Emotron VSC Instruction Manual 01-3992-01 r3 en
Emotron VSC Instruction Manual 01-3992-01 r3 en
Emotron VSC Instruction Manual 01-3992-01 r3 en
VSC
Is fault fully
understood?
NO
YES
NO
NO
YES
Symptoms other than burn
out, damage, or fuse melt-down
in the VSD?
Abnormal signal?
Check according to displayed
abnormal messages
YES
YES
YES
NO
NO
NO
YES
Any symptoms
of burn out and
damage?
Check burnt and damaged parts
Is the main circuit
DM intact?
Replace DM
Is the fuse intact? Replace fuse
Is the main circuit
I.G.B.T intact?
Replace I.G.B.T
Visually check controller and
driver boards
Any abnormalities in
appearances?
YES
Replace the abnormal boards
Apply the power
Are displays and
indicators of the operating unit
working normally?
NO
YES
NO
Any abnormal
display?
Any abnormal
display?
Whats t
message?
Check 3 abnormal values of 15-2
with key
* to next page
Is LED lit?
Is the DC input voltage
controlling the power
correct?
Replace the burst absorber
Check terminals and wiring
Is +5V control
voltage correct?
Replace control board and
digital operating unit
Is the error eliminated
after replacing control
board?
Replace the driver board
VSD fault
Perform detailed check
YES
YES
YES
YES
NO
NO
NO
Emotron AB 01-3992-01r3 Troubleshooting and Maintenance 75
* to previous page
Check parameters of VSD
Perform parameter initialization
Specify operation control mode
FWD or REV LED lit
after flashing?
Replace the control board
Set up frequency command
Is the frequency
value displayed in operation
unit
Replace the control board
Are there voltage
outputs in output terminals
U, V and W?
Replace the control board
Connect the motor to run
Is there any abnormal
display?
Is output current of
each phase even?
The VSD is OK
Is the control board
working well after
replacement?
VSD fault
Perform detailed check
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
76 Troubleshooting and Maintenance Emotron AB 01-3992-01r3
Troubleshooting for OC, OL error displays
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
The VSD displays OC, OL errors
Is the main circuit
I.G.B.T working?
Replace I.G.B.T
Any abnormalities
in appearances?
Replace faulty circuit board
Apply the power
Any abnormal
indications?
Is the current
detector OK?
Input operation command
Has FWD LED remained
lit after flashing?
Replace control board
Replace control board
Input frequency command
Is the output frequency
of the operating unit
displayed?
Are there voltage
outputs at U, V and W output
terminals?
Replace control board
Replace control board
Connect the motor to run
Any abnormal
values displayed?
Is output
current of each phase
even?
The VSDs output is
VSD fault
Perform detailed check
Is the VSD
working well after
replacement?
Replace the current controller
Emotron AB 01-3992-01r3 Troubleshooting and Maintenance 77
Troubleshooting for OV, LV error
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
The VSD displays OV, LV
Is the main circuit
fuse intact?
Replace the main circuit fuse
Any abnormalities
in the appearances?
Replace the faulty circuit board
Apply the power
Any abnormal
indications? Replace the control board
Input operation command
Has FWD LED remained
lit after flashing?
Replace the control board
Input frequency commands
Is the output frequency
of the operating unit
displayed?
Replace the control board
Replace the control board
Are there voltage
outputs at T1, T2, T3 output
terminals?
Connect the motor to run
Any abnormal value?
Is the VSD
working well after
replacement?
Is current of all
phase even?
The VSDs output
VSD fault
Perform detailed check
78 Troubleshooting and Maintenance Emotron AB 01-3992-01r3
The motor cannot run
YES (voltage deviation between pairs are even if within 3% of the normal
YES
YES (within 10% of the normal value
YES
NO
NO
NO
NO
NO
NO
NO
Is MCCB applied?
Can MCCB be applied? Short circuit wiring
Is voltage between
power terminals correct?
The power is abnorma
Bad wirin
Is LED 10 lit? VSC fault
Is the operation
switch in RUN posit
The operation switch is set to
RUN posi
Are there outputs
between the motors U, V, VSC fault
VSC fault
Are outputs between
U, V, W even?
value without the motor connected)
Moto
Motor fault
Bad wirin
terminals?
Emotron AB 01-3992-01r3 Troubleshooting and Maintenance 79
The motor is overheated
Motor runs unevenly
YES
YES
YES (within 3% of the normal value
YES
YES
NO
NO
NO
Is load or current
exceeding the specified
value?
Reduce the load.
Increase capacities of VSC
and the motor
Is it running at
low speed for a long
time?
Select the motor again
Is voltage
between U-V, V-W, W-U
correct?
VSC faults
Is there any
dirt preventing cooling
the motor
Remove the dirt
Bad connection between
VSC and the motor
Correct the bad connection
Does it happen
when decelerating?
Is the acceleration
time correct?
Increase the acc/dec time
Reduce the load.
Increase capacities of VSC
and the motor.
Is output
voltage between U-V, V-W,
W-U balanced?
VSC fault
VSC fault
Is the load floating?
Vibration degree in
transmission parts such
as gears?
Reduce the load floating or add
a flywheel.
Input the mechanical system
YES
YES (within 3% of rated output voltage
YES
YES
NO
NO
NO
NO
small
80 Troubleshooting and Maintenance Emotron AB 01-3992-01r3
4.4 Routine inspection and
periodical inspection
To ensure stable and safe operations, check and maintain the
VSD regularly and periodically.
The table below lists the items to be checked to ensure stable
and safe operations.
Check these items 5 minutes after the Charge indicator
goes out to prevent service personnel from being injured by
residual electric power.
Items Details
Checking
period
Methods Criteria Remedies
Daily Annually
Ambient condi-
tions around
the machine
Confirm the temperature
and humidity around the
machine
Measure with thermom-
eter and hygrometer
according to installation
notices.
Temperature:
-10 to 40
o
C
Humidity: Below 95%
RH
Improve the cir-
cumstances
Are there inflammable
piled up around?
Visual check No foreign matters
Installation and
grounding of
the VSD
Any unusual vibration
from the machine
Visual, hearing No foreign matters Secure screws
Is the grounding resist-
ance correct?
Measure the resistance
with a multi-tester
200V series: below
100
400V series: below 10
Improve the
grounding
Input power
voltage
Is the voltage of the main
circuit correct?
Measure the voltage
with a multi-tester
Voltage must conform
to the specifications
Improve input
voltage
External termi-
nals and inter-
nal mounting
screws of the
VSD
Are secure parts loose?
Visual check
Check with a screwdriver
No abnormalities
Secure or send
back for repair
Is the terminal base dam-
aged?
Obvious rust stains
Internal wiring
of the VSD
Deformed or crooked
Visual check No abnormalities
Replace or
send back for
repair
Any damage of the wrap-
ping of the conducting
wire
Heat sink
Heap of dust or mingled
trifles
Visual check No abnormalities
Clean up
heaped dust
Printed circuit
board
Heap of conductive metal
or oil sludge
Visual check No abnormalities
Clean up or
replace the cir-
cuit board
Discoloured, overheated,
or burned parts
Cooling fan
Unusual vibration and
noise
Visual or hearing check
No abnormalities
Replace the
cooling fan
Heap of dust or mingled
trifles
Visual check Clean up
Power compo-
nent
Heap of dust or mingled
trifles
Visual check No abnormalities Clean up
Check resistance
between each terminals
Measure with a multi-
tester
No short circuit or bro-
ken circuit in three-
phase output
Replace power
component or
VSD
Capacitor
Any unusual odour or
leakage
Visual check No abnormalities
Replace capac-
itor or VSD
Any inflation or protrusion
Emotron AB 01-3992-01r3 Troubleshooting and Maintenance 81
4.5 Maintenance and
inspection
The VSD does not require daily inspection and mainte-
nance.
To ensure long-term reliability, follow the instructions below
when performing regular inspection. Turn the power off and
wait for the charge indicator (LED101) to go out before
inspection to avoid receiving an electric shock possibly
caused by charges resides in high-capacity capacitors.
(1) Clean up the accumulation of muck inside the VSD.
(2) Check if there are any loose terminal screws and securing
screws. Tighten all loose screws.
(3) Insulation tests
(a) Disconnect all leads connecting T-VERTER to the exter-
nal circuit when performing insulation tests against external
circuit.
(b) An internal insulation test should be only be performed
against the main circuit of the T-VERTER body. Use a high
resistance DC 500V meter with insulating resistance higher
than 5M.
Caution: Do not perform this test against the control
circuit.
M
L1
L2
L3
T1
T2
T3
VSD
Ground terminal
Power source
DC-500V high resistance meter
82 Troubleshooting and Maintenance Emotron AB 01-3992-01r3
Emotron AB 01-3992-01r3 Peripheral Components 83
5. Peripheral Components
5.1 Reactor specification for
input side
5.2 Reactor specification on
DC side
5.3 Braking unit and braking resistor
VSC series braking current calculation
Formula for braking resistor:
W= (Vpnb * Vpnb) * ED% / R
1. W: braking resistor consumption power
2. Vpnb: braking voltage (440V=760VDC)
3. ED%: braking effective period
4. R: used braking resistor
For detailed information, please contact your supplier.
Model
AC inductance on input side
Current (A)
Inductance
(mH)
VSC48-
009 10.0 2.2
013 15.0 1.42
018 20.0 1.06
Model
DC inductance for input
side
Current (A)
Inductance
(mH)
VSC48-
009 8.8 3.98
013 13 2.69
018 17.5 2.00
VSD
Model
Braking Unit
Braking Resistor
per braking unit
Suitable
Motor
Capacity
(HP)
Suitable
Motor
Capacity
(KW)
Braking
resistor
Specification
Braking
resistor
ED(%)
Braking
torque
(%)
Resistor
dimension
(L*W*H) mm
Model
Number
used
Type (W) ()
VSC48-009 - - JNBR-400W150- 5 3.7 400 150 10 126 395*34*78
VSC48-013 - - JNBR-600W130- 7.5 5.5 600 130 10 102 470*50*100
VSC48-018 - - JNBR-800W100 10 7.5 800 100 10 99 535*50*110
84 Peripheral Components Emotron AB 01-3992-01r3
5.4 EMC Filter
The VSD adopts rapid switching components to improve
the efficiency of the motor and to reduce the motor noise.
Using the EMC filter allows the EMI (Electromagnetic
Interference) and RFI (Radio Frequency interference) to be
controlled within a certain range.
EMC Directive
The VSD with built-in filter complies with the EMC Direc-
tive 89/336/EEC, limiting the environmental EMI and RFI.
Independent tests have demonstrated compliance to the fol-
lowing standards when the optional filters are used.
EMI radio standard BEMS immunity standard
EN 61800-3 1996/A11: 2000: First Environment Restricted
Distribution
Filter Selection
5.5 Digital operator and
extension cable
A.Remote Keypad Cable Kit
B. Content
1. Inverter
2. LED Keypad
3. REMOTE Cable for Keypad
C. Operation procedure:
1. Remove the keypad from the Inverter.
2. Please refer to Diagram before mounting the keypad to
your machine or Panel.
3. Connect the inverter and the keypad with the remote
cable in accordance with the above Diagram.
Supply the power to operate ONLY after all elements are
securely fixed.
5.5.1 LED Keypad Mounting
Dimensions Unit : mm
VSD Model Rating (INPUT)
Filter Model
First Environment Restricted
Distribution
First Environment
Unrestricted Distribution
VSC48
009 3 323~528 V Built-in Contact supplier
013 3 323~528 V Built-in Contact supplier
018 3 323~528 V Built-in Contact supplier
Inverter
Model
Extension Cable
Kit
Cable Length (Meter)
All models
VSC Remote
Keypad cable
2.0
Warning: Turn OFF the power supply. The following
procedures should be performed after there is no display
on the keypad.
Emotron AB 01-3992-01r3 Peripheral Components 85
86 Peripheral Components Emotron AB 01-3992-01r3
5.5.2 Keypad Installation Dimension
Dimensions for mounting remote keypad direct to control
panel
Dimensions for mounting keypad with additional mounting-
frame to control panel.
5.6 Interface Card
5.6.1 RS485 Interface Card
NOTE:
1. Connect the black wire to the com terminal of TM2.
2. Connect the red wire to the 24V terminal of TM2.
TM2 terminal block
RS485 option card
RS485
black wire
red wire
Emotron AB 01-3992-01r3 Peripheral Components 87
RS485 Wiring Diagram:
VSC series
M
T1
T2
T3
T1
T2
T3
(+)
(-)
(A)
(B)
Three-phase
power supply
RS485
RS485
Red
Con2 (12P)
VSC series
24 V
COM
Black
NOTE:
Please put on the VSD cover to avoid the Interface card
being disturbed by outside static electricity.
Please use isolated RS232/RS485 converter to link PC
and interface card to avoid damaging equipment.
88 Peripheral Components Emotron AB 01-3992-01r3
5.6.2 RS232 Interface Card
RS232 Wiring Diagram
1.8m
L1 T1
L2 T2
L3 T3
M
VSC series
Three-phase
power supply
RS232
Con2 (12P)
RS232
Emotron AB 01-3992-01r3 Peripheral Components 89
5.6.3 Program Copy Unit
Memory Pack Wiring Diagram
L1
L2
L3
M
T1
T2
T3
VSC series
Three-phase
power supply
Memory
Pack
90 Peripheral Components Emotron AB 01-3992-01r3
Emotron AB 01-3992-01r3 91
Appendix 1:
List of internal parameters for
VSC motor
Factory settings for the motors internal parameters.
Parameter
Model
14-0
(Stator
Resistance)
14-1
(Rotor
Resistance)
14-2
(Equivalent
Inductance)
14-3
(Magnetization
Current)
14-4
(Iron Loss
Conductance)
VSC 48-
009 260 200
800 7200 0 013 240 160
018 220 150
NOTE: 1. The above parameters are idle in V/F Control
Mode. These parameters can be enabled in vector
control mode.
2. The motor parameters (14-0~14-4) cannot be
modified when factory settings are in vector mode. The
internal parameters will be maintained after autotuning
(refer to Autotuning and Description of motors internal
parameters).
3: The motor parameters (14-0~14-4) will be completely
modified to factory settings in any operation mode.
92 Emotron AB 01-3992-01r3
Appendix 2:
VSC parameter setting list
Customer VSD Model
Using Site Contact Phone
Address
Parameter
Code
Setting Content
Parameter
Code
Setting Content
Parameter
Code
Setting Content
Parameter
Code
Setting Con-
tent
0-00 3-16 6-05 10-8
0-01 3-17 6-06 10-9
0-02 3-18 6-07 11-0
0-03 3-19 6-08 11-1
0-04 3-20 7-00 11-2
0-05 3-21 7-01 11-3
0-06 3-22 7-02 11-4
0-07 3-23 7-03 11-5
0-08 3-24 7-04 11-6
1-00 3-25 7-05 11-7
1-01 3-26 8-00 12-0
1-02 3-27 8-01 12-1
1-03 3-28 8-02 12-2
1-04 3-29 8-03 12-3
1-05 3-30 8-04 12-4
1-06 4-00 8-05 12-5
1-07 4-01 9-00 12-6
2-00 4-02 9-01 12-7
2-01 4-03 9-02 12-8
2-02 4-04 9-03 13-0
2-03 4-05 9-04 13-1
2-04 4-06 9-05 13-2
2-05 5-00 9-06 13-3
2-06 5-01 9-07 13-4
3-00 5-02 9-08 13-5
3-01 5-03 9-09 13-6
3-02 5-04 9-10 14-0
3-03 5-05 9-11 14-1
3-04 5-06 9-12 14-2
3-05 5-07 9-13 14-3
Emotron AB 01-3992-01r3 93
3-06 5-08 9-14 14-4
3-07 5-09 9-15 15-0
3-08 5-10 10-0 15-1
3-09 5-11 10-1 15-2
3-10 5-12 10-2 15-3
3-11 6-00 10-3 15-4
3-12 6-01 10-4 15-5
3-13 6-02 10-5 15-6
3-14 6-03 10-6
3-15 6-04 10-7
94 Emotron AB 01-3992-01r3
Emotron AB, Mrsaregatan 12, SE-250 24 Helsingborg, Sweden
Tel: +46 42 16 99 00, Fax: +46 42 16 99 49
E-mail: [email protected]
Internet: www.emotron.com
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