
0.56
0.52
0.34
0.73
0.70
0.40
0.50
1.49
1.61
1.88
1.44
1.85
1.27
M/C
0.33
0.08
0.04
0.01
0.03
0.07
0.05
0.03
0.03
0.03
0.02
0.08
0.13
0.00
0.15
0.00
0.05
Elect
1.00
0.42
0.35
0.19
0.19
0.22
0.20
0.41
0.18
0.06
1.34
0.37
0.09
0.33
0.71
0.34
0.30
0.35
Total
1.33
0.50
0.39
0.20
0.22
0.29
0.25
0.44
0.21
0.09
1.36
0.45
0.22
0.33
0.87
0.34
0.35
0.41
#####
#####
Final
month
Target
2,014.00
Ulsan
N66
#####
1.11
0.06
Remarks
o Traverse cassette & T-belt brok
2hr
=> Change cassette bearing & T-b
o Yarn shift broken 2 times. Impro
shift holder.
'o #12-6pos' GR-4 Motor Overcur
o #8-5pos' Spindle bolt balancing
2 times
'o #8-7pos' Bearing of Oil Roller M
broken (0.83hrs)
=> Change Oil Roller Motor
2. Auto Change Miss
Place of
Process
2,014.00
14 Sep (~25)
Business
Ave'
Ave'
Avg
Jan
Feb
Mar
Apr
May
June
July
August
Ave'
1W
(1~7)
VN
(Failure
Rate)
Ulsan
0.30
0.32
0.24
0.27
0.26
0.27
0.21
0.20
0.22
0.24
0.25
0.29
0.33
0.33
0.28
0.17
0.15
0.20
0.25%
0.28%
0.22%
0.24%
0.23%
0.24%
0.20%
0.19%
0.20%
0.22%
0.24%
0.27%
0.31%
0.31%
0.26%
0.16%
0.11%
0.11%
0.28
0.23
0.25
0.28
0.33
0.34
0.25
0.20
0.23
0.20
0.21
0.19
0.22
0.13
Jiaxing
0.37
0.22
0.19
0.18
0.20
0.20
0.17
0.19
0.23
0.17
0.17
0.19
0.18
0.21
0.19
0.15
VN
(Failure
Rate)
0.04
0.04
0.03
0.04
0.04
0.03
0.05
0.01
0.02
0.03
0.04
0.03
0.02
0.02
0.04
0.04
0.02
0.04
0.07%
0.06%
0.05%
0.04%
0.05%
0.06%
0.09%
0.02%
0.03%
0.05%
0.06%
0.06%
0.04%
0.04%
0.07%
0.07%
0.04%
0.04%
Final
month
Target
2,014.00
2W
3W
4W
5W
(8~14) (15~21) (22~28) (29~31)
0
0
0
PET
NYLON
2W
3W
4W
5W
(8~14) (15~21) (22~28) (29~31)
Avg.
Remarks
* AC have bottom tail increasing
0.16
0.13
3. Spinning Part Major M/C Troubles
#####
Process
M/C
Electric
Total
#####
#####
2,014.00
14 Sep (~25)
Average
Ave'
Ave'
Avg
Jan
Feb
Mar
Apr
May
June
July
August
Ave'
0.9
0.3
0.4
0.1
1W
(1~7)
0
0.0
0.1
0.0
sum
0.9
0.3
0.4
0.1
0.3
0.2
0.2
0.1
0.2
0.0
0.2
sum
5.0
0.3
0.2
0.3
1.3
0.4
0.6
0.1
0.3
0.0
Total
1.3
0.7
0.6
0.4
Cp
B phn
chu
trch
nhim
pht sinh
Spinnning Part Major M/C Troubles list
S qun l
Ngy
Thi gian
pht sinh pht sinh
Thi gian x l
Tng thi
gian dng
my
Ni dung s c
Avg.
Remarks
S qun l
Ngy
Thi gian
pht sinh pht sinh
Ngy
Bt u
Kt thc Thi gian
x l
Tng thi
gian dng
my
Cp
B phn
chu
trch
nhim
pht sinh
Ni dung ph|t sinh
Nguyn nhn pht sinh
i s|ch
T/C Maintenance 2014-09-25
Unit: hour/pos'.day
Remarks
averse cassette & T-belt broken 3 times
hange cassette bearing & T-belt period
rn shift broken 2 times. Improve yarn
holder.
2-6pos' GR-4 Motor Overcurrent 2
-5pos' Spindle bolt balancing bolt broken
mes
-7pos' Bearing of Oil Roller Motor
en (0.83hrs)
hange Oil Roller Motor
Unit: times/pos'.day
Remarks
have bottom tail increasing
Unit: times
Remarks
i s|ch
Tire Cord Maintenanse Department's Management Index
4. Twisting Machine Process Accident
2012
Sec.
Elec.
2013
2014
M.Target
Mon.Avg Mon.Avg
14. Avg
Jan
Feb
Mar
Apr
May
Result Year 2014 [Oct 1st ~4th]
June
July
Aug
Sep
Oct
1W
(1~5)
Total
1.8
2.3
1.7
2.1
38.7
D
Total
4W
(20~26)
7.3
14
14
30
29
22
23
40
32
39
33
27
26
16
33
46
42
41
38
43
43
46
44
38
37
47
23
Remarks
5W
(27~31)
* This Week Accident Analysis
[September 22nd ~ 26th]:
Y-Chang : Spindle motor - 1 time, Unknow
Allma : Spindle motor - 1 time,
21.7
79
2W
3W
(6~12) (13~19)
Twisting Machine Failure by Model
[Fail qty/EA]
45.0
[Twisting Machine Failure by Model]
40
38.7
35.0
30
15.0
5.0
1.8
1.7
-5.0
2012
2013
14. Avg
14
9
6
1
8
2
8
2
7.3
2.3
2.1
33
Jan
27
23
22
21.7
25.0
39
32
29
5
1
Mar
Feb
14
9
3
2
2
1
0
Apr
26
2
1
June
May
8
2
0
4
1
0
July
6
1
Aug
Sep
5. Weaving Machine Process Accident
#####
Sec.
Elec.
2014
###### M.Target
Mon.Avg Mon.Avg
14. Avg
Jan
Feb
Mar
Apr
May
Result Year 2014 [Sep 22nd ~26th]
June
July
Aug
Sep
Oct
1W
(1~5)
Total
1.2
1.3
2.3
1.3
4.8
3.3
11
11
12
19.6
4.1
21
47
26
22
12
18
20
21
15
11
28
10
33
63
33
41
21
36
30
34
21
22
Total
2W
3W
(6~12) (13~19)
4W
(20~26)
* This Week Accident Analysis
[September 22nd ~ 26th]:
Picanol: Sensor - 1 time
Sulzer : No Failure
Donier : No Failure
Remarks
5W
(27~31)
Weaving Machine Failure by Model
[Fail qty/EA]
[Weaving Machine Failure by Model]
47
45.0
35.0
25.0
26
21
19.6
22
21
20
18
15
12
15.0
4.1
5.0
4.8
2.3
-5.0
2,012.00
T&W Part Major M/C Troubles list
3.3
1.3
2,013.00
11
3
7
2
14. Avg
Jan
6
0
Feb
Mar
11
12
11
4
6
1
Apr
2
May
5
2
4
2
June
July
3
Aug
Sep
Thi gian x l
S qun l Ngy pht
sinh
Thi gian
pht sinh
Tng thi
gian dng
my
Kt thc Thi gian
x l
Cp
Ni dung s c
B phn
chu tr|ch
nhim
pht sinh
Ni dung ph|t sinh
Ngy
Bt u
1:45
2014/09/04
2:10
13:00
10:50
14:00
Electric - E12: Process monitoring winding
Nguyn nhn pht sinh
- Allma CC2 #42
TW-31
2014/09/04
WV-43
2014/09/08
0:00
2014/09/08
0:10
12:40
12:30
12:50
Electric '- 9804 : Wasp motot short - circuit or overload current error 6053
TW-32
2014/09/11
19:10
2014/09/11
19:30
22:50
3:20
4:20
Electric '-E19 : Network error spindle ( stop 2 mt )
- Cha x|c nh chnh x|c nguyn nh}n
- Nm bt hin hin trng h hng v{ yu cu chuyn g
Allma h tr gii quyt vn
- Delivery Inverter li
- Kim tra, v sinh Inverter nh k 1 th|ng/ln
- Re-tighting terminal block
- DS module li
- Kim tra kt ni v{ thay mi DS module hot ng kh
- Spindle, Winding Inverter li
: Spindle Winding PCB
- V sinh heat sink, Cooling fan ca inverter spindle
- Kim tra v{ thay th nh k c|c linh kin bn trong i
ho
: Spindle Winding
:
- Bearing Traverse servo motor b kt
- Kim tra, thay Traverse Driver & motor loi c,
ng khng n nh bng loi ci tin mi.
- E36: Bus invalid spindle number righthand side
- Dornier #51
- Allma CC3-#179
i s|ch
TW-33
2014/09/16
19:10
2014/09/11
2:30
23:30
21:00
23:55
Electric
- Allma CC3+#45R
'-E21: Error FU spindle right [Code: 0500]
: #45 R-Side Error Fault Stop
TW-34
9/25/2014
0:00
9/21/2014
13:00
11:00
22:00
35:30
Electric
- Allma CC3-#180R
- Error servo traverser motion faul ( 0002)
WV-44
9/25/2014
10:30
9/21/2014
10:50
21:00
10:10
10:30
- Picanol #32
Electric - E0763; ETU possition control error
- E 0765: Elevator motor resynchronization required or on going try again
'- ETU motor li, Coupling Elevator motor b
mn
- Kim tra, thay ETU motor c, l~o ho| hot ng
nh
'- Kim tra coupling motor nh k 6 th|ng/ln (
TW-35
9/25/2014
21:30
9/23/2014
22:30
20:00
21:30
21:30
- Allma CC3+#45R
Electric '-E21: Error FU spindle right [Code: 0500]
: #45 R-Side Error Fault Stop
- B h Terminal Block Reactors
(khng cn c|ch in do b nhit ho|)
- Kim tra, thay mi c|c Terminal Block b lo~ ho
WV-45
9/25/2014
4:20
9/22/2014
4:30
16:50
12:20
12:30
Electric
- Cable PX-WP sensor b t
- Sp xp v{ c nh gn cable v{ nhc nh n
hn ch thao t|c v tr cable sensor
- Picanol #2
- E678: ACP resynchnization required prees the PFF or PFR buttons
T/C Maintenance 2014-10-4
Unit: times
Remarks
ek Accident Analysis
ber 22nd ~ 26th]:
ng : Spindle motor - 1 time, Unknown - 1 time
: Spindle motor - 1 time,
A
26
B
14
6
1
Sep
Unit: times
Remarks
ek Accident Analysis
ber 22nd ~ 26th]:
ol: Sensor - 1 time
: No Failure
r : No Failure
A
B
11
C
8
0
Sep
i s|ch
in hin trng h hng v{ yu cu chuyn gia k thut
gii quyt vn
v sinh Inverter nh k 1 th|ng/ln
g terminal block
t ni v{ thay mi DS module hot ng khng n nh.
at sink, Cooling fan ca inverter spindle
{ thay th nh k c|c linh kin bn trong inverter b l~o
Spindle Winding
:
thay Traverse Driver & motor loi c, l~o ho| hot
g n nh bng loi ci tin mi.
thay ETU motor c, l~o ho| hot ng khng n
coupling motor nh k 6 th|ng/ln (c kh)
thay mi c|c Terminal Block b lo~ ho|
v{ c nh gn cable v{ nhc nh nh}n vin
hao t|c v tr cable sensor
4. Twisting Machine Process Accident
Twisting Machine Failure Rate by Accident-Level
[Fail. qty]
Twisting Machine Failure by Model
[Twisting Machine Failure by Model]
[ /]
Sec.
0.80
qty.
57
53
58
23
1910.37
New 0.70Yichang (New, 57EA)
0.60Allma (New, 53EA)
Moved
Allma (CC3- Moved, 58EA)
0.50Allma (CC2 Moved, 23EA)
0.40Fail. qty]/[191MC]
[Mon.
0.35
0.30
0.28
0.26
0.26
0.20
0.15
0.10
0.10
Jan
33
11
3
6
Feb
33
9
1
1
Mar
30
9
4
4
0.26
0.25
0.17
0.14
0.16
0.13
0.13
0.12
Jun
Jul
Sec.
New
qty.
Yichang (New, 57EA)
Allma CC3 (New, 53EA)
Moved
Aug
Allma (CC3- Moved, 58EA)
Allma (CC2 Moved, 23EA)
Moved RT ( Moved , 24EA)
[Mon. Fail. qty]/[191MC]
57.00
53.00
58.00
23.00
24.00
215.00
Sep
Oct
0.19
0.11
0.05
0.07
Nov
0.30
0.26
0.25
0.17
0.12
0.05
0.12
0.09
Sep
15
3
0
0
Oct
16 0.70
11
7
9
0.43
Nov
20
9
2
11
0.43
Yichang (New, 57EA)
Dec
7
7
9
10
Allma CC3 (New, 53EA)
4
Allma (CC3- Moved, 58EA)
0.37
0.37
0.35
0.00
May
Apr
18
7
5
9
0.39
0.26
0.13
0.09
2012 Year Twisting Machine Failure by Model
May
Jun
Jul
Aug
20
13
6
6
0.70
0.65
16
3
2
3
1
3
7
0
13
0
1
2
0.44
0.26
0.11
0.05
Dec
14-Jan
0.25
0.19
0.09
0.03
14-Feb
14-Mar
0.21
0.11
0.14
0.08
0.07
0.28
0.19
0.14
14-Apr
14-May
0.26
0.22
0.17
0.15
14-Jun
14-Jul
2013 Year Twisting Machine Failure by Model
May
0.35
0.15
0.10
0.26
0.00
0.19
Jun
0.28
0.13
0.09
0.26
0.00
0.16
Jul
0.37
0.17
0.14
0.26
0.00
0.20
Aug
0.12
0.13
0.16
0.13
0.00
0.12
Sep
0.09
0.09
0.12
0.39
0.00
0.12
Oct
0.12
0.25
0.05
0.26
0.00
0.13
Nov
0.25
0.17
0.07
0.35
0.00
0.16
Dec
0.19
0.11
0.05
0.26
0.00
0.12
14-Jan
0.44
0.11
0.05
0.30
0.00
0.19
14-Feb
0.26
0.09
0.03
0.70
0.00
0.18
14-Mar
0.25
0.19
0.07
0.65
0.00
0.20
14-Apr
0.37
0.08
0.14
0.43
0.00
0.20
14-May
0.21
0.11
0.21
0.70
0.00
0.21
Allma (CC2 Moved, 23EA)
0.25
0.22
0.17
0.16
14-Aug
0.18
0.17
0.11
RT ( Moved , 24EA)
14-Sep
2014 Year
14-Jun
14-Jul
0.28
0.26
0.19
0.15
0.14
0.17
0.43
0.22
0.00
0.00
0.20
0.18
14-Aug
0.25
0.17
0.16
0.22
0.00
0.17
14-Sep
0.17
0.18
0.11
0.37
0.00
0.16
Twisting Machine Failure by Cause (All Models)
Failure Sec.
Cause Unknown
Inverter
Power & UPS
Switchs
[Fail. qty]
Result Year 2013
Main Causes
1Q 2Q 3Q
4Q
Total Tot. %
57
14%
59
15%
27
7%
0%
94
24%
14
4%
Output Volt. Unstable
Other Switch Dmg
INVT. Trip by Spindle Motor Dmg
Motor Dmg except Spindle
4
4
1
9
2
5
7
3
9
1
4
5
2
9
0
6
4
2
5
1
Panel Coolers
Airconditioner & Fan Dmg
20
Encoder, Sensor
Revol. Detect error, Mis-run, Removal
IPC, PLC, PCB
Gen. Control Unit Failure
Contact Failure
Terminal Contact Error, Cable Cut
CB, Fuse Dmg
Dmg & Trip by Failure around
Total
31
40
32
30
40
31
47
10
399
Spindle Motor Dmg
Other Motor Dmg
Re-Run after Error Reset
Spind./Winding/Capstan INVT. Dmg
Remarks
Acc
2.3
1.1
1.0
3.7
0.0
1.5
Result Year 2014 [September 01st ~ 07th]
July
Aug
Sep
Oct
Nov
Dec Tot. %
8
7
14
1
30%
3
3
10
21%
2
2
5
11%
0%
8
5
3
1
6%
1
1
1
2%
Jan
11
1
2
14
-
Feb
17
4
2
5
1
Mar
11
4
2
11
-
Apr
9
4
1
14
-
May
10
6
16
1
June
11
9
1
9
1
5%
4%
10%
8%
12%
3%
100%
5
2
4
1
41
2
4
2
3
1
2
1
43
3
5
3
2
43
1
1
3
4
46
3
3
1
1
44
3
10
2
1
38
1
7
2
4
37
3
3
6
6%
6%
13%
0%
100%
38
47
1~5
6~12
13~19 20~26 27~31
1
1
5. Weaving Machine Process Accident
Weaving Machine Failure by Model
[Fail qty/EA]
[Weaving Machine Failure by Model]
1.80
1.60 39)
(,
1.40 9)
(,
(,
1.20 18)
(, 10)
1.00
39.00
9.00
18.00
10.00
1
33.00
11.00
3.00
6.00
2
33.00
9.00
1.00
1.00
3
30.00
9.00
4.00
4.00
4
18.00
7.00
5.00
9.00
2012
5
6
7
20.00
13.00
6.00
16.00
3.00
2.00
1.33
1.33
1.00
3.00
7.00
13.00
0.00
1.00
0.89
8
6.00
1.56
3.00
0.00
2.00
9
15.00
3.00
0.00
0.00
10
4.00
3.00
3.00
0.00
11
9.00
3.00
0.00
1.00
12
7.00
2.00
0.00
1.00
13 1
#
#
#
#
2013
Picanol (New, 39EA)
Picanol (Moved, 9EA)
1.00
( ) / (76)
0.80
76.00
0.89
0.67
0.60
0.44
0.40
0.20
0.11
0.10
0.05
0.00
May
Jun
Jul
Sec.
qty.
Picanol (New, 39EA)
Picanol (Moved, 9EA)
Dornier(New, 18EA)
Sulzer(Moved, 10EA)
[Mon. Fail. qty]/[76MC]
0.15
0.06
0.00
0.13
0.00
0.08
0.06
0.00
39.00
9.00
18.00
10.00
76.00
0.22
0.13
0.06
0.00
0.15
0.11
0.00
Aug
Sep
May
0.05
0.11
0.11
0.10
0.08
Jun
0.08
0.00
0.06
0.00
0.05
Oct
Nov
0.30
0.26
0.11
0.06
0.00
0.22
0.13
0.10
0.06
0.00
Dec
0.00
14Feb
0.67
0.60
0.54
0.46
0.30
14Apr
14Jun
14Jul
Aug
0.15
0.44
0.06
0.00
0.14
Sep
0.15
0.11
0.11
0.00
0.12
Oct
0.13
0.22
0.06
0.00
0.11
Nov
0.13
0.22
0.06
0.10
0.12
Dec
0.26
0.11
0.06
0.00
0.16
#######
1.33
0.89
0.00
0.30
0.83
14-Feb
14-Mar
14-Apr
14-May
0.46
1.33
0.00
0.30
0.43
0.54
1.56
0.00
0.60
0.54
0.28
0.67
0.11
0.20
0.28
0.64
0.44
0.11
0.00
0.47
0.25
0.18
0.00
0.10
0.00
14Aug
2013 Year Weaving Machine Failure by Model
Jul
0.13
0.67
0.00
0.00
0.14
0.44
0.33
0.06
0.00
Dornier(New, 18EA)
0.60
0.33
0.30
0.11
0.00
14May
0.67
0.60
0.54
0.62
0.44
0.28
0.20
0.11
0.00
14Mar
0.64
Sulzer(Moved, 10EA)
14Sep
2014 Year
14-Jun
14-Jul
0.62
0.33
0.00
0.30
0.39
0.54
0.67
0.06
0.60
0.45
14-Aug
14-Sep
Acc
0.44
0.33
0.00
0.10
0.26
0.25
0.60
0.18
0.00
0.24
4.85
6.22
0.28
2.40
3.66
Weaving Machine Failure by Cause (All Models)
Failure Sec.
Cause Unknown
Motor
Encoder, Sensor
Inverter/Drive
Weft.Y Supplier
Switchs
PLC, PCB
Contact Failure
CB, Fuse Dmg
Main Causes
Re-Run after Error Reset
Motor Dmg & Control error
Revol. Detect error,Mis-Run, Removal
INV, PowPack, Serv.Drive error
Weft.Y Supplier Dmg & Mis-run
Gen. Switch Damage
Gen. Ctrl Unit, Power Supply error
Terminal Contact Error, Cable Cut
Dmg & Trip by Failure around
Total
Remarks
[Fail. qty]
Result Year 2013
1Q 2Q 3Q
4Q
4
3
0
4
3
-
2
1
0
2
1
-
1
3
3
0
0
1
2
-
1
3
1
1
1
3
-
14
10
10
Total Tot. %
7
6%
32
27%
25
21%
5
4%
1
1%
0
0%
25
21%
24
20%
0
0%
119 100%
Jan
20
13
10
4
5
11
63
Feb
4
7
2
1
3
16
33
Mar
2
5
7
4
5
17
1
41
Apr
2
1
7
2
1
8
21
May
4
10
6
1
6
7
2
36
June
7
10
2
2
7
2
30
Result Year 2014 [September 01st ~ 07th]
July
Aug
Sep
Oct
Nov
Dec
4
1
3
8
4
3
4
4
3
1
6
1
4
2
0
0
0
4
5
3
6
6
5
0
0
1
34
21
22
-
Tot. %
14%
14%
14%
18%
0%
0%
14%
23%
5%
100%
1~5
6~12
13~19 20~26 27~31
[Fail. qty]
[Fail. qty]
GAP
1Q-2014 2Q-2014
99
44
17
86
6
13.0
3.0
2.0
0.0
10.0
0.3
10.0
6.3
0.7
0.0
13.0
0.7
1Q
9.0
1.3
0.7
1.3
1.3
2Q
5.0
0.7
2.7
4.3
0.7
29
3.3
3.7
1.3
1.7
24
3.3
2.3
1.3
3.0
36
2.3
3.0
1.0
1.0
25
2.7
2.3
1.3
1.0
14
380
0.7
40.7
2.3
44.3
0.7
2.0
10.0 4.0
[Fail. qty]
GAP
1Q-2014 2Q-2014
47
54
51
18
11
39
78
4
301
8.7
6.0
8.0
0.7
3.0
0.0
4.3
14.7
0.3
45.7
4.3
7.0
5.0
1.7
0.0
0.0
4.7
5.7
0.7
29.0
1Q
8.7
2.3
5.0
0.3
3.0
0.3
12.0
0.3
32.0
2Q
4.3
5.3
4.0
1.3
2.3
5.0
0.7
23.0
4. Twisting Machine Process Accident
Twisitng Machine Failure Rate by Accident-Level (by Model)
Sec.
2,013.00
Target
Total
YC 1st(25EA)
1M/C 1S/D 1M/C 1S/D MC
Elec.
Total
SD
Tot
24
22
35
51
37 224
44
48
118 281
Failure Rate [qty/EA] 0.5 1.3 0.0 0.0
[Fail. qty]
Twisting Machine Failure by Level [2014 September 01st 30th]
YC 2nd(17EA)
MC
SD
YC 3rd(15EA) CC3(New, 10EA) CC3+(New, 20EA) C-CC3(New, 23EA) CC3-(Moved, 58EA) CC2(Moved, 23EA) RT(Moved, 24EA)
Tot MC
47
41
45
56
50
55
SD
Tot MC
SD
Tot MC
SD
Tot MC
SD
Tot MC
SD
Tot MC
SD
Tot MC
SD
Total
Tot MC
Remark
SD
Tot
10
10
13
19
10
10
13
17
30
30
40
28
68
46
67 206 273
133 244 377
11
32
33
10
11
13
23
25
46
54
46
35
36
13
15
23
31
23
25
11
52
63
96
96
0.3 1.9 2.2 0.3 2.9 3.2 0.1 2.3 2.4 0.2 1.3 1.5 0.4 1.2 1.6 0.1 1.0 1.1 0.2 0.9 1.1 4.2 0.0 4.2 0.0 0.0 0.0 0.6 1.1 1.8
Twisting Machine Failure - by Cause (by Model)
[Fail. qty]
Twisting Machine Failure by Model [2014 September 01st 30th]
Failure Sec.
Main Cause
YC 1st(25EA)
M.Avg
G.Tot
YC 2nd(17EA)
M.Avg G.Tot
YC 3rd(15EA) CC3(New, 10EA) CC3+(New, 20EA) C-CC3(New, 23EA) CC3-(Moved, 58EA) CC2(Moved, 23EA) RT(Moved, 24EA)
M.Avg G.Tot
Cause Unknown
Re-run after Error Reset
1.1
10
18% 2.6
18 33% 0.9
Inverter
Spindle/Winding/Capstan INV Dmg
0.7
11% 0.6
7%
0.0
Power & UPS
Output Volt. Unstable
0.4
7%
0.4
5%
0.4
Switchs
Gen. Switch Dmg
0.0
0%
0.0
0%
0.0
Spind. Motor Dmg
Spindle Motor Dmg, and INV Trip
3.2
Other Motor Dmg
Motor Dmg excpet Spindle
Panel Cooler
M.Avg G.Tot
M.Avg
G.tot
M.Avg G.Tot
M.Avg G.Tot
M.Avg G.Tot
Total
M.Avg G.Tot
% Rmk
22% 0.1
7%
1.0
30% 0.2
8%
1.8
16 25% 3.9
35 36% 0.0
#DIV/0!
11.0 99 26%
99
12 99
0%
40% 0.7
20% 0.1
4%
0.8
11% 1.3
12 12% 0.0
#DIV/0!
4.7
42 11%
42
13 42
11% 0.0
0%
0.1
3%
0.1
4%
0.0
0%
0.6
0%
0.0
0%
0.0
0%
0.0
0%
0.0
0%
0.0
3%
0.2
13% 0.2
7%
0.2
8%
1.0
14% 2.8
0%
0.1
4%
0.1
2%
13% 0.3
12% 1.4
13 21% 0.7
0.7
0.0
#DIV/0!
2.0
18
5%
18
18
0%
0.0
#DIV/0!
0.0
0%
25 26% 0.0
#DIV/0!
9.3
84 22%
84
84
0%
0.0
#DIV/0!
0.6
1%
6%
0.0
#DIV/0!
3.2
29
8%
29
29
24
0.0
0%
0.1
2%
0.0
0%
0.2
13% 0.0
Aircondition & Fan Dmg
0.0
0%
0.3
4%
0.0
0%
0.1
7%
0.4
Encoder, Sensor
Revol. Detect error, Mis-run, Remove
0.4
7%
0.1
2%
1.1
10 28% 0.0
0%
0.0
0%
0.3
12% 0.2
3%
0.4
4%
0.0
#DIV/0!
2.7
24
6%
24
IPC, PLC, PCB
Gen. Control Unit Failure
0.1
2%
1.1
15% 0.9
22% 0.1
7%
0.1
3%
0.9
32% 0.9
13% 0.1
1%
0.0
#DIV/0!
4.0
36 10%
36
10 36
Contact Error
Terminal Contact error, Cable Cut
0.1
2%
0.4
5%
0.4
11% 0.1
7%
0.6
17% 0.3
12% 0.3
5%
0.2
2%
0.0
#DIV/0!
2.4
22
6%
22
22
CB, Fuse Dmg
Dmg & Trip by Failure around
0.1
2%
0.1
2%
0.1
3%
7%
0.2
7%
4%
6%
0.8
7%
0.0
#DIV/0!
2.0
18
5%
18
18
377
70 377
56 100% 7.9
55 100% 4.0
0.1
36 100% 1.7
15 100% 3.3
5%
14 25% 0.1
6.2
M.Avg G.Tot
52% 2.0
Total
29
0.1
30 100% 2.8
0.4
25 100% 7.0
0.0
63 100% 10.8 97 100% 0.0
#DIV/0!
41.9 377 100%
5. Weaving Machine Process Accident
Weaving Machine Accident by Level (by Model)
2013
Total
Sec.
Elect.
[Fail. qty]
Weaving Machine Failure by Level [2014 September 01st 30th]
Target
this month
Remark
Picanol(New, 39EA)
Picanol(Moved, 9EA)
Dornier(18EA)
Sulzer(10EA)
Total
26
16
14
15
14
21
38
42
11
63
138
40
10
191
Total
119
50
0
208
61
24
301
Failure Rate [qty/EA]
1.6
0.0
5.3
6.8
0.4
2.4
4.0
Weaving Machine Failure by Cause (by Model)
[Fail. qty]
Weaving Machine Failure by Model [2014 September 01st 30th]
Failure Sec.
Main Cause
Picanol(New 39EA)
M.Avg G.Tot
Picanol(Moved, 9EA)
M.Avg G.Tot
Dornier(18EA)
M.Avg G.Tot
Sulzer(10EA)
%
M.Avg G.Tot
Cause Unknown
Re-run after Error Reset
4.7
42
20%
0.6
8%
0.1
13%
0.0
Motor
Motor Damage & Ctrl Error
4.8
43
21%
1.1
10
16%
0.0
0%
0.1
Encoder, Sensor
Revol. Detect error, Mis-run, Remove
3.7
33
16%
1.9
17
27%
0.0
0%
0.0
Inverter/Drive
INV, PowPack, Serv. Drive error
0.2
1%
0.1
2%
0.3
38%
1.4
Weft.Y Supplier
Weft. Y Supplier Damage & Mis-run
0.6
2%
0.0
0%
0.1
13%
0.4
Switchs
Gen. Switch Demage
0.0
0%
0.0
0%
0.0
0%
0.0
PLC, PCB
Gen. Control Unit, Power Supply failure
2.9
26
13%
1.0
15%
0.2
25%
0.2
Contact Error
Terminal Contact error, Cable Cut
5.9
53
26%
2.1
19
31%
0.1
13%
0.4
CB, Fuse Dmg
Damage & Trip by Failure around
0.3
1%
0.1
2%
0.0
0%
0.0
23.0
207
100%
6.9
62
100%
0.9
100%
2.7
Total
Remark
Total
%
M.Avg G.Tot
0%
5.3
48
16%
48
4%
6.0
54
18%
54
0%
5.6
50
17%
50
13.00
54%
2.1
19
6%
19
4.00
17%
1.1
10
3%
10
0%
0.0
0%
2.00
8%
4.3
39
13%
39
4.00
17%
8.6
77
26%
77
0%
0.4
1%
301
100%
###
1.00
24.00
100% 33.4
Result Year 2013 [December 23rd ~ 29th]
99
##
42
##
18
##
##
84
##
##
29
##
24
##
36
##
22
##
18
##
377
##
14
S qun l
TW - 01
Cng on
ph|t sinh
Twisting
Ngay lp
Ng{y ph|t
sinh
2014/02/06 2014/01/05
Thi
gian
ph|t
sinh
Thi gian x l
Ng{y
Bt
u
21:30 2014/01/05 22:00
Tng
thi
gian
dng
Kt
Thi gian
m|y
thc
x l
22:30
0:30
Cp
4:30
Ni dung s c
Ni dung ph|t sinh
Nguyn nh}n ph|t sinh
i s|ch
Electric
CC2 #41
'- E39: Power failure
- C th b sp in |p t ngt
- Kim tra in |p UPS, bnh c qui 24Vdc
-
- UPS Baterry 24Vdc
- Kim tra & thay th bnh c qui b h
hng
- Kim tra dng in, in |p UPS nh
k th|ng ln
-
- UPS,
Electric
Picanol #5
'- E0701 :REMCP power
voltage
- E0720: FP4 power supply fails
- E0678 :ACP
Resynchronization required
press the PFFor PFR buttons
- E1383: TCDI / TCBM
Disabled
- Cha x|c nh nguyn nh}n chnh x|c
- Kim tra Cable K575, K291B, 291C
- Kim tra thng t B/C & D/I motor
- Thay print MCB, Backup program
- Kim tra cable K472, K478, print CB -TC1000
-
- Cable K575, K291B, 291C
- B/C & D/I motor Brake
- Print MCB program Backup
- Cable K472, K478, print CB -TC1000
- Nm bt hin trng theo di tnh
trng hot ng ca m|y tm ra
nguyn nh}n chnh x|c
.
WV - 01
Weaving
2014/02/06 2014/01/02
6:00
6:10
23:00
16:50
17:10
WV - 02
Weaving
2014/02/06 2014/01/15
10:45 2014/01/15 11:00
17:30
6:30
6:50
Electric
Picanol #3
'- E1398: TCBM resolver error
- E1387: TCBM offset resolver
WV - 03
Weaving
2014/02/06 2014/01/18
14:00 2014/01/18 14:15
19:30
5:15
5:35
Electric
Picanol #35
- E0906: Sumo check PXWP /
PXPEP
TW - 02
Twisting
2014/02/06 2014/01/21
14:30
15:10
0:30
4:50
Electric
CC2 #108
- Reset parameter spindle inverter & winding
- E03: Transfer error frequency
inverter
converter spindle
Electric
CC3+ #2
- M|y t mt ngun
[M{n hnh mt ngun]
- Kim tra ngun 24Vdc cp ngun IPC & tt c
inverter left / Right
- Thay Fuse F64 / 10A (Fuse burn)
- IPC & inverter left / Right
24Vdc
- Fuse F64 / 10A (Fuse burn)
- Sit cht c|c apdapter Fuse ca t
iu khin chnh
- L{m OPL {o to cho nh}n vin x l
s c
Main Panel Apdapter Fuse
OPL
Electric
Picanol #32
- M|y chy mt s mt
- E0794: SPI controller *2* no
available
- Thay resolver B/C motor
[Roto b bung / Xt d}y]
- Thay print AIB b li
- Thay print MCB & back-up program [Theo di]
- B/C motor Resolver
[Roto / ]
- Print AIB
- Print MCB & back-up program []
- Nm bt hin trng theo di tnh
trng hot ng ca m|y tm ra
nguyn nh}n chnh x|c
.
Electric
- Spindle inverter frequency
over range
( RPM)
- Copy para inverter spindle #145 load li cho
m|y
( inverter spindle b li para)
Spindle#145 Inverter Para Copy Load
(Spindle Inverter para )
- ang tm nguyn nh}n li para
inverter spindle a ra bin ph|p
phng nga hp l
Spindle Inverter para
TW - 03
WV - 04
TW - 04
Twisting
Weaving
Twisting
2014/02/06 2014/01/22
2014/02/06 2014/01/28
2014/02/06 2013/12/31
16:45
4:20
13:45
2014/01/02
2014/01/21 14:40
2014/01/22 17:00
2014/01/28
4:45
22:00
14:00
5:00
9:15
2013/12/31
14:00 (31/12)
12:00 (6/01) 142 h
15:45
9:45
143 h 15
B phn
chu tr|ch
nhim ph|t
sinh
- Kim tra c|c kt ni trn print TC-1000
(Control box B/C)
- Canh chnh li ng t}m resolver B/C motor
- Print TC-1000 (Control box B/C)
- Resolver B/C motor
- Thay sensor PXPEP chm mass
Sensor PXPEP earth less
-Canh chnh ng t}m thng t motor
& nh keo Loctile c nh c gi
resolver
Motor Brake
Resolver Bolt Loctile
- {o to OPL nh}n vin x l s c
nhanh hn
OPL
.
- Back-up parameter 3 th|ng ln
Parameter (/3)Back-up
(Ton)
Lng h{ng thit hi (tn)
($)
S tin tn tht (ng{n )
Lng
H cp sn xut
b gim
Lng
H cp sn xut
b gim
Waste
Kh|c.
Waste
TW - 05
Twisting
14.02.20
2014/02/01
20:45
2014/02/01 21:00
22:20
1:20
4:15
TW - 06
Twisting
14.02.20
2014/02/03
20:30
2014/02/03 20:45
17:00
20:15
40:30
TW - 07
Twisting
14.02.20
2014/02/04
12:30
2014/02/04 13:00
16:00
3:00
3:30
WV-05
TW - 08
TW - 09
TW - 10
TW - 11
Weaving
Twisting
Twisting
14.02.20
14.02.20
14.02.20
2014/02/11
2014/02/18
2014/02/20
2:15
21:40
13:10
2014/02/11
2:30
2014/02/18 22:10
2014/02/20 13:20
- L{m gn c|c c|p ngun tn hiu iu
khin
- V sinh & chnh li khong cm bin
traverse
- L{m OPL ph}n tch nguyn nh}n h
hng
- Cable
- Traverse
- OPL
Electric
CC2 #11 - E31: Error standby
traverse motion
[Led 2]
- Khng r nguyn nh}n
- Thay Traverse motion drive
-
- Traverse motion drive
- Nm bt hin trng s c v{ nh
chuyn gia k thut Allma h tr x l.
Allma
Electric
Picanol #33 - E0862: Board
- Thay K51 cable v{ AIB print
*AIB* Fuse F *1* Failure
( K51 cable short earth l{m h AIB print)
- Motor cutter khng hot ng
K51 cable & AIB print
[[Motor cutter ]
( K51 cable short earth AIB print)
Electric
CC2 #101 - E14: Malfunction
end module righthand side
- Khng r nguyn nh}n
- Kim tra kt ni ca communication cable v{
thay mi End module
-
- Communication cable End module
- Nm bt hin trng s c v{ nh
chuyn gia k thut Allma h tr x l.
Allma
CC2 #101 - E20: Error
frequency converter winding
(Code: 0801)
- Thay Winding inverter
(Winding inverter b li controller print)
Winding inverter
(Winding inverter controller print)
- Kim tra v{ v sinh linh kin bn
trong Inverter nh k 6 th|ng/ln.
- Thay mi linh kin bn trong Inverter
cho cho c|c Inverter hot ng trn 4
nm.
- Inverter (/6)
.
- 4 Inverter
Electric
- Khng r nguyn nh}n
- Kim tra to{n b spindle motor,
adapter connect , contactor spindle motor,
cable spindle motor.
-
- Spindle motor, adapter connect , contactor
spindle motor, cable spindle motor .
- L{m gn d}y cable tn hiu ngun
- C nh cable weft cutter tr|nh va
chm th{nh m|y
Cable
Cable weft cutter
Touch
- Nm bt hin trng h hng v{ cung
cp thng tin nh chuyn gia k thut
ca Allma h tr gii quyt.
Allma
CC2 #8 - E18: Error frequency
converter spindle 2A1
Code: 1300
2014/02/24 17:10
22:50
5:40
6:25
Electric
CC3- #126R - E20: Error FU
Spindles Right Code:700
9:45
2014/03/01 10:00
14:30
4:30
6:15
Electric
- Thay Spindle inverter
CC2 #10 - E18: Error frequency (Main Fuse blow out l{m h PCBs Spindle
converter spindle 2A1
inverter)
[Code: 0423 Mains fuse
- Spindle inverter
detective]
(Main Fuse blow out PCBs Spindle
inverter)
- Thay Spindle inverer loi c bng
loi ci tin
- Spindle inverer
19:00
2014/03/05 19:00
20:45
1:45
6:00
Electric
- Thay spindle motor
CC2 #11 - E18: Error frequency
(POS 124 pot jam)
converter spindle 2A1 [Code:
- Spindle motor
0500]
(POS 124 pot jam)
- Thay Spindle motor rung, c }m
thanh l
bt thng khi hot ng.
- Re-grease nh k 9 th|ng/ln
- / Spindle motor.
- /9R e-grease
Twisting
14.02.20
2014/02/24
17:05
2014/02/04 2014/03/05
- Thay c|p W66 (Limit switch 2)
(C|p W66 short earth)
- Thay traverse senosr mt L
(Proximity switch li tn hiu)
- Cable W66 (Limit switch 2)
(Cable W66 short earth)
- L traverse senosr
(Proximity switch )
Electric
2014/02/24 15:10
Twisting
19:20
Electric
CC3+ #2 - M|y ang chy t
ng dng
[M{n HMI mt ngun]
CC3+ #2 -
Stop] (HMI )
- E64: Error servo traverse
motion left limit switch
14:50
TW13
7:00
6:40
- Kim tra v{ thay battery Lost power
khi c cnh b|o.
battery Lost
power
18:10
2014/02/24
Twisting
20:20
1:05
9:10
Yichang #53 - M|y dng khng
- Thay Lost Power 220Vac
b|o li
(Battery 12Vdc h hng)
[Lost power 220Vac cnh b|o
Lost Power 220Vac (Battery 12Vdc)
n battery]
5:50
14.02.20
TW12
23:15
8:50
Electric
21:00
Twisting
2014/02/04 2014/03/01
11:20
- Thay Spindle inverter
(Recfitier diode Spindle inverter short circuit
l{m n diode v{ Fuse 25A, 160A)
- Spindle inverter
(Recfitier diode Spindle inverter short circuit
diode & Fuse 25A, 160A)
- Kim tra v{ thay th Rectifier Diode
Spindle inverter hot ng trn 4 nm
4 Rectifier Diode
Spindle inverter
TW14
WV06
WV07
TW15
WV08
Twisting
Weaving
Weaving
Twisting
Weaving
2014/02/04 2014/03/07
2014/02/04 2014/03/06
2014/02/04 2014/03/08
2014/02/04 2014/03/15
2014/02/04 2014/03/12
14:15
9:30
5:50
9:45
17:20
2014/03/07 14:30
2014/03/06
2014/03/08
9:40
6:00
2014/03/15 10:00
2014/03/12 19:00
19:00
21:00
15:00
11:25
4:00
4:30
11:20
9:00
1:25
9:00
23:45
11:40
9:20
4:30
11:40
Electric
CC2 #11 - E03: Transfer error
frequency converter spindle
- E18: Error frequency
converter spindle 2A1 [Code:
1300]
- Thay Spindle inverter
(Spindle inverter li)
Spindle inverter
(Spindle inverter)
- Thay Spindle inverer loi c bng
loi ci tin
- Spindle inverer
Electric
Picanol #33 - E0732: Triax
answer too late status
response time out
- E0745: Triax drive disabled
- E0765: Elevator / ETU motor
resynchronization required on
going try again
- Kim tra print Triax, Duax, c|p quang tn hiu
No. 5, 6, 7, 8. Thay print PDAF
[Print PDAF b st |p ngun 5v tn hiu cp cho
print Triax - print Duax]
- Print Triax, Duax, No. 5, 6, 7, 8 Cable
Print PDAF
[Print PDAF print Triax - print Duax
5v
- L{m OPL hng dn nh}n vin khc
phc & x l tng t nhanh chng
hn
OPL
Electric
Picanol #27 - B/C motor ph|t
ra }m thanh l
- E1390: TCDI board fault falg
error
- E1395: TCBM motor position
error
- Thay B/C motor b li [Roto b bung li st]
- Thay print SRPM75/TC-1 b li [Control box
TCDI]
- Thay print SREM75/TC-2 b li
[Control box TCDI / T in b l~o ha]
- B/C motor [Roto ]
- Thay print SRPM75/TC-1 b li [Control box
TCDI]
- Print SREM75/TC-2
[Control box TCDI / ]
- L{m OPL hng dn nh}n vin khc
phc & x l tng t nhanh chng
hn
- Bo dng motor ph|t ra }m thanh
bt thng
OPL
- Motor
Electric
CC2 #110 - E18: Error
- Thay spindle motor pos 36
frequency converter spindle R- [Spindle motor chm mass]
2A1
Spindle motor pos 36
[Code: 1300]
[Spindle motor Earth less]
- Thay th c|c spindle motor rung, ku
bt thng
- Bm m c|c spindle motor nh k 9
th|ng / ln
spindle motor
spindle motor (/9)
Electric
Sulzer #102 - M|y chy c
khong 150m ph|t sinh trc
B.C motor khng quay
Sulzer #102 -
150m B.C motor
Shaft
- L{m OPL hng dn nh}n vin khc
phc & x l tng t nhanh chng
hn
OPL
- Ho|n i tip im NO ca contactor K155 b
h
[Khng c ngun 24v cp cho thng t B/C
motor]
Contactor K155 NO (B/C motor
brake 24v ]
WV09
Weaving
2014/02/04 2014/03/16
4:40
2014/03/16
8:15
10:00
1:45
5:20
Electric
- Thay c|p ngun iu khin Weft stop motion
Sulzer #104 - M|y hot ng
(Cm bin ch ngang)
b|o n v{ng lin tc
[C|p ngun xt --> Chm mass]
- Trc roller khng p
- Weft stop motion Cable (
Sulzer #104 -
)
[Cable Scratch--> Earth less]
- Roller Shaft
WV10
Weaving
2014/02/04 2014/03/16
7:50
2014/03/16
8:30
12:20
3:50
4:30
Electric
Picanol #34 - E0760: ETU
overload
- E0761: ETU overspeed
TW16
Twisting
2014/02/04 2014/03/18
5:00
2014/03/18
5:10
10:00
4:50
6:25
Electric
Y-Chang #141 - M|y dng
khng b|o li
'Y-Chang #141 -
Stop
.
Electric
Yichang #57
- Thay encoder winding mt R
- Mt ngun 24v u m|y dng
[Encoder winding kt bc n chm mass]
2 mt
R Encoder winding
24v
[Encoder winding Bearing]
Stop
Electric
Picanol #5
- E0695: Try again start button
- E0701: REMCP Power No
voltage [4]
- E0699: PREMM No Voltage
[5]
TW17
WV11
Twisting
Weaving
2014/02/04 2014/03/31
2014/02/04 2014/03/24
22:00
7:40
2014/03/31 22:20
2014/03/24
8:00
23:55
20:00
1:35
60:00
7:40
60:50
- Sit cht & v sinh c|c connect cable
Connect Cable
- Thay print Triax, thay ch}n ngun No.11
[Ch}n ngun No.11 lng --> in |p chp chn] - Thay th c|c connect b l~o ha tip
Print Triax , No.11 connector xc km
[No.11 connector --> ]
Connect
- Kim tra u ngun trc tip 220v AC cho AC
servo controle ( UPS 1000 |p khng n nh)
- AC servo controle 220v AC
e ( UPS 1000 )
- Thay contactor KMM [48Vac]
[Cun coil contactor 48Vac b h --> Tip im
NO 13 - 14 h mch 24Vdc ca cable K67 truyn
v print DDMP]
- Contactor KMM [48Vac]
[Contactor 48Vac Coil --> NO 13 - 14
print DDMP cable K67
24Vdc ]
- ang tm bin ph|p phng nga ph
hp
- Canh chnh encoder rung lc bt
thng
- Thay th encoder ph|t ra }m thanh
bt thng
Encoder
Encoder
- L{m OPL hng dn nh}n vin khc
phc & x l tng t nhanh chng
hn
- Thay th c|c thit b ng ct b l~o
ha, tip xc km
- OPL
WV12
WV13
WV14
TW18
WV15
WV16
TW19
Weaving
Weaving
Weaving
Twisting
Weaving
2014/02/04 2014/03/26
2014/02/04 2014/03/30
2014/05/07 2014/04/01
2014/05/07 2014/04/11
2014/05/07 2014/04/09
10:00
4:57
16:00
4:00
13:00
2014/03/26 10:10
2014/03/30
5:20
2014/04/01 16:50
2014/04/11
4:00
2014/04/09 13:40
16:50
9:05
4:00
14:30
21:00
6:40
3:45
11:10
10:30
7:20
7:00
4:10
12:00
12:00
8:00
Weaving
2014/05/07 2014/04/20
4:20
2014/04/20
4:30
10:30
6:00
6:10
Twisting
2014/05/06 2014/05/06
19:30
2014/05/06 19:45
2:00
6:15
23:55
Electric
Electric
Picanol #31
- T in chnh ph|t ra ting
n ln & bc khi
Main Panel
Picanol #47
- Motor D/I khng hot ng
- Motor CH1 mt ngun
Picanol #47
- Motor D/I
- Motor CH1
Electric
- Machine error: Hardware error BMKA104A: Module
defecctive path CUA: SS1IF1:
ST4 Module : X20DI437
- E9042 : Control - Hardware error eous! see message menu
C Dornier #66
Electric
- E18: Error frequency
converter spindle R-2A1
[Code: 1300] CC2 #38
- V sinh t iu khin, l{m sch bi
bng b|m trn bo mch
- Thay print PDAF, print Duax, Print Triax & print
- L{m gn d}y c|p in iu khin, sit
MCB
cht c|c tip im tip xc ngun
[Print PDAF chm ngun 290Vdc]
Control Panel
Print PDAF, print Duax, Print Triax & print
MCB[Print PDAF 290Vdc Touch)
- Cable
- Thay D/I motor b li ( Kt bc n )
- Check sheet, thay bo dng nhng
- Thay board Intecface b li ( Mt ngun cp
motor c bc n ph|t ra ting ku bt
290V cho motor CH1 )
thng.
- D/I motor (Bearing )
- ang tm nguyn nh}n li board
- Board Intecface (Motor CH1
Intacface.
290V )
- Bearing Motor Check
sheet
- Board Intacface
- Cha tm ra nguyn nh}n
- Nm bt hin trng s c nh chuyn
- Kim tra ngun cp c|c board X20DI 4371,
gia k thut Dornier h tr, gii quyt
X20DO 4322, X20DI 4372, X20BT 9400, X20CM
trit vn
8343, X20CM 1941, X20BR 9300, X20DI 9371,
Dornier
X20AL 2622, Thay test PLC v IPC batching.
Board X20DI 4371, X20DO 4322, X20DI 4372,
X20BT 9400, X20CM 8343, X20CM 1941, X20BR
- Thay Spindle motor
Spindle motor
(POS 4 Asymmetric coil)
- Thay th c|c spindle motor rung, ku
bt thng
Sindle Motor
- Re-grease spindle motor nh k 9
th|ng / ln
Spindle motor (9/)
Electric
-E0695 Try again: SMPFBUTTION
-E0699 PREMM no voltage
Picanol #5
- Re-tighting Plug connection MCB print
(Plug connection tip xc km-Plug connection
)
- Re-tighting Plug connection [Retighting Plug connection]
- Lp cover cho Plug connection v{
thay mi Plug connection tip xc, l~o
ho. [ Plug connection Cover
/ Plug connection]
- Re-centering Resolver v{ thay mi
resolver hot ng khng n nh.
Resolver Re-centering
Resolver
Electric
- M|y chy sai khong c|ch si
ngang
Picanol
#24
- ThayBrake shoe Batching motor (Brake shoe
broken)
Batching motor Brake shoe (Brake shoe
broken)
- Thay Batching motor (thay motor c bng loi
mi)
Batching motor (motor
)
- Re-centering Brake & Resolver motor
- Thay motor ph|t ra }m thanh bt
thng, l{m Slack cord
Motor Slack cord
Motor
Electric
- Spindle motor t dng h{ng
lot khng b|o li
Spindle motor Stop
Error
- Khng r nguyn nh}n
- Backup S.W cho spindle inverter R-2A1
[Khng r nguyn nh}n / Theo di]
-
- Spindle inverter R-2A1 S.W Backup
[ / ]
- Nm bt hin trng theo di c
bin ph|p phng nga ph hp
-
- V sinh qut tn nhit, heat sink
spindle inverter
- Thay th linh kin ph tng b l~o
ho|, bt thng (T in, diot chnh
lu, )
- Fan, heat sink spindle inverter
- / (Condensor,
Diot )
TW20
Twisting
2014/05/07 2014/05/07
6:45
2014/05/07
7:00
10:00
3:00
3:25
Electric
- E48: Error FU spindle right
nodeguarding
- change Spindle, Winding inverter
(Bridge diode, Fuse blow out)
WV17
Weaving
2014/05/10 2014/05/10
9:45
2014/05/10 10:10
14:45
4:35
5:00
Electric
- E0765: TCBM Motor
resynchonization required or
ongoing try again
- Thay motor B/C
[Cun d}y stato b li]
Motor B/C
[Stato coil]
- Thay th D/I & B/C motor c }m
thanh bt thng
D/I & B/C motor
Electric
- E0903:sumo
Resynchrronization failed
phase (S) [*0*] failed
- Thay print PBJ-4, chnh li gc resolver main
motor
[ Print PBJ-4 b li]
Print PBJ-4 Resolver main motor
( Print PBJ-4 )
- L{m OPL hng dn nh}n vin khc
phc & x l tng t nhanh chng
hn
OPL
WV18
Weaving
2014/05/15 2014/05/15
2:50
2014/05/15
3:00
12:10
9:10
9:20
WV19
WV20
WV21
Weaving
Weaving
Weaving
2014/05/15 2014/05/15
2014/05/21 2014/05/21
2014/05/30 2014/05/22
22:20
16:50
23:00
2014/05/15 22:30
2014/05/21 18:40
2014/05/22 23:10
16:30
22:50
7:30
18:00
4:10
8:20
18:10
6:00
10:50
Electric
Electric
Electric
8:00
2014/05/29
8:30
18:30
10:00
10:30
2014/06/04
16:00
2014/06/04
16:05
20:00
3:55
4:00
Electric
2014/06/05
2014/06/03
1:00
2014/06/03
1:30
7:45
6:15
6:45
Electric
Weaving
2014/06/05
2014/06/03
22:15
2014/06/03
23:20
14:00
14:40
15:45
TW22
Twisting
2014/07/02
2014/07/01
4:50
2014/07/01
5:00
9:40
4:40
5:50
Electric
WV25
Weaving
2014/07/05
2014/07/04
17:15
2014/06/05
17:15
21:40
4:25
5:15
Electric
WV26
Weaving
2014/07/05
2014/07/04
13:00
2014/06/06
13:30
17:30
4:00
18:40
Electric
WV27
Weaving
2014/07/08
2014/07/07
20:50
2014/06/07
21:00
20:45
23:45
23:55
Electric
WV28
Weaving
2014/07/18
2014/07/18
5:00
2014/06/08
21:00
20:45
23:45
23:55
WV29
Weaving
2014/07/23
2014/07/23
8:40
2014/06/09
21:00
20:45
23:45
23:55
2014/05/30 2014/05/29
WV22
Weaving
TW21
Twisting
2014/06/05
WV23
Weaving
WV24
Electric
Electric
Electric
Electric
- E0862: Board AIB fuse 11
failure
- E 7052 Angle position
encoder main gear mail
function
- M|y b chng vi [ )
- E1398: TCBM resolver error
- Thay print AIB & C|p ngun cutter motor (c|p
K51)
[C|p ngun cutter motor xc chm mass]
- Thay ch}n tn hiu CEB-X04-13 (C|p K50)
[Ch}n CEB-X04-13 b l~o ha tip xc km]
'- Print AIB & Cutter motor Cable(cable
K51)
[Cutter motor Cable Scratch
Earth less ]
- CEB-X04-13 connector (CableK50)
[CEB-X04-13 connector ]
- Thay board X20 CM1941 ( mt ngun board
X20 CM1941 )
Board X20 CM1941 (Board X20
CM1941 )
- Thay board PBRO-1 ( Board PBRO-1 ngun ra
khng n nh )
Board PBRO-1 ( Board PBRO-1 Output
)
- Thay prind GOB & b khuch i HSTC-12, ni
li c|p k437
[C|p k437 xc>>>H prind board GOB, li
- E1362 TC hand safety
HSTC-12
interrupter compensator unit (
- Prind GOB & HSTC-12 Cable
light beam 1)
k437
[ Cable k437 scratch>>>Pind board
GOB, HSTC-12
- Khng r nguyn nh}n
- Kim tra inveter Spindle,reset li fara,c{i li
fara
- Y-Chang #138
- Test lost power controler
- Left spindle inverter faul
- Test card Spindle trn STC-100
(code 0500)
-
- Inveter Spindle Fara reset Fara
Setting
- Test lost power controler
- Picanol #23
- M|y chy lch vi trc B/C
- E1378 TC hand safety test
Batching motor b kt bc n
failed HSTC34
Batching motor Bearing
- Picanol #23
- B/C
- E1378 TC hand safety test
failed HSTC34
- Picanol #6
- E1395 TCDI position error
- Yichang #133R
'- Right spindle inverter fault
( code 0500)
- RPM khng t
-Sulzer #101
- M|y khng hot ng
- Power pack b|o li [1]
-Sulzer #108
- M|y khng hot ng
- Power pack b|o li [200]
- V sinh board mch, adapter, km tra
c|p kt ni 1 th|ng/ ln
- Hng dn nh}n vin c|ch kim tra
& x l s c tng t nhanh chng
hn
- , Adapter /1
Cable
- Hng dn nh}n vin c|ch kim tra
- Nm bt hin trng theo di tnh
trng hot ng ca m|y tm ra
nguyn nh}n chnh x|c
.
- L{m OPL {o to nh}n vin c|ch kim
tra & x l s c tng t nhanh chng
hn
- Rt gn li c|c d}y c|p ngun, tn
hiu
- OPL
- / Cable
- ang theo di v{ nm bt hin trng,
nh chuyn gia k thut Y-Chang h
tr.
Y-Chang
- Bo dng & thay th motor ph|t ra
}m thanh bt thng trc khi ph|t
sinh h hng.
Mottor
Delivery motor b kt bc n
Delivery motor Bearing
- Bo dng & thay th motor ph|t ra
}m thanh bt thng trc khi ph|t
sinh h hng
Mottor
Parameter inverter spindle li
- Thng xuyn kim tra RPM motor
spindle
- {o to OPL x l s c tng t
Power pack li
- Thay th c|c linh kin b l~o ho|, tip
xc km
Power pack li
- Thay th c|c linh kin b l~o ho|, tip
xc km
- Picanol #24
- Li board MCB
- M|y chy sau khi stop cun
- H in tr thng
vi tr ngc li l{m chng vi
- Picanol #43
- Light beam 4 b|o n ,trc
take up khng hot ng
- Picanol #37
- E0890 System star up table
error:008
input:0015Error:0003
- E785 SPI_ bus error
controller,SPI data overflow
error
- L{m OPL {o to nh}n vin c|ch kim
tra & x l s c tng t nhanh chng
hn
- Thay th c|c connection b l~o ho|,
tip xc km
- OPL
- Connector
- Hng dn nh}n vin x l s c ph|t
sinh tng t nhanh chng hn
- Canh chnh ng t}m li motor D/I,
B/C nh k
- Check sheet bc n motor nh k
- Light beam 4 sensor h nn khng nhn tn
hiu
- Test, kim tra tt c c|c tn hiu ca
c|c sensor an to{n 1 th|ng/ 1 ln
- MCB print v{ Progam b li
- Nm bt hin trng, theo di tm
nguyn nh}n phng nga ph hp
WV30
Weaving
2014/07/23
2014/07/23
11:40
2014/06/10
21:00
20:45
23:45
23:55
Electric
- Picanol #41
- E 1176 Pican bus relay time
out logical_node:TCBM (
- Cha r nguyn nh}n
0000000288 Communication.COB :15046 E1383:TCBM
DIS AB led (DDFB )
WV31
Weaving
2014/07/24
2014/07/24
13:00
2014/07/24
9:10
22:00
12:50
13:00
Electric
- Sulzer #102
- Motor D/I khng hot ng
- Delivery motor h
- Thay mi Delivery Drive cml~o ho|
bng loi ci tin mi
WV32
Weaving
2014/07/27
2014/07/27
23:45
2014/07/27
21:30
20:15
22:45
23:45
Electric
- Sulzer #105
- Motor D/I khng hot ng
- Delivery motor h
- Thay mi Delivery Drive cml~o ho|
bng loi ci tin mi
TW23
Twisting
2014/08/05
2014/08/05
10:20
2014/08/05
22:05
7:30
9:25
10:20
Electric
- Y-Chang #142R
- Right traverser motion faulf
(code 21.0, 21.1)
- Traverse Inverter h
- V sinh nh k, kim tra thay th c|c
thit b lo ha
- Lp OPL {o to x l s c tng t
TW24
Twisting
2014/08/08
2014/08/08
8:10
2014/08/08
6:30
10:00
3:30
8:10
Electric
- Allma CC2 #23
- E39: Power failure
- Power Supply 380v/24v h
- Tin h{nh thay th nhng power
supply loi c th{nh loi ci tin
WV33
Weaving
2014/08/09
2014/08/09
19:30
2014/08/09
19:40
0:05
4:25
4:35
Electric
PICANOL #38
- E 066 : Filling stop CH3 no
winding
- E1399 : Error angular bus
TCDI
- Board interface h
- Nm bt hin trng theo di c
( board interface khng iu khin motor CH3 ) bin ph|p phng nga ph hp
WV34
Weaving
2014/08/10
2014/08/10
4:40
2014/08/10
2:10
6:30
4:20
4:40
Electric
WV35
Weaving
2014/08/11
2014/08/10
7:20
2014/08/10
11:50
18:10
6:20
7:20
Electric
TW-31
Twisting
1:45
2014/09/04
2:10
13:00
10:50
14:00
Electric
WV43
Weaving
0:00
2014/09/08
0:10
12:40
12:30
12:50
Electric
TW-32
Twisting
2014/09/12 2014/09/11
19:10
2014/09/11 19:30
22:50
3:20
4:20
TW-33
Twisting
2014/09/18 2014/09/16
19:10
2014/09/11
2:30
23:30
21:00
21:00
Electric
TW-34
Twisting
9/25/2014
9/21/2014
0:00
9/21/2014
13:00
11:00
22:00
35:30
Electric
WV-44
Weaving
9/25/2014
9/21/2014
10:30
9/21/2014
10:50
21:00
10:10
10:30
Electric
TW-35
Twisting
9/25/2014
9/23/2014
21:30
9/23/2014
22:30
20:00
21:30
21:30
Electric
WV-45
Weaving
9/25/2014
9/22/2014
4:20
9/22/2014
4:30
16:50
12:20
12:30
Electric
2014/09/05 2014/09/04
2014/09/08
2014/09/08
Electric
- Picanol #20
- E1398 TCDI resolver error
- E1390: Board fault flag error
(TCDI)
PICANOL #35
- E1398: TCDI resolver error
- E1390: Board fault flag error
(TCDI)
- Allma CC2 #42
- E12: Process monitoring
winding
- E36: Bus invalid spindle
number righthand side
- Dornier #51
'- 9804 : Wasp motot short circuit or overload current
error 6053
- Allma CC3-#179
'-E19 : Network error spindle
( stop 2 mt )
- Allma CC3+#45R
'-E21: Error FU spindle right
[Code: 0500]
- V sinh board mch, adapter, km tra
c|p kt ni 1 th|ng/ ln
- Resolver Delivery motor h
- Canh chnh ng t}m li motor D/I,
B/C nh k
- Check sheet bc n motor nh k
- Board SRPM-75 Delivery h
- Bo dng & thay th motor ph|t ra
}m thanh bt thng
- Thay th linh kin ph tng b l~o
ho|, bt thng
- Cha x|c nh chnh x|c nguyn nh}n
- Nm bt hin hin trng h hng v{
yu cu chuyn gia k thut Allma h
tr gii quyt vn
- Delivery Inverter li
- Kim tra, v sinh Inverter nh k 1
th|ng/ln
- Re-tighting terminal block
- DS module li
- Kim tra kt ni v{ thay mi DS
module hot ng khng n nh.
- Spindle, Winding Inverter li
- Allma CC3-#180R
- Error servo traverser motion - Bearing Traverse servo motor b kt
faul ( 0002)
- Picanol #32
- E0763; ETU possition control
error
'- ETU motor li, Coupling Elevator motor b mn
- E 0765: Elevator motor
resynchronization required or
on going try again
- Allma CC3+#45R
'-E21: Error FU spindle right
- B h Terminal Block Reactors
[Code: 0500]
(khng cn c|ch in do b nhit ho|)
: #45 R-Side
Error Fault
Stop
- Picanol #2
- E678: ACP resynchnization
- Cable PX-WP sensor b t
required prees the PFF or PFR
buttons
- V sinh heat sink, Cooling fan ca
inverter spindle
- Kim tra v{ thay th nh k c|c linh
kin bn trong inverter b l~o ho|
- Kim tra, thay Traverse Driver &
motor loi c, l~o ho| hot ng khng
n nh bng loi ci tin mi.
- Kim tra, thay ETU motor c, l~o ho|
hot ng khng n nh
- Kim tra coupling motor nh k 6
th|ng/ln (c kh)
- Kim tra, thay mi c|c Terminal
Block b lo~ ho|
- Sp xp v{ c nh gn cable v{ nhc
nh nh}n vin hn ch thao t|c v tr
cable sensor
Tire Cord Maintenanse Department's Management Index
6. Dipping Machine Process Accident
#####
/ Ph}n loi
C kh
in
Total
#####
#####
2,014.00
~26 Sep
Final Month
Average
Ave'
Ave'
14. Sum
14. Jan
Feb
Mar
Apr
May
June
July
August
Sep
1W
(1~7)
2W
3W
4W
5W
(8~14) (15~21) (22~28) (29~31)
0.3
0.2
0.0
1.3
0.8
0.4
1.2
0.2
0.1
sum
2.8
1.2
0.5
0.4
4.0
13
1.3
sum
5.8
3.0
2.6
16
17
Total
8.5
4.2
3.1
21
Remarks
Target
Dipping Accident Trend
8.5
9.0
8.0
7.0
8
6
5.8
6.0
5.0
4.2
4.0
3.0
4
3.1
2.6
3.0
2.8
2.0
1.2
0.5
1.0
2
1
2,012.00
2,013.00
0
14. Jan
1
0
Feb
Mar
Apr
1
2
0.0
2,011.00
May
June
July
August
Dipping Part Major M/C Troubles list
Thi gian x l
S qun l
DEM-15
Ngy
Bt u
4-Sep
13:30
Tng thi
gian dng
my
Kt thc Thi gian
x l
13:45
15.00
0:15
Cp
Ni dung s c
B phn
chu
trch
Ni dung ph|t sinh
Nguyn nhn pht sinh
nhim
pht sinh - Valve BV3627 bn MT332 ang m t ng ng li l{m thiu ha cht Diptank 1 Dip
#5, h thng cnh b|o ca Diptank ~ haotj ng nhng do thi ddiemr khng c
cng nh}n vn h{nh kim tra nn ph|t sinh s c.
Do Solenoid Coil b h
MT332 Tank BV3627 Close 5 1# Diptank Latex
Dip E
Solenoid coil
Diptank
i s|ch
DEM-16
5-Sep
11:50
12:20
30.00
60.00
Dip E
- Sau khi ct vi v{ tin h{nh Start th Spindle cylunder t ng n}ng ln.
Spindle Cylinder Up
- Do d}y ca Transducer b si tp b|m v{o nn d}y khng t
- V sinh 6 th|ng/ln.
rt v .
/6
Transdecer
T/C Maintenance 2014-09-25
Unit: times
Remarks
C kh
in
Total
0
Sep
i s|ch
- V sinh 6 th|ng/ln.
/6
1.
9 4
9 5
1. Silo Hand Rail ( )
1. Conti-4 1 N2 Line Demister Filter
1) : 1 N2 Line Demister Filter Dust Main Filter O/H
1) : Silo Hand Rail
2) : 9/13~10/01
2) : 9/30~10/4
3)
- Hand Rail
3)
- Silo
- Demister Filter
- 1 Main Filter Cleaning
4)
- #5~#13 (9/26)
- #1~#4 (10/1 )
[ ]
[ ]
< >
< >
2. #11 GR Motor Bearing Oil Mist Pump Motor (9/23, )
2. T/U
o : #11 Oil Mist Pump Motor
o : T/U Main Transmitter
o
- : #11 GR bearing Oil Mist Pump Motor ( 61, 60)
- : 9/23
o
61
47
- ( )
- ( )
o
- (9/26 )
- Transmitter (9/299/30)
- (10/1)
- Test (10/2)
Oil mist Pump Motor
1. Battery Battery
1. Panel
o : Battery Battery
o : Panel 380V
o
- : (#191, Battery 2EA/, 9/159/18 )
- Battery : DC 26V1V (9/18 )
- Battery : Battery Battery 43
o
- 170200Ampere
( 3 )
[ ]
[Battery
]
o
- Battery Leak Leak Battery
,
o
- Battery (/) : #73, 87, 95
- : 40 10/30 Doffing Time
o
- : #32, 43, 44, 45, 95, 96 (5)
- : 9/29 10/3 (Side Doffing )
1. 1st Dip Latex Supply Line ( )
1. #2,3,5 Motor Coupling : Key Type Rubber Type (11)
1) : Latex
1) : Key Type 5 Rubber Type
.
2)
- Latex Supply 3
.
3)
10/11
10/13
9/11
9/22
10/7
()
()
< Before Improvement>
< After Improvement>
2)
Cutting parts
Pipe Addition
<After>
<Before>
5
1
8/14
9/11
10/6~10/9
Cutting parts
Pipe Addition
2. #2, 3, 5 Panel
o :
o
-
-
- Terminal Lug
[
Terminal Lug
#2
#3
#5
10/5
10/10
9/29
Cleaning
(4/)
#1, 4
2.
2012
2013
2014
1Q
2Q
0.3
0.4
0.1
0.0
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.2
0.2
0.3
0.3
0.0
1.0
0.0
0.0
0.0
0.0
0.0
0.7
0.6
0.4
0.3
0.7
0.0
1.0
0.0
0.0
0.0
0.0
0.0
()
3.4
4.3
4.0
5.7
3.3
1.0
2.0
4.0
1.0
0.0
2.0
1.0
()
3.4
2.6
5.0
4.7
5.7
6.0
3.0
3.0
0.0
1.0
1.0
1.0
6.8
6.9
9.0
10.3
9.0
7.0
5.0
7.0
1.0
1.0
3.0
2.0
1.0
0.4
0.8
0.7
0.3
2.0
0.0
1.0
1.0
0.0
0.0
0.0
9(~25)
5
3.0
2.0
1.6
3.0
1.0
0.0
1.0
1.0
1.0
0.0
0.0
0.0
4.0
2.4
2.4
3.7
1.3
2.0
1.0
2.0
2.0
0.0
0.0
0.0
9/21
22
Allma CC3- #180R
10 30
Picanol #32
21 30
Allma CC3+ #45R
(PM 1:00)
9/21
(AM 10:50)
9/23
(PM 10:30)
o : #180 R-Side Traverse servo motor
o : Traverse Motor
o : Traverse servo motor Bearing
o : Traverse Moter
o : ETU motor trip
o : ETU motor
o : ETU motor
o : Creel motor
o : #45 R-Side Inverter stop
o :
o :
o :
( )
9/22
12 30
Picanol #2
(AM 10:50)
o : Start Main RPM
o : cable sensor
o : Main RPM sensor
o :
3. Over haul & cleaning plan
Spinning Over haul
Dipping Over haul
1) Spinning N-66 O/H
Line
Beam
1. Overhaul Dipping
Start date
A
B
2010/7/23
2010/7/22
#8
C
D
A
B
2009/3/6
2009/8/11
2010/11/1
2010/11/1
#9
C
D
A
B
#10
2010/10/5
2010/8/31
2010/11/9
2010/11/9
1st
2012/6/5
2nd
10
2011/9/26
2012/9/4
12
7
2012/7/9
11
2011/9/19
4th
11
10
2013/5/13 2014/3/13 2015/1/13
8
10
10
2012/6/25 2013/6/18 2014/8/26 2015/6/26
9
12
14
10
2012/10/9 2013/6/14 2014/3/11 2015/1/11
9
10
2012/7/29 2013/5/21 2014/7/23 2015/5/23
10
2011/9/21
2012/8/6
11
10
14
10
10
11
14
10
2014/6/5
14
2012/1/10 2012/11/21 2013/6/13 2014/4/24 2015/2/24
8
10
10
10
2011/12/12 2012/10/22 2013/6/11 2014/3/18 2015/1/18
7
10
My
Start Date
Dipping #1 2009-01-15
Dipping #2 2010-01-18
Dipping #3 2010-10-25
Dipping #4 2011-01-04
1st
2nd
3rd
2012/10/4
2013/9/3
2014/7/7
4th
(45 )
(11 )
(10 )
2012/7/31
2013/3/4
2013/11/1 2014/8/11
(30 )
(7 )
2012/7/16
2013/3/25
(21 )
(8 )
2012/7/9
2012/12/17
(19 )
(5 )
(8 )
(6 )
(9 )
2013/12/2 2014-9-11
(8 )
10
2012/3/12 2012/11/24 2013/5/22 2014/5/12 2015/1/12
Plan
2015/1/7
(9 )
2015/2/11
(6 )
2015/3/11
(6 )
2013/9/27 2014/6/16 2014/12/16
(9 )
(9 )
(6 )
2014/9/1
Dipping #5 2012-09-21
()
2013/5/27 2014/4/22 2015/2/22
2011/12/14 2012/10/29 2013/6/25 2014/8/5
7
Plan
2012/7/26 2013/5/13 2014/2/26 2014/12/26
11
2011/9/6
3rd
2. Cleaning
1) 9
#1
#2
#3
#4
#5
9/19
9/15
9/8~11
9/22
9/29~10/2
9/19
9/15
9/8~11
9/23
2010/11/9
#10
C
D
2010/11/5
2010/11/5
2. Scrubber O/H & Cleaning plan
Phn loi
Start date
1st
Scrubber #1
2008-2-11
Scrubber #2
2008-9-1
Scrubber #3
2009-4-15
Scrubber #4
2009-3-29
Scrubber #5
2010-10-10
Scrubber #6
2011-10-4
10
12
2012/1/12 2012/11/21 2013/6/21 2014/7/30 2015/5/30
8
10
11
2012/3/14 2012/11/24 2013/5/22 2014/3/4
10
10
2nd
3rd
4th
5th
10
2015/1/4
10
Plan
2012-8-23
2014-8-29
2015-8-29
(56 month)
(24 month)
(12 month)
2014-7-16
2015-7-16
(70 month)
(12 month)
2012-11-15
2014-9-3
2015-9-3
(42 month)
(24 month)
(12 month)
2014-7-21
2015-7-21
(64 month)
(12 month)
2014-7-24
2015-7-24
(45 month)
(12 month)
2014-7-5
2015-7-5
(45 month)
(12 month)
n Filter O/H
o Thc t cng vic tun trc v k hoch cng vic tun ny
1. Ni dung Issue
Cng on
Thc t thng 9
K hoch tun 1 thng 10
1. Thay th PLC Battery be6n trong Beam Stocker Control Panel cng on se dt
1. Battery Battery
o Ni dung cng vic
o : Battery Battery
- Thng qua vic thay th Battery (3.6V) bn trong PLC dng iu khin Meam Stocker phng nga
li Program khi cp in t ngt Beam Stocker.
(Vai tr Battery: cung cp in cho battery khi cp in bo v PLC Program)
o K hoch tin h{nh
- : (#191, Battery 2EA/)
- Battery : DC 26V1V (9/18 )
- i tng: Tt c c|c Beam Stocker (#1~16, 1EA/m|y, d tnh thay tng 16EA )
- Battery : Battery Battery 39
- Lch trnh l{m vic : 9/8~9/10
[ ]
[PLC bn trong Beam
Stocker control
Panel ]
i tng thay
th BATTERY (3.6v )
[Battery
]
o
- Battery Leak Leak Battery
,
1. / Panel Lamp
- : 39 10/30 Doffing Time
o
- Panel (40W)
( Panel : Traverse/Winding/Capstan , , )
- Panel Door Limit Switch (Door Open )
o
1. Panel
o : Panel 380V
- : (40W 1EA/, 191))
- 170200Ampere
Allma CC2(23)
9/159/30
Allma CC3(111)
10/111/15
Tin h{nh khi R/L Side dng hot ng
o Kt qu: ho{n th{nh lp t cho 4 m|y xe Allma CC3- s 113 (09/18)
o #38 CC2 (28/9)
o #37 CC2(29/9)
o #40 CC2 (30/9)
Y-Chang (57)
11/1612/15
( 3 )
Door
Switch
[]
[]
[Trc khi lp]
[Sau khi lp]
o
- : #32, 43, 44, 45, 95, 96
2. Battery Battery
- : 5 10/30 Doffing Time
o : Battery Battery
o
- : (#191, Battery 2EA/)
3. Dornier Main motor Inverter A1
- Battery : DC 26V1V (9/18 )
o : Dornier Inverter A1
- Battery : Battery Battery 39
o
[ ]
-
( 1 )
[Battery
]
Se dt
o
- Battery Leak Leak Battery
,
o
-Battery (/) : #98
- : 40 10/30 Doffing Time
[ ]
4. Panel
o : Panel 380V
o
- 170200Ampere
TERMINAL
o
- : #39, 40, 41, 42, 43, 44, 45
- : 4/10 10/10
[ ]
TERMINAL
( 3 )
o
- : #32, 43, 44, 45, 95, 96
- : 9/29 10/3 (Side Doffing )
o
- : #45
- : 5 10/30 Doffing Time
2. Tnh hnh pht sinh s c cng on
Cng on
Spinning
Se dt
X l nhit
C/in
2,014.00
Thng 9 (~25)
2,012.00
2,013.00
TB thng
TB thng
TB thng
1Q
2Q
Thng 7
Thng 8
Tng
Tun 1
Tun 2
Tun 3
Tun 4
0.0
0.3
0.4
0.1
0.0
0.3
0.0
0.0
0.0
0.0
0.0
0.0
in
0.3
0.2
0.2
0.3
0.3
0.0
1.0
0.0
0.0
0.0
0.0
0.0
Tng
0.7
0.6
0.4
0.3
0.7
0.0
1.0
0.0
0.0
0.0
0.0
0.0
1.0
in (m|y se)
3.4
4.3
4.0
5.7
3.3
1.0
2.0
4.0
1.0
0.0
2.0
in (m|y dt)
3.4
2.6
5.0
4.7
5.7
6.0
3.0
3.0
0.0
1.0
1.0
1.0
Tng
6.8
6.9
9.0
10.3
9.0
7.0
5.0
7.0
1.0
1.0
3.0
2.0
0.0
1.0
0.4
0.6
0.7
0.3
2.0
0.0
0.0
0.0
0.0
0.0
in
3.0
2.0
1.8
3.0
1.0
0.0
1.0
2.0
2.0
0.0
0.0
0.0
Tng
4.0
2.4
2.4
3.7
1.3
2.0
1.0
2.0
2.0
0.0
0.0
0.0
Tun 5
Ghi ch
Ni dung chi tit s c cng on tun trc
Cng on
C/in
Xe dt
in
Ngy pht sinhThi gian x l Cp h
9/21
22 ting
Tn thit b
Allma CC3- #180R
Hin tng v{ nguyn nh}n
o Hin tng : Traverse servo motor #180 R-Side b qu| nhit
X l v{ i s|ch phng nga t|i ph|t
o Ni dung x l : Thay Traverse Driver & motor loi ci tin
(PM 1:00)
o Nguyn nh}n : Bearing Traverse servo motor b kt
o i s|ch phng nga t|i ph|t: Kim tra, thay Traverse Driver
& motor loi c, l~o ho| hot ng khng n nh
bng loi ci tin mi.
9/21
10 ting 30 pht
Picanol #32
(AM 10:50)
o Hin tng : ETU motor b li v tr & Elevator li ng b
o Ni dung x l : Thay ETU motor & Coupling Elevator motor
o Nguyn nh}n : ETU motor li, Coupling Elevator motor b mn
o i s|ch phng nga t|i ph|t: Kim tra, thay ETU motor
c, l~o ho| hot ng khng n nh
Kim tra coupling motor nh k 6 th|ng/ln (c kh)
9/23
21 ting 30 pht
Allma CC3+ #45R
(PM 10:30)
o Hin tng : Inverter #45 R-Side b Stop trong khi ang chy
o Ni dung x l : Thay Terminal Block
o Nguyn nh}n : B h Terminal Block Reactors
o i s|ch phng nga t|i ph|t: Kim tra, thay mi
(khng cn c|ch in do b nhit ho|)
9/22
12 ting 30 pht
Picanol #2
(AM 10:50)
c|c Terminal Block b lo~ ho|
o Hin tng : M|y b|o li ng b nkhng hot ng c
o Ni dung x l : Kt ni li cable sensor
o Nguyn nh}n : Cable PX-WP sensor b t
o i s|ch phng nga t|i ph|t: Sp xp v{ c nh gn cable
v{ nhc nh nh}n vin hn ch thao t|c v tr cable sensor
3. Over haul & cleaning plan
Spinning Over haul
Dipping Over haul
1) Spinning N-66 O/H
Line
Beam
1. Overhaul Dipping
Start date
A
B
2010/7/23
2010/7/22
#8
C
D
A
B
2009/3/6
2009/8/11
2010/11/1
2010/11/1
#9
C
D
A
B
2010/10/5
2010/8/31
2010/11/9
2010/11/9
#10
C
2010/11/5
1st
2012/6/5
2nd
11 thng
10 thng
2011/9/26
2012/9/4
6 thng
12 thng
2011/9/6
7 thng
2012/7/9
11 thng
2011/9/19
3rd
4th
Plan
2012/7/26 2013/5/13 2014/2/26 2014/12/26
11 thng
9 thng
10 thng
2013/5/13 2014/3/13 2015/1/13
8 thng
10 thng
10 thng
2012/6/25 2013/6/18 2014/8/26 2015/6/26
9 thng
12 thng
14 thng
10 thng
2012/10/9 2013/6/14 2014/3/11 2015/1/11
9 thng
8 thng
9 thng
10 thng
2012/7/29 2013/5/21 2014/7/23 2015/5/23
5 thng
10 thng
2011/9/21
2012/8/6
5 thng
11 thng
10 thng
14 thng
10 thng
My
My #1
My #2
My #3
My #4
My #5
Start Date
2009-01-15
2010-01-18
2010-10-25
2011-01-04
10 thng
2. Cleaning
2015/6/5
1) 9
9 thng
8 thng
14 thng
10 thng
2012/1/10 2012/11/21 2013/6/13 2014/4/24 2015/2/24
8 thng
10 thng
7 thng
10 thng
10 thng
2011/12/12 2012/10/22 2013/6/11 2014/3/18 2015/1/18
7 thng
10 thng
8 thng
9 thng
10 thng
2012/3/12 2012/11/24 2013/5/22 2014/5/12 2015/1/12
10 thng
9 thng
3rd
2014/7/7
(45 Thng)
(11 Thng)
(10 Thng)
2012/7/31
2013/3/4
2013/11/1 2014/8/11
(30 Thng)
(7 Thng)
(8 Thng)
2012/7/16
2013/3/25
(21 Thng)
(8 Thng)
2012/7/9
2012/12/17
(19 Thng)
(5 Thng)
4th
(6 Thng)
(9 Thng)
2013/12/2 2014-9-11
(8 Thng)
6 thng
12 thng
8 thng
2012/1/12 2012/11/21 2013/6/21 2014/7/30 2015/5/30
Plan
2015/1/7
( 9 Thng)
2015/2/11
(6 Thng)
2015/3/11
(6 Thng)
2013/9/27 2014/6/16 2014/12/16
(9 Thng)
(9 Thng)
(6 Thng)
2014/9/1
(Ln u)
2013/5/27 2014/4/22 2015/2/22
11 thng
10 thng
2nd
2013/9/3
2012-09-21
2011/12/14 2012/10/29 2013/6/25 2014/8/5
7 thng
1st
2012/10/4
Ph}n loi
My #1
My #2
My #3
My #4
My #5
K hoch
9/19
9/15
9/8~11
9/22
9/29~10/2
Thc t
9/19
9/15
9/8~11
9/23
#10
C
D
2010/11/5
2010/11/5
2. Scrubber O/H & Cleaning plan
Phn loi
Start date
1st
Scrubber #1
2008-2-11
Scrubber #2
2008-9-1
Scrubber #3
2009-4-15
Scrubber #4
2009-3-29
Scrubber #5
2010-10-10
Scrubber #6
2011-10-4
11 thng
10 thng
2012/3/14 2012/11/24 2013/5/22 2014/3/4
8 thng
10 thng
7 thng
2015/1/4
10 thng
9 thng
6 thng
10 thng
2nd
3rd
4th
5th
10 thng
Plan
2012-8-23
2014-8-29
2015-8-29
(56 month)
(24 month)
(12 month)
2014-7-16
2015-7-16
(70 month)
(12 month)
2012-11-15
2014-9-3
2015-9-3
(42 month)
(24 month)
(12 month)
2014-7-21
2015-7-21
(64 month)
(12 month)
2014-7-24
2015-7-24
(45 month)
(12 month)
2014-7-5
2015-7-5
(45 month)
(12 month)
39
o
- Battery Leak Leak Battery
,
- : 39 10/30 Doffing Time
Ghi ch
a t|i ph|t
motor loi ci tin
hay Traverse Driver
ing Elevator motor
hay ETU motor
{ c nh gn cable
v tr cable sensor
ang b
tr han
o Thc t cng vic tun trc v k hoch cng vic tun ny
1. Ni dung Issue
Cng on
Thc t thng 9
K hoch tun 1 thng 10
1. Cng vic bo dng INVERTER A1 ca Main Motor my dt Dornier
1. Cng vic bo dng panel in my se allma da vo kt qu kim tra
o Ni dung cng vic: Kt qu kim tra thit b u cui bn trong INVERTER A1 m|y dt Dornier ph|t hin
lng c v{ ph|t nhit.
o Ni dung cng vic: Kt qu kim tra thit b u cui 380V bn trong panel m|y se allma ph|t hin thy
c v tr case ca thit b u cui b nhit ha cho nn s bo dng trc c|c m|y ph|t sinh
o im vn ca kt qu kim tra
phng nga s c cng on.
- D}y in tip xc vi thit b u cui b lng g}y ra phng in ch|y c|c tip im
o im vn ca kt qu kim tra
(Kim tra thit b u cui ang c thc hin theo chu k l{ 1 th|ng)
- D}y in tip xc vi thit b u cui nh hnh di c dng in t 170200Ampere cho nn khi b li
tip xc th b mt case b nhit ha bin sc do ph|t nhit
(Kim tra thit b u cui ang c thc hin theo chu k l{ 3 th|ng)
Se dt
TERMINAL
TERMINAL
o K hoch tin h{nh bo dng
- thit b i tng : #49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66
- Lch l{m vic : 4/10 10/10
o Thc t
- ~ kim tra tt c 18 m|y dt Dornier
- Ph|t hin m|y 56, 62 lng c ph|t sinh nhit. ~ x l xong.
o K hoch tin h{nh bo dng
- thit b i tng : #32, 43, 44, 45, 95, 96
- Lch trnh sau n{y: 5 m|y cha ho{n th{nh s tin h{nh l{m khi Doffing time cho n ng{y 10/30
2. Cng vic bo dng v x l Reactor my CC3 China
o Ni dung cng vic: Xut hin s c Reactor ng ra Spindle Inverter m|y se CC3 China xut hin v cable
rn nt phn tip xc khung ca Reactor. Tin h{nh kim tra nhit c|c Reactor, sau c|c v tr bt thng s
gia c bng keo chu nhit.
o im vn ca kt qu kim tra
- D}y in tip xc khung Reactor, do ma s|t v{ nhit g}y tn thng cable ngun
(Kim tra Reactor ang c thc hin theo chu k l{ 1 th|ng)
o bng Megaohm,
in tr cch in tt
o bng Megaohm,
in tr cch in v
0 do cun dy chm
khung Reactor
Cable b
nt do
ma st
vo
2. Tnh hnh pht sinh s c cng on
Cng on
Spinning
Se dt
X l nhit
C/in
2,014.00
Thng 9 (~25)
2,012.00
2,013.00
TB thng
TB thng
TB thng
1Q
2Q
Thng 7
Thng 8
Tng
Tun 1
Tun 2
Tun 3
Tun 4
0.0
0.3
0.4
0.1
0.0
0.3
0.0
0.0
0.0
0.0
0.0
0.0
in
0.3
0.2
0.2
0.3
0.3
0.0
1.0
0.0
0.0
0.0
0.0
0.0
Tng
0.7
0.6
0.4
0.3
0.7
0.0
1.0
0.0
0.0
0.0
0.0
0.0
1.0
in (m|y se)
3.4
4.3
4.0
5.7
3.3
1.0
2.0
4.0
1.0
0.0
2.0
in (m|y dt)
3.4
2.6
5.0
4.7
5.7
6.0
3.0
3.0
0.0
1.0
1.0
1.0
Tng
6.8
6.9
9.0
10.3
9.0
7.0
5.0
7.0
1.0
1.0
3.0
2.0
0.0
1.0
0.4
0.6
0.7
0.3
2.0
0.0
0.0
0.0
0.0
0.0
in
3.0
2.0
1.8
3.0
1.0
0.0
1.0
2.0
2.0
0.0
0.0
0.0
Tng
4.0
2.4
2.4
3.7
1.3
2.0
1.0
2.0
2.0
0.0
0.0
0.0
Tun 5
Ghi ch
Ni dung chi tit s c cng on tun trc
Cng on
C/in
Xe dt
in
Ngy pht sinhThi gian x l Cp h
9/21
22 ting
Tn thit b
Allma CC3- #180R
(PM 1:00)
Hin tng v{ nguyn nh}n
X l v{ i s|ch phng nga t|i ph|t
o Hin tng : Traverse servo motor #180 R-Side b qu| nhit
o Ni dung x l : Thay Traverse Driver & motor loi ci tin
o Nguyn nh}n : Bearing Traverse servo motor b kt
o i s|ch phng nga t|i ph|t: Kim tra, thay Traverse Driver
& motor loi c, l~o ho| hot ng khng n nh
bng loi ci tin mi.
9/21
10 ting 30 pht
Picanol #32
(AM 10:50)
o Hin tng : ETU motor b li v tr & Elevator li ng b
o Ni dung x l : Thay ETU motor & Coupling Elevator motor
o Nguyn nh}n : ETU motor li, Coupling Elevator motor b mn
o i s|ch phng nga t|i ph|t: Kim tra, thay ETU motor
c, l~o ho| hot ng khng n nh
Kim tra coupling motor nh k 6 th|ng/ln (c kh)
9/23
21 ting 30 pht
Allma CC3+ #45R
o Hin tng : Inverter #45 R-Side b Stop trong khi ang chy
o Ni dung x l : Thay Terminal Block
(PM 10:30)
o Nguyn nh}n : B h Terminal Block Reactors
o i s|ch phng nga t|i ph|t: Kim tra, thay mi
(khng cn c|ch in do b nhit ho|)
9/22
12 ting 30 pht
Picanol #2
(AM 10:50)
c|c Terminal Block b lo~ ho|
o Hin tng : M|y b|o li ng b nkhng hot ng c
o Ni dung x l : Kt ni li cable sensor
o Nguyn nh}n : Cable PX-WP sensor b t
o i s|ch phng nga t|i ph|t: Sp xp v{ c nh gn cable
v{ nhc nh nh}n vin hn ch thao t|c v tr cable sensor
3. Over haul & cleaning plan
Spinning Over haul
Dipping Over haul
1) Spinning N-66 O/H
Line
Beam
1. Overhaul Dipping
Start date
A
B
2010/7/23
2010/7/22
#8
C
D
A
B
2009/3/6
2009/8/11
2010/11/1
2010/11/1
#9
C
D
A
B
2010/10/5
2010/8/31
2010/11/9
2010/11/9
#10
C
D
2010/11/5
2010/11/5
2. Scrubber O/H & Cleaning plan
Phn loi
Start date
1st
Scrubber #1
Scrubber #2
2008-2-11
2008-9-1
1st
2012/6/5
2nd
11 thng
10 thng
2011/9/26
2012/9/4
6 thng
12 thng
2011/9/6
7 thng
2012/7/9
11 thng
2011/9/19
3rd
4th
Plan
2012/7/26 2013/5/13 2014/2/26 2014/12/26
11 thng
9 thng
10 thng
2013/5/13 2014/3/13 2015/1/13
8 thng
10 thng
10 thng
2012/6/25 2013/6/18 2014/8/26 2015/6/26
9 thng
12 thng
14 thng
10 thng
2012/10/9 2013/6/14 2014/3/11 2015/1/11
9 thng
8 thng
9 thng
10 thng
2012/7/29 2013/5/21 2014/7/23 2015/5/23
5 thng
10 thng
2011/9/21
2012/8/6
5 thng
11 thng
10 thng
14 thng
10 thng
My
My #1
My #2
My #3
My #4
My #5
Start Date
2009-01-15
2010-01-18
2010-10-25
2011-01-04
10 thng
2. Cleaning
2015/6/5
1) 9
9 thng
8 thng
14 thng
10 thng
2012/1/10 2012/11/21 2013/6/13 2014/4/24 2015/2/24
8 thng
10 thng
7 thng
10 thng
10 thng
2011/12/12 2012/10/22 2013/6/11 2014/3/18 2015/1/18
7 thng
10 thng
8 thng
9 thng
10 thng
2012/3/12 2012/11/24 2013/5/22 2014/5/12 2015/1/12
10 thng
9 thng
6 thng
12 thng
8 thng
2012/1/12 2012/11/21 2013/6/21 2014/7/30 2015/5/30
8 thng
10 thng
3rd
2014/7/7
(45 Thng)
(11 Thng)
(10 Thng)
2012/7/31
2013/3/4
2013/11/1 2014/8/11
(30 Thng)
(7 Thng)
(8 Thng)
2012/7/16
2013/3/25
(21 Thng)
(8 Thng)
2012/7/9
2012/12/17
(19 Thng)
(5 Thng)
4th
(6 Thng)
(9 Thng)
2013/12/2 2014-9-11
(8 Thng)
11 thng
10 thng
2012/3/14 2012/11/24 2013/5/22 2014/3/4
7 thng
2015/1/4
10 thng
9 thng
6 thng
10 thng
2nd
3rd
4th
5th
10 thng
Plan
2012-8-23
2014-8-29
2015-8-29
(56 month)
(24 month)
(12 month)
2014-7-16
2015-7-16
(70 month)
(12 month)
Plan
2015/1/7
( 9 Thng)
2015/2/11
(6 Thng)
2015/3/11
(6 Thng)
2013/9/27 2014/6/16 2014/12/16
(9 Thng)
(9 Thng)
(6 Thng)
2014/9/1
(Ln u)
2013/5/27 2014/4/22 2015/2/22
11 thng
10 thng
2nd
2013/9/3
2012-09-21
2011/12/14 2012/10/29 2013/6/25 2014/8/5
7 thng
1st
2012/10/4
Ph}n loi
My #1
My #2
My #3
My #4
My #5
K hoch
9/19
9/15
9/8~11
9/22
9/29~10/2
Thc t
9/19
9/15
9/8~11
9/23
Scrubber #3
2009-4-15
Scrubber #4
2009-3-29
Scrubber #5
2010-10-10
Scrubber #6
2011-10-4
2012-11-15
2014-9-3
2015-9-3
(42 month)
(24 month)
(12 month)
2014-7-21
2015-7-21
(64 month)
(12 month)
2014-7-24
2015-7-24
(45 month)
(12 month)
2014-7-5
2015-7-5
(45 month)
(12 month)
allma ph|t hin thy
ere cho nn khi b li
n ng{y 10/30
na xut hin v cable
u c|c v tr bt thng s
Ghi ch
a t|i ph|t
motor loi ci tin
hay Traverse Driver
ing Elevator motor
hay ETU motor
{ c nh gn cable
v tr cable sensor
ang b
tr han
2014 AHU Overhaul
14. 9. 25
1. Spinning
1) BL AHU(Period : 4months)
No.
Start Data Subdivide
1st
Date
2014/2/28
1.00
2008/6/1
2.00
3.00
4.00
5.00
6.00
7.00
8.00
R/T(Month)
Date
2009/1/1
R/T(Month)
Date
2009/3/1
R/T(Month)
Date
2009/12/1
R/T(Month)
Date
2009/12/1
R/T(Month)
Date
2010/11/1
R/T(Month)
Date
2011/4/1
R/T(Month)
Date
2011/4/1
R/T(Month)
4 month
2014/3/1
4 month
2014/4/29
4 month
2014/3/4
4 month
2014/5/28
4 month
2014/3/31
4 month
2014/5/24
4 month
2014/1/25
4 month
2nd
2014/8/1
5 month
2014/7/30
5 month
2014/3/6
2 month
2014/5/30
2 month
2014/5/28
4 month
2014/5/27
2 month
2014/5/24
3month
2014/5/26
4 month
3rd
4th
5th
6th
Next Plan
Remark
2014/12/1
4 month
2014/11/30
4 month
2014/9/30
4 month
2014/9/29
4 month
2015/1/27
4 month
2015/1/26
4 month
2015/1/25
4 month
2015/1/24
4 month
2014/9/27
4 month
2014/9/26
4 month
2014/9/25
4 month
2014/9/24
4 month
R/T : Running Time
2) T/U AHU(Period : 4months)
No.
Start Data Subdivide
1st
Date
2014/1/28
1.00
2008/6/1
2.00
3.00
4.00
2008/8/1
2008/9/1
2009/6/1
R/T(Month) 4 month
Date
2014/2/1
R/T(Month) 4 month
Date
2014/2/2
R/T(Month) 4 month
Date
2014/2/3
R/T(Month) 4 month
2nd
3rd
2014/5/1
3 month
2014/5/1
3 month
2014/5/1
3 month
2014/5/2
3 month
2014/9/20
4 month
2014/9/20
4 month
2014/9/21
4 month
2014/9/21
4 month
4th
5th
6th
Next Plan
2015/1/21
4 month
2015/1/22
4 month
2015/1/23
4 month
2015/1/24
4 month
Remark
5.00
6.00
7.00
8.00
9.00
Date
R/T(Month)
Date
2009/5/1
R/T(Month)
Date
2011/4/1
R/T(Month)
Date
2011/10/1
R/T(Month)
Date
2011/10/2
R/T(Month)
2009/4/1
2014/2/4
4 month
2014/2/4
4 month
2014/2/5
4 month
2014/2/26
4 month
2014/2/7
4 month
3) S/R AHU(Period : 4months)
No.
Start Data Subdivide
1st
Date
2014/4/21
1.00
2008/6/1
2.00
3.00
4.00
5.00
6.00
7.00
R/T(Month)
Date
2009/1/1
R/T(Month)
Date
2009/3/1
R/T(Month)
Date
2009/12/1
R/T(Month)
Date
2009/12/1
R/T(Month)
Date
2010/11/1
R/T(Month)
Date
2011/4/1
R/T(Month)
2014/5/4
3 month
2014/5/4
3 month
2014/5/4
3 month
2014/5/5
3 month
2014/5/5
3 month
2014/9/22
4 month
2014/9/22
4 month
2014/9/21
4 month
2014/9/23
4 month
2014/9/23
4 month
2nd
3rd
2015/1/25
4 month
2015/1/26
4 month
2015/1/27
4 month
2015/1/28
4 month
2015/1/29
4 month
4th
5th
6th
Next Plan
Remark
2014/9/28
5 month
2014/9/28
5 month
2014/9/29
5 month
2014/9/29
5 month
2014/9/30
5 month
2014/9/30
5 month
2014/9/30
5 month
4 month
2014/4/22
4 month
2014/4/22
4 month
2014/4/22
4 month
2014/4/23
4 month
2014/4/22
4 month
2014/4/24
4 month
2. Twisting & Weaving
1) T/W AHU(Period : 1months)
No.
Start Data Subdivide
3rd
Date
2014/4/5
1.00
2008/1/1
R/T(Month) 1 month
A,B
4th
5th
6th
7th
8th
2014/5/4
1 month
2014/6/7
1 month
2014/7/1
1 month
2014/8/1
1 month
2014/9/1
1 month
Remark
2014/10/1 Cleaning spray nozzle, Cooling coil,
1 month
month/times
Next Plan
Date
2014/4/5
2.00
2008/1/1
R/T(Month) 1 month
A,B
Date
2014/4/5
3.00
2008/1/1
R/T(Month) 1 month
A,B
Date
2014/4/5
4.00
2008/1/1
R/T(Month) 1 month
A,B,C
Date
2014/4/5
5.00
2008/2/1
R/T(Month) 1 month
A,B
Date
2014/4/6
6.00
2008/2/2
R/T(Month) 1 month
A,B
Date
2014/4/6
7.00
2008/2/2
R/T(Month) 1 month
A,B,C,D
Date
2014/4/6
8.00
2008/3/1
R/T(Month) 1 month
A,B,C
Date
2014/4/6
9.00
2008/3/1
R/T(Month) 1 month
A,B,C,D
Date
2014/4/6
#####
1905/6/30
R/T(Month) 1 month
A,B,C,D
Date
2014/4/6
#####
2008/4/1
R/T(Month) 1 month
A,B
Date
2014/4/8
#####
2008/4/1
R/T(Month) 1 month
A,B,C
Date
2014/4/8
#####
2008/4/1
R/T(Month) 1 month
A,B,C
Date
2014/4/8
#####
2008/4/1
R/T(Month) 1 month
A,B,C
Date
2014/4/9
#####
2008/4/1
R/T(Month) 1 month
A,B,C
Date
2014/4/9
#####
2008/5/1
R/T(Month) 1 month
A,B,C
Date
2014/4/9
#####
2008/5/1
R/T(Month) 1 month
A,B,C
Date
2014/4/9
#####
2009/1/1
R/T(Month) 1 month
A,B,C
2014/5/4
1 month
2014/5/4
1 month
2014/5/4
1 month
2014/5/4
1 month
2014/5/7
1 month
2014/5/7
1 month
2014/5/7
1 month
2014/5/7
1 month
2014/5/7
1 month
2014/5/7
1 month
2014/5/9
1 month
2014/5/9
1 month
2014/5/9
1 month
2014/5/10
1 month
2014/5/10
1 month
2014/5/10
1 month
2014/5/10
1 month
2014/6/7
1 month
2014/6/7
1 month
2014/6/7
1 month
2014/6/7
1 month
2014/6/8
1 month
2014/6/8
1 month
2014/6/8
1 month
2014/6/8
1 month
2014/6/8
1 month
2014/6/8
1 month
2014/6/9
1 month
2014/6/9
1 month
2014/6/9
1 month
2014/6/11
1 month
2014/6/11
1 month
2014/6/11
1 month
2014/6/11
1 month
2014/7/1
1 month
2014/7/1
1 month
2014/7/2
1 month
2014/7/2
1 month
2014/7/3
1 month
2014/7/3
1 month
2014/7/4
1 month
2014/7/4
1 month
2014/7/4
1 month
2014/7/4
1 month
2014/7/5
1 month
2014/7/5
1 month
2014/7/5
1 month
2014/7/6
1 month
2014/7/7
1 month
2014/7/7
1 month
2014/7/8
1 month
2014/8/1
1 month
2014/8/1
1 month
2014/8/2
1 month
2014/8/2
1 month
2014/8/3
1 month
2014/8/3
1 month
2014/8/4
1 month
2014/8/4
1 month
2014/8/4
1 month
2014/8/4
1 month
2014/8/5
1 month
2014/8/5
1 month
2014/8/5
1 month
2014/8/6
1 month
2014/8/7
1 month
2014/8/7
1 month
2014/8/7
1 month
2014/9/3
1 month
2014/9/3
1 month
2014/9/4
1 month
2014/9/4
1 month
2014/9/4
1 month
2014/9/5
1 month
2014/9/6
1 month
2014/9/7
1 month
2014/9/10
1 month
2014/9/11
1 month
2014/9/13
1 month
2014/9/14
1 month
2014/9/15
1 month
2014/9/17
1 month
2014/9/18
1 month
2014/9/19
1 month
2014/9/19
1 month
2014/10/3
1 month
2014/10/3
1 month
2014/10/4
1 month
2014.010.04
1 month
2014/10/4
1 month
2014/10/5
1 month
2014/10/6
1 month
2014/10/7
1 month
2014/10/10
1 month
2014/10/11
1 month
2014/10/13
1 month
2014/10/14
1 month
2014/10/15
1 month
2014/10/17
1 month
2014/10/18
1 month
2014/10/19
1 month
2014/10/20
1 month
Tire Cord Maintenanse Department's Management Index
4. Spinning M/C Troubles
1) SSP
2,011.00
Process
Result
SSP
1.30
2,012.00
avg
0.25
#####
avg
-
1Q
-
2Q
-
3Q
-
4Q
-
Oct
-
Nov
-
Dec
-
2,014.00
Jan
Feb
-
Mar
-
Apr
1.00
May
-
June
-
July
-
August
-
Ave'
0
1W
(1~7)
14 Sep(~25)
2W
(8~14)
PET
Process Facility
SPINNI Extruder
NG
Others
TAKE
UP
Total
GR
W/D
Equipment
#####
2013 Result
Oct
Nov
Dec
2,014.00
Jan
Feb
Mar
Apr
May
June
July
August
14 Sep(~2
Result
Result
avg
1Q
2Q
3Q
4Q
Gear Box
Ext.Motor
Cylodriver (GP)
2.00
2.00
2.00
3.00
Others
1.00
2.00
1.00
1.00
1.00
1.00
1.00
GR Heater
3
17
2
5
1
3
3
4
1
3
0
1
1
2
2.00
1.00
3.00
2.00
1.00
1.00
1.00
1.00
2.00
3.00
-
2.00
2.00
2.00
-
1.00
1.00
4.00
1.00
4.00
3.00
-
MTS/RTS/RTC
15
#####
##### 7.00
6.00
8.00
#####
##### 4.00
4.00
6.00
3.00
3.00
GR Motor
1.00
1.00
3.00
4.00
2.00
3.00
6.00
3.00
1.00
4.00
GR Shell
3.00
3.00
1.00
1.00
1.00
PT-100
1.00
1.00
1.00
2.00
1.00
3.00
3.00
2.00
2.00
Others
10
11
14
#####
##### 4.00
#####
#####
#####
#####
#####
#####
#####
#####
#####
Sum
Traverse Parts
50
16
26
13
24
7
25
9
28
6
23
7
21
5
##### ##### ##### ##### ##### ##### ##### ##### ##### ##### ##### #####
5.00 3.00 7.00 8.00 3.00 7.00 4.00 5.00 9.00 1.00 6.00 7.00
Spindle
14
5.00
2.00
4.00
4.00
2.00
2.00
4.00
4.00
2.00
5.00
3.00
2.00
Bail Roller
23
16
1.00
1.00
2.00
3.00
3.00
3.00
2.00
4.00
1.00
1.00
Bunch Cyl'
2.00
1.00
1.00
Chuck Ring,Sleeve
2.00
2.00
1.00
1.00
Front panel
1.00
1.00
Chuck cylinder
7.00
4.00
4.00
2.00
4.00
5.00
5.00
2.00
1.00
1.00
Air rugulator, booster
1.00
2.00
1.00
1.00
2.00
2.00
Winder high vibration 2
1.00
Pin guide,return
2.00
1.00
1.00
1.00
1.00
1.00
Hook guide
1.00
1.00
Thread bar
4.00
2.00
4.00
2.00
1.00
1.00
2.00
1.00
2.00
Bar guide
1.00
1.00
1.00
Wave guide
2.00
2.00
Yarn shift
2.00
4.00
4.00
2.00
3.00
2.00
1.00
2.00
5.00
5.00
5.00
6.00
Nylon tupe
1.00
Soft cyl'
1.00
Turret,Stopper, revl'
2.00
4.00
5.00
6.00
6.00
5.00
2.00
1.00
4.00
3.00
2.00
Pusher
2.00
2.00
2.00
2.00
2.00
1.00
1.00
Valve, nipple
1.00
2.00
1.00
LS, Sensor
10
7.00
6.00
4.00
#####
##### 3.00
7.00
4.00
3.00
5.00
1.00
Supply connector
5.00
3.00
6.00
2.00
1.00
4.00
##### 2.00
4.00
5.00
Ave'
6.00
7.00
7.00
8.00
#####
##### 7.00
102
9
71
2
44
2
52
1
34
1
45
3
45
4
47
7.00
39
3.00
48
3.00
52
3.00
53
-
43
2.00
##### ##### ##### ##### ##### #####
6.00 3.00 6.00 1.00 3.00 -
Oil Roller
1.00
2.00
1.00
1.00
Cutter
Electric other
Others
#####
Sum
Pick-up
A,B,C Roller
Others
1.00
3.00
1.00
1.00
Sum
12
8.00
6.00
3.00
3.00
1.00
2.00
6.00
7.00
1.00
4.00
163
165
103
105
71
72
77
80
63
64
72
72
72
73
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
#####
81
83
#####
#####
#####
#####
#####
#####
#####
#####
54
57
2.63
#####
1.57
#####
1
72
1.16
67
0.86
72
0.95
76
1.22
71
1.03
76
0.96
75
1.68
61
1.06
73
1.33
76
1.29
80
1.01
80
Total
Pos' Are(Times/month.Pos')
Number of Pos'
1.06
1.09
0.59
0.87
80.00 80.00 80.00 76.00
1.10
76
NY-66
Process Facility
SPINNINGExtruder
Others
TAKE
UP
Total
GR
W/D
Others
Equipment
#####
2,014.00
#####
#####
Avg
Avg
Avg
1Q
2Q
3Q
4Q
Gear Box
Ext.Motor
1.00
Cylodriver (GP)
1.00
1.00
Others
3.00
2.00
1.00
1.00
GR Heater
0
4
1
2
1
3
1
2
0
2
2
0
3.00
-
2.00
-
1.00
1.00
1.00
1.00
-
2.00
1.00
-
2.00
1.00
-
1.00
1.00
MTS/RTS/RTC
3.00
5.00
5.00
1.00
3.00
1.00
3.00
3.00
1.00
2.00
1.00
GR Motor
2.00
2.00
1.00
2.00
GR shell
1.00
1.00
PT-100
1.00
1.00
1.00
1.00
1.00
1.00
1.00
Others
4.00
4.00
2.00
2.00
2.00
1.00
6.00
7.00
2.00
3.00
5.00
Sum
Traverse Parts
19
1
14
0
16
0
17
1
13
0
9
0
8.00
-
9.00
-
##### 5.00
-
8.00
-
4.00
-
7.00
1.00
8.00
-
##### 3.00
-
7.00
-
8.00
-
Spindle
1.00
1.00
2.00
Bail Roller
1.00
1.00
1.00
1.00
Bunch Cyl'
1.00
1.00
Chuck Ring,Sleeve
Front panel
Chuck cylinder
Air rugulator, booster
Winder high vibration
Pin guide,return
2.00
1.00
1.00
Hook guide
Thread bar
Bar guide
Wave guide
Yarn shift
Nylon tupe
Soft cyl'
Turret,Stopper, revl'
1.00
Pusher
Valve, nipple
1.00
LS, Sensor
Supply connector
Electric other
Sum
Pick-up
16
1
2
0
1.00
1.00
0
-
1
-
2
-
1.00
-
1.00
-
3.00
-
3.00
-
3.00
-
Oil Roller
1.00
Oct
Nov
Dec
Jan
Feb
Mar
Apr
May
June
July
August
14 Sep(~2
Ave'
Cutter
A,B,C Roller
Others
Sum
2.00
1.00
1.00
8.00
1.00
39
16
19
21
14
10
##### 9.00
##### 6.00
21
15
12
#####
#####
8.00
#####
##### 6.00
#####
#####
#####
20
6.00
7.00
9.00
17
9.00
9.00
8.00
39
##### 6.00
##### 7.00
1.6
#####
0.8
21
0.80
24
0.89
24
0.74
19
0.62
18
0.62
16
0.48
16
0.77
23
0.42
24
0.25
24
0.32
24
0.38
24
0.58
24
0.75
24.00
0.60
24
Total
Pos' Are(Times/month.Pos')
Number of Pos'
0.25
24
0.25
24
#####
Final Month
14 Sep(~25)
3W
4W
5W
Target
(15~21) (22~28 (29~31)
1W
(1~7)
-
14 Sep(~25)
2W
3W
4W
(8~14) (15~21) (22~28
-
1.00
2.00
1.00
-
2.00
-
2.00
1.00
1.00
2.00
1.00
1.00
1.00
1.00
5.00
2.00
4.00
1.00
6.00
2.00
2.00
1.00
9.00
3.00
5.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.00
1.00
2.00
1.00
1.00
1.00
4.00
1.00
9.00
-
6.00
-
##### 4.00
1.00
5W
(29~31)
1.00
##### 8.00
##### #####
#####
#####
#####
#####
0.85
#####
2.07
#####
0.99
#####
0.45
#####
1W
(1~7)
-
14 Sep(~25)
2W
3W
4W
(8~14) (15~21) (22~28
-
1.00
1.00
-
1.00
1.00
1.00
1.00
1.00
2.00
1.00
1.00
-
1.00
-
5.00
-
1.00
-
2.00
1.00
1.00
-
2.00
-
1.00
5W
(29~31)
1.00
2.00
1.00
7.00
2.00
2.00
7.00
2.00
2.00
0.37
#####
0.18
#####
1.25
#####
0.63
#####
14
S qun l
1.00
Cng on
pht sinh
Spinning
Ngay lp
Ngy pht
sinh
2014.02.10 2014.02.02
Thi
gian
pht
sinh
4:50
Thi gian x l
Ngy
14.02.02
Bt u
4:56
Kt
thc
5:12
Thi gian
x l
0:16
Tng thi
gian dng
my
2.00
Spinning
2014.04.20 2014.04.16
5:45
14.04.16
5:45
7:40
1:55
2:08
3.00
Spinning
2014.05.22 2014.05.22
9:51
14.05.22
9:51
10:05
0:16
0:40
4.00
Spinning
2014.08.27 2014.08.27
5:55
14.08.27
5:55
8:40
2:45
0:16
Cp
3:08
B phn chu
tr|ch nhim
pht sinh
Ni dung s c
Ni dung ph|t sinh
Nguyn nhn pht sinh
(Ton)
Lng h{ng thit hi (tn)
i s|ch
H cp
Lng
sn xut
b gim
Waste
Electric
Do Coil ca Extruder Cooling
Motor b ch|y.
( Stop: 04:30~04:45)
Extruder Cooling Motor
Coi (Stop:
04:30~04:45)
Do Extruder Cooling Fan l{m bng Plastic nhng li
chy trong mi trng nhit cao nn b h hng
nn Motor khng c l{m m|t. V vy coil ca
Cooling Motor b ch|y Extruder Motor Trip
Extruder Cooling Fan Plastic
Motor
Cooling Motor Coil
Extruder Motor Trip
1. Chuyn i t loi Fan bng cht liu
Plastic thnh AL
Fan PlasticAL
2. V sinh nh k Cooling Fan Motor chu
k 6 th|ng/ ln
Motor Cooling Fan (6/)
3. Lp check sheet tun/ ln (kt hp vi
check sheet Extruder Motor)
1/ Check sheet (Extruder
Motor check shee t )
0.09
Electric
#7-A intertank x~y ra s c chip
short (chip rng) l{m cho
Extruder stop
#7-A intertank Chip short
Extruder
stop.
1) Do sx duy tr lng chip silo qu| thp nhng
trong qu| trinh vn h{nh khng l{m chip silo
empty.
SILO Chip
SILO Chip
Empty.
2)Do Low level sensor h nn khng c tn hiu b|o
arlarm
Low level sensor
Kim tra tnh trang hot ng High level
sensor, middle level sensor , low level
sensor khi over haul
O/H High level sensor, Middle level
sensor , Low level sensor
1.1
Machine
#7 cooling oil high pressure ,
yarn cut whole line
Unknow the reason:
Maybe flow matter valve jam so oil pressure
increasing.
Change Oil VG68 --> VG302
Stop machine to check & change flow
metter
Electric
Converter Diode ( b chuyn i t AC-> DC) ca u
v{o 24VDC, 5VDC Power Supply b h
do khng c ngun 24VDC, 5VDC cho Aux PCB.
Thay th Diode, Power Supply, t cho Aux
Dn ti to{n b h thng Cooling Oil, Oil Mist Stop.
Panel vi chu k 3 nm / ln.
#9- Cooling Oil, Oil Mist system 24VDC, 5VDC Power Supply Converter(AC
/3 Aux Panel
stop
DC ) Diode Aux PCB 24VDC,
Diode, Power supply,
5VCD Power Off
Cooling oil, Oil mist Stop 9 pos
Stop
($)
S tin tn tht (ng{n )
H cp
0.4
695
96.00
Lng
sn xut
b gim
Khc.
Waste
2014 Maintenance
1Q
1
#1
#2
#3
#4
#5
14 1
3
2014-0114
(Small
O/H)
1/14
4
2014-0218
(Small
O/H)
3
3
2/21
2014-0110
(Small
O/H)
2014-0206~08
(Air Brake
L/O)
1/10
2/08
2014-0109
(Small
O/H)
1/09
2
3
4
2014-0317~20
(Reular
O/H)
2/09
2014-0401
(Small
O/H)
1/24
Delay
3/5
4/3
5/6
2014-0402
(Small
O/H)
2014-0502
(Small
O/H)
2014-0513
(Small
O/H)
4/4
Delay
5/13
2014-0325
(Small
O/H)
3/11
Cancled
2014-0421~24
(Regular)
4/17
2014-0422
(Small
O/H)
Cancled
Cancled
OK
5
3
2014-0515
(Small
O/H)
2014-0506
(Small
O/H)
2014-0311
(Small
O/H)
2014-0307
(Small
O/H)
3/10
2014-0225
(Small
O/H)
4/16
2014-0305
(Small
O/H)
2014-0124
(Small
O/H)
4
3
2014-0415~18
(Regular)
3/20
2014-0209~11
(Air Brake
L/O)
2014-0516
(Small
O/H)
5
4
6
1
2
2014-0610
(Small
O/H)
6/3
2014-0617
(Small
O/H)
2014-0519~22
(Regular)
7
1
8
1
5/19
6/16~18
9
1
7/7~11
08/15
9/19
2014-0811~14
( Regular
OH)
2014-8-25
(Small
O/H)
7/25
8/25
2014-8-1
(Small
O/H)
2/22
Cancled
8/5
2014-1011
(Small
O/H)
9/8~11
2014-7-17
(Small
O/H)
2014-0622
(Small
O/H)
10
1
2014-1020
(Small
O/H)
2014-1015
(Small
O/H)
2014-98~11
(Regular
O/H)
8/4
2014-0522
(Small
O/H)
9/15
08/11~14
Delay
2014-9-15
(Small
O/H)
2014-082014-7-29
04
(Small
(Small
O/H)
OH)
6/23
2014-0616~18
(Small
O/H)
2014-9-19
(Small
O/H)
2014-0623~26
(Regular)
2014-0519
(Small
O/H)
3
2014-8-15
(Small
O/H)
7/15
2014-0527
(Small
O/H)
2014-77~11
(Regular)
2014-7-10
(Small
O/H)
6/4
Delay
2014-9-22
(Small
O/H)
2014-1022(Small
O/H)
2014-929~10/2
(Regular)
11
1
12
1
2014-11-3
(Small
O/H)
2014-12-5
(Small
O/H)
2014-1110
(Small
O/H)
2014-12-4
(Small
O/H)
2014-1114
(Small
O/H)
2014-1212
(Small
O/H)
2014-1120
(Small
O/H)
2014-1125
(Small
O/H)
2014-1220
(Small
O/H)
2014 LIST
STT
1.00
2.00
My
4.00
2.00
Hng B
1,350
#####
Cp s c
Phn loi
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
Thi gian
Ngy pht
pht sinh
sinh
1/2
2/9
0:30
Ngy
hon
thnh
1/2
15:15
2/9
()
Thi gian
Thi gian
hon
bo tr
thnh
(pht)
4:00
3.00
#####
2/11
17:00 2/11
4.00
2.00
#####
2/13
23:40 2/13
23:50
2/16
21:00
2/17
15:00
2/24
0:50
2/24
3:00
2/24
14:04
2/24
14:40
2/27
3:55
2/27
4:25
3/17
11:00
3/17
11:40
5.00
4.00
#####
6.00
4.00
#####
7.00
5.00
#####
8.00
4.00
#####
9.00
4.00
#####
- LTS C6 ( OP+DR ) v{ LTS C5 ( DR ) khng hot ng
dn n Winder qun khng t pha DR. Trong lc
Reset LTS C6 vi b lch qua pha DR g}y r|ch vi.
210.00
LTS C6 ( OP+DR ) LTS C5 ( DR) DR
Winder . LTS C6 Reset
DR
Khi mi Start li L/O sau khi ni Joint, th HMI b|o
li L/O Feed roll VFD Fault ( L/O FR b|o li Over
Current, dng ln 14A, dng nh mc Motor l{ 15A
v{ dng c{i Maximum ca Inverter l{ 20A ) -> m|y
17:00 95.00
t ng dng.
Joint Start HMI L/O Feed roll VFD
Fault ( L/O Feed roll Over Current,
14A , Motor 15A
Let Off Accumulator Pressure Down t ng t 200
Kgf/cm2 xung cn 164 Kgf/cm2 l{m mt Tension
v{ g}y ra vi b gp mp ==> Nh}n vin vn h{nh
phi dng m|y x l .
19:00 #####
Let Off Accumulator Pressure
200 Kgf/cm2
164 Kgf/cm2 Down Tension
Stop
3.00
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
Ni dung s c
Ph}n tch nguyn nh}n s c
Ni dung sa
Phng trnh ti pht sinh
- S c n{y khng phi do li thit b m{ la do yu t kh|c
t|c ng nn c|c motion controller khng hot ng.
Motion Controller
- ang nm bt nguyn nh}n tm ra i s|ch khc
phc.
- V sinh v{ Auto tunning sensor LTS C5
(DR). Reset Motion controller ca LTS
C6 ( OP+DR )
DRLTS C5 (DR) Sensor Auto tunning
LTS C6 ( OP+DR )Motion controller
Reset
- ang kim tho chuyn i t
Electric control sang air diaphragm
control.
Electric Control Air Diaphragm
Control
C th do Encoder hoc Encoder Module ca L/O
Feed roll b h.
L/O Feed roll Encoder Encoder Module
Thay Encoder v Encoder Module,
Test chy m|y.
Encoder Encoder Module,
Test
1) Thit lp OPL v vic C}n
Chnh p lc ca Let Off v{ Wind
Up Accumulator
L/O/W/Up Accumulator
OPL
2) {o to li cho cng nh}n Bo
tr v{ cng nh}n vn h{nh bn
sn xut .
1) Kim im cng nh}n khng
Cng nh}n khi c giao nhim v v sinh 1 ln/ 3
Khay hng du #2 No.2 Tension Stand Gear Box
ho{n th{nh nhim v xy ra s
tun ~ b st phn v sinh Tension Stand Gear
b r r v{ nhiu v{o 1st Dip Tank dn n T/C b
c .
Box No.2
Tin h{nh v sinh phn du b r r .
10.00 nhim du .
1/3
Leakge
No.2 Tension Stand Gear Box Oil
2) Tin h{nh {o to li cho cho
Tension Stand Gear Box No.2
Leakge TC
cng nh}n bo tr .
M|y ang chy sn xut h{ng th qut tun ho{n c|c
Thay Input, Output card, Thay PLC
Oven 3,5,6,7 t ng tt m{ khng c b|o li. Start Li PLC Program ( tip im Interlock trong PLC
CPU nhng u khng c. Chnh
li th khng chy c. Sn xut cho dng m|y
ng m lin tc nn khi bm Start ln l{ li b tt ). sa li Memory Allocation ca tip
##### khn cp.
PLC Program ( PLC Interlock
im Interlock Cir fan t Assign (AT)
Oven 3,5,6,7 C.Fan
Open/Close Start sang Auto.
Off .
Off)
Input, Output card, PLC CPU
Start
. Cir fan
L/O tension khng n nh ( c{i t: 100kg, thc t
Kim tra, Reset Controller nhng
dao ng: 75~115kg ) L{m trng vi khi Acc i
Do tension controller b li ( HA900 ) nn khng iu khng c. Chuyn qua ch
Khi m|y dng sn xut s tin
xung g}y h 150m u cun.
chnh c tension ca L/O stand.
Manual cho sn xut chy h{ng.
#####
hnh thay Controller.
L/O tension (Setting: 100kg, :
Controller Tension (HA900 ) L/O stand
Controller Reset
Controller.
75~115kg ) Acc tension
Manual
150m
Kim tra trend, kim tra tt c thit
b Winder nhng tt c u bnh
Sn xut b|o sau khi Stop Winder ct vi th
Cha x|c nh c nguyn nh}n chnh x|c, c th
thng, khng hin th bt k li g Lp t Warning lamp theo di
Start li Winder khng c.
do Chuck shaft sensor cha ready ( green lamp ).
36.00
trn h thng.. B{n giao m|y cho sn tnh trng open/close ca Chuck
Winder Stop
. Chuck shaft sensor
xut chy tip.
shaft cylinder v safety sensor.
Start .
not ready (Green lamp ).
Trend Winder
.
M|y ang chy sn xut h{ng Michelin 1260D/2 x
24.9E th Line t ng stop v{ b|o li : L/O Feed
Roll Driver fault ( Dng in ca L/O FR Motor hin L/O Feed roll Inverter b li. B|o sai cng dng
Thay L/O FR Inverter v test.
30.00 th trn HMI l{ 29,9A ).
in ca motor
L/O FR Inverter Test.
Michelin 1260D/2 x 24.9E Line
L/O Feed roll Inverter . Motor
Stop L/O Feed Roll Driver fault
(L/O FR Motor HMI 29,9A
ang thc hin chu k check
-Do center guid A3 bn dri side sensor cm bin vi
- Vi b r|ch t Center guider A3 sang C5 nn m|y
sheet (2/) kim tra v{ hiu
khng tt v{ l{m vi rt qua mt bn v{ c v{o
dng khn cp
Thay Center Guide Sensor
chun chnh x|c
40.00
sensor LTSC5 v{ r|ch l{m sn xut x l khng kip
Center guider A3 C5
Center Guide Sensor
Center Guide Sensor (
nn Acumulator full --> Line Stop.
Stop
(2/) Check sheet
DR Center guid A3 Sensor
\ LTSC5 Sensor
Sau khi tin h{nh ci tin Hydraulic Pressure Control
Valve ( iu khin in ) sang Inline Relief Valve (
iu khin tay ) th cng nh}n bo tr qun setting
phn Lock Nut .
Hydraulic Pressure Control Valve ( )
Inline Relief Valve( )
Lock Nut setting .
Tin h{nh iu chnh li Let Off
Accumulator Pressure t 200
Kgf/cm2 v{ settinh phn Lock Nut .
Let Off Accumulator Pressure 200
Kgf/cm2 Lock Nut
Setting
10.00
4.00
#####
11.00
4.00
#####
12.00
13.00
14.00
4.00
1.00
1.00
15.00
16.00
17.00
18.00
19.00
20.00
#####
#####
4.00
3.00
2.00
3.00
4.00
#####
#####
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[C]
Pht sinh khi
m|y ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[C]
Pht sinh khi
my ang vn
hnh.
(
)
[C]
Pht sinh khi
m|y ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
3/22
13:32
3/22
Winder Touch HMI khng bm c. Sn xut
khng vn h{nh c ( C{i t nhm Winder
Tension = 0kg ) l{m vi b trng v{ sn xut phi
14:00 30.00 Stop Line.
Winder Touch HMI .
(Winder Tension = 0kg)
Stop Line.
3/26
9:52
3/26
10:40 50.00
M|y ang sn xut h{ng th Winder t ng Stop, b
nhiu ln khin W/U Acc full v{ l{m Line Stop.
Winder Stop
W/U Acc full Line Stop.
4/8
17:15
4/8
Oven 1 Burner v{ Fan t tt sau khi thay i nhit
t 190C xung 185C sau 3 pht th Fan v{
17:20 5.00 Burner t ng On li.
190C 185C Burner
3 Burner Fan On.
5/1
15:00
5/1
19:15
1st S/Q Roll khng quay c ~ l{m cho b mt
Roll (cht liu : cao su) b try st) v{ g}y r|ch vi
##### .
1st S/Q Roll Roll (: )
.
5/13
17:30
5/13
21:30
#####
M|y ang Sn xut th Six Roll 2 driver ko vi lch
qua mt bn ri ma s|t v{o Sensor nn vi b r|ch -> Line Stop.
Six Roll 2 Driver
Sensor
Line Stop
#####
L/O Feed roll t ng dng, l{m L/O Acc i xung
ti mc Line Stop -> M/C Stop
L/O Feed roll Stop L/O Ac
Line Stop Touch Stop
#####
M|y ang sn xut phi dng khn cp do khng c
vi cung cp cho gi| vi d tr L/O stand A
Stop (L/O stand A
)
5/25
5/26
9:00
5:00
5/25
5/26
11:40
9:00
14:05
M|y x l nhit #3 ang chy th 1st Dip Tank t
ng down do r r du nn phi dng m|y kim
##### tra v{ sa cha.
#3 1st Dip Tank Down
Stop
- Do board truyn thng ca touch HMI b li nn
khng kt ni c vi PLC nn khng th thao t|c
c.
Do d}y ca Chuck sensor pha DR b kt v{o Chuck
shaft Cylinder v{ Adapter g}y ra chp mch.
DR Sensor Cable Chuck shaft adapter
Cylinder
Thay Touch HMI v test OK.
Touch HMI Test
Kim tra Program, thay mi d}y
Chuck sensor v{ c nh d}y.
Program Chuck sensor
Cable
- Kim tra v{ di di to{n b v tr
d}y sensor ln pha trn v{ c
nh bng Clie.
Sau khi ngng sn xut s tin
h{nh test li to{n b Buner v{ gi
Bo tr tin h{nh kim tra v{ ghi li cho Suppervisor kim tra li
biu s c.
chng trnh.
Trend
Burner Test
Suppervisor
* ang thc hin thay th Bearing
theo chu k ( 6th|ng/1ln) .
Thay mi Bc n, Seal v{ 1st
Bc n b hng do ha cht x}m nhp v{o bn trong
* Tin h{nh lp t thm Cover
Squeeze Roll d phng .
Bearing .
che chn, khng cho ha cht ri
Seal , Bearing 1st Squeeze Roll
Latex Bearing Bearing
vo Bearing Housing .
Spare
- Bearing (/6)
- Latex Bearing Housing
- Kim tra th thy Motor/Actuator khng hot ng.
- Kim tra tn hiu sensor th thy khong tn hiu t
12~20mA khng truyn v PLC, tin h{nh m Sensor
Distributor ra th ph|t hin nc v{o trong
Distributor nn c|c linh kin in t b h. ( Nc do
- Thay Sensor Distributor.
hm cha ch|y ng{y 9/5 xt v{o)
Sensor Distributor
- Motor/Actuator
- Sensor 12~20mA PLC
. Sensor Distributor Open
Distributor
(5/9 )
Tin h{nh thay th nt nhn stop
mi ,thay d}y iu khin nt nhn
Kim tra plc ph|t hin nt nhn stop ca L/O feedroll Thay terminal I/O card PLC
t ng t|c ng l{m feedroll stop
Thay mt si c|p truyn thng PLC
w L/O feedroll Stop button
L/O feedroll Stop button button
L/O feedroll Stop
Cable
PLC terminal I/O card PLC
Cable 1
- D o|n nguyn nh}n l{ do programing v Fan ~
c interlock khng off c khi nhit ln hn
80C.
Programe . (
80 Fan Off
interlock)
Do motor cu ca L/o stand motor ln/xung b ch|y
ln khng cu vi d tr ln L.O stand c
L/o stand motor Hoist motor L.O
stand ,
Tin h{nh th|o motor h vi dip#4
thay th cho dip#3
#4 Motot
#3
Do phn Hydraulic Line ( vt liu Stainless Steel) b
ng}m trong ha cht cn l}u ng{y v{ b n mn.
Tube Oil
Leak
Tm hiu v{ ci tin Hydraulic
Sa cha v{ thay th Hydraulic Line Line sang loi ng Hose, cht liu
, Union mi.
chu s n mn.
Hydraulic Line , Union Hose
7/20
7:45
7/20
7/29
16:28
7/29
16:33
0:35
Trong khi ang mun ng ngun kh m|y #1
M|y #2 mt to{n b ngun kh cung cp nn ~ dn
Tin h{nh m li ngun valve cp
thay th Air Valve ca Softener th cng nh}n bo tr
n Line Stop.
kh cho my #2
~ ng nhm ngun cp kh cho m|y #2.
- Lp bng ghi ch ngun kh cp
Air Main Valve cho tt c c|c m|y.
- {o to li cho cng nh}n : Cm
t iu chnh, thao t|c c|c loi
valve.
7/31
18:28
7/31
18:33
0:37
- Sau khi ct vi v{ tin h{nh Start th Spindle
cylunder t ng n}ng ln.
- Do d}y ca Transducer b si tp b|m v{o nn d}y
khng t rt v .
- V sinh 6 th|ng/ln.
8/27
11:20
8/27
12:00
0:40
- Dipping #3: Sau khi ct vi v{ start li th Chuck
shaft khng th ng li c.
- Dipping #3: Cycle Ecject limit switch Bar b t|c ng
l{m cong nn qu| trnh t|c ng limit switch khng - Nn li Limit Bar.
c ho{n th{nh.
- Thay Transducer v{ hiu chun
in |p.
- Kiemr tra nh k 6 th|ng/ln,
khi c kh tin h{nh thay Driving
roll th bo tr in s th|o limit
Bar ra phng trnh do cng nhn
va chm v{o.
21.00
5.00
22.00
3.00
(
)
[in]
Pht sinh khi
my ang vn
hnh.
(
)
[in]
Pht sinh khi
my ang vn
hnh.
9/4
13:30
9/4
13:45
- Valve BV3627 bn MT332 ang m t ng ng
li l{m thiu ha cht Diptank 1 Dip #5, h thng
Do Solenoid Coil ca Valve BV3267 trn latex b b
15.00 cnh b|o ca Diptank ~ haotj ng nhng do thi
h
ddiemr khng c cng nh}n vn h{nh kim tra
nn ph|t sinh s c.
9/5
11:50
9/5
12:20
30.00
- Sau khi ct vi v{ tin h{nh Start th Spindle
cylunder t ng n}ng ln.
- Do d}y ca Transducer b si tp b|m v{o nn d}y
khng t rt v .
- Thay Transducer v{ hiu chun
in |p.
- V sinh 6 th|ng/ln.
Ghi ch
1.
Update: 2014.09
1)
(Rotor) (Stator)
Error
Rotor ,
Rotor/Stator
GR ()
2)
2013
2014
[ :/
(-)
(19)
RTS
0.01 (4.7)
0.007 (5)
0.009 (6)
0.007 (5)
0.003 (2)
0.006 (5)
0.007 (5)
0.003 (5)
0.004 (3)
0.004 (3)
0.05 (39)
0.01 (4.0)
0.00 (0.67)
MTS
0.01 (1.3)
0.006 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.03 (4)
0.00 (0.4)
0.01 (0.89)
RTC
0.03 (3.0)
0.021 (2)
0.021 (2)
0.021 (2)
0.031 (3)
0.010 (1)
0.031 (3)
0.010 (1)
0.021 (2)
0.010 (1)
0.18 (17)
0.02 (1.8)
0.01 (1.22)
0.05 (9.0)
0.034 (8)
0.030 (8)
0.028 (7)
0.034 (5)
0.022 (7)
0.038 (8)
0.019 (7)
0.031 (6)
0.015 (4)
0.252 (60)
RTS
0.00 (3.4)
0.006 (4)
0.006 (4)
0.006 (4)
0.004 (3)
0.010 (9)
0.021 (15)
0.015 (11)
0.015 (10)
0.015 (10)
0.10 (70)
0.01 (6.7)
0.01 (3.25)
MTS
0.01 (0.9)
0.013 (2)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.04 (7)
0.00 (0.7)
0.00 (0.25)
RTC
0.02 (5.5)
0.000 (0)
0.010 (1)
0.000 (0)
0.010 (1)
0.031 (4)
0.052 (5)
0.031 (3)
0.031 (2)
0.021 (2)
0.19 (18)
0.02 (1.8)
0.00 (3.72)
0.03 (9.8)
0.018 (6)
0.023 (6)
0.006 (4)
0.021 (5)
0.047 (14)
0.073 (20)
0.053 (15)
0.046 (12)
0.042 (13)
0.33 (95)
0.04 (9.1)
0.01 (0.72)
0.08 (19)
0.053 (14)
0.052 (14)
0.034 (11)
0.055
0.069 (21)
0.111 (28)
0.072 (22)
0.077 (18)
0.057 (17)
0.581 (155)
0.065 (15)
0.01 (3.49)
(10)
9 (~25)
0.02 (2.78)
0.028 (6)
[ ]
[ ]
0.060
0.035
0.030
0.025
RTS
0.020
0.040
MTS
0.015
RTC
0.010
0.020
0.005
0.000
0.000
2013
8 9 (~25)
2013
9 (~25)
3)
RTS
o /(RTS-200)
08/21
- TMT GR4
RTS-300K (RTS-200 RTS-300K)
- : #1, #3~#5 GR4 ( 64Set, 5/36 )
Finished
64SET/64SE
RTC
o 1 ('13 8) PU
o (RTC MTS)
- GR-3 : GR-3 Motor TMT MTS
8/21
GR-3 24SET RTS MTS
Finished
18SET/24 Se
- GR-4 : RTC GR-4 MTS
(GR-4 PU MTS Bracket
)
o #2ABCD, #8ABCD,#9CDMTS-300D ( 6/)
MTS Cleaning
- /GR #2ABCD (64SET)
08/21
- / GR #8ABCD,#9CD (96SET)
64Set 64Se
96Set 96 Se
o #10ABCD, #9AB Beam RTC-200 ( 6/, 96 SET)
RTC Cleaning
08/21
- #9A Beam , #10 C Beam RTC
/GR (8/31 )
96Set 9
Set
o #1,#3~#7, #11,#12,#13 Beam RTS-200 ( 6/,720 SET)
RTS Cleaning
- RTS-200 Spare (45/set) / GR Set
RTS (PET #1, 3, 4, 5, 6, 7, 11, 12, 13, 72Pos')
2013
-
1
2
0.008 (4.7) 0.007 (5)
0.009 (6)
0.003 (1.5) 0.006 (4)
0.004 (3)
0.002 (0.9) 0.000 (0)
0.001 (1)
0.000 (1.0) 0.000 (0)
0.000 (0)
Rotor/Stator
0.01 (8.1) 0.013 (9)
0.015 (10)
MTS (PET #2 N-66 #8, 9CD, 20Pos'):
2013
-
1
2
0.008 (1.3) 0.006 (1)
0.000 (0)
0.006 (0.9) 0.013 (2)
0.006 (1)
0.000 (0.0) 0.000 (0)
0.000 (0)
0.000 (0.0) 0.000 (0)
0.000 (0)
Rotor/Stator
0.01 (2.3) 0.019 (3)
0.006 (1)
RTC (N-66 #9AB, 10, 12Pos')
3
0.007 (5)
0.004 (3)
0.001 (1)
4
0.003 (2)
0.004 (3)
0.000 (0)
5
0.006 (5)
0.008 (7)
0.001 (2)
2014
6
0.007 (5)
0.018 (13)
0.003 (2)
0.000 (0)
0.013 (9)
0.000 (0)
0.007 (5)
0.000 (0)
0.015 (14)
0.000 (0)
0.028 (20)
0.000 (0)
0.018 (16)
0.000 (0)
0.019 (13)
0.000 (0)
0.019 (13)
0.000 (0)
0.147 (109)
0.000 (0.0)
0.018 (13.6)
3
0.000 (0)
4
0.000 (0)
5
0.006 (1)
2014
6 26
0.000 (0)
7
0.006 (1)
8
0.006 (1)
9 (~25)
0.000 (0)
(19)
0.025 (4)
-
0.003 (0.5)
0.000
0.000
0.000
0.000
0.006
0.000
0.000
0.006
0.006
0.000
0.000
0.013
0.000
0.000
0.000
0.000
0.000
0.006
0.000
0.013
0.000
0.000
0.000
0.006
0.006
0.000
0.000
0.006
0.038
0.006
0.000
0.069
0.005
0.001
0.000
0.009
(0)
(0)
(0)
(0)
(1)
(0)
(0)
(1)
(1)
(0)
(0)
(2)
(0)
(0)
(0)
(0)
7
0.003 (5)
0.011 (8)
0.004 (3)
8
0.004 (3)
0.013 (9)
0.001 (1)
9 (~25)
0.004 (3)
0.013 (9)
0.001 (1)
(19)
0.050 (39)
0.083 (59)
0.014 (11)
-
0.006 (4.9)
0.010 (7.4)
0.002 (1.4)
(0)
(1)
(0)
(2)
(0)
(0)
(0)
(1)
(1)
(0)
(0)
(1)
(6)
(1)
(0)
(11)
(0.8)
(0.1)
(0.0)
(1.4)
[ :/
(-)
0.00 (0.21)
0.01 (5.88)
0.000 (0.46)
0.000 (1.00)
0.01 (5.54)
(A-B)
0.01 (0.83)
0.001 (0.17)
0.00 (0.13)
0.00 (0.00)
0.01 (0.88)
Rotor/Stator
2013
-
0.031 (3.0)
0.015 (1.4)
0.003 (4.0)
0.001 (0.1)
0.05 (8.5)
1
0.021 (2)
0.000 (0)
0.000 (0)
0.000 (0)
0.021 (2)
2
0.021 (2)
0.000 (0)
0.010 (1)
0.000 (0)
0.031 (3)
3
0.021 (2)
0.000 (0)
0.000 (0)
0.000 (0)
0.021 (2)
4
0.031 (3)
0.000 (0)
0.010 (1)
0.000 (0)
0.042 (4)
5
0.010 (1)
0.031 (4)
0.000 (0)
0.000 (0)
0.042 (5)
2014
6
0.031 (3)
0.021 (2)
0.031 (3)
0.000 (0)
0.083 (8)
7
0.010 (1)
0.031 (3)
0.000 (0)
0.000 (0)
0.042 (4)
8
0.021 (2)
0.021 (1)
0.010 (1)
0.000 (0)
0.052 (4)
9 (~25)
0.010 (1)
0.021 (2)
0.000 (0)
0.000 (0)
0.031 (3)
(19)
0.177 (17)
0.125 (12)
0.063 (6)
0.000 (0)
0.365 (35)
-
0.022 (2.1)
0.016 (1.5)
0.008 (0.8)
0.000 (0.0)
0.046 (4.4)
(A-B)
0.01 (0.88)
0.00 (0.08)
0.004 (3.25)
0.00 (0.08)
0.00 (4.13)
2. GR
1) GR
2013
(-)
Bearing
0.002 (2.25) 0.002 (2)
0.002 (2)
0.001 (1)
0.002 (2)
0.002 (2)
0.006 (6)
0.002 (2)
0.003 (3)
0.004 (4)
0.024 (24)
0.003 (3.0)
0.00 (0.75)
Coil
0.000 (0.08) 0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.001 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.002 (2)
0.000 (0.3)
0.00 (0.17)
0.000 (0.00) 0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0.1)
0.00 (0.13)
[ :/']
2014
1
6 30
9 (~25)
(19)
0.000 (0.00) 0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.003 (3)
0.000 (0.4)
0.00 (0.38)
0.003 (2.3)
0.003 (3)
0.002 (2)
0.003 (3)
0.004 (4)
0.006 (6)
0.003 (3)
0.003 (3)
0.004 (4)
0.029 (30)
0.004 (3.8)
0.00 (2.83)
0.002 (2)
0.006
0.005
Bearing
0.004
Coil
0.003
0.002
0.001
0.000
2013
6 30
9 (~25)
2)
GR Motor
o GR-Motor
()
- GR-Motor / (2/) 6mm/s
( Cushion, Godet Roller, GR-Motor )
- Godet Roller Field balancing
o 2/ Motor Bearing
()
-GR-Motor (GR2~GR5)
o GR-Motor / Miss
2/8()
- GR-Motor / Miss
3. GR
1) GR
2013
[ :/
2014
-
(-)
Coil
0.002 (1.9)
0.001 (1)
0.001 (1)
0.000 (0)
0.003 (3)
0.000 (0)
0.003 (3)
0.003 (3)
0.003 (3)
0.000 (0)
0.014 (14)
0.002 (1.8)
0.00 (0.17)
0.001 (0.6)
0.00 (2)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.005 (5)
0.001 (0.6)
0.00 (0.04)
0.001 (0.6)
0.00 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.001 (1)
0.002 (2)
0.000 (0.3)
0.00 (0.33)
0.001 (0.9)
0.00 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0.1)
0.00 (0.79)
0.005 (4.0)
0.003 (3)
0.002 (2)
0.000 (0)
0.004 (4)
0.000 (0)
0.003 (3)
0.005 (5)
0.004 (4)
0.001 (1)
0.023 (22)
0.003 (2.8)
0.00 (1.25)
6 30
9 (~25)
(19)
0.004
0.003
0.002
0.001
0.000
2013
6 30
9 (~25)
2)
GR Heater
o Godet Roller Heater
- Godet Roller GR-Heater Heater Coil
-
o #2, 8, 9, 10 GR-4 Heater AL Coil CU Coil
- #2 GR4-Heater : 16EA (2013/02)
- #8 ,9, 10 GR4-Heater : 48EA 21EA (AL Coil CU Coil )
o GR-Heater Terminal Block (/3)
Update: 2014.09.25
/']
2013 1
MTS
RTC
Finished
64SET/64SET
0.008
0.007
0.009
0.007
0.003
0.006
MTS
0.008
0.006
0.000
0.000
0.000
0.006
RTC
0.031
0.021
0.021
0.021
0.031
0.010
2013 1
RTS
RTS
RTS
0.004
0.006
0.006
0.006
0.004
0.010
MTS
0.006
0.013
0.006
0.000
0.006
0.006
RTC
0.019
0.000
0.010
0.000
0.010
0.031
8
7
0.00 0.004
0.00
0.01 0.006
0.03
0.01 0.021
0.01
8
7
0.02 0.015
0.000
0.01 0.000
0.052
0.03 0.031
0.021
9 (~25)
0.004
0.000
0.010
9 (~25)
0.015
0.006
0.021
Finished
18SET/24 Set
64Set 64Set
96Set 96 Set
96Set 96
Set
/']
0.01
0.00
0.00
0.00
4.67
1.50
0.92
1.00
0.01
0.01
-
5.00
4.00
-
0.01
0.00
0.00
-
###
###
###
##
###
###
###
##
###
###
###
##
###
###
##
##
###
###
##
##
###
###
##
##
###
###
##
##
/']
2013 1
Coil
6 30 7
9 (~25)
0.002
0.002
0.001
0.002
0.002
0.006
0.002
0.003 0.004
Coil 0.000
0.000
0.000
0.000
0.001
0.001
0.000
0.000
0.000 0.000
0.000
0.000
0.001
0.000
0.000
0.000
0.000
0.000
0.000 0.000
0.000
0.000
0.000
0.001
0.000
0.001
0.000
0.001
0.000 0.000
Bearing
Bearing 0.002
/']
2013 1
6 30 7
9 (~25)
0.001
0.001
0.000
0.003
0.000
0.003
0.003
0.003 0.000
0.001
0.002
0.001
0.000
0.001
0.000
0.000
0.001
0.000 0.000
0.001
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.001 0.001
0.001
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.000 0.000
Coil
Coil 0.002
1. Hin trng h thit b cm bin nhit
1) Tiu chun ph}n loi h
Phn loi h
Nguyn nhn h
T th}n thit b cm bin nhit h
Li tn hiu
H kh|c
Li tip xc
Rotor/Stator dnh cht
Ch|y trc quay (Rotor) v{ trc c nh (Stator)
Do bi b|m v{o khong gia Rotor v{ Stator hoc iu chnh khong c|ch sai nn ph|t sinh Error
Do li tip xc gia sensor v{ Rotor hoc li tip xc ca Terminal
Do di chuyn v hng trc GR Motor nn Rotor v{ Stator tip xc (dnh cht) v{o nhau
2) Hin trng h theo tng loi thit b cm bin nhit
[S l
Nm 2013
Phn loi
T bn th}n
H kh|c
Tng
Nm 2014
Gap
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
RTS
Trung bnh
thng-
0.008 (4.7)
0.007 (5)
0.009 (6)
0.007 (5)
0.003 (2)
0.006 (5)
0.007 (5)
0.003 (5)
0.004 (3)
0.004 (3)
MTS
0.008 (1.3)
0.006 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.03 (4)
0.00 (0.4)
0.01
RTC
0.031 (3.0)
0.021 (2)
0.021 (2)
0.021 (2)
0.031 (3)
0.010 (1)
0.031 (3)
0.010 (1)
0.021 (2)
0.010 (1)
0.18 (17)
0.02 (1.8)
0.01
Tng 0.047 (9.0)
0.034 (8)
0.030 (8)
0.028 (7)
0.034 (5)
0.022 (7)
0.038 (8)
0.019 (7)
0.031 (6)
0.015 (4)
0.252 (60)
RTS
0.004 (3.4)
0.006 (4)
0.006 (4)
0.006 (4)
0.004 (3)
0.010 (9)
0.021 (15)
0.015 (11)
0.015 (10)
0.015 (10)
0.10 (70)
0.01 (6.7)
0.01
MTS
0.006 (0.9)
0.013 (2)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.04 (7)
0.00 (0.7)
0.00
RTC
0.019 (5.5)
0.000 (0)
0.010 (1)
0.000 (0)
0.010 (1)
0.031 (4)
0.052 (5)
0.031 (3)
0.031 (2)
0.021 (2)
0.19 (18)
0.02 (1.8)
0.00
Tng 0.029 (9.8)
0.018 (6)
0.023 (6)
0.006 (4)
0.021 (5)
0.047 (14)
0.073 (20)
0.053 (15)
0.046 (12)
0.042 (13)
0.33 (95)
0.04 (9.1)
0.01
0.053 (14)
0.052 (14)
0.034 (11)
0.055 (10) 0.069 (21)
0.111 (28)
0.072 (22)
0.077 (18)
0.057 (17)
0.581 (155)
0.065 (15)
0.01
0.076 (19)
thng 9 (~25)
Tch ly(Th|ng
19)
0.05 (39)
Trung bnh
(-)
thng-
0.01 (4.0) 0.00
0.028 (6)
0.02
Con s trong ngoc n l s ln h hng
0.040
Cc loi h hng khc ca thit b phn hi nhit ] theo tng chng loi
Tnh hnh h hng ca thit b phn hi nhit ] theo tng
0.060
0.040
RTS
0.020
MTS
0.020
RTC
0.000
0.000
Nm 2013
thng 1thng 2thng 3thng 4thng 5thng 6thng 7thng
thng
8 9 (~25)
2013
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
3) Hot ng ci tin gim s c
Phn loi
RTS
Ni dung hot ng gim s c
Lch hon thnh
o Thit b cm bin nhit b lo ha/ngn nga s c thng qua vic thay th trc (RTS-200)
- Thay th trc thit b cm bin nhit ca GR4 (TMT) do s dng lin tc trong thi gian d{i
nn tn sut ph|t sinh s c cao thay t (RTS-200 RTS-300K) loi mi
08/21
08/21
- K hoch tin h{nh: GR4 m|y #1, #3~#5 (tng 64Set, d nh ho{n th{nh 5/31 )
RTC
o p dng ci tin ln 1 (thng8 nm'13) sau so vi cc chng loi khc th t l h cao
trc y ngh ci tin thm cho PU nhng cha tm c im ci tin r rng
o Kim tho thay th ci tin bng loi chng khc (RTC MTS)
- Phng |n thay th ci tin GR-3: GR-3 Motor do TMT cung cp v{ c kh nng thay th ci
8/21
tin bng loi MTS m{ khng cn thm chi ph nn cn kim tho ci tin RTS ca tng
24SET GR-3 sang MTS
- Phng |n thay th ci tin GR-4 : Thay th ci tin RTC GR-4 c t l t h cao nht sang loi MTS
(GR-4 Motor trc kia do PU cung cp khi gn MTS c ph|n o|n l{ cn phi thay i thit k
ca trc Motor v{ Bracket v{ ang kim tra phm vi ci tin)
o Tin hnh v sinh chu k MTS-300D cho #2ABCD, #8ABCD,#9CD Beam vi chu k 6 thng/ ln
MTS Cleaning
- #2ABCD (64SET) tin h{nh v sinh khi i Lost hoc v sinh Godet Roller
08/07
- #8ABCD,#9CD (96SET) tin h{nh v sinh khi i Lost hoc v sinh Godet Roller
08/21
o Tin hnh v sinh chu k RTC-200 cho #10ABCD, #9AB Beam vi chu k 6 thng/ ln (96 SET)
RTC Cleaning
08/21
- Hin ti ~ tin h{nh xong cho #9A Beam v{ #10 C Beam overhaul
S tip tc tin h{nh cho nhng v tr cn li khi v sinh Godet Roller hoc i Lost, d nh ho{n th{nh ti ng{y 08/31
o Tin hnh v sinh chu k RTS-200 cho #1,#3~#7, #11,#12,#13 Beam vi chu k 6 thng/ ln (720 SET)
RTS Cleaning
- Do s lng RTS-200 nhiu v{ thi gian v sinh l}u (45 pht/ Set), do s tin h{nh v sinh tng Set khi v sinh Godet Roller hoc
Lin tc
i Lost
Chi tit s c ca tng chng loi
Tnh hnh h hng ca RTS (PET #1, 3, 4, 5, 6, 7, 11, 12, 13, Tng 72Pos')
Phn loi
[S l
Nm 2013
Nm 2014
Trung bnh
thng 1
thng-
0.008 (4.7) 0.007 (5)
Thit b t li
Li truyn ti tn hiu 0.003 (1.5) 0.006 (4)
0.002 (0.9) 0.000 (0)
Li tip xc
Rotor/Stator dnh nhau0.000 (1.0) 0.000 (0)
0.01 (8.1) 0.013 (9)
thng 2
0.009
0.004
0.001
0.000
0.015
(6)
(3)
(1)
(0)
(10)
thng 3
0.007
0.004
0.001
0.000
0.013
(5)
(3)
(1)
(0)
(9)
Tnh hnh h hng ca MTS (PET #2 v{ N-66 #8, 9CD, Tng 20Pos'):
Nm 2013
Phn loi
Trung bnh
thng 1
thng 2
thng 3
thng-
0.008 (1.3)
Thit b t li
Li truyn ti tn hiu 0.006 (0.9)
0.000 (0.0)
Li tip xc
0.006 (1)
0.013 (2)
0.000 (0)
0.000 (0)
0.006 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
thng 4
0.003
0.004
0.000
0.000
0.007
(2)
(3)
(0)
(0)
(5)
thng 5
0.006
0.008
0.001
0.000
0.015
(5)
(7)
(2)
(0)
(14)
thng 6
0.007
0.018
0.003
0.000
0.028
(5)
(13)
(2)
(0)
(20)
Gap
thng 7
0.003
0.011
0.004
0.000
0.018
(5)
(8)
(3)
(0)
(16)
thng 8
0.004
0.013
0.001
0.000
0.019
(3)
(9)
(1)
(0)
(13)
thng 9 (~25)
0.004
0.013
0.001
0.000
0.019
(3)
(9)
(1)
(0)
(13)
Tch ly(Th|ng
19)
0.050 (39)
0.083 (59)
0.014 (11)
0.000 (0)
0.147 (109)
Trung bnh
(-)
thng-
0.006 (4.9) 0.00
0.010 (7.4)
0.01
0.002 (1.4)
0.000
0.000 (0.0) 0.000
0.018 (13.6) 0.01
Tch ly(Th|ng
19)
Trung bnh
thng-
Nm 2014
Gap
thng 4
thng 5
thng 6
thng 7
thng 8
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.006 (1)
0.000 (0)
0.006 (1)
0.006 (1)
0.000 (0)
0.000 (0)
thng 9 (~25)
0.000 (0)
0.006 (1)
0.000 (0)
0.025 (4)
0.038 (6)
0.006 (1)
0.003 (0.5)
0.005 (0.8)
0.001 (0.1)
(-)
0.01
0.001
0.00
Rotor/Stator dnh nhau0.000 (0.0)
0.01 (2.3)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.019 (3)
0.006 (1)
0.000 (0)
0.006 (1)
0.013 (2)
0.000 (0)
0.013 (2)
0.006 (1)
0.006 (1)
0.069 (11)
0.000 (0.0)
0.009 (1.4)
0.00
0.01
Tnh hnh h hng ca RTC (N-66 #9AB, 10, Tng 12Pos')
Nm 2013
Nm 2014
Gap
Phn loi
Trung bnh
thng-
0.031 (3.0)
Thit b t li
Li truyn ti tn hiu 0.015 (1.4)
0.003 (4.0)
Li tip xc
Rotor/Stator dnh nhau0.001 (0.1)
0.05 (8.5)
thng 1
0.021
0.000
0.000
0.000
(2)
(0)
(0)
(0)
0.021 (2)
thng 2
0.021
0.000
0.010
0.000
(2)
(0)
(1)
(0)
0.031 (3)
thng 3
0.021
0.000
0.000
0.000
(2)
(0)
(0)
(0)
0.021 (2)
thng 4
0.031
0.000
0.010
0.000
(3)
(0)
(1)
(0)
0.042 (4)
thng 5
0.010
0.031
0.000
0.000
(1)
(4)
(0)
(0)
0.042 (5)
thng 6
0.031
0.021
0.031
0.000
(3)
(2)
(3)
(0)
0.083 (8)
thng 7
0.010
0.031
0.000
0.000
(1)
(3)
(0)
(0)
0.042 (4)
thng 8
0.021
0.021
0.010
0.000
(2)
(1)
(1)
(0)
0.052 (4)
thng 9 (~25)
0.010
0.021
0.000
0.000
(1)
(2)
(0)
(0)
0.031 (3)
Tch ly(Th|ng
19)
0.177 (17)
0.125 (12)
0.063 (6)
0.000 (0)
0.365 (35)
Trung bnh
(-)
thng-
0.022 (2.1) 0.01
0.016 (1.5)
0.00
0.008 (0.8)
0.004
0.000 (0.0) 0.00
0.046 (4.4)
0.00
2. Hin trng h GR Motor
1) Biu h GR Motor theo tng th|ng
[S l
Nm 2013
Phn loi
Trung bnh
thng-
Nm 2014
Gap
Trung bnh
thng-
(-)
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
H Bearing
0.002 (2.25) 0.002 (2)
0.002 (2)
0.001 (1)
0.002 (2)
0.002 (2)
0.006 (6)
0.002 (2)
0.003 (3)
0.004 (4)
0.024 (24)
0.003 (3.0)
0.00
Chy Coil
0.000 (0.08) 0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.001 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.002 (2)
0.000 (0.3)
0.00
H tn nhit Motor
0.000 (0.00) 0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0.1)
0.00
Khc
0.000 (0.00) 0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.003 (3)
0.000 (0.4)
0.00
0.003 (2.3)
0.003 (3)
0.002 (2)
0.003 (3)
0.004 (4)
0.006 (6)
0.003 (3)
0.003 (3)
0.004 (4)
0.029 (30)
0.004 (3.8)
0.00
Tng cng
0.002 (2)
thng 9 (~25)
Tch ly(Th|ng
19)
thng 1
0.006
0.004
0.002
0.000
2013
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
thng 9 (~25)
2) Hot ng ci tin gim s c
Phn loi
GR Motor
Ni dung hot ng gim s c
o Qun l rung GR-Motor
- Qun l rung GR-Motor / kim tra }m thanh bt thng theo chu k (2ln/th|ng) v{ rung
Lch hon thnh
ang tin h{nh
(lin tc)
di 6mm/s (Khi ph|t sinh rung th kim tra v{ thay Cushion, Godet Roller, GR-Motor )
- Thc thi Godet Roller Field balancing v{ kim tra xem c bt thng hay khng ri lp v{o
o Kim tra ting n ca Bearing Motor vi chu k 2 ln/ thng
-Tin h{nh nghe ting n ca GR-Motor (GR2~GR5), nu ph|t hin c ting n bt thng
ang tin h{nh
(lin tc)
s yu cu sn xut dng m|y thay th trc khi ph|t sinh s c
o Sa cha/ thay th GR-Motor phng nga Miss
2/8(hon thnh)
- To tiu chun thao t|c v{ {o to cho cng nh}n ngn nga Miss khi thay/ sa GR-Motor
3. Hin trng h GR heater
1) Biu h GR heater theo tng th|ng
[S l
Nm 2013
Phn loi
Nm 2014
Gap
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
Chy Coil
Trung bnh
thng-
0.002 (1.9)
0.001 (1)
0.001 (1)
0.000 (0)
0.003 (3)
0.000 (0)
0.003 (3)
0.003 (3)
0.003 (3)
0.000 (0)
H c|ch nhit
0.001 (0.6)
0.00 (2)
0.001 (1)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.005 (5)
0.001 (0.6)
0.00
Qa dng
0.001 (0.6)
0.00 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.001 (1)
0.002 (2)
0.000 (0.3)
0.00
thng 9 (~25)
Tch ly(Th|ng
19)
0.014 (14)
Trung bnh
(-)
thng-
0.002 (1.8) 0.00
Khng r
0.001 (0.9)
0.00 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0)
0.000 (0)
0.001 (1)
0.000 (0.1)
0.00
Tng cng
0.005 (4.0)
0.003 (3)
0.002 (2)
0.000 (0)
0.004 (4)
0.000 (0)
0.003 (3)
0.005 (5)
0.004 (4)
0.001 (1)
0.023 (22)
0.003 (2.8)
0.00
0.004
0.003
0.002
0.001
0.000
2013
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
thng 9 (~25)
2) Hot ng ci tin gim s c
Phn loi
GR Heater
Ni dung hot ng gim s c
o Ngn nga s c Heater thng qua vic ci tin cch lm v sinh Godet Roller
Lch hon thnh
Lin tc
- Khi l{m v sinh Godet Roller do nc th}m nhp v{o GR-Heater l{m ph|t sinh ch|y Heater Coil
- {o to li cho cng nh}n sn xut c|ch l{m v sinh
o Thay AL Coil bng CU Coil cho GR-4 Heater my #2, 8, 9, 10
Lin tc
- M|y #2 GR4-Heater : ho{n th{nh ci tin 16EA (2013/02)
- M|y #8 ,9, 10 GR4-Heater : ho{n th{nh thay 21EA trong tng 48EA ( tin h{nh thay khi AL Coil
b ch|y bng CU Coil)
o Kim tra GR-Heater Terminal Block theo chu k (ln/3 thng)
Lin tc
Update: 2014.09.25
Ghi ch
[S ln h/s lng lp t]
Gap
Ghi ch
(-)
thng 2
thng 3
thng 4
thng 5
thng 6
(0.67)
RTS
0.008
0.007
0.009
0.007
0.003
0.006
0.007
(0.89)
MTS
0.008
0.006
0.000
0.000
0.000
0.006
0.000
(1.22)
RTC
0.031
0.021
0.021
0.021
0.031
0.010
0.031
thng 7
0.00
0.01
0.01
thng 8
0.00
0.01
0.02
thng 9 (~25)
0.00
0.00
0.01
(2.78)
(3.25)
2013
thng 1
thng 2
thng 3
thng 4
thng 5
(0.25)
RTS
0.004
0.006
0.006
0.006
0.004
0.010
(3.72)
MTS
0.006
0.013
0.006
0.000
0.006
0.006
(0.72)
RTC
0.019
0.000
0.010
0.000
0.010
0.031
(3.49)
thng 8
RTS
MTS
RTC
thng 9 (~25)
hon thnh
08/21
Nm 2013 thng 1
Ghi ch
Hon thnh 64SET/64SET
thng 6
thng 7
thng 8
thng 9 (~25)
0.02
0.01
0.01
0.000
0.01
0.00
0.01
0.052
0.03
0.03
0.02
0.021
08/21
Hon thnh 18SET/24SET
8/21
08/07
Hon thnh 64 SET/64SET
08/21
Hon thnh 96 SET/96SET
08/21
Ho{n th{nh c 96SET/96SET
n tc
[S ln h/s lng lp t]
Gap
(-)
Ghi ch
(0.21)
(5.88)
(0.46)
(1.00)
(5.54)
Gap
(-)
(0.83)
(0.17)
(0.13)
Ghi ch
(0.00)
(0.88)
Gap
Ghi ch
(-)
(0.88)
(0.08)
(3.25)
(0.08)
(4.13)
[S ln h/s lng lp t]
Gap
Ghi ch
(-)
2013
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
thng 9 (~25)
(0.75)
H Bearing
0.002
0.002
0.002
0.001
0.002
0.002
0.006
0.002
0.003
0.004
(0.17)
Chy Coil
0.000
0.000
0.000
0.000
0.001
0.001
0.000
0.000
0.000
0.000
(0.13)
H tn nhit Motor
0.000
0.000
0.001
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.000
0.001
0.000
0.001
0.000
0.000
(0.38)
Khc
(2.83)
hon thnh
tin h{nh
n tc)
tin h{nh
n tc)
on thnh)
H Bearing
Chy Coil
H tn nhit Motor
Khc
Ghi ch
[S ln h/s lng lp t]
Gap
Ghi ch
(-)
2013
thng 1
thng 2
thng 3
thng 4
thng 5
thng 6
thng 7
thng 8
thng 9 (~25)
(0.17)
Chy Coil
0.002
0.001
0.001
0.000
0.003
0.000
0.003
0.003
0.003
0.000
(0.04)
H c|ch nhit
0.001
0.002
0.001
0.000
0.001
0.000
0.000
0.001
0.000
0.000
(0.33)
Qa dng
0.001
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.001
0.001
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.000
0.000
Khng r
(0.79)
(1.25)
hon thnh
in tc
in tc
in tc
Chy Coil
H cch nhit
Qa dng
Khng r
Ghi ch
(2012. 1 ~ 2014. 9.18)
1. GR
1) GR
2013
12
1Q
2Q
3Q
PET
18,460
14,860
20,263
20,297
NY-66
13,643
9,658
9,484
Total
32,103
24,518
29,747
2014
4Q
10
11
12
10,620
8,262
10,623
7,920
6,243
7,729
12,969
14,660
6,453
8,034
1,905
11,663
10,534
7,737
34,957
17,073
16,296
12,527
19,584
16,777
15,466
8,624
18,032
13,755
10,532
9,930
10,811
7,766
15,735
10,755
3,362
5,406
9,584
5,695
20,736
24,359
28,624
17,118
15,938
19,514
16,505
2) GR Trend
50,000
40,000
29,747
28,624
24,518
30,000
20,000
34,957
32,103
18,460
13,643
20,263
14,860
9,658
20,297
14,660
17,073
10,620
6,453
9,484
10,000
16,296
8,262
8,034
19,584
12,527
10,623
11,663
7,920
20,736
16,777
15,466
10,534
6,243
7,737
7,729
12
12,969
7,766
24,359
15,735
8,624
18,032
10,755
17,118
13,755
3,362
1,905
15,938
10,532
5,406
1Q
2Q
3Q
4Q
10
11
2. GR
2013
2014
Process
1Q
2Q
3Q
4Q
10
11
12
PET
18
21
16
27
62
12
39
42
44
16
76
60
38
Scratch
33
56
40
19
16
12
12
24
14
12
21
53
17
12
16
10
GR yarn sticking
11
25
22
14
NY-66
11
12
95
138
121
63
58
93
40
42
56
74
79
74
116
66
57
11
11
21
10
28
25
14
16
13
29
16
Scratch
28
31
47
20
15
20
21
25
34
41
27
14
18
11
11
12
GR yarn sticking
56
57
86
34
46
19
62
56
48
56
72
57
25
53
31
(PET+NY66)
151
195
207
97
104
112
102
98
104
130
151
131
141
119
88
GR 15 , .
250
195
200
151
150
138
95
100
56
207
151
121
86
57
50
97
104
63
34
58
46
3Q
4Q
112
93
131
130
102
98
116
104
62
40
56
42
56
48
11
12
141
74
56
79
72
119
88
74
57
66
53
57
31
25
19
1Q
2Q
10
PET
90
80
70
60
50
40
30
20
10
0
1Q
2Q
3Q
4Q
10
11
12
2Q
3Q
4Q
10
11
12
NY-66
50
40
30
20
10
1Q
3. GR No'
Process
End
PET
2, 3end
PET
NY-66
2013
2014
Line
1Q
2Q
3Q
4Q
10
11
12
GR1
20
10
GR2
12
GR3
16
31
23
12
16
18
26
24
GR4
37
51
54
26
18
21
18
16
19
38
19
38
44
10
12
GR5
20
26
25
17
12
20
12
12
22
10
26
86
127
112
56
50
75
38
36
43
66
51
64
104
56
44
4end
GR1
GR2
GR3
GR4
12
10
GR5
11
18
13
28
10
12
10
13
4end
GR1R
GR1L
GR2
10
12
16
10
10
14
16
GR3
10
15
11
12
12
14
16
GR4
12
10
20
16
10
14
16
14
10
12
GR5
15
13
27
12
15
20
12
18
26
20
10
56
57
86
34
46
19
62
56
48
56
72
57
25
53
31
PET 2, 3end
60
50
40
30
20
10
0
1Q
2Q
3Q
4Q
10
11
12
PET 4end
14
12
10
8
6
4
2
0
1Q
2Q
3Q
4Q
10
11
12
2Q
3Q
4Q
10
11
12
NY-66 4end
30
25
20
15
10
5
1Q
4. T/U GR
Process
Line
PET
NY-66
2013
2014
1Q
2Q
3Q
4Q
10
11
12
#1
10
23
10
17
10
#2
13
10
#3
14
21
15
10
10
10
#4
10
19
13
21
12
10
#5
14
29
22
12
10
26
#6
11
19
12
16
12
14
#7
11
11
11
12
11
10
10
14
10
16
#11
#12
16
12
10
10
10
18
#13
11
12
20
10
14
12
12
#8
22
30
39
11
11
10
13
13
29
27
22
13
10
#9
17
14
17
14
22
32
27
15
14
14
19
10
27
#10
17
12
30
13
12
20
16
20
13
31
16
13
13
12
19
19
29
11
15
21
19
16
19
24
19
18
10
2014. 9. 25
: USD/Month
9
4,366
10,750
5,959
8,000
10,325
18,732
19,514
PET
16,505
NY-66
9,930
9,584
10,811
5,695
10,325
5,959
4,366
Total
: EA/
Line
(%)
78
26
47
5.2
63%
0.7
9%
0.8
9%
0.0
0%
0.6
7%
0.6
7%
0.5
6%
104
42
74
8.2
100%
15
34
17
1.8
35%
19
2.2
41%
0.3
6%
0.0
0%
0.4
8%
0.3
6%
0.2
4%
43
45
48
5.3
100%
147
87
122
13.6
100%
147
104
PET
87
43
45
42
NY-66
(PET+NY66)
Scratch
Scratch
: EA/
Line
(%)
16
0.6
7%
20
0.6
7%
13
1.5
18%
28
14
25
2.7
33%
18
13
1.4
17%
90
38
62
6.9
83%
0.2
2%
0.1
1%
0.3
4%
0.5
6%
0.3
3%
14
12
1.4
17%
0.3
6%
0.2
4%
10
0.9
17%
16
10
1.1
20%
21
12
1.3
24%
18
14
1.5
28%
43
45
48
5.3
100%
GR1
GR2
GR3
GR4
GR5
7
GR1
GR2
GR3
GR4
GR5
7
GR1R
GR2
GR3
GR4
GR5
: EA/
65
10
70
12
58
20
89
12
74
16
74
56
45
10
70
12
67
10
67
22
18
156
10
126
13
17
148
14
15
143
9. 25
Month
104.00
42
43.00
45
EA/
EA/
Winder change data ( 2013.01 ~ 2014.09.13
1) Summary
Type
PET
NY-66
Content
Update: 2014.09.25
2,013.00
Unit: Times/Month.Machine
2,014.00
Remarks
13.Avg
Q1
Q2
Q3
Q4
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
14.Avg
2end
0.75
0.58
0.58
0.58
1.25
1.88
2.13
0.38
1.25
1.75
1.00
0.63
0.00
0.45
1.05
3end
1.09
1.58
0.73
1.07
0.98
0.98
0.64
0.79
0.54
0.46
0.61
0.48
0.82
0.96
0.70
increasing
4end
1.44
1.92
1.58
1.53
0.75
0.75
0.83
0.81
0.94
1.31
1.44
0.81
1.25
2.10
1.14
=> Winder yarn cake not good.
4end
0.06
0.03
0.14
0.04
0.03
0.04
0.00
0.13
0.25
0.08
0.08
0.13
0.04
0.10
0.09
0.84
1.03
0.76
0.81
0.75
0.91
0.90
0.52
0.74
0.90
0.78
0.51
0.53
0.90
0.75
Average
* Pet 4 end winder change
2) Winder change trend
2.50
2.13
1.75
1.92
1.58
1.50
1.00
2.10
1.88
2.00
1.58
1.53
1.44
1.09
0.75
0.84
1.07
1.03
0.58
2end
1.25
0.58 0.76
0.73
1.25
0.98
0.58 0.81
0.98
0.91
0.75
0.75
0.90
0.83
0.64
0.50
0.06
0.03
13.Avg
Q1
0.14
0.04
0.03
0.04
0.00
Q3
Q4
Jan
Feb
0.81
0.79
0.38 0.52
0.13
0.25
1.31
0.94
0.74
0.54
1.44
3end
1.25
1.00
0.90
0.78
0.61
0.82
0.63 0.81
0.53
0.51
0.48
0.46
0.08
0.08
0.13
May
Jun
Jul
4end
0.96
0.90
NY-66
Average
0.45
0.04
0.00
0.10
Aug
Sep
0.00
Q2
Mar
Apr
2. Winder change detail of Sept
Unit: Times/month
Content
Reasons
Unknow PT request
Traverse
Bail roller
Spindle
High vibration
Winder
LS
trouble
Trip
Not clear
Doffing
Other
Sum
Total
Jan
26
6
3
3
4
1
6
23
1
7
54
103
Feb
26
3
1
2
3
2
2
12
2
10
37
75
Mar
30
2
1
3
1
4
13
3
11
38
81
Apr
19
3
2
3
6
4
2
15
2
5
42
76
May
33
1
3
3
2
7
3
3
8
30
63
June
29
3
3
3
5
2
8
2
10
36
65
July
29
1
3
1
1
1
6
1
5
19
48
August
31
7
3
3
2
9
1
6
31
62
sep
39
4
1
3
1
1
12
2
8
32
71
Sep ~25
2nd
1st week
3rd week 4th week 5th week
week
(1~7)
(15~21) (22~28) (29~30)
(8~14)
12
13
5
9
2
1
1
1
1
1
1
1
3
4
10
22
2
2
1
5
18
1
2
2
9
14
1
8
17
Remarks
* Trend
120
103
100
76
65
63
60
40
81
75
80
54
26
23
20
71
62
48
30
38
13
26 37
12
33
42
19
15
29
30
36
29
31
6 19
PT request
Not clear
39
Winder trouble
12 32
31
Total
Jan
Feb
Mar
Apr
May
June
July
August
sep
3. 2 end Winder analysis
Unit: Times/month
Content
Unknow
Winder
Reasons
PT request
AC yarn cut
Turret over run
Winder trip
Spindle
Thread arm
Winder vibration
Traverse
Bail roller
Doffing
Revolving, stopper
Sensor
Controler
Other
Sum
Total
Jan
Feb
3
1
5
2
2
1
1
12
15
Mar
1
2
3
3
1
1
2
1
1
2
14
17
Apr
1
1
1
3
3
May
1
1
2
3
1
1
1
8
10
June
3
4
1
3
1
1
1
11
14
July
2
1
1
2
6
8
August
2
1
1
3
sep
1st week
(1~7)
1
1
1
2
3
Sep ~25
2nd
3rd week 4th week 5th week
week
(15~21) (22~28) (29~30)
(8~14)
1
1
1
1
1
1
2
-
Remarks
4. 4end Winder analysis
Content
Unknow
Winder
Reasons
PT request
AC yarn cut
Turret over run
Winder trip
Spindle
Thread arm
Winder vibration
Traverse
Bail roller
Doffing
Revolving, stopper
Sensor
Controler
Other
Jan
Feb
4
1
2
Mar
Apr
May
June
July
4
2
11
7
2
13
1
7
1
1
2
August
1
1
2
-
6
3
3
1
2
-
sep
12
2
1
3
3
Sep ~25
2nd
3rd week 4th week 5th week
week
(15~21) (22~28) (29~30)
(8~14)
3
4
3
2
1st week
(1~7)
1
1
Remarks
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