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Acid Dew Point Calculation Spreadsheet

This document contains calculations to determine the recommended flue gas temperature to avoid sulfur dew point corrosion. It calculates the sulfur dew point temperature to be 132.3 degrees C based on inputs of flue gas SO2, water, and pressure. The recommended flue gas temperature is determined to be 120.5 degrees C to avoid condensation and corrosion by maintaining the gas temperature above the sulfur dew point.

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2K views2 pages

Acid Dew Point Calculation Spreadsheet

This document contains calculations to determine the recommended flue gas temperature to avoid sulfur dew point corrosion. It calculates the sulfur dew point temperature to be 132.3 degrees C based on inputs of flue gas SO2, water, and pressure. The recommended flue gas temperature is determined to be 120.5 degrees C to avoid condensation and corrosion by maintaining the gas temperature above the sulfur dew point.

Uploaded by

unknown8787
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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244606215.xls.

ms_office
Calculations for Recommended Flue Gas temperature to avoid S-dew point corrosion.
INPUTS
SO2 in flue gas ppm v/v 220 ppm v/v as given by EMS Lab/Online analyser
FD Fan outlet air temperture 150 deg.c. Site Reading
Flue gas pressure-Air preheater outlet 5100 mm WC Site Reading
H2O in flue gas 11.92 % vol Lab analysis
CALCULATION(Please do not change the formulae)
SO2 in flue gas vol % 0.022
H2O in flue gas vol % 5
Flue gas pressure 5100 mm WC
200.79 inch WG
1.4933 ata

P
H20
84.742 mm Hg
Ln(P
H2O
) 4.4396
SO2 to SO3 2% wt. basis
P
SO3
0.004 mm Hg
Ln(P
SO3
) -5.523
1000/T
dp
2.467309
Tdp 405.2999 deg K
132.2999 Deg C
tw recomm. 132.2999
hi/(hi+ho) = 0.4

tI = 150
tw= 132.2999
tg = 120.4999
RESULTS
S-Dew Point Temperature 132.3 Deg.c.
Recommended Flue gas Temp 120.5 Deg.c.
Issued by Technical Services
TCL Mithapur
tw=tg-(tg-ti)xhi/(hi+ho)
tw=average tube wall temperature
tg,ti= flue gas and air inlet temperatures
hi,ho= tube side and gas side heat transfer
coefficients
In an air preheater ,hi and ho=10 & 15 Btu/ft2hF
Dew Point of Acid Vapors
Sulfurous acid
1000/T
dp
=2.276-0.0294 ln(P
H2O
)-.0858 ln(PSO3)+0.0062 ln(P
H2O
)ln(PSO3)
The dew points are in deg K and partial pressures in mm Hg.

PAGE 1
244606215.xls.ms_office
18/04/2003
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