INTERNATIONAL STANDARD

Aerospace - Fluid systems - Impulse testing of

hydraulic hose, tubing and fitting assemblies
Akonautique et espace - Syst&mes de fluides - Essai dimpulsion des tuyauteries flexibles,
tubes et raccords
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
ORGANISATION INTERNATIONALE DE NORMALISATION
MEXAYHAPOAHAR OPTAHM3AlJWi I-IO CTAHAAPTkl3A~MM
IS0
6772
Second edition
1988-10-15
Reference number
IS0 6772 : 1988 (E)
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Foreword
IS0 (the international Organization for Standardization) is a worldwide federation of
national standards bodies (IS0 member bodies). The work of preparing international
Standards is normally carried out through IS0 technical committees. Each member
body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, govern-
mental and non-governmental, in liaison with ISO, also take part in the work. IS0
collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are circulated to
the member bodies for approval before their acceptance as International Standards by
the IS0 Council. They are approved in accordance with IS0 procedures requiring at
least 75 % approval by the member bodies voting.
International Standard IS0 6772 was prepared by Technical Committee ISO/TC 20,
Aircraft and space vehicles.
This second edition cancels and replaces the first edition (IS0 6772 : 1981), of which it
constitutes a technical revision.
Users should note that all International Standards undergo revision from time to time
and that any reference made herein to any other International Standard implies its
latest edition, unless otherwise stated.
0 international Organization for Standardization, 1988 0
Printed in Switzerland
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INTERNATIONAL STANDARD IS0 6772: 1966 (E)
Aerospace - Fluid systems - Impulse testing of
hydraulic hose, tubing and fitting assemblies
1 Scope and field of application
This International Standard specifies the requirements and the
procedures for impulse testing of hose, tubing, and fitting
assemblies for use in aerospace hydraulic systems. Re-
quirements may apply, when appropriate, to components used
in other aerospace fluid systems.
2 References
IS0 6771. Aerosoace - Fluid systems and components -
IS0 8575, Aerospace - Fluid systems - Hydraulic system
tubing. I)
3 Requirements
3. 1 Shape of impulse trace
When observed on an oscilloscope, the impulse traces show as
in the figure.
approximate pressure/time cycles. It is mandatory that these
pressure/time curves be confined to the shaded area indicated
in the figure, and that the dynamic impulse trace produced by
the test machine shall be in conformity with the trace illustrated
Pressure and temperature classifications.
Percentage of
nominal
pressure f 5 %
The slope of this portion of curve, between 10 % and 90 % of peak
pressure, gives the rate of rise (see 3.2.2)
Peak pressure (see table 1)
Percentage of one cycle
Figure - Impulse trace
1) At present at the stage of draft.
1
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3.2 Rate of pressure rise
3.2.1 Definitions
3.2.1.1 rate of pressure rise : The slope of the pressure/
time curve in the straight portion of the pressure increase
portion.
For the purpose of definition, the rate of rise shall be determined
between 10 % of the total rise above back-pressure and IO %
of the total rise below peak pressure.
3.2.1.2 peak pressure : The maximum pressure reached
during the test pressure surge to 125 % or 150 % of the
specified nominal pressure, as appropriate.
3.2.2 Calculation
The rate of pressure rise shall be calculated using the following
formula :
WP - 61 P
t
0,9p - t 0,l p
where
p is the peak pressure, in kilopascals;
tc,sp is the time, in seconds, at 0,9p;
to.1 P is the time, in seconds, at 0,l p.
Sweep rate on the oscilloscope or recorder shall be adjusted so
that the slope of the pressure rise shall take advantage of the
full size of the screen. The trace and photographs of the im-
pulse cycle shall be an accurate record of the impulse cycle and
show a grid or other means to permit accurate checking.
.
3.3 Preparation of specimens
The preparation of test specimens shall be defined in the detail
design specification of the component. Specimens shall be
subjected to the relevant treatments and production test re-
quirements of the component specification.
3.4 Test fluid
The test fluid shall be the specified aircraft system fluid or other
hydraulic fluid which is compatible with the item being tested.
4 Principle of test
This method of testing is intended to determine the ability of
flexible hose assemblies, tubing and fitting assemblies to with-
stand hydraulic impulse for qualification testing under
simulated conditions.
5 Test method
For testing of hose, tubing and fitting assemblies, including
boss or port fittings, the cycle rate shall be 70 f 5 cycles/min.
Unless otherwise specified, the peak pressure and the rate of
pressure rise shall be as specified in table 1. Unless otherwise
specified, the assembly shall be tested in the sequence shown
in table 2.
Unless otherwise specified in the detail or procurement
specification, the total number of cycles shall be 200 000.
After the temperature has stabilized at the maximum or
minimum, as specified in table 2, a minimum soak time of 1 h is
required before that portion of the test sequence is begun. If
temperature control is required by the procurement specifi-
cation, the fluid temperature shall be measured at the test
manifold and the ambient temperature shall be measured ap-
proximately 150 mm from the test specimens. The peak
pressure shall be measured at the test manifold.
Table 1 - Peak pressure and rate of pressure rise
Hoses, tubing and fitting assemblies Peak Maximum rate
Pressure Nominal outside
pressure of pressure rise
classl) diameter2) % kPa/s (bar/s)
DN14 and smaller 700 000 (7 000)
B DN16 to DN25 (incl.)
125
520 000 (5 200)
10 500 kPa (105 bar)
DN32 340000 (3400)
DN40 and over 280 000 (2 800)
D
21 000 kPa (210 bar)
All diameters 150 2 loo 000 (21000)
E
28 000 kPa (280 bar)
1) Pressure classes in accordance with IS0 6771.
21 Nominal outside diameters in accordance with IS0 8575.
DN = nominal outside diameter; example : DN16 = nominal outside diameter of 16 mm
2
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Table 2 - Sequence and duration of impulse testing
at temperature)
Sequence
No.
1
2
3
E
4
5
Number of cycles
as a percentage of
the total number
Temperature
(ambient and fluid1
of cycles
50 1 Maximum
24 Room
1 Minimum
5 1 Maximum
To complete 200 000 cycles;
20
these cycles may be added to
any one sequence or divided
among them
1) Unless otherwise specified in the detail or procurement specifi-
cation.
6 Intended use
6.1 Standard
This test is intended to promote standardization of impulse test
requirements, procedures and equipment for the standard
qualification and evaluation impulse testing of hydraulic hose
assemblies, tubing and fittings.
6.2 Reference
If reference is made to this International Standard in a specifica-
tion as part of the requirements, the following additional re-
quirements shall be specified :
al nominal pressure;
b) operating temperature limits;
c) design of specimens.
3
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. .
1s0 6772 : 1966 (E)
UDC 629.7.063 : 621.643 : 620.1
Descriptors : aircraft, aircraft equipment, hydraulic systems, hydraulic equipment, hoses, pipes (tubes), pipe fittings, tests, hydraulic tests.
Price based on 3 pages
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