Engine Kumatsu P6140

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P6140

For Models: L6140A, L6140AL,


L6140AL2, & M6140AL

PARTS CATALOG

Marine Generators | Marine Diesel Engines | Land-Based Generators

CALIFORNIA
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

Northern Lights
4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright 2008 Northern Lights, Inc.
All rights reserved. Northern Lights, and
the Northern Lights logo are trademarks of
Northern Lights, Inc.
Printed in U.S.A.
PART NO.: P6140 08/08

PARTS CATALOG
for Models L6140A, L6140AL, L6140AL2, & M6140AL
Please read thoroughly before attempting to use this manual:
Table of Contents .................................................................................................................................................. I
Model Designation & Serial Numbers .................................................................................................................... II
Reading a Parts Page ........................................................................................................................................... III

Table of Contents
Fuel Filter .........................................................................14 - 17
Fuel Feed Pump Assembly .............................................18 - 21
Fuel Injection Pump Coupling .......................................22 - 23
Throttle Assembly ....................................................................24

GROUP 1 - ENGINE
Cylinder Block ......................................................................0 - 2
Crankshaft .................................................................................... 3
Flywheel Housing ................................................................4 - 5
Piston and Connecting Rod ....................................................... 6
Camshaft ..................................................................................... 7
Timing Cover .............................................................................. 8
Idler Gear ........................................................................... 9 - 10
Lubricating Oil Filter ......................................................12 - 13
Lubricating Oil and Suction Pump ................................14 - 15
Oil Pan ..............................................................................16 - 17
Oil Dipstick, Oil Drain ...................................................18 - 19
Cylinder Head..................................................................20 - 21
Rocker Arm & Housing ..................................................22 - 25

GROUP 5 - ELECTRICAL SYSTEM


Engine Electrical ..................................................................0 - 5
Wire Harness, Circuit Breaker, & Relay Assembly ..........6 - 9
Stop Solenoid...................................................................10 - 12
Alternator Mountings......................................................14 - 25
Alternator Assemblies.....................................................26 - 28
Starting Motor & Mounting ....................................................29
Starting Motor Assembly................................................30 - 31
Belt Guard ........................................................................32 - 33
Instrument Panels ............................................................34 - 46

GROUP 6 - GASKET SETS

GROUP 2 - INTAKE & EXHAUST SYSTEM

Gasket Kits............................................................................0 - 5

Air Intake Manifold & Aftercooler ....................................0 - 9


Aftercooler Pump ............................................................ 10 - 11
Air Filter and Intake ........................................................12 - 14
Exhaust Manifold ............................................................15 - 19
Turbocharger & Mounting .............................................20 - 33
Turbocharger Assembly ..................................................34 - 39
Dry Exhaust Elbow .........................................................40 - 42
Turbo Outlet Adapter ...............................................................43
Wet Exhaust Elbow ..................................................................44

GROUP 7 - GEAR AND ADAPTER SETS


Gear Attatching Kit MG-5111A/MG-5111 .............................. 1

GROUP 8 - BASE FRAME & MOUNTING


Engine Mounting ........................................................................ 0

GROUP 9 - ACCESSORIES & OPTIONAL EQUIP.


Four Groove Pulley .................................................................... 1
PTO & Electric Clutch Mounting ............................................. 2
PTO Adapter-SAE #4/C110 & SAE #3/SP111 ....................... 3
Electric Clutch Components ..................................................... 4
84 mm & 110 mm Pulley & Drive Assembly ......................... 5
110 mm & 120 mm Pulley & Drive Assembly ....................... 6
PTO Idler..................................................................................... 7
Idler Gear Assembly .................................................................. 8
Accessory Drive ......................................................................... 9
Hydraulic Pump Adapter .........................................................10
PTO Hydraulic Pump Drive .................................................... 11
Hydraulic Pump Installation, Vickers V10-F ........................12
Oil Drain Pump ...............................................................13 - 14
Airsep Air Filter/Crankcase Breather System ..............16 - 19
Crankcase Vent Filter ......................................................20 - 22
8 Wet Riser-Exhaust Aft ........................................................23
Hydraulic Oil Cooler ......................................................24 - 25
Remote Loud Alarm.................................................................26
Local Start/Stop Panel & Mounting ..............................27 - 28
Remote Start/Stop Panel ..........................................................29
Coolant Level Switch Gauge .........................................30 - 33

GROUP 3 - COOLING SYSTEM


Remote Expansion Tank ......................................................1 - 2
Expansion Tank Low Profile ..................................................... 2
Heat Exchanger Return, Coolant Pump Inlet .......................... 3
Heat Exchanger & Oil Cooler .............................................4 - 7
Heat Exchanger ................................................................ 8 - 11
Heat Exchanger & Super Cooler ...................................12 - 15
Coolant Pump, Thermostat Housing .............................16 - 19
Thermostat Housing .................................................................20
Corrosion Resistor & Piping ..........................................21 - 23
Raw Water Pump, Mounting ..........................................24 - 31
Lubricating Oil Cooler....................................................32 - 35
Gear Oil Cooler Assembly .............................................36 - 37
Keel Cool Outlet..............................................................38 - 39

GROUP 4 - FUEL SYSTEM


Fuel Injection Pump & Piping ............................................0 - 5
Double Wall Fuel Lines .......................................................6 - 7
Fuel Return Lines, Injectors ........................................ 8 - 9, 12
Injection Pump Application Chart ................................. 10 - 11

Proprietary Information
This publication is the sole property of Northern Lights, Inc.
It may not be reproduced in whole or part without the expressed written permission of Northern Lights, Inc.
Northern Lights, Inc. 2008. All rights reserved. Litho U.S.A. Publication number: P6140 08/08.

P6140 08/08

INTRODUCTION

MODEL DESIGNATION

MODEL NUMBERS
Model numbers give the units application, block model, aspiration and RPM:
L-M

6140
Base engine model series

L - Lugger propulsion engine

A, AL, AL2
A
Indicates turbocharged
and aftercooled - standard
profile.

M - Northern Lights marine generator set

AL
L6140A

M6140A

Lugger propulsion engine turbocharged and aftercoled.

Indicates turbocharged and


aftercooled - Low profile.

AL2
Indicates turbocharged
with separate circuit aftercooling - low profile.

Northern Lights marine diesel generator set.

SERIAL NUMBERS
LUGGER: Your Lugger propulsion engine has the serial number plate on the flywheel housing.
Lugger Serial Number

NORTHERN LIGHTS: Every Northern Lights generator set has two data plates and two serial numbers, which may
cause some confusion. One serial number is for the generator end, and it is found on the Generator End Data Plate.
The other serial number, found with the Generator Set Data Plate, should be used when ordering parts.
Serial Numbers for Northern Lights are eight digits. e.g. 1234-5678.

Generator Set
Serial Number

Generator End Serial


Number

P6140 02/11

II

INTRODUCTION

READING A PARTS PAGE


IMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.
Check the model designation at the page top.
Do not use this illustration for parts purchasing.

ELECTRICAL SYSTEM

ALTERNATOR ASSEMBLY: M6140

6
5

KEY
0
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
185046210
185446219
185446217
185716200
185446218
040126210
020210010
027100010
026100010
185446220
015140408
015140425
199236510

7
QTY.
1
1
1
1
1
2
1
1
1
1
1
2
1

9
DESCRIPTION

Alternator Assembly
Flywheel, complete
Plate, complete
Plate
Stator, complete
Bearing
Nut
Spring washer
Washer
Clamp
Screw
Screw
Collar

13

P844 06/96

5-2

11

REFERENCES:
1. Grouping section title.
2. Model designation of equipment that uses parts
listed on this page.
3. Title and description of assembly.
4. Drawing numbers that correspond to key
column numbers for parts identification.
5. Key column for locating parts shown on drawing.
6. Part number.

10

P6140 02/11

III

14
12

7.
8.
9.
10.
11.
12.
13.
14.

NOTE: Arrows always point toward the front of the engine.

SERIALNUMBER

Quantity of parts used.


Description of each component part.
Serial number of unit the part fits.
Assembly or kit designated by Key 0 or /.
Grouping index number.
Page number within the grouping index.
Manual title.
Page publication date.

GROUP 1 - ENGINE

CYLINDER BLOCK

Figure 2005

P6140 02/11

1-0

GROUP 1 - ENGINE

CYLINDER BLOCK

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
44
45
46
47
48
49

PART NUMBER
6211-21-1103
04020-00820
07043-70108
07046-42516
07046-41810
07046-11816
6210-21-1790
07046-41008
6210-21-1910
6210-21-1490
07046-47020
07046-43516
6210-81-9210
6150-21-4770
6150-21-5910
04020-01024
07043-00211
07046-42010
07046-42816
07043-00415
07043-71019
6210-21-1210
6210-21-1250
04020-00514
6210-21-1390
6210-21-1710
01643-31845
6211-21-2220
6210-21-2250
6210-21-2240
6210-21-2230
6210-21-6410
6150-21-6460
6210-21-6471
6150-21-6390
6210-21-6440
6210-25-6440
6210-21-6452
12-00832
15-00805
6210-21-6540
6210-25-6540
12-00071
12-00832
6210-21-1850
12-00912
01580-11210
6150-21-5920
6150-21-5930
6210-21-5410
27-65001

QTY
1
12
13
2
2
2
1
1
3
7
1
7
2
2
1
2
1
1
2
1
1
6
1
2
6
14
14
6
6
6
6
2
2
6
6
1
1
1
2
2
1
1
1
3
1
1
3
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Cylinder Block Assembly (includes keys 2-27 former #6211-21-1102)


Dowel Pin
Plug
Expansion Plug 16mm
Plug
Plug
Bushing
Plug
Pin
Camshaft Bushing
Plug
Plug
Plug
Dowel Pin
Bushing
Dowel Pin
Plug
Plug
Plug
Plug
Plug
Main Bearing Cap, #1 - 6
Main Bearing Cap, #7
Dowel Pin
Pin
Bolt
Washer
Cylinder Liner
Crevice Seal
Center O-Ring
Lower O-Ring
Cover
O-Ring
Bolt
Packing
Cover
Cover L6140AL2
O-Ring (formerly #6210-21-6451) L-M6140A & AL
Capscrew, Hex Head M10 x 1.5 x 30 mm
Flat Washer M10
Oil Filler Neck
Oil Filler Neck L6140AL2
Capscrew, Hex Head M10 x 1.5 x 70 mm
Capscrew, Hex Head M10 x 1.5 x 30 mm
Cover (keel cooled units)
Capscrew, Hex Head M12 x 1.75 x 25 mm
Nut
Collar
Nut
Dipstick Tube - Left Side
Dipstick Tube - Right Side (with standard oil pan - see assembly detail)
Continued Next Page
P6140 02/11

1-1

GROUP 1 - ENGINE

CYLINDER BLOCK (CONTINUED)

KEY
50

51
52
53
54
55
56
57
61
62
63
64
65
66
67
68
69
70
71
72
73
75
76
77
78
79
80

PART NUMBER
6210-21-5310
36-75011
36-75009
36-75007
6210-21-1860
07025-00100
12-00912
01640-21223
07040-11409
07005-01412
6210-21-1781
6210-21-1950
6696-61-9920
12-00912
07040-11007
07005-01012
6211-21-1800
6211-21-1900
02720-40104
01437-01025
01641-21016
6212-25-1111
07043-00415
6210-21-1971
12-00071
287-35-11470
6210-21-1820
6210-61-6550
12-00831
09605-01440
04418-02550

QTY
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
6
6
1
6
6
1
3
1
4
1
1
1
2
1
4

DESCRIPTION

SERIAL NUMBER

Dipstick - Left & Right Side 0-5 (with standard oil pan)
Dipstick - Right Side 0-5 (with modified oil pan 36-75001)
Dipstick - Right Side 0-7 (with modified oil pan 36-75001)
Dipstick - Left Side 6-7 (with standard oil pan)
Cover
Cap
Capscrew, Hex Head M12 x 1.75 x 25 mm
Washer
Plug
Gasket
Bushing
Flange
Gasket
Capscrew, Hex Head M12 x 1.75 x 25 mm
Plug
Gasket
Piston Cooling Nozzle Assembly (includes key #67) L-M6140A&AL
Piston Cooling Nozzle Assembly (includes key #67) L6140AL2
Plug
Capscrew, 12 Point M10 x 1.5 x 25mm
Washer
Cover (formerly #6212-25-1110, standard profile only)
Plug, Socket Head 1/2BSPT
Gasket
Capscrew, Hex Head M10 x 1.5 x 70 mm
Plug
Plate
Gasket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Name Plate
Screw

P6140 02/11

1-2

GROUP 1 - ENGINE

CRANKSHAFT
KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

Figure 2303

KEY
1
2
3
4
5
6
7
8
9
10
11

12

PART NUMBER

QTY

6211-31-1010
6210-31-1120
6150-31-1130
6211-31-1420
6211-31-8200
6211-32-8200
31-65002
6210-31-1420
04020-01024
01010-51225
01010-51230
6210-81-8710
01643-31232

1
1
1
1
1
1
1
1
1
6
6
6
6

6210-21-8000
6210-21-8010
6210-29-8010
6210-28-8010
6210-27-8010
6210-26-8010

1
7
7
7
7
7

6210-21-8050
6210-29-8050
6210-28-8050
6210-27-8050
6210-26-8050

1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Crankshaft Assembly (includes keys #2 - #4)


Gear
Key
Pin
Damper Assembly (no separate spacer) Early Production
Damper Assembly (uses separate spacer #6) Late Production (formerly 6211-31-8201)
Damper Spacer
up to S/N xxxx-0583
Damper Spacer
from S/N xxxx-0584
Dowel Pin
Capscrew, Hex Head M12 x 1.75 x 25 mm
up to S/N xxxx-0583
Bolt
from S/N xxxx-0584
Bolt
Washer
from S/N xxxx-0584
MAIN BEARING ASSEMBLIES
Main Bearing Set - Standard
Main Bearing Assembly - Standard
Main Bearing Assembly - Undersize, 0.25 mm
Main Bearing Assembly - Undersize, 0.50 mm
Main Bearing Assembly - Undersize, 0.75 mm
Main Bearing Assembly - Undersize, 1.00 mm
MAIN THRUST BEARING ASSEMBLIES (set of 3 bearings)
Thrust Bearing Assembly - Standard
Thrust Bearing Assembly - Oversize, 0.25 mm
Thrust Bearing Assembly - Oversize, 0.50 mm
Thrust Bearing Assembly - Oversize, 0.75 mm
Thrust Bearing Assembly - Oversize, 1.00 mm
P6140 02/11

1-3

GROUP 1 - ENGINE

FLYWHEEL AND FLYWHEEL HOUSING - EARLY PRODUCTION


Propulsion Applications

SAE #0

SAE #1

Figure 2201 / 221A02


221B02

KEY
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
6210-21-4130
6210-21-4120
01010-31645
01010-31660
01010-31655
6150-31-1810
6150-21-4230
6150-29-4230
6211-31-1502
6211-31-1401
6211-31-1350
6150-31-1351
6210-31-1360
6210-31-1350
6120-21-3750
12-00831
6210-21-3820
12-00953

QTY
1
1
2
8
8
10
1
1
1
1
1
1
6
6
1
4
1
4

DESCRIPTION

SERIAL NUMBER

Flywheel Housing - SAE #0


Flywheel Housing - SAE #1
Bolt
Bolt for SAE #1 Housing
Bolt for SAE #0 Housing
Washer
Rear Main Seal - Standard*
Rear Main Seal - Repair*
Flywheel Assembly - SAE #18 (includes key #7)
Flywheel Assembly - SAE #14 (includes key #7)
Ring Gear (for SAE #18 Flywheel)
Ring Gear (for SAE #14 Flywheel)
Bolt - SAE #14 Flywheel
Bolt - SAE #18 Flywheel
Lifting Eye - SAE #1 Flywheel Housing
Capscrew, Hex Head M10 x 1.5 x 25 mm
Plate
Capscrew, Hex Head M12 x 1.75 x 30 mm
*Can use repair sleeve #6610-29-2370 with either rear main seal.
P6140 02/11

1-4

GROUP 1 - ENGINE

FLYWHEEL AND FLYWHEEL HOUSING - LATE PRODUCTION

SAE #0

SAE #1

Figure 2202

KEY
1
2
3
4
5
6
7
8
9
10

PART NUMBER
6210-21-4232
6210-21-4740
07042-00617
01010-31660
01010-31655
01010-31645
6151-21-4150
6150-29-4230
6211-31-1502
6210-31-1800
6211-31-1350
6150-31-1351
6210-31-1350
6210-21-4770
00-75021
01435-01025

QTY
1
1
1
2
6
8
1
1
1
1
1
1
6
1
1
4

DESCRIPTION

SERIAL NUMBER

Flywheel Housing SAE #0 (formerly #6210-21-4230)


Flywheel Housing SAE #1
Plug SAE #1 Housing
Capscrew, Hex Head M16 x 2.0 x 60mm
Capscrew, Hex Head M16 x 2.0 x 55mm (SAE #0 Housing)
Capscrew, Hex Head M16 x 2.0 x 45mm (SAE #1 Housing)
Rear Main Seal - Standard * (formerly #6150-21-4230)
Rear Main Seal - Repair *
Flywheel Assembly SAE #18 (includes key #7)
Flywheel Assembly SAE #14 (includes key #7)
Ring Gear - SAE#18 Flywheel (179 teeth)
Ring Gear - SAE#14 Flywheel (148 teeth)
Bolt
Lifting Eye - SAE#1 Flywheel Housing (Standard)
Lifting Eye - SAE#1 Flywheel H (low profile) formerly #00-75015
Bolt
*Can use Repair Sleeve #6610-29-1370 with either Rear Main Seal.

from S/N xxxx-0548

P6140 02/11

1-5

GROUP 1 - ENGINE

PISTON AND CONNECTING ROD

Figure 2351

KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8
9

6212-31-2170
6211-31-2410
04065-05220
6211-31-2031
6211-31-3100
6211-31-3130
02400-10413
6210-31-3310

6
6
12
6
6
6
12
12

6210-32-3040
6210-39-3042

DESCRIPTION

SERIAL NUMBER

6
6

Piston
Piston Pin
Snap Ring
Piston Ring Set
Connecting Rod Assembly (includes keys #6 - #8)
Bushing
Dowel Pin
Connecting Rod Bolt
ROD BEARING ASSEMBLIES
Bearing Assembly - Standard (formerly 6210-31-3041 & 6210-31-3040)
Bearing Assembly - Undersize, 0.25 mm (formerly 6210-39-3041 &

6210-39-3040)

6210-38-3040

Bearing Assembly - Undersize, 0.50 mm (formerly 6210-38-3041 &

6210-37-3040

Bearing Assembly - Undersize, 0.75 mm (formerly 6210-37-3041 &

6210-36-3040

Bearing Assembly - Undersize, 1.00 mm (formerly 6210-36-3041 &

6210-38-3040)

6210-37-3040)

6210-36-3040)

P6140 02/11

1-6

GROUP 1 - ENGINE

CAMSHAFT

Figure 2401

KEY

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16

PART NUMBER
6210-41-1011
6210-41-1111
6210-41-1130
6210-41-1120
04010-00725
6210-81-3510
6210-81-8340
6210-41-2010
6210-41-2300

6210-41-2400
6150-81-8420
04064-02212
6210-41-2430
6210-41-2450
6210-41-3120

QTY
1
1
1
1
1
1
2
6
12
1
12
12
6
6
24
12
12
12

DESCRIPTION

SERIAL NUMBER

Camshaft Assembly (includes keys #1 - #4)


Camshaft
Thrust Plate
Camshaft Gear
Key
Shaft
Bolt
Cam Follower Assembly (includes keys #7 - #13)
Lever Assembly (includes keys #8 - #10)
Socket
Cam Follower Roller
Not available separately
Pin
Shaft Assembly (includes key #12)
Ball Bearing
Snap Ring
Dowel Ring
Bolt
Push Rod (formerly #6210-41-3110)

P6140 02/11

1-7

GROUP 1 - ENGINE

TIMING COVER

Figure 2021

KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14

6210-21-3121
07046-11816
07046-11516
01010-81290
01011-81200
01010-81280
01017-51220
01640-21223
01011-81000
01640-21016
01010-81050
00-75019
01010-E1035
6210-21-8711

1
2
2
3
1
1
1
6
3
3
2
1
4
1

Timing Cover
Plug
Plug
Bolt
Bolt
Bolt
Bolt
Washer
Capscrew, Hex Head M10 x 1.5 x 100 mm
Flat Washer M10
Capscrew, Hex Head M10 x 1.5 x 50 mm
Lifing Eye
Capscrew, Hex Head M10 x1.5 x 35 mm
Breather (formerly #6210-21-8710)

15
16
17
18
19
20
21
22
23
24
25
26
27
28

01010-81020
01640-21016
6210-81-4110
07000-03050
01010-50616
6136-81-5291
6130-82-5270
6210-21-1880
07000-12060
01010-81020
6210-21-3350
01010-50610
01640-20610
6150-21-3230
00-04803
07000-62060
6210-21-3250

2
2
1
1
2
1
1
1
1
3
1
2
2
1
1
1
1

Capscrew, Hex Head M10 x 1.5 x 20 mm


Flat Washer M10
Tachometer Drive
O-ring
Bolt
Cap
Gasket
Cover
O-ring
Capscrew, Hex Head M10 x 1.5 x 20 mm
Pointer
Bolt
Washer
Front Seal
Wear Sleeve (repair type)
O-ring
Gasket

(see Crankcase Vent Filter detail in Accessories)

29
30

P6140 02/11

1-8

Updated 4-16-09

GROUP 1 - ENGINE

IDLER GEAR

Figure 2031

KEY
1
2
3
4
5
6
7
8
10
11
12
13
14
15

PART NUMBER
6210-31-6311
6210-31-6201
6210-31-6131
6127-21-1260
01010-30830
6210-21-2421
6210-21-2412
6210-21-2440
6210-31-6101
6210-31-6121
6210-21-2421
6210-21-2512
01050-31880
01643-31845

QTY
1
1
1
1
6
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Idler Gear
Idler Gear Assembly (includes key #3)
Bushing
Dowel Pin
Bolt
Thrust Plate
Idler Gear Shaft
Bolt
Idler Gear Assembly (includes key #11)
Bushing
Thrust Plate
Idler Gear Shaft
Bolt
Washer
P6140 02/11

1-9

up to s/n 18464

GROUP 1 - ENGINE

Added page 4-16-09

IDLER GEAR

Figure 2031

KEY
1
2
3
4
5
6
7
8
10
11
12
13
14

PART NUMBER
6210-31-6311
6210-31-6201
6210-31-6131
6127-21-1260
01010-30830
6210-21-2421
6210-21-2414
6210-21-2440
6212-31-6100
6212-31-6120
6210-21-2422
6212-21-2511
6212-21-2450

QTY
1
1
1
1
6
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Idler Gear
Idler Gear Assembly (includes key #3)
Bushing
Dowel Pin
Bolt
Thrust Plate
Idler Gear Shaft
Bolt
Idler Gear Assembly (includes key #11)
Bushing
Thrust Plate
Idler Gear Shaft
Bolt
P6140 02/11

1 - 10

from s/n 18465

GROUP 1 - ENGINE

NOTES

P6140 02/11

1 - 11

GROUP 1 - ENGINE

LUBRICATING OIL FILTER

Figure 3101

P6140 02/11

1 - 12

GROUP 1 - ENGINE

LUBRICATING OIL FILTER

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

19
20
21
22
23
24
25
26
27
28
29
30
31

PART NUMBER
6211-51-5500
6212-55-5500
6211-51-5510
07043-00211
6210-51-5570
07000-62018
6210-51-5590
6210-51-5560
6212-55-5560
6210-51-5550
6211-51-5520
6210-51-5580
07000-63032
01010-30816
01640-20816
6210-21-6462
07000-63028
07000-63032
12-00832
12-00048
15-00805
6211-51-5400
6211-51-5410
6162-53-5450
600-211-1870
6162-53-5420
6162-53-5430
24-04801
07000-73048
07000-63032
12-00832
12-00819
01010-51085
15-00805
21-00050

QTY
1
1
1
1
2
2
1
1
1
1
1
1
1
3
3
1
2
1
2
5
7
1
1
1
1
1
1
1
1
1
1
3
1
5
**

DESCRIPTION

SERIAL NUMBER

Adapter Assembly (includes keys #1 - #12)


Adapter Assembly (includes keys #1 - #12)
Body
Plug
Plug
O-ring
Seat
Spring, Pressure Relief (83mm LOA)
Spring, Pressure Relief (93mm LOA)
Valve
Cover
O-ring
O-ring
Bolt
Washer
O-ring (formerly #6210-21-6460)
O-ring
O-ring
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 60 mm
Flat Washer M10
Oil Filter Assembly (includes keys #19 - #24)
Bracket
Packing
Spring
Cap
Packing
Oil Filter
O-ring
O-ring
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 75 mm
Bolt
Flat Washer M10
Plug, Square Head 1/8 BSPT
**As required.

P6140 02/11

1 - 13

up to S/N xxxx-0742
from S/N xxxx-0743
up to S/N xxxx-0742
from S/N xxxx-0743
-

GROUP 1 - ENGINE

LUBRICATING OIL PUMP AND PICK-UP

Figure 3001

P6140 02/11

1 - 14

GROUP 1 - ENGINE

LUBRICATING OIL PUMP AND PICK-UP

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NUMBER
6212-51-1001
6212-51-1200
6151-51-1420
6136-52-1620
6212-51-1300
6212-51-1310
6212-51-1510
6212-51-1250
6151-51-1421
6212-51-1100
6151-51-1420
6212-51-1320
6136-52-1640
6136-52-1650
6150-51-1650
04050-14035
01010-30825
01602-00825
07000-63038
01010-31230
01010-31240
01643-31232
6210-51-6210
6210-51-6311
07000-63040
12-00831
6210-51-6220
6210-51-6321
01010-31225
01010-31230
01640-21223
01643-51032
01010-31020
01580-01008
15-00805

QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Oil Pump Assembly (includes keys #1 - #17 - formerly #6212-51-1000)


Body Assembly (includes keys #2 - #3)
Bushing
Pin
Pump Shaft & Gear Assembly (includes key #5)
Shaft
Pump Drive Gear
Pump Gear Assembly (includes key #8)
Bushing
Cover Assembly (includes keys #10 - #11)
Bushing
Drive Shaft
Valve
Spring
Retainer
Cotter Pin
Bolt
Spring Washer
O-ring
Bolt
Bolt
Washer
Pick-Up w/Screen
Pick-Up w/Screen
O-ring
Capscrew, Hex Head M10 x 1.5 x 25 mm
Bracket
Bracket
Bolt
Bolt
Washer
Washer
Bolt
Nut
Flat Washer M10

P6140 02/11

1 - 15

up to S/N xxxx-0547
from S/N xxxx-0548
up to S/N xxxx-0547
from S/N xxxx-0548
up to S/N xxxx 0547
from S/N xxxx-0548
up to S/N xxxx-0547
from S/N xxxx-0548
-

GROUP 1 - ENGINE

OIL PAN - EARLY PRODUCTION


Lugger Application

Figure 2105

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
6210-21-5210
6210-21-5280
6210-81-9410
6210-81-9440
6210-81-9450
15-00805
6210-21-5120
10-75000
6150-21-5630
07002-23634
6210-21-5812
12-00832
07043-00211
07042-00415

QTY
1
1
32
2
4
74
1
1
1
1
1
36
3
1

DESCRIPTION

SERIAL NUMBER

Frame
Gasket
Bolt
Bolt
Bolt
Flat Washer M10
Oil Pan - Standard
Oil Pan - with right side dipstick (not shown)
Drain Fitting M36 x 1.5 x 1/2 BSPT
O-ring
Gasket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Plug
Plug, Socket Head 1/2 BSPT
P6140 02/11

1 - 16

up to S/N xxxx-0547

GROUP 1 - ENGINE

OIL PAN - LATE PRODUCTION

Figure 2106

KEY
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
6211-21-5240
10-75001
6136-21-5770
6136-21-5870
01010-30610
01641-00608
07002-23634
6150-21-5630
21-51905
6210-21-5820
12-00831
02720-21616
15-00805

QTY
1
1
1
1
3
3
1
1
1
1
38
1
38

DESCRIPTION

SERIAL NUMBER

Oil pan (standard)


Oil pan with right side dipstick (not shown)
Cover Plate
Gasket
Bolt
Washer
O-ring
Drain Fitting M36 x 1.5 x 1/2 BSPT
Plug, Socket Head 1 NPT
Gasket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Plug, Square Head 1/2 BSPT
Flat Washer M10

from S/N xxxx-0548

P6140 02/11

1 - 17

GROUP 1 - ENGINE

RIGHT SIDE DIPSTICK

A-7228 / C-3241

KEY
1
2
3
4
5
6
7
8
9
10
11

PART NUMBER
27-65001
36-75018
23-71105
21-62512
21-73202
19-43201
12-00805
12-00831
15-00802
15-00805
14-00812

QTY
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Dipstick Tube, Right Hand


Dipstick
Bracket
Elbow, Male 90 3/4NPT x 1/2-37T
Bushing 1NPT x 3/4NPT
Adelle Clamp 1/2ID x 3/8
Capscrew, Hex Head M10 x 1.5 x 20mm
Capscrew, Hex Head M10 x 1.5 x 25mm
Lock Washer, Helical M10
Flat Washer M10
Hex Nut, Nylock M10 x 1.5
P6140 02/11

1 - 18

GROUP 1 - ENGINE

OIL DRAIN
Marine Generator Set

A-6590 / B-7866

KEY
1
2
3
4
5
6
7
8

PART NUMBER
21-00037
36-70006
21-71040
21-71042
18-05002
21-01016
21-00530
6150-21-5630

QTY
1
1
1
2
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Elbow 90 1/2 NPT x 1/2 NPT


Ball Valve, Brass 1/2 NPT
Male Connector 1/2 NPT x 1/2-45T
Female Swivel, 1/2 HB x 1/2-45T
Hose 1/2ID x 21
Male Elbow, 90 1/2 NPT x 1/2-45T
Plug, Hex Head 1/2 NPT
Drain Fitting
P6140 02/11

1 - 19

GROUP 1 - ENGINE

CYLINDER HEAD

Figure 01 18

P6140 02/11

1 - 20

Updated 7-8-08

GROUP 1 - ENGINE

CYLINDER HEAD
KEY

PART NUMBER

QTY

6211-11-1103
6211-11-1101

6
6

6212-16-1440
6210-16-1340
6210-11-1140
04020-00820
07046-41810
6162-13-1150
6210-11-1330
6210-19-1330
6210-18-1330
6210-17-1330
6210-16-1330
6210-11-1321
6210-19-1321
6210-18-1321
6210-17-1321
6210-16-1321
6210-11-1150
07000-63025
07043-50108
6215-41-4110
6210-41-4110
6215-41-4212
6210-41-4210
6210-41-4440
6210-41-4430
6210-41-4530
6210-41-4510
6136-41-4520
6210-41-5610
6210-41-5620
6210-41-5640
6210-41-5640
6162-43-5630
6127-41-5630
6212-41-4540
6210-41-4541
01010-51016
07003-01015
6210-17-1814
6210-11-1820
6210-11-1830
6210-11-1840
6210-11-1962
6210-11-1952
6210-11-1610
6150-81-9160
02720-40104

4
4
2
2
1
12
2
2
2
2
2
2
2
2
2
2
1
1
1
2
2
2
2
4
4
4
4
8
2
2
1
2
2
2
2
2
1
1
6
1
1
1
1
4
36
6
6

3
4
5
6
7

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

DESCRIPTION

SERIAL NUMBER

Cylinder Head Assembly, w/o valves (includes keys #2-#11 & #23-#24)
Cylinder Head Assembly, w/o valves (includes keys #2-#11 & #23-#24)
former #6211-11-1100)
Valve Guide
Valve Guide
Crosshead Guide
Dowel Pin
Expansion Plug
Expansion Plug
Intake Seat Insert - Standard
Intake Seat Insert - Oversize 0.25 mm
Intake Seat Insert - Oversize 0.50 mm
Intake Seat Insert - Oversize 0.75 mm
Intake Seat Insert - Oversize 1.00 mm
Exhaust Seat Insert - Standard (formerly #6210-11-1320)
Exhaust Seat Insert - Oversize 0.25 mm (formerly #6210-19-1320)
Exhaust Seat Insert - Oversize 0.50 mm (formerly #6210-18-1320)
Exhaust Seat Insert - Oversize 0.75 mm (formerly #6210-17-1320)
Exhaust Seat Insert - Oversize 1.00 mm (formerly #6210-16-1320)
Pipe
O-Ring
Plug
Intake Valve
Intake Valve (replaced by 2 ea. #6215-41-4110 & 1 ea. #6210-41-5620)
Exhaust Valve (formerly #6215-41-4210)
Ex Valve (replaced by 2 ea. #6215-41-4210 & 1 ea. #6210-41-5620)
Valve Spring, Inner (formerly #6210-41-4410)
Valve Spring, Inner (formerly #6210-41-4420)
Spring Seat
Retainer
Cotter
Crosshead
Crosshead
Screw
Screw
Nut
Nut
Valve Seal (use with Guide #6212-16-1440)
Valve Seal (use with Guide #6120-16-1340 - formerly #6210-41-4540)
Bolt
Gasket
Head Gasket (formerly #6210-17-1812, #6210-17-1811, & #6210-17-1813)
Grommet
Grommet
Grommet
Grommet (formerly #6210-11-1961 & #6210-11-1850)
Grommet (formerly #6210-11-1951 & #6210-11-1860)
Head Bolt
Head Bolt
Plug

from S/N 17628


S/N 17224-17627
S/N 10420-17223
from S/N 17628
S/N 10420-17627
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 16092
from S/N 16092
from S/N 16092
from S/N 16092
from S/N 16092
from S/N 10420
from S/N 10420
from S/N 10420
from S/N 13924
S/N 10420-13923
from S/N 17224
S/N 10420-13923
from S/N 14189
from S/N 14189
from S/N 10420
from S/N 10420

NOTE: Quantities for items #2 - #24 & #26 - #30 are for each Cylinder Head.

P6140 02/11

1 - 21

S/N 10420-13923
from S/N 13924
S/N 10420-13923
from S/N 13924
from S/N 17628
S/N 13924-17627
from S/N 17628
up to S/N 17627
S/N 17224-17627
S/N 17224-17627
from S/N 11874
from S/N 11874
from S/N 11874
from S/N 11874
from S/N 16848
from S/N 10420
from S/N 10420
from S/N 17224

GROUP 1 - ENGINE

ROCKER ARM AND HOUSING

Figure 01 20

P6140 02/11

1 - 22

GROUP 1 - ENGINE

ROCKER ARM AND HOUSING


KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NUMBER
6210-11-7100
07046-41008
6210-11-7131
6210-11-7813
01437-11080
01643-51032
6150-81-9250
01437-11080
6210-81-8330
01643-51232
6215-41-5041
6210-41-5420
6215-41-5050
6162-43-5340
6210-41-5420
6150-41-5540
01582-01008
6210-41-5300
6150-81-8420
6210-81-8310
6210-11-6540
07206-30710
07005-01012
6210-11-8110
6210-11-8810
01010-50865
6210-11-8120
6210-11-8140

QTY
6
18
6
6
17
18
1
1
1
6
1
1
6
1
1
12
12
6
6
12
1
6
12
6
6
18
18
18

DESCRIPTION

SERIAL NUMBER

Rocker Arm Housing


Expansion Plug
O-ring
Gasket
Capscrew, 12 Point M10 x 1.5 x 80 mm
Washer
Capscrew, 12 Point M10 x 1.5 x 90 mm (high profile)
Capscrew, 12 Point M10 x 1.5 x 80 mm (low profile)
Capscrew, 12 Point M12 x 1.75 x 80 mm
Washer
Intake Rocker Arm Assembly (includes key #11)
Arm Bushing
Exhaust Rocker Arm Assembly (includes keys #13 & #14)
Rivet
Bushing
Screw
Adjusting Nut
Rocker Arm Shaft Assembly (includes key #18)
Ball Bearing
Rocker Arm Shaft Bolt
Water Tube
Banjo Bolt
Gasket
Rocker Arm Cover
Gasket
Bolt
Washer
Seal Washer

P6140 02/11

1 - 23

up to S/N 17627
-

GROUP 1 - ENGINE

ROCKER ARM AND HOUSING

Figure 01 22

P6140 02/11

1 - 24

GROUP 1 - ENGINE

ROCKER ARM AND HOUSING


KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

PART NUMBER
6210-11-7121
07046-41008
6210-11-7830
01437-11080
6150-81-9250
01437-11080
01643-51032
01437-01280
01643-51232
6210-41-5041
6210-41-5421
6162-43-5340
6210-41-5501
6210-41-5520
6150-41-5540
01582-01008
6210-41-5303
6162-43-5340
6210-81-8310
6210-81-5530
04020-00514
6210-41-5440
01438-01220
6210-11-6521
6210-11-6621
07206-30710
6215-11-6560
07003-01015
01050-31020
01640-21016
6210-11-6570
6210-11-8111
6210-11-8820
01435-00855

QTY
6
18
6
17
1
1
18
5
6
6
1
1
6
1
12
12
6
1
6
6
6
6
12
1
1
5
1
18
1
1
6
6
6
18

DESCRIPTION

SERIAL NUMBER

Rocker Arm Housing


Expansion Plug
Gasket
Capscrew, 12 Point M10 x 1.5 x 80 mm
Capscrew, 12 Point M10 x 1.5 x 90 mm (high profile)
Capscrew, 12 Point M10 x 1.5 x 80 mm (low profile)
Washer
Capscrew, 12 Point M12 x 1.75 x 80 mm
Washer
Intake Rocker Arm Assembly (includes key #10 & #11)
Bushing
Rivet
Exhaust Rocker Arm Assembly (includes key #13)
Bushing
Screw
Adjusting Nut
Rocker Arm Shaft Assembly (includes key #17)
Rivet
Bolt
Rocker Arm Shaft Support
Dowel Pin
Collar
Capscrew, 12 Point M12 x 1.75 x 120 mm
Tube, Coolant Vent
Tube, Coolant Vent
Banjo Bolt, M10 x 1.25 x 20 mm
Banjo Bolt, M10 x 1.25 x 35 mm
Sealing Washer
Bolt
Washer
Adapter, Coolant Vent Connection 1/8 BSPP x M10 x 1.25
Cover, Rocker Arm Housing
Gasket
Capscrew, Hex Head Flanged M8 x 1.25 x 55 mm

P6140 02/11

1 - 25

from S/N 17628


from S/N 10420
from S/N 17628
from S/N 17628
from S/N 10420
from S/N 10420
from S/N 10600
from S/N 17628
from S/N 11600
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 10420
from S/N 10420
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17224
from S/N 17224
from S/N 17628
from S/N 17224
from S/N 17224
from S/N 17628
from S/N 17628
from S/N 17628
from S/N 17628

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE MANIFOLD & AFTERCOOLER

Figure 1301

P6140 02/11

2-0

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE MANIFOLD & AFTERCOOLER

KEY

PART NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14A
15
16
17
18
19
20
21
22
23
24
25
26
27
29
36
37
38
39

6212-11-4130
07043-50108
6212-61-6121
6212-61-6430
6212-11-4210
6212-11-4710
01435-00890
01436-01000
6132-11-4690
01640-20816
600-815-4290
6210-11-4810
12-00070
12-00817
01011-51005
01011-51035
15-00805
6212-61-6650
6212-61-6660
6212-61-6620
6212-61-6640
21-10001
01010-51065
12-00812
6212-61-6510
6212-61-6410
07000-03025
12-04400
6212-11-4720
07040-12414
07005-02416
07042-00108
22-41079
22-41080
23-45001
12-00831
01435-20812
6212-81-4210
6212-81-4220
6212-81-4230
6212-81-4240
08036-31210
08038-06031
07206-31014
07005-01412
12-00091

40
41
42
44
45
46
47
48
49
50
51
52

QTY
1
2
1
4
1
2
22
4
4
4
6
12
10
11
1
1
27
2
4
1
1
2
2
2
1
1
4
2
1
1
1
1
1
1
1
2
2
3
3
2
1
3
1
1
2
2

DESCRIPTION

SERIAL NUMBER

Air Intake Manifold


Plug
Aftercooler Element
O-Ring
Aftercooler Cover (high profile only)
Gasket
Bolt
Bolt
(high profile only)
Bolt
Washer
Preheat Element
Gasket
Capscrew, Hex Head M10 x 1.5 x 100 mm
Capscrew, Hex Head M10 x 1.5 x 55 mm
Capscrew, Hex Head M10 x 1.5 x 105 mm
Capscrew, Hex Head M10 x 1.5 x 135 mm
Flat Washer M10
Connector
Gasket
Connector
Connector
Drain Cock 1/8 NPT
Bolt
Capscrew, Hex Head M10 x 1.5 x 40 mm
Tube, Coolant Outlet
Tube, Coolant Inlet
O-Ring
Capscrew, Hex Head M10 x 1.5 x 16 mm
Gasket (high profile only)
Plug
Gasket
Plug
Pre-heat Relay 24 Volt (formerly #600-815-2690 - see electrical detail)
Pre-heat Relay 12 Volt (see electrical detail)
Pre-heat Relay Bracket (high profile only)
Capscrew, Hex Head M10 x 1.5 x 25 mm
Bolt
Wire
Wire
Wire
Wire
Clip
Terminal Cap
Plug
Gasket
Capscrew, Socket Head M10 x 1.5 x 16 mm

P6140 02/11

2-1

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTER-COOLER COVER


For Models L-M6140AL

A-4814A / D-2123A

P6140 02/11

2-2

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTER-COOLER COVER


For Models L-M6140AL

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NUMBER
10-24806
16-25002
10-25006
12-00814
15-00805
11-25000
10-25007
12-00813
12-00840
12-00047
15-00701
12-00070
6212-11-4710
6212-61-6430
6212-61-6660
6212-61-6650
21-10001
6212-61-6620
12-00843
12-00812
07000-03025
12-04400
6212-61-6510
6212-61-6410
6212-61-6640
12-00091

QTY
1
4
1
2
8
1
1
2
2
24
24
2
2
4
4
2
2
1
2
2
4
2
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Air Inlet Elbow


O-ring
Air Inlet Connector
Capscrew, Hex Head M10 x 1.5 x 35 mm
Flat Washer M10
Gasket
Aftercooler Cover
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M10 x 1.5 x 180 mm
Capscrew, Hex Head M8 x 1.25 x 100 mm
Flat Washer M8
Capscrew, Hex Head M10 x 1.5 x 100 mm
Gasket
O-ring
Gasket
Water Connector
Drain Cock 1/8 NPT
Connector
Capscrew, Hex Head, M10 x 1.5 x 65 mm
Capscrew, Hex Head, M10 x 1.5 x 40 mm
O-ring
Capscrew, Hex Head, M10 x 1.5 x 15 mm
Tube, Coolant Outlet
Tube, Coolant Inlet
Connector
Capscrew, Socket Head, M10 x 1.5 x 16 mm

P6140 02/11

2-3

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTERCOOLER COVER - HEAT EXCHANGED UNITS


For Models L6140AL2 - Early Production

A-7453/ D-2896A

P6140 02/11

2-4

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTERCOOLER COVER - HEAT EXCHANGED UNITS


For Models L6140AL2 - Early Production

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PART NUMBER
10-24806
16-25002
10-25006
12-00814
15-00805
11-25000
10-25007
12-00813
12-00840
12-00047
15-00701
12-00070
6212-11-4710
6212-61-6430
6212-61-6660
6212-61-6650
21-10001
10-15013
12-00843
12-00812
07000-03025
12-04400
6212-61-6510
27-15016
6212-61-6640
12-00091
21-64902
21-00050
35-10006
23-25018
19-53200
12-00831
15-00805
14-00812

QTY
1
4
1
2
8
1
1
2
2
24
24
2
2
4
5
2
2
1
2
2
4
3
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Air Inlet Elbow


O-ring
Air Inlet Connector
Capscrew, Hex Head M10 x 1.5 x 35 mm
Flat Washer M10
Gasket
Aftercooler Cover
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M10 x 1.5 x 180 mm
Capscrew, Hex Head M8 x 1.25 x 100 mm
Flat Washer M8
Capscrew, Hex Head M10 x 1.5 x 100 mm
Gasket
O-ring
Gasket
Connector
Drain Cock 1/8 NPT
Connector
Capscrew, Hex Head, M10 x 1.5 x 65 mm
Capscrew, Hex Head, M10 x 1.5 x 40 mm
O-ring
Capscrew, Hex Head, M10 x 1.5 x 16 mm
Tube, Coolant Outlet
Tube, Coolant Inlet
Connector
Capscrew, Socket Head, M10 x 1.5 x 16 mm
Elbow, 90
Plug, 1/8 BSPT
Thermostat 1600F
Bracket, Turbo Oil Supply Tube Support
Adelle Clamp
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5

P6140 02/11

2-5

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTERCOOLER - HEAT EXCHANGED UNITS


For Models L6140AL2 - Late Production

A-7596 / D-2905

P6140 02/11

2-6

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE AND AFTERCOOLER - HEAT EXCHANGED UNITS


For Models L6140AL2 - Late Production
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PART NUMBER
10-24806
16-25002
10-25006
12-00814
15-00805
11-25000
10-25007
12-00813
12-00840
12-00047
15-00701
12-00070
6212-11-4710
6212-61-6430
6212-61-6660
6212-61-6650
21-10001
6212-61-6620
12-00843
12-00812
07000-03025
12-04400
27-15025
27-15026
6212-61-6640
12-00091
21-64902
31-15007
15-00804
12-00831
28-15005
11-10015
35-10006
21-04801
6210-21-1971
12-00088
21-32502

QTY
1
4
1
2
8
1
1
2
2
24
24
2
2
4
4
2
2
1
2
2
4
3
1
1
1
1
1
1
4
2
1
1
1
**
1
2
2

DESCRIPTION

SERIAL NUMBER

Air Inlet Elbow


O-ring
Air Inlet Connector
Capscrew, Hex Head M10 x 1.5 x 35 mm
Flat Washer M10
Gasket
Aftercooler Cover
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M10 x 1.5 x 180 mm
Capscrew, Hex Head M8 x 1.25 x 100 mm
Flat Washer M8
Capscrew, Hex Head M10 x 1.5 x 100 mm
Aftercooler Gasket
O-ring
Gasket
Connector
Drain Cock 1/8 NPT
Connector
Capscrew, Hex Head, M10 x 1.5 x 65 mm
Capscrew, Hex Head, M10 x 1.5 x 40 mm
O-ring
Capscrew, Hex Head, M10 x 1.5 x 16 mm
Tube, Coolant Outlet
Tube, Coolant Inlet
Connector
Capscrew, Socket Head, M10 x 1.5 x 16 mm
Elbow, 90
Adapter
Wave Washer M10
Capscrew, Hex Head M10 x 1.5 x 25 mm
Spacer
Seal
Thermostat 160F
Elbow 90
Gasket
Capscrew, Hex Head M10 x 1.5 x 95 mm
See Electrical System
Spacer, Relay Bracket Mounting

**As required

P6140 02/11

2-7

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE, AFTERCOOLER AND PUMP - KEEL COOLED UNITS


For Model L6140AL2

NOTE:
#37 Tube illustrates current configuration and supercedes early production
high position plumblng parts.

A-7325 / D-2898

KEY
1
2
3
4
5
6

PART NUMBER
10-24806
16-25002
10-25006
12-00814
15-00805
11-25000

QTY
1
4
1
2
8
1

DESCRIPTION

SERIAL NUMBER

Air Inlet Elbow


O-ring
Air Inlet Connector
Capscrew, Hex Head M10 x 1.5 x 35 mm
Flat Washer M10
Gasket
P6140 02/11

2-8

GROUP 2 - INTAKE AND EXHAUST SYSTEM

INTAKE, AFTERCOOLER AND PUMP - KEEL COOLED UNITS


KEY
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

PART NUMBER
10-25007
12-00813
12-00840
12-00047
15-00701
12-00070
6212-11-4710
6212-61-6430
6212-61-6661
6212-61-6650
21-10001
6212-61-6620
12-00843
12-00812
07000-03025
12-04400
27-15020
27-25008
6212-61-6640
6210-21-1940
18-12801
19-00016
19-00020
27-15021
25-25002
25-25001
23-15011
23-15010
34-25001
34-16102
21-15020
21-15021
27-15031
16-15010
12-00822
15-00802
23-15015
19-41900
23-18101
18-11902
14-00812
15-00805
12-00953
15-00912
12-00713
15-00201
14-04802
10-15000
6210-61-6441
12-00831
12-00805
28-15005
11-10015
35-10006
12-01131
15-00011
15-01131
14-04803

QTY
1
2
2
24
24
2
2
4
4
2
2
1
2
2
4
3
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
2
1
1
1
6
1
1
1
2
1
3
4
4
4
4
4
1
1
2
3
1
1
1
2
3
1
1

For Model L6140AL2


DESCRIPTION
Aftercooler Cover
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M10 x 1.5 x 180 mm
Capscrew, Hex Head M8 x 1.25 x 100 mm
Flat Washer M8
Capscrew, Hex Head M10 x 1.5 x 100 mm
Gasket
O-ring
Gasket
Connector
Drain Cock 1/8 NPT
Connector
Capscrew, Hex Head, M10 x 1.5 x 65 mm
Capscrew, Hex Head, M10 x 1.5 x 40 mm
O-ring
Capscrew, Hex Head, M10 x 1.5 x 16 mm
Tube, Coolant Inlet
Tube, Coolant Outlet
Connector
Cover, Coolant Port
Hose 1 ID x 2-1/4
Hose Clamp #16
Hose Clamp #20
Tube, Coolant Return
Aftercooler Pump (Oberdorfer - see parts detail)
Aftercooler Pump (Jabsco - see parts detail)*
Bracket, Pump Mtg. (Oberdorfer pump)
Bracket, Pump Mtg. (Jabsco pump)*
Pulley
Bushing Assembly
Elbow, 90 1NPT x 1HB
Elbow, 90 1-1/4NPT x 1-1/4HB
Tube, Aftercooler Pump Inlet
O-ring
Capscrew, M10 x 1.5 x 14 mm
Lock Washer, Helical M10
Bracket, Tube Support
Adelle Clamp
Bracket, Tube Support
Hose, 1-1/4ID x 3-1/2
Nylock Nut M10 x 1.5
Flat Washer M10
Capscrew, Hex Head, M12 x 1.75 x 30 mm
Lock Washer Helical M12
Capscrew, Hex Head, M8 x 1.25 x 35 mm
Stud Washer 5/16
Nylock Hex Nut M8 x 1.25
Connector
Gasket
Capscrew, Hex Head, M10 x 1.5 x 25 mm
Capscrew, Hex Head, M10 x 1.5 x 20 mm
Plate, Spacer
Thermostat Seal Ring
Thermostat, 160 F
Capscrew, Hex Head M6 x 1.0 x 20 mm
Flat Washer 1/4
Lock Washer, M6 Helical
Hex Nut, Nylock M6 x 1.0
*NOTE: Complete Pump Assembly no longer available. Use 25-25002
Pump and 23-15011 Bracket if replacement is required.
P6140 02/11

2-9

SERIAL NUMBER
-

GROUP 2 - INTAKE AND EXHAUST SYSTEM

AFTERCOOLER PUMP
Jabsco

A-7663 / B-5197

KEY
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
25-25003
25-25004
21-00012
25-25005
25-25006
25-25007
25-25008
25-25009
25-25010
25-25011
25-25012
25-25013

QTY
5
3
2
1
1
1
1
1
1
2
1
1

DESCRIPTION

SERIAL NUMBER

Screw
Screw
Plug, Hex Head Brass 1/8NPT
Housing
Impeller 3-3/4 OD
Seal Assembly
Gasket
Slinger
Housing
Bearing
Shaft
Snap Ring
NOTE: Pump Assembly no longer available. Use for service spares
only. Use Pump 25-25002 & related hardware if replacement is
required (see Intake, Aftercooler & Pump)
P6140 02/11

2 - 10

GROUP 2 - INTAKE AND EXHAUST SYSTEM

AFTERCOOLER PUMP
Oberdorfer

A-7664 / B-5196

KEY

1
2
3
4
5
6
7
8
9
10

PART NUMBER
25-25002
25-25014
25-25015
21-00012
25-25016
25-25017
25-25018
25-25019
25-25020
25-25021
25-25022

QTY
1
5
3
2
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Aftercooler Pump Assembly (includes all keys)


Screw
Screw
Plug, Hex Head Brass 1/8 NPT
Housing
Gasket
Impeller
Seal Assembly
Housing
Shaft & Bearing Assembly
Snap Ring
P6140 02/11

2 - 11

GROUP 2 - INTAKE AND EXHAUST SYSTEM

AIR FILTER AND INTAKE


High Profile - Exhaust Forward - L6140A

A-3502D / C-2160

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NUMBER
10-25005
23-25000
24-25001
19-00096
24-25003
24-25004
19-00128
10-25002
02895-67075
16-25002
12-00805
15-00802
24-25002
6212-11-4720
12-64801
12-04805
15-74802

QTY
1
1
1
2
1
1
1
1
2
2
2
2
1
1
5
1
6

DESCRIPTION

SERIAL NUMBER

Air Inlet Connector


Bracket
Housing
Hose Clamp #96
Rubber Bushing, 5-1/2 ID x 6 OD
Rubber Connector 6 ID x 3 LG
Hose Clamp #128
Connector
O-ring
O-ring
Capscrew Hex Head M10 x 1.5 x 20 mm
Lock Washer, M10
Element
Gasket
Capscrew, Socket Head M10 x 1.5 x 35 mm
Capscrew, Socket Head M10 x 1.5 x 90 mm
Internal Star Washer M10
P6140 02/11

2 - 12

GROUP 2 - INTAKE AND EXHAUST SYSTEM

AIR FILTER AND INTAKE


High Profile - Exhaust Aft - L6140A

A-3612C / C-2162

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NUMBER
10-25001
10-25004
23-25001
24-25001
19-00096
24-25003
24-25004
19-00128
10-25002
02895-67075
16-25002
12-00831
15-00805
12-64801
12-04805
15-74802
24-25002
6212-11-4720

QTY
1
1
1
1
2
1
1
1
1
2
2
2
2
5
1
6
1
1

DESCRIPTION

SERIAL NUMBER

Air Inlet Connector


Air Inlet Connector
Bracket
Housing
Hose Clamp #96
Rubber Bushing 5 1/2 x 6
Rubber Connector 6 ID
Hose Clamp #128
Connector
O-ring
O-ring
Capscrew, Hex Head M10 x 1.50 x 25 mm
Lock Washer M10
Capscrew, Socket Head M10 x 1.5 x 35 mm
Capscrew, Socket Head M10 x 1.5 x 90 mm
Internal Star Washer M10
Element
Gasket
P6140 02/11

2 - 13

up to S/N xxxx-0526
from S/N xxxx-0526
-

GROUP 2 - INTAKE AND EXHAUST SYSTEM

AIR FILTER AND MOUNTING


Low Profile - L-M6140AL & AL2

A-5185A/ C-3391 fig02 10

KEY
1
2
3
4
5
6
7
8
9

PART NUMBER
24-25001
24-25002
24-25003
24-25004
19-00096
19-00128
23-25003
23-25015
12-00831
15-00802

QTY
1
1
1
1
2
1
1
1
2
2

DESCRIPTION

SERIAL NUMBER

Housing
Element
Bushing 5-1/2ID x 6OD
Connector 6ID x 3
Hose Clamp #96
Hose Clamp #128
Bracket SAE #1 Housing
Bracket SAE #0 Housing
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
P6140 02/11

2 - 14

GROUP 2 - INTAKE AND EXHAUST SYSTEM

EXHAUST MANIFOLD (EARLY PRODUCTION)


High Profile - L6140A

A-3504 / Figure 1501

KEY
1
1A
1B
1C
1D
2
3
3A
4
5
6
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NUMBER
6212-15-5211
6212-15-5220
6212-15-5230
01010-61025
01640-21016
6151-15-5970
07046-45016
07043-41222
6136-61-8640
6210-11-5881
01140-61035
6212-15-5410
01643-31032
6164-61-7170
6212-65-6130
6130-61-6810
12-00711
01640-20816
6631-64-8860
07181-10489
6212-65-6120
07000-03025
12-00805
07730-50004
6715-64-7240
6212-25-1110
11-34804

QTY
1
1
1
6
6
6
1
10
1
6
12
12
12
12
1
1
2
2
2
4
1
1
1
1
1
1
1

up to S/N
xxxx-0616
SERIAL
NUMBER

DESCRIPTION
Exhaust Manifold
Plate
Gasket
Bolt
Washer
Plug
Plug
Plug
Male Elbow 45 1/8 BSPT x 3/8 HB
Gasket
Stud
Nut
Washer
Bolt
Tube
Gasket
Capscrew, Hex Head M8 x 1.25 x 20 mm
Washer
Hose
Clamp
Tube
O-Ring
Capscrew, Hex Head M10 x 1.5 x 20 mm
Valve
Elbow
Cover
Gasket
P6140 02/11

2 - 15

Up to S/N xxxx-0616

GROUP 2 - INTAKE AND EXHAUST SYSTEM

EXHAUST MANIFOLD (LATE PRODUCTION)


High Profile - L6140A

A-6770 / Figure 1501a

P6140 02/11

2 - 16

GROUP 2 - INTAKE AND EXHAUST SYSTEM

EXHAUST MANIFOLD (LATE PRODUCTION)


High Profile - L6140A
KEY
1
1A
1B
1C
1D
2
3
3A
5
6
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NUMBER
6212-15-5214
6212-15-5221
6212-15-5230
01010-61025
15-00805
6151-15-5971
07046-45016
07043-01222
6210-11-5881
01140-61035
6212-15-5410
01643-31032
6164-61-7170
6212-65-6131
6132-11-4820
01435-00820
01640-20816
6132-61-6851
07281-10489
6212-65-6121
16-11001
12-00805
07730-50004
6212-65-6140
6212-25-1111
11-34804
07213-50710
27-15011
21-15009
07005-01012
07206-30710
21T-72-14930
6162-53-8620
01435-00820
07046-42816
21-04801

QTY
1
1
1
6
6
6
1
9
6
12
12
12
12
1
1
2
2
2
4
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Exhaust Manifold (formerly #6212-15-5212 & 6212-15-5213)


Plate
Gasket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Plug, Hex Head Steel 1/4BSPT
Expansion Plug 50 mm
Plug
Gasket (formerly #6210-11-5880)
Stud M10 x 1.5 x M10 x 1.25 x 35 mm (50mm LOA)
Hex Nut M10 x 1.25 S/S
Washer
Capscrew, Hex Head M10 x 1.5 x 200 mm
Tube
Gasket
Bolt
Washer
Hose (formerly #6132-61-6850)
Hose Clamp
Tube
O-ring
Capscrew, Hex Head M10 x 1.5 x 20 mm
Valve
Elbow
Cover
Gasket
Nipple
Tube Assembly
Connector
Gasket
Joint Bolt
Spacer
Clip (formerly #6130-85-4520)
Bolt
Plug
Street Elbow, 900 Steel 1/8 NPT

from S/N xxxx-0617

P6140 02/11

2 - 17

GROUP 2 - INTAKE AND EXHAUST SYSTEM

EXHAUST MANIFOLD
Low Profile - L-M6140AL & AL2

A-4795A / C-2486B

P6140 02/11

2 - 18

GROUP 2 - INTAKE AND EXHAUST SYSTEM

EXHAUST MANIFOLD
Low Profile - L-M6140AL & AL2
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NUMBER
10-35001
27-15006
20-15002
10-15007
11-15002
6210-11-5881
16-15002
21-10002
12-15000
12-00844
12-00831
12-00088
15-00802
6210-61-6421
15-00805
28-15003
31-15007
6210-21-1971
12-00832
12-00091
17-15001
21-00530
21-31003

QTY
1
1
1
1
1
6
3
2
6
24
4
2
6
1
24
1
1
1
4
2
5
**
**

DESCRIPTION

SERIAL NUMBER

Exhaust Manifold (see parts detail)


Coolant Connector
Thermostat Housing Spacer
Coolant Connector
Gasket
Gasket
O-ring
Drain Cock, 1/4 NPT
Tapped Bolt, M10 x 1.5
Capscrew, Hex Head M10 x 1.5 x 205 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Capscrew, Hex Head M10 x 1.5 x 95 mm
Lock Washer M10
Gasket
Flat Washer M10
Cover Plate (6140AL)
Adapter Plate (6140AL2 - see Intake & Aftercooler - Late Production)
Gasket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Socket Head M10 x 1.5 x 16 mm
Expansion Plug 1-7/8 (for exhaust manifold - not shown)
Hex Plug 1/2 NPT (not shown)
Hex Plug 3/8 NPT (not shown)

P6140 02/11

2 - 19

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


High Profile - Exhaust Forward - L6140A

A-3503J / D-1965

P6140 02/11

2 - 20

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


High Profile - Exhaust Forward - L6140A
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

PART NUMBER
30-35000
21-35000
11-34804
27-05001
27-05002
27-05007
27-15001
27-15002
13-85001
14-00817
15-00300
31-31047
11-31014
21-52800
31-74800
11-31013
21-05406
21-64801
21-15001
21-10001
21-15002
12-00314
12-00312
15-00302
15-00302
18-05000
19-00012
00-15001
21-52213
21-04801
23-05002
19-41900
12-00831
15-00805
15-00802
12-00805
23-35005
13-00335
14-00812
21-35002
6696-61-9920
6211-51-8120
6211-51-8210
07217-60813
07206-31014
6211-51-8131
6212-55-8131
6151-51-8130
07005-01412

QTY
1
1
2
1
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
2
1
1
1
1
2
2
2
2
2
1
4
2
1
1
1
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Turbocharger (see parts detail)


Spacer
Gasket
Turbo Oil Supply Tube Assembly
Turbo Oil Return Tube Assembly
Turbo Oil Return Tube Assembly
Tube Assembly, Coolant Return
Tube Assembly, Coolant Supply
Stud M10 x 1.5 x 45 mm
Nut M10 x 1.5 Stainless Steel
Flat Washer M10
Oil Feed Adapter
Oil Inlet Gasket
Male Connector 3/8 NPT x 3/8 - 37T
Oil Return Adapter
Oil Return Adapter Gasket
Male Elbow, 90 Steel 1/2 NPT x 3/4 - 37T
Male Elbow, 90 Steel 3/4 NPT x 3/4 - 37T
Male Elbow, 90 Steel 3/4 NPT x 3/4 - 37T Tapped 1/8 NPT
Drain Cock 1/8 NPT
Male Elbow, 90 Steel 1/2 NPT x 3/4 - 37T Tapped 1/8 NPT
Capscrew, Hex Head 3/8 - 16 x 1-3/4
Capscrew, Hex Head 3/8 - 16 x 1
Lock Washer 3/8
Lock Washer 3/8
Hose 7/8 ID x 2-3/4
Hose Clamps #12
Flange
Elbow, 90 Swivel Nut 3/8 - 37T
Street Elbow, 90 Steel 1/8 NPT
Bracket, Turbo Water Tube Support
Adelle Clamp, 3/4
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Lock Washer, Helical M10
Capscrew, Hex Head M10 x 1.5 x 20 mm
Bracket, Turbo Water Tube Support (formerly #23-05003)
Stud, 3/8 - 16 x 3/8 - 24 x 1-1/4 (1-3/4LOA)
Hex Nut, Nylock M10 x 1.5
Male Connector 1/2 NPT x 3/4 - 37T
Gasket
Tube Assy, Turbo Oil Supply
Tube Assy, Turbo Oil Supply
Elbow
Banjo Bolt
Connector
Connector
Oil Return
Sealing Washer

P6140 02/11

2 - 21

up to S/N 20508
from S/N 20509
up to S/N 16648
from S/N 16649
up to S/N 16648
from S/N 16649
up to S/N 16648
from S/N 1669
up to S/N 16648
from S/N 16649

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


High Profile Exhaust Aft - L6140A

A-3520H / C-2165C

P6140 02/11

2 - 22

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


High Profile Exhaust Aft - L6140A
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

PART NUMBER
30-35000
21-35001
11-34804
27-05003
27-05004
27-05006
27-15004
27-15003
13-05001
13-00336
14-00818
14-00321
15-00300
31-31047
11-31014
21-52800
31-74800
11-31013
21-05406
21-64801
21-15001
21-10001
21-15002
12-00314
12-00312
15-00302
15-00302
18-05000
19-00012
00-15001
23-05002
19-41900
12-00831
15-00805
14-00812
12-00805
15-00802
23-35005
13-00335
6211-51-8120
6211-51-8210
07217-60813
07206-31014
6211-51-8131
6212-55-8131
6151-51-8130
6696-61-9920
07005-01412

QTY
1
1
2
1
1
1
1
1
4
4
4
4
8
1
1
1
1
1
2
1
1
2
1
2
2
2
2
1
2
1
1
2
2
2
2
2
2
1
4
1
1
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Turbocharger (see parts detail)


Spacer
Gasket
Turbo Oil Supply Tube Assembly
Turbo Oil Return Tube Assembly
Turbo Oil Return Tube Assembly
Tube Assembly, Coolant Supply
Tube Assembly, Coolant Return
Stud M10 x 1.5 x 25 mm
Stud 3/8-16 x 3/8 - 24 x 2
Nut M10 x 1.5 S/S
Nut 3/8 - 24
Flat Washer, Special
Oil Feed Adapter
Oil Inlet Gasket
Male Connector, Steel 3/8NPT x 3/8-37T
Oil Return Adapter
Oil Return Adapter Gasket
Male Elbow, 90 Steel 1/2 NPT x 3/4 - 37T
Male Elbow, 90 Steel 3/4 NPT x 3/4 - 37T
Male Elbow, 90 Steel 3/4 NPT x 3/4 - 37T (tapped 1/8 NPT)
Drain Cock 1/8 NPT
Male Elbow, 90 1/2 NPT x 3/4 - 37T (tapped 1/8 NPT)
Capscrew, Hex Head 3/8 - 16 x 1-3/4
Capscrew, Hex Head 3/8 - 16 x 1
Lock Washer 3/8
Lock Washer 3/8
Hose 7/8 ID x 2-3/4
Hose Clamps #12
Flange
Bracket
Adelle Clamp, 3/4
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Hex Nut M10 x 1.5
Capscrew, Hex Head M10 x 1.5 x 20 mm
Lock Washer Helical M10
Bracket
Stud, 3/8 - 16 x 3/8 - 24 x 1-1/4 (1-3/4LOA)
Tube Assy, Turbo Oil Supply
Tube Assy, Turbo Oil Supply
Elbow
Banjo Bolt
Connector
Connector
Oil Return
Gasket
Sealing Washer

P6140 02/11

2 - 23

up to S/N 20508
from S/N 20509
up to S/N 16648
from S/N 16649
up to S/N 16648
from S/N 16649
up to S/N 16648
from S/N 16649
up to S/N 16648
from S/N 16649

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile L-M6140AL Pre-emissions Certified

A-6573, A-4811 / D-2120C

P6140 02/11

2 - 24

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L-M6140AL Pre-emissions Certified
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NUMBER
30-35000
30-35004
11-34804
12-00814
15-00302
13-00814
13-00335
15-00804
14-05001
31-15001
27-15017
27-15012
21-12803
21-15001
21-10001
27-15018
16-01000
R41285
21-03459
11-31014
31-31047
21-52800
27-35017
21-00015
21-00130
12-00315
11-31013
31-74800
12-20312
21-14807
27-35018
27-35028
14-00817
19-00012
18-05000
16-11001
23-15004
23-15009
23-25004
12-00832
12-00831
15-00805
14-00812
19-53200
19-00000
19-14900
6110-23-6490
21-12803
00-26801
12-00312
15-00302

QTY
1
1
1
**
4
**
4
8
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
**
2
1
1
1
1
1
1
3
6
3
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Turbocharger (Propulsion) to 600HP


Turbocharger (Generator Set)
Gasket
Capscrew, Hex Head, M10 x 1.5 x 35 mm
Lock Washer 3/8
Stud, M10 x 1.5 x 30 mm
Stud, 3/8 -16 x 3/8 -24 x 1 -1/4 (1 -3/4 LOA)
Wave Washer, M10
Hex Nut, Stainless Steel 3/8 -24
Adaptor
Tube Assembly (Propulsion)
Tube Assembly (Generator Set)
Male Connector 3/4 NPT x 3/4 -37T
Male Elbow 90 Steel 3/4 NPT x 3/4 -37T, tapped 1/8 NPT
Vent Cock, 1/8 NPT
Tube Assembly
O-ring
Fitting
Female Elbow 90 Steel 7/8 -14 O-Ring x 1/2 NPT
Gasket
Adapter
Male Connection, Steel 3/8 NPT x 3/8 -37T
Tube Assembly
Male Elbow 90 Steel 1/4 NPT x 3/8 -37T
Bushing M20 x 1.5 x 1/4 NPT
Capscrew, Hex Head 3/8 - 16 x 1 -3/4
Gasket
Adapter
Capscrew Socket Head 3/8 -16 x 1
Male Elbow 45 Steel 1/2 NPT x 3/4 -37T
Tube Assembly (Propulsion)
Tube Assembly (Generator Set)
Hex Nut, Stainless Steel M10 x 1.5
Hose Clamp #12
Hose 7/8 ID x 2 -3/4
O-ring
Bracket (Propulsion)
Bracket (Generator Set)
Bracket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
Adelle Clamp
Adelle Clamp
Adelle Clamp
Spacer
Male Connector, Steel 3/4 NPT x 3/4 -37T
Clamp Dog (not shown)
Capscrew, Hex Head 3/8 -16 x 1 (not shown)
Lock Washer, Helical 3/8 (not shown)
**As required.
P6140 02/11

2 - 25

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL & AL2

High Output - Keel Cooled - Early Production


{Medium
/ Continuous Duty

Pre-Emissions Certified

A-7989, A-7333, A-4811 / D-2120C

P6140 02/11

2 - 26

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL & AL2

Output - Keel Cooled - Early Production


{HighMedium
/ Continuous Duty

Pre-Emissions Certified
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

PART NUMBER
30-35007
30-35003
11-34804
12-00814
15-00802
13-00814
13-00814
15-00804
14-00817
31-15001
27-15017
27-15032
21-12803
21-35003
21-10001
27-15018
16-01000
R41285
21-03459
11-31014
31-31047
21-52800
27-35017
21-00015
21-00130
12-00812
11-31013
31-74800
12-00831
21-14807
27-35018
14-00817
19-00012
18-05000
16-11001
23-15004
23-25004
12-00832
12-00831
15-00805
14-00812
19-53200
19-00000
19-14900
6110-23-6490
21-62000

QTY
1
1
1
**
4
4
4
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
4
2
1
1
1
1
1
3
6
3
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Turbocharger (L6140AL2 700 hp)


Turbocharger (L6140AL to 630 hp & AL2 Continuous/ Med. Duty)
Gasket
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer M10
Stud, M10 x 1.5 x 30 mm (42mm LOA)
Stud, M10 x 1.5 x 30 mm (42mm LOA)
Wave Washer, M10
Hex Nut, Stainless Steel M10 x 1.5
Adapter
Tube Assembly (L6140AL)
Tube Assembly (L6140AL2)*
Male Connector 3/4 NPT x 3/4 -37T
Male Elbow 90 Steel 5/8 Port x 3/4 -37T, Tapped 1/8 NPT
Vent Cock, 1/8 NPT
Tube Assembly
O-ring
Fitting
Female Elbow 90 Steel 7/8 -14 O-ring x 1/2 NPT
Gasket
Adapter
Male Connection, Steel 3/8 NPT x 3/8 -37T
Tube Assembly
Male Elbow 90 Steel 1/4 NPT x 3/8 -37T
Bushing M20 x 1.5 x 1/4 NPT
Capscrew, Hex Head M10 x 1.5 x 40 mm
Gasket
Adapter
Capscrew Hex Head M10 x 1.5 x 25 mm
Male Elbow 45 Steel 1/2 NPT x 3/4 -37T
Tube Assembly
Hex Nut, Stainless Steel M10 x 1.5
Hose Clamp #12
Hose 7/8 ID x 2 -3/4
O-ring
Bracket
Bracket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
Adelle Clamp
Adelle Clamp
Adelle Clamp
Spacer
Male Connector, Steel 3/4 -37T x 5/8 Port
*NOTE: L6140AL2 High Output Keel Cooled engines now use the Tube
Assembly common to Heat Exchanged units. See Turbocharger &
Mounting Assembly for L6140AL2 (Late Production).
**As required

P6140 02/11

2 - 27

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL2 Continuous Duty (500 Hp)
Emissions Certified

A-7989, A-7333, A-4811 / D-2120Ca

P6140 02/11

2 - 28

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL2 Continuous Duty (500 Hp)
Emissions Certified
KEY
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NUMBER
30-35004
11-34804
15-00302
13-00814
13-00335
15-00804
14-05001
31-15001
27-15032
27-15012
21-12803
21-15001
21-10001
27-15018
16-01000
R41285
21-03459
11-31014
31-31047
21-52800
27-35017
21-00015
21-00130
12-00315
11-31013
31-74800
12-20312
21-14807
27-35028
14-00817
19-00012
18-05000
16-11001
23-15004
23-15009
23-25004
12-00832
12-00831
15-00805
14-00812
19-53200
19-00000
19-14900
6110-23-6490
21-12803
00-26801
12-00312
15-00302

QTY
1
1
4
**
4
8
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
**
2
1
1
1
1
1
1
3
6
3
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Turbocharger
Gasket
Lock Washer 3/8
Stud, M10 x 1.5 x 30 mm
Stud, 3/8 -16 x 3/8 -24 x 1 -1/4 (1 -3/4 LOA)
Wave Washer, M10
Hex Nut, Stainless Steel 3/8 -24
Adapter
Tube Assembly (Propulsion)
Tube Assembly (Generator Set, Pre-IMO)
Male Connector 3/4 NPT x 3/4 -37T
Male Elbow 90 Steel 5/8 Port x 3/4 -37T, Tapped 1/8 NPT
Vent Cock, 1/8 NPT
Tube Assembly
O-ring
Fitting
Female Elbow 90 Steel 7/8 -14 O-ring x 1/2 NPT
Gasket
Adapter
Male Connection, Steel 3/8 NPT x 3/8 -37T
Tube Assembly
Male Elbow 90 Steel 1/4 NPT x 3/8 -37T
Bushing M20 x 1.5 x 1/4 NPT
Capscrew, Hex Head M10 x 1.5 x 40 mm
Gasket
Adapter
Capscrew, Socket Head 3/8 -16 x 1
Male Elbow 45 Steel 1/2 NPT x 3/4 -37T
Tube Assembly
Hex Nut, Stainless Steel M10 x 1.5
Hose Clamp #12
Hose 7/8 ID x 2 -3/4
O-ring
Bracket (Propulsion)
Bracket (Generator Set)
Bracket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
Adelle Clamp
Adelle Clamp
Adelle Clamp
Spacer
Male Connector, Steel 3/4 NPT x 3/4 -37T
Clamp Dog*
Capscrew, Hex Head 3/8 -16 x 1 *
Lock Washer, Helical 3/8*
*For Retaining Intake Tube at Turbo Air Outlet.
**As required
P6140 02/11

2 - 29

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL2 Medium Duty (600 Hp)
Emissions Certified

A-7989, A-7333, A-4811 / D-2120C

P6140 02/11

2 - 30

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


Low Profile - L6140AL2

KEY
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NUMBER
30-35003
11-34804
15-00802
13-00814
13-00814
15-00804
14-00817
31-15001
27-15032
21-12803
21-35003
21-10001
27-15018
16-01000
R41285
21-03459
11-31014
31-31047
21-52800
27-35017
21-00015
21-00130
12-00812
11-31013
31-74800
12-00831
21-14807
27-35034
14-00817
19-00012
18-05000
16-11001
23-15004
23-25004
12-00832
12-00831
15-00805
14-00812
19-53200
19-00000
19-14900
6110-23-6490
21-62000
00-26801
12-00831
15-00804

QTY
1
1
4
4
4
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
**
2
1
1
1
1
1
3
6
3
1
1
1
1
1
2
2
2

Medium Duty (600 Hp)


Emissions Certified

DESCRIPTION

SERIAL NUMBER

Turbocharger
Gasket
Lock Washer M10
Stud, M10 x 1.5 x 30 mm (42 mm LOA)
Stud, M10 x 1.5 x 30 mm (42 mm LOA)
Wave Washer, M10
Hex Nut, Stainless Steel M10 x 1.5
Adapter
Tube Assembly
Male Connector 3/4 NPT x 3/4 -37T
Male Elbow 90 Steel 5/8 Port x 3/4 -37T, Tapped 1/8 NPT
Vent Cock, 1/8 NPT
Tube Assembly
O-ring
Fitting
Female Elbow 90 Steel 7/8 -14 O-ring x 1/2 NPT
Gasket
Adapter
Male Connection, Steel 3/8 NPT x 3/8 -37T
Tube Assembly
Male Elbow 90 Steel 1/4 NPT x 3/8 -37T
Bushing M20 x 1.5 x 1/4 NPT
Capscrew, Hex Head M10 x 1.5 x 40 mm
Gasket
Adapter
Capscrew, Hex Head M10 x 1.5 x 25 mm
Male Elbow 45 Steel 1/2 NPT x 3/4 -37T
Tube Assembly
Hex Nut, Stainless Steel M10 x 1.5
Hose Clamp #12
Hose 7/8 ID x 2 -3/4
O-ring
Bracket
Bracket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
Adelle Clamp
Adelle Clamp
Adelle Clamp
Spacer
Male Connector, Steel 3/4 NPT x 5/8 Port
Clamp*
Capscrew, Hex Head M10 x 1.5 x 25 mm*
Wave Washer M10*
*For Retaining Intake Tube at Turbo Air Outlet.
**As required

P6140 02/11

2 - 31

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


L6140AL2 - 700 HP High Output

A-7553 / D-2900 fig02 22

P6140 02/11

2 - 32

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER & MOUNTING


L6140AL2 - 700 HP High Output
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

PART NUMBER
30-35007
11-34804
15-00802
13-00814
13-00814
15-00804
14-00817
27-15024
21-62600
21-35003
21-10001
27-15018
16-01000
R41285
21-03459
11-31014
31-31047
21-52800
27-35017
21-00015
21-00130
12-00812
11-31013
31-74800
12-00831
21-14807
27-35018
12-00091
14-00817
19-00012
18-05000
07000-13032
23-15004
12-00831
15-00805
14-00812
19-53200
19-00000
15-00803
00-26801
12-00831
15-00804

QTY
1
1
4
4
4
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
4
2
1
1
1
2
4
2
1
1
1
2
2
2

DESCRIPTION

SERIAL NUMBER

Turbocharger
Gasket
Lock Washer, M10
Stud, M10 x 1.5 x 30 mm (42 mm LOA)
Stud, M10 x 1.5 x 30 mm (42 mm LOA)
Wave Washer, M10
Hex Nut, Stainless Steel M10 x 1.5
Tube Assembly
Male Elbow, 90 Steel 5/8 port x 3/4 - 37T
Male Elbow, 90 Steel 5/8 port x 3/4 - 37T Tapped 1/8 NPT
Vent Cock, 1/8 NPT
Tube Assembly
O-ring
Adapter
Female Elbow 90 Steel 7/8 - 14 O-ring x 1/2 NPT
Gasket
Adapter
Male Connection, Steel 3/8 NPT x 3/8 - 37T
Tube Assembly
Male Elbow 90 Steel 1/4 NPT x 3/8 - 37T
Adapter 1/4NPT x M20 x 1.5
Capscrew, Hex Head M10 x 1.5 x 40 mm
Gasket
Adapter
Capscrew, Hex Head M10 x 1.5 x 25 mm
Male Elbow, 45 Steel 1/2 NPT x 3/4 - 37T
Tube Assembly
Capscrew, Socket Head M10 x 1.5 x 16 mm
Hex Nut M10 x 1.5 S/S (17mm head)
Hose Clamp #12
Hose, 7/8 ID x 2 -3/4
O-ring
Bracket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
Adelle Clamp 1/2 ID x 3/8
Adelle Clamp 7/8 ID x 3/8
Lock Washer M10
Clip *
Capscrew, Hex Head M10 x 1.5 x 25 mm *
Wave Washer M10 *
* For retaining Intake Tube at Turbo air outlet.

P6140 02/11

2 - 33

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
L6140A & AL

fig02 26

P6140 02/11

2 - 34

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
L6140A & AL
KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

30-35000
30-05009

1
1

Turbocharger (includes all keys) (ID Tag #193463)


Center Section Assembly
(includes keys #2 - #9, #12 - #16, #18, #20 - #21 & #26 - #27)

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29

30-00025
30-05001
30-05002
30-05003
30-00001
30-00002
30-00003
30-00004
30-00005
30-00006
30-00007
30-05004
30-00008
30-00009
30-00010
30-00011
30-00012
30-00013
30-05005
30-04807
30-00014
30-05007
30-00015
30-00016
30-00017
30-00018
30-05008
30-00019

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
1
1
2
1
1
4
5

Repair Kit
Compressor Cover
Lock Nut
Compressor Wheel
Flinger Sleeve
Piston Ring
Oil Deflector
Snap Ring
Compressor Insert
O-ring
V-Clamp
Thrust Bearing Assembly
Spacer Sleeve
Pin
Bearing
Snap Ring
V-Clamp
Bearing Housing Assembly
Turbine Housing Assembly
Shaft & Turbine Wheel Assembly (formerly #30-05006)
Thrust Ring
Self Tapping Screw*
Name Plate*
Clamp Nut
Turbine Backplate
Piston Ring
Plug*
Plug*

*Not shown

P6140 02/11

2 - 35

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
L6140AL & AL2

fig 02 26
P6140 02/11

2 - 36

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
L6140AL & AL2
KEY

PART NUMBER

QTY

30-35003
30-35007
30-05028

1
1
1

30-05032

30-05027
30-05011
30-05031
30-05002
30-05013
30-05029
30-05012
30-05719
30-00003
30-00004
30-00005
30-05015
30-05010
30-05016
30-05017
30-00008
30-00009
30-05018
30-05019
30-00012
30-05020
30-05021
30-05022
30-00014
30-05007
30-05023
30-05024
30-05025
30-05026
30-05008
30-00019

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
1
1
2
1
1
4
5

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29

DESCRIPTION

SERIAL NUMBER

Turbocharger L6140AL (includes all keys) (ID Tag #314078)


Turbocharger L6140AL2 (includes all keys) (ID Tag #312451)
Center Section Assembly

(includes keys #2 - #10, #12 - #16, #18, #20 - #21 & #26 - #27 - for Turbo 30-35003)
Center Section Assembly
(includes keys #2 - #10, #12 - #16, #18, #20 - #21, & #26 - #27 - for Turbo 30-35007) Repair Kit
Compressor Cover (for Turbo 30-35003)
Compressor Cover (for Turbo 30-35007)
Lock Nut
Compressor Wheel (for Turbo 30-35003)
Compressor Wheel (for Turbo 30-35007)
Flinger Sleeve
Piston Ring (formerly #30-05014)
Oil Deflector
Snap Ring
Compressor Insert
O-ring
Speed Control Washer*
V-Clamp
Thrust Bearing Assembly
Spacer Sleeve
Pin
Bearing
Snap Ring
V-Clamp
Bearing Housing Assembly
Turbine Housing Assembly
Shaft & Turbine Wheel Assembly
Thrust Ring
Self Tapping Screw*
Name Plate*
Clamp Nut
Turbine Backplate
Piston Ring
Plug*
Plug*
*Not shown

P6140 02/11

2 - 37

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
M6140

P6140 02/11

2 - 38

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBOCHARGER ASSEMBLY
M6140
KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

30-35004
30-05009

1
1

Turbocharger (includes all keys)


Center Section Assembly

(includes keys #2 - #8, #12 - #16, #18, #20 - #21 & #26 - #27)

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29

30-00025
30-05001
30-05002
30-05003
30-00001
30-00002
30-00003
30-00004
30-00005
30-00006
30-00007
30-04805
30-00008
30-00009
30-00010
30-00011
30-00012
30-00013
30-04806
30-04807
30-00014
30-05007
30-00015
30-00016
30-00017
30-00018
30-04808
30-00019

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
1
1
2
1
1
**
**

Repair Kit
Compressor Cover
Lock Nut
Compressor Wheel
Flinger Sleeve
Piston Ring
Oil Deflector
Snap Ring
Compressor Insert
O-ring
V-Clamp
Thrust Bearing Assembly
Spacer Sleeve
Pin
Bearing
Snap Ring
V-Clamp
Bearing Housing Assembly
Turbine Housing Assembly
Shaft & Turbine Wheel Assembly (formerly #30-05006)
Thrust Ring
Self Tapping Screw*
Name Plate*
Clamp Nut
Turbine Backplate
Piston Ring
Plug*
Plug*

*Not shown.
**As required.

P6140 02/11

2 - 39

GROUP 2 - INTAKE AND EXHAUST SYSTEM

DRY EXHAUST ELBOW 6


Exhaust Aft - L6140A High Profile

A-4817 / D-2122A

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
27-35021
11-34808
00-30005
21-31624
12-00916
11-31097
28-34802
15-00902
14-00911
15-00804
14-05001
15-00501
12-00512
23-35007
12-00513
23-35006
15-00805
15-00802
12-00832
15-00502
14-00511

QTY
1
1
4
2
8
1
1
8
8
4
4
2
1
1
1
1
2
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Dry Exhaust Elbow 6 (formerly #27-35008)


Gasket
Clamp
Plug, 1/4 NPT
Capscrew Hex Head 5/8 - 11 x 2
Gasket
Companion Flange
Lock Washer 5/8
Hex Nut 5/8-11
Wave Washer, M10
Hex Nut Stainless Steel 3/8 - 24
Flat Washer, 1/2
Capscrew, Hex Head 1/2 - 13 x 1
Bracket, Exhaust Elbow Support
Capscrew Hex Head 1/2 - 13 x 1-1/4
Bracket, Exhaust Elbow Support
Flat Washer M10
Lock Washer M10
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer 1/2
Hex Nut, 1/2 - 13
P6140 02/11

2 - 40

GROUP 2 - INTAKE AND EXHAUST SYSTEM

DRY EXHAUST ELBOW 6


Exhaust Forward - L6140A High Profile

A-6055 / C-2842 fig 02 33

KEY
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16

PART NUMBER
27-35021
11-34808
00-30005
21-31624
12-01217
11-31097
15-01202
14-01211
15-00804
14-05001
15-00502
12-00512
23-35002
12-00805
15-00802

QTY
1
1
4
1
8
1
8
8
4
4
1
1
1
2
2

DESCRIPTION

SERIAL NUMBER

Dry Exhaust Elbow 6


Gasket
Clip
Plug, 1/4 NPT
Capscrew Hex Head 3/4-10 x 2-1/2
Gasket
Lock Washer 3/4
Hex Nut 3/4-10
Wave Washer, M10
Hex Nut Stainless Steel 3/8 - 24
Lock Washer, Helical 1/2
Capscrew, Hex Head 1/2 - 13 x 1
Bracket
Capscrew Hex Head M10 x 1.5 x 20mm
Lock Washer, Helical M10
P6140 02/11

2 - 41

GROUP 2 - INTAKE AND EXHAUST SYSTEM

DRY EXHAUST ELBOW 6


Low Profile

A-5148 / B-4035A

KEY
1
2
3
4
5
6
7
8
9
10
11

PART NUMBER
27-35021
00-30005
15-00302
14-00321
21-31624
11-34808
28-34802
11-31097
12-01217
15-01202
14-01211

QTY
1
4
4
4
1
1
1
1
8
8
8

DESCRIPTION

SERIAL NUMBER

Dry Exhaust Elbow 6


Clamp
Lock Washer 3/8
Nut, 3/8 - 24
Plug, 1/4 NPT
Gasket
6 Companion Flange
Gasket
Capscrew Hex Head 3/4-10 x 2-1/2
Lock Washer 3/4
Hex Nut 3/4-10
P6140 02/11

2 - 42

GROUP 2 - INTAKE AND EXHAUST SYSTEM

TURBO OUTLET ADAPTER

A-4109 / B-7786

KEY
1
2
3
4
5
6

PART NUMBER
27-35006
27-34829
11-34808
14-00321
15-00302
00-30005
21-31624

QTY
1
1
1
4
4
4
1

DESCRIPTION

SERIAL NUMBER

Adapter, Exhaust Outlet 6


Adapter, Exhaust Outlet 5
Gasket
Supplied in Turbo Kit
Hex Nut 3/8-24
Lock Washer, Helical 3/8
Clip
Plug

Note: #11-35001 is old style gasket, used on elbows and outlets without
piloted flange.
P6140 02/11

2 - 43

GROUP 2 - INTAKE AND EXHAUST SYSTEM

WET EXHAUST ELBOW 8 & 10


Low Profile

A-9487, A-9488, A-7630, A-4963A / B-3935A

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
27-35032
27-35009
27-35036
27-36802
27-05005
19-00036
19-60000
21-31003
18-11026
41-01109
00-30005
11-34808
21-44801
23-15006
12-00841
15-00802
12-00832
15-00805
14-00812

QTY
1
1
1
1
1
4
1
1
1
**
4
1
2
1
2
2
1
1
1

DESCRIPTION

SERIAL NUMBER

Wet Exhaust Elbow 10 (0 - 15 Rotation Limit)


Wet Exhaust Elbow 8 (00 - 150 Rotation Limit)
Wet Exhaust Elbow 10 (150 - 750 Rotation Limit)
Wet Exhaust Elbow 8 (150 - 750 Rotation Limit)
Tube, Raw Water Discharge
Hose Clamp #36
Adelle Clamp
Plug
Hose, 2 ID x 4
Hose, 2 ID
Clamp
Gasket
Spacer
Bracket, Raw Water Discharge Tube Support
Capscrew Hex Head M10 x 1.5 x 220 mm
Lock Washer M10
Capscrew Hex Head M10 x 1.5 x 30 mm
Flat Washer M10
Nylock Hex Nut M10 x 1.5
0

**As required
P6140 02/11

2 - 44

GROUP 3 - COOLING SYSTEM

REMOTE EXPANSION TANK

Install Neck with RC640 Loctite


A-3521D / B-3365C

KEY
1
2
3
4
5
6
7
8
9
10

PART NUMBER
10-15002
21-31624
21-12013
37-75001
37-75002
18-00130
21-00129
21-71044
21-71045
20-12207
21-51091

QTY
1
3
1
1
1
1
1
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Expansion Tank Assembly (includes all keys)


Plug 1/4 NPT
Radiator Cap, 7 lbs. (formerly #21-12007)
Sight Glass 7
Thermometer Sight Glass. 7 (optional)
Hose 1/4 x 30 PVC
Male Connector, Brass 1/2 NPT x 3/4 H.B.
Male Elbow 90 Brass 1/4 NPT x 1/4-45T*
Female Swivel, Brass 1/4 HB x 1/4-45T*
Filler Neck
Male Connector, Brass 1/8 NPT x 5/16 Hose Barb
*NOTE: Formerly used bushings and hose barb elbows.
Parts shown are direct replacements.
P6140 02/11

3-1

GROUP 3 - COOLING SYSTEM

EXPANSION TANK - LOW PROFILE

A-4839A / C-2504B

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NUMBER
10-15008
16-15006
16-00003
16-14804
10-14811
31-14801
21-10007
12-00055
15-00702
12-00070
12-00050
15-00805
18-14804
21-51044
41-01011
19-00004
21-19703
00-05002
17-15000

QTY
1
2
1
1
1
1
1
3
3
2
2
4
1
1
6
2
**
**
4

DESCRIPTION

SERIAL NUMBER

Expansion Tank (includes key 15)


O-ring
O-ring (expansion tank with recess)
O-ring (expansion tank with groove)
Filler Neck
(use as Adapter for Remote Tank Connection)

Filler Cap, 7 lbs.


Capscrew, Hex Head M8 x 1.25 x 20 mm
Lock Washer, M8
Capscrew, Hex Head M10 x 1.5 x 100 mm
Capscrew, Hex Head M10 x 1.5 x 85 mm
Flat Washer, M10
Hose 3/8 ID x 42 Polyvinyl
Male Connector, Brass 1/4 NPT x 1/4 HB
Hose 1/4 ID Push-on
Hose Clamp #4
Plug, Socket Head 3/4 O-ring Port (**As required)
Nameplate 6140 (**As required)
Expansion Plug (not shown)
P6140 02/11

3-2

GROUP 3 - COOLING SYSTEM

COOLANT PUMP INLET / HEAT EXCHANGER RETURN


Without Gear Oil Cooler - L6140AL2

A-7576 / D-2903pumpinlet

KEY
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
27-15029
18-75001
19-00048
27-15028
11-15005
12-00832
15-00802
23-62518
19-15002
14-00302
12-00812
15-00805

QTY
1
1
2
1
1
4
4
1
1
2
1
1

DESCRIPTION

SERIAL NUMBER

Tube
Hose 2-7/8ID x 3-1/2
Hose Clamp #48
Elbow
Gasket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, Helical M10
Bracket
Clamp
Lock Nut, Flanged 3/8-16
Capscrew, Hex Head M10 x 1.5 x 40 mm
Flat Washer M10
P6140 02/11

3-3

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER & OIL COOLER


L6140A & AL

A-4895, A-3979C / D-2016B

P6140 02/11

3-4

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER & OIL COOLER


L6140A & AL
KEY
1
2
3
4
5
6

PART NUMBER

QTY

8
9
10
11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

10-15004
20-15000
16-14802
20-14814
23-15000
21-15004
21-15013
21-15006
21-15008
20-14801
20-15001
11-14804
21-15007
20-12802
10-04802
11-14806
27-15005
23-75005
11-15003
12-00814
15-00801
12-34805
12-34802
12-14802
12-00715
15-00704
12-00812
12-00831
15-00802
21-10002
15-00007
12-00953
12-00924
21-00530
21-31624
21-75015
15-00701
11-15001
6210-61-6441
21-10000
18-75001
21-10010
19-00048
12-00712
15-00805
20-02802
31-14802
16-64801
28-15001

1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
6
12
4
4
6
2
6
2
6
8
1
8
7
1
2
4
2
6
1
1
1
1
1
2
4
6
1
2
2
2

47
48

16-15006
12-00805

2
4

49

28-15002

50
51

11-14807
15-00804

2
8

DESCRIPTION

SERIAL NUMBER

Heat Exchanger Housing


Heat Exchanger Element
O-ring
End Cover
Bracket, Heat Exchanger Support
Connector, Raw Water Inlet (with belt drive raw water pump)
Connector, Raw Water Inlet (with gear drive raw water pump)
Elbow, Coolant Inlet (standard only)
Elbow, Coolant Inlet (low profile only)
End Cap
End Cap
Gasket
Elbow, Raw Water Outlet
Gear Oil Cooler (includes keys 12, 43-45, & 50)
Gear Oil Cooler Housing
Gasket
Tube, Coolant Pump Inlet
Bracket, Oil Cooler Support
Gasket
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer, High Collar M10 S/S
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Socket Head M10 x 1.5 x 30 mm
Capscrew, Socket Head M8 x 1.25 x 30 mm
Capscrew, Hex Head M8 x 1.25 x 50 mm
Lock Washer, High Collar M8
Capscrew, Hex Head M10 x 1.5 x 40 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, M10
Draincock, 1/4 NPT
Flat Washer, M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 100 mm
Plug, 1/2 NPT
Plug, 1/4 NPT
Spacer
Flat Washer, M8
Gasket
Gasket
Plug, 1/2 NPT x 7/16 - 14
Hose, 2-7/8 ID x 3-1/2
Zinc
Hose Clamp
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer, M10
Gear Oil Cooler Element
Bushing, 1-1/4 BSP x 3/4 NPT
O-ring
Plate, O-ring Retaining (1 each on exhaust forward)
Late Production
O-ring - Late Production*
Capscrew, Hex Head M10 x 1.5 x 20 mm
Late Production*
Plate, O-ring Retaining (exhaust forward)
Late Production*
Gasket
Wave Washer M10

*NOTE: Keys #46 - #49 are for high profile only.


P6140 02/11

3-5

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER & OIL COOLER


L6140AL2

A-7990 / D-3570

P6140 02/11

3-6

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER & OIL COOLER


L6140AL2
KEY

1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NUMBER
20-12802
10-15004
20-15000
16-14802
20-14814
23-15000
21-15008
20-14801
20-15001
11-14804
21-15007
10-04802
11-14806
27-15028
23-75005
11-15005
12-00814
15-00801
12-34805
12-34802
12-14802
12-00715
15-00704
12-00812
12-00831
15-00802
21-10002
15-00007
12-00953
12-00924
21-00530
21-31624
21-75015
15-00701
11-15001
6210-61-6441
21-10000
18-75001
21-10010
19-00048
12-00712
15-00805
15-00804
31-14802
11-14807
27-15030
20-02802
16-64801

QTY
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
6
2
2
4
6
2
6
2
6
8
1
8
7
1
2
2
2
6
1
1
1
2
1
4
4
6
8
2
2
1
1
2

DESCRIPTION

SERIAL NUMBER

Gear Oil Cooler (includes keys 12, 47-49)


Heat Exchanger Housing
Heat Exchanger Element
O-ring
End Cover
Bracket, Heat Exchanger Support
Elbow, Coolant Inlet
End Cap
End Cap
Gasket
Elbow, Raw Water Outlet
Gear Oil Cooler Housing
Gasket
Elbow, Coolant Inlet
Bracket, Oil Cooler Support
Gasket
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer, High Collar M10 S/S
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Socket Head M10 x 1.5 x 30 mm
Capscrew, Socket Head M8 x 1.25 x 30 mm
Capscrew, Hex Head M8 x 1.25 x 50 mm
Lock Washer, High Collar M8
Capscrew, Hex Head M10 x 1.5 x 40 mm
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, M10 (not shown)
Draincock, Brass 1/4 NPT
Flat Washer, M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 100 mm
Plug, Brass 1/2 NPT
Plug, Brass 1/4 NPT
Spacer
Flat Washer, M8
Gasket
Gasket
Plug, Brass 1/2 NPT x 7/16 - 14
Hose, 2-7/8 ID x 3-1/2
Zinc
Hose Clamp
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer M10
Wave Washer M10
Bushing, Steel 1-1/4 BSP x 3/4 NPT
Gasket
Tube
Element, Gear Oil Cooler
O-ring

P6140 02/11

3-7

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER
L - M6140A & AL Without Gear Oil Cooler

A-4939A, A-4140A / D-2164A

P6140 02/11

3-8

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER
L - M6140A - AL Without Gear Oil Cooler
KEY
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

PART NUMBER
10-15004
20-15000
16-14802
20-14814
23-15000
21-15004
21-15013
21-15006
21-15008
27-15009
11-14804
21-15007
11-15001
11-19701
27-15028
6210-61-6441
11-15003
12-64801
15-00801
12-34805
12-00832
21-10000
18-75001
21-10010
19-00048
12-00831
15-00802
21-31624
15-00007
12-00953
12-00924
21-00530
12-00712
15-00805
15-00701
28-15001
16-15006
12-00805
28-15002
21-10002

QTY
1
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
8
12
4
4
1
2
1
4
6
8
3
8
7
1
1
4
4
4
2
2
4
1
1

DESCRIPTION

SERIAL NUMBER

Heat Exchanger Housing


Heat Exchanger Element
O-Ring
End Cover
Bracket, Heat Exchanger Support
Connector, Raw Water Inlet (belt driven raw water pump)
Connector, Raw Water Inlet (direct drive raw water pump)
Elbow, Coolant Inlet (high profile only)
Elbow, Coolant Inlet (low profile only)
Tube, Coolant Outlet
Gasket
Elbow, Raw Water Outlet
Gasket
Gasket
Tube, Coolant Pump Inlet
Gasket
Gasket
Capscrew, Socket Head M10 x 1.5 x 35 mm
Lock Washer, Hi-Collar M10
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Hex Head M10 x 1.5 x 30 mm
Plug, Zinc 1/2 NPT x 7/16-14
Hose, 2-7/8 ID x 3-1/2
Zinc
Hose Clamp #48
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer M10
Plug, 1/4 NPT
Flat Washer M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 30 mm
Plug, Hex Head Brass 1/2 NPT
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer M10
Flat Washer M8
Plate, O-ring Retaining*
O-ring*
Capscrew, Hex Head M10 x 1.5 x 20 mm*
Plate, O-ring Retaining (1/4 NPT Hole)*
Draincock, 1/4 NPT*
*NOTE: Keys #35 - #39 are for high profile units only.

P6140 02/11

3-9

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER
L - M6140 AL2 Medium & Continuous Duty Units Without Gear Oil Cooler

A-9278 / D-3446

P6140 02/11

3 - 10

GROUP 3 - COOLING SYSTEM

HEAT EXCHANGER
L - M6140 AL2 Medium & Continuous Duty Units Without Gear Oil Cooler
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PART NUMBER
10-15004
20-15000
16-14802
20-14814
23-15000
21-15013
21-15008
27-15030
27-15009
11-14804
21-15007
11-15001
11-19701
27-15028
6210-61-6441
11-15005
12-00814
15-00804
12-34805
12-00832
21-10000
18-75001
21-10010
19-00048
12-00831
15-00802
21-31624
15-00007
12-00953
12-00924
21-00530
12-00712
15-00701
23-15022
23-15019
01435-00820
19-15003
16-15006

QTY
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
8
12
4
4
1
2
1
4
6
8
3
8
7
1
1
4
4
1
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Heat Exchanger Housing


Heat Exchanger Element
O-ring
End Cover
Bracket, Heat Exchanger Support
Connector, Raw Water Inlet
Elbow, Coolant Inlet
Tube, Coolant Outlet
Tube, Coolant Outlet
Gasket
Elbow, Raw Water Outlet
Gasket
Gasket
Tube, Coolant Pump Inlet
Gasket
Gasket
Capscrew, Hex Head M10 x 1.5 x 35 mm
Wave Washer M10
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Hex Head M10 x 1.5 x 30 mm
Plug, Zinc 1/2 NPT x 7/16 -14
Hose, 2 -7/8 ID x 3 -1/2
Zinc
Hose Clamp #48
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer M10
Plug, 1/4 NPT
Flat Washer M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 30 mm
Plug, Hex Head Brass 1/2 NPT
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer M8
Bracket, Tube Support
Bracket, Tube Support
Capscrew, Hex Head Flanged M8 x 1.25 x 20 mm
T-Bolt Clamp
O-ring

P6140 02/11

3 - 11

GROUP 3 - COOLING SYSTEM

SUPER COOLER AND HEAT EXCHANGER


L6140AL2 - Early Production

A-7452 / D-2891

P6140 02/11

3 - 12

GROUP 3 - COOLING SYSTEM

SUPER COOLER AND HEAT EXCHANGER


L6140AL2 - Early Production
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

PART NUMBER
10-15009
20-15000
16-14802
20-14814
23-15000
21-15023
21-15008
20-15005
20-15004
11-14804
21-15007
10-15004
11-14806
27-15022
23-15012
16-13101
12-00814
15-00801
12-34805
12-00831
21-15024
16-15705
31-15002
12-00812
21-15027
15-00802
31-15003
15-00007
12-00953
12-00924
16-15006
21-31624
12-00805
15-00701
11-15001
6210-61-6441
21-10000
18-75001
21-10010
19-00048
12-00712
15-00805
31-15004
21-64902
27-15023
28-15001
12-00710
15-00804
16-15008
12-00832
23-15014
19-00036

QTY
1
2
4
2
1
1
1
1
1
3
1
1
1
1
1
1
12
8
8
3
1
2
1
4
1
8
1
8
7
1
2
3
4
12
1
1
4
1
1
2
10
6
1
1
1
2
2
16
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Housing
Heat Exchanger Element
O-ring
End Cover
Bracket, Heat Exchanger Support
Connector, Raw Water Transfer
Elbow, Coolant Inlet
End Cover
End Cover
Gasket
Elbow, Raw Water Outlet
Housing
Gasket
Tube, Gear Oil Cooler Inlet
Bracket, Oil Cooler Support
O-ring
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer, High Collar M10 S/S
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Hex Head M10 x 1.5 x 25 mm
Elbow, Coolant Outlet
O-ring
Adapter, Super Cooler Inlet
Capscrew, Hex Head M10 x 1.5 x 40 mm
Elbow, 45 1O-R Port x 1-37T
Lock Washer, Helical M10
Adapter, Super Cooler Outlet
Flat Washer, M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 100 mm
O-ring
Plug, 1/4 NPT
Capscrew, Hex Head M10 x 1.5 x 20 mm
Flat Washer, M8
Gasket
Gasket
Zinc Plug, 1/2 NPT x 7/16 - 14
Hose, 2-7/8 ID x 3-1/2
Zinc
Hose Clamp #48
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer, M10
Adapter, Coolant Pump Outlet
Elbow, 90 1O-R Port x 1-37T
Tube Assembly, Super Cooler Inlet
Plate, O-ring Retaining
Capscrew, Hex Head M8 x 1.5 x 90 mm
Wave Washer, M10
O-ring
Capscrew, Hex Head M10 x 1.5 x 30 mm
Bracket
Hose Clamp #36
*NOTE: Keys #46 - #49 are for standard only.

P6140 02/11

3 - 13

GROUP 3 - COOLING SYSTEM

SUPER COOLER AND HEAT EXCHANGER


L6140AL2 - Late Production

A-7595 / D-2903z

P6140 02/11

3 - 14

GROUP 3 - COOLING SYSTEM

SUPER COOLER AND HEAT EXCHANGER


KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

PART NUMBER
10-15009
20-15000
16-14802
20-14814
23-15000
21-15004
21-15008
20-15005
20-15004
11-14804
21-15007
10-15004
11-14806
27-15022
23-15012
16-13101
12-00814
15-00801
12-34805
12-00831
12-15024
16-15705
31-15006
12-00812
16-15010
15-00804
31-15005
15-00007
12-00953
12-00924
16-15006
21-31624
12-00805
15-00701
11-15001
6210-61-6441
21-10000
18-75001
21-10010
19-00048
12-00712
15-00805
31-15004
21-64902
27-15027
28-15001
12-00710
15-00804
16-15008
12-00832
23-15014
19-00036
12-00843
18-15004
19-00032

QTY
1
2
4
2
1
2
1
1
1
3
1
1
1
1
2
1
8
8
8
4
1
2
1
8
1
4
1
8
7
1
2
3
4
12
1
1
4
1
4
2
10
6
1
1
1
2
2
16
1
1
1
1
2
1
2

L6140AL2 - Late Production


DESCRIPTION
Housing
Heat Exchanger Element
O-ring
End Cover
Bracket, Heat Exchanger Support
Connector, 2 HB
Elbow, Coolant Inlet
End Cover
End Cover
Gasket
Elbow, Raw Water Outlet
Housing
Gasket
Tube, Gear Oil Cooler Inlet
Bracket, Supercooler Support
O-ring
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer, High Collar M10 S/S
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Capscrew, Hex Head M10 x 1.5 x 25 mm
Elbow, Coolant Outlet
O-ring
Adapter, Super Cooler Inlet
Capscrew, Hex Head M10 x 1.5 x 40 mm
O-ring
Wave Washer, M10
Adapter, Super Cooler Outlet
Flat Washer, M12
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 100 mm
O-ring
Plug, 1/4 NPT
Capscrew, Hex Head M10 x 1.5 x 20 mm
Flat Washer, M8
Gasket
Gasket
Zinc Plug, 1/2 NPT x 7/16 - 14
Hose, 2-7/8 ID x 3-1/2
Zinc
Hose Clamp #48
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer, M10
Adapter, Coolant Pump Outlet
Elbow, 90 1O-R Port x 1-37T
Tube Assembly, Super Cooler Inlet
Plate, O-ring Retaining
Capscrew, Hex Head M8 x 1.5 x 90 mm
Wave Washer M10
O-ring
Capscrew, Hex Head M10 x 1.5 x 30 mm (not shown)
Bracket
Hose Clamp #36
Capscrew, Hex Head M10 x 1.5 x 65 mm
Hose
Hose Clamp #32
*NOTE: Keys #46 - #49 are for standard only.
P6140 02/11

3 - 15

SERIAL NUMBER
-

GROUP 3 - COOLING SYSTEM

COOLANT PUMP AND THERMOSTAT HOUSING


L-M6140 High Profile

A-4665 / B-3802 fig 03 12

P6140 02/11

3 - 16

GROUP 3 - COOLING SYSTEM

COOLANT PUMP AND THERMOSTAT HOUSING


L-M6140 High Profile
KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
18
19
20
21
22
23
24
25
26
28
29
31
32
33
34
35
36
37
38

PART NUMBER
6211-61-1100
6211-62-1400
6211-61-1110
6211-61-1410
6211-61-1310
6150-61-1520
6211-61-1210
6211-61-1420
6210-61-1510
6210-61-1410
6210-61-1360
06030-06305
04065-06220
6210-61-1520
6210-61-1350
6211-61-1150
6211-61-1160
12-00711
01641-00812
07000-02070
07000-02115
12-00051
15-00805
31-15000
12-00832
15-00802
6210-61-6231
600-421-6640
6210-61-6410
07062-00000
6710-11-6451
6210-61-6421
01437-01065
6210-81-8130
6210-61-6511
02893-05037
6210-61-6520
6210-61-6441

QTY
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
6
6
1
1
3
3
1
4
4
1
2
1
1
2
1
5
1
1
2
1
1

DESCRIPTION

SERIAL NUMBER

Coolant Pump Assembly (includes keys #1 - #17)


Coolant Pump Assembly (includes keys #1 - #17)
Housing
Housing
Shaft
Seal
Impeller
Impeller
Oil Seal
Gear
Spacer
Ball Bearing
Snap Ring
Oil Seal
Sleeve
Cover
Gasket
Capscrew, Hex Head M8 x 1.25 x 20 mm
Spring Washer
O-ring
O-ring
Capscrew, Hex Head M10 x 1.5 x 90 mm
Flat Washer, M10
Coolant Inlet Connector
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer M10
Gasket
Thermostat 1800F / 820C
Thermostat Housing (high profile only-see parts detail for low profile)
Drain Cock 1/8 NPT
Seal
Gasket
Capscrew, 12 Point M10 x 1.5 x 65 mm
Capscrew, 12 Point M10 x 1.5 x 110 mm
Tube (formerly #6210-61-6510) (high profile only)
O-ring
Spring Clip (high profile only)
Gasket

P6140 02/11

3 - 17

up to S/N xxxx-0616
from S/N xxxx-0617
up to S/N xxxx-0616
from S/N xxxx-0617
up to S/N xxxx-0616
from S/N xxxx-0617
-

GROUP 3 - COOLING SYSTEM

COOLANT PUMP AND THERMOSTAT HOUSING


L6140AL2

A-4665 / Fig.3-14

P6140 02/11

3 - 18

GROUP 3 - COOLING SYSTEM

COOLANT PUMP AND THERMOSTAT HOUSING


L6140AL2
KEY

PART NUMBER
6212-61-1303

QTY
1

DESCRIPTION

SERIAL NUMBER

Coolant Pump Assembly (includes keys #1 - #17, formerly part #s


6212-61-1301 & 6212-61-1302)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

6212-61-1130
6212-61-1322
6211-61-1521
6212-61-1220
6120-61-1520
6212-61-1410
6212-61-1370
06030-06306
04065-07225
6210-61-1520
6210-61-1350
6212-61-1150
07000-02145
6136-61-1130
06000-06305
6212-61-1380
11-15005
20-15003
07062-00000
600-421-6650
600-421-6630
6710-11-6451
6210-61-6421
01437-01065
6210-61-8130
16-15003
6210-61-6441
12-00051
15-00805
6212-61-1330
31-15012
12-00832
15-00802
21-18301

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
5
1
2
1
3
3
1
1
4
4
1

Housing
Shaft
Seal
Impeller
Oil Seal
Gear
Spacer
Ball Bearing
Snap Ring
Oil Seal
Sleeve
Cover
O-ring
Snap Ring
Ball Bearing
Spacer
Gasket
Thermostat Housing
Drain Cock
Thermostat 1490F / 650C (700 Hp)
Thermostat 1700F / 76.50C (600 & 500 Hp)
Seal
Gasket
Capscrew, 12 Point M10 x 1.5 x 65 mm
Capscrew, 12 Point M10 x 1.5 x 110 mm
O-ring
Gasket
Capscrew, Hex Head M10 x 1.5 x 90 mm
Flat Washer M10
Ring
Connector, Coolant Pump Inlet (KC only)
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer M10
Connector, 3/8 NPT x 3/4 Hose Barb

P6140 02/11

3 - 19

GROUP 3 - COOLING SYSTEM

THERMOSTAT HOUSING
Low Profile

A-4809 / C-2491

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NUMBER
20-15003
6710-11-6451
600-421-6630
600-421-6650
6210-61-6420
27-15007
27-15008
16-15003
12-00032
14-04803
01437-01065
6210-81-8130
21-10001
23-15007
12-01121

QTY
1
2
2
2
2
1
1
3
1
1
5
1
1
**
1

DESCRIPTION

SERIAL NUMBER

Thermostat Housing
Seal
Thermostat 170F/76.5C (formerly #600-421-6640, 500 & 600 Hp)
Thermostat 149F/65C - L6140AL2, 700 Hp only
Gasket
Bypass Elbow
Bypass Elbow
O-ring
Capscrew, Hex Head M6 x 1.0 x 30 mm
Nylock Nut, M6 x 1.0
Capscrew, 12 Pt. M10 x 1.5 x 65 mm
Capscrew, 12 Pt. M10 x 1.5 x 110 mm
Drain Cock 1/8 NPT
Support Bracket for #5
Not
shown
Capscrew, Hex Head M6 x 1.0 x 35 mm (used with #5)

** As required.
P6140 02/11

3 - 20

GROUP 3 - COOLING SYSTEM

CORROSION RESISTOR AND PIPING


L-M6140 High Profile

A-5060 / B-4004 fig 3-17

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NUMBER
600-411-1502
600-411-1511
600-411-1521
600-411-1231
07000-01006
07000-02014
600-411-1250
600-411-1240
600-411-1260
600-411-1280
600-411-1290
24-15001
12-00812
15-00805
6931-61-8120
6931-61-8130
6211-61-8740
07206-31014
07005-01412
6112-21-6960
6991-11-5990
01011-51085
15-00805
6212-61-8710
12-00831

QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
4
8
1
1
1
1
1
3

DESCRIPTION

SERIAL NUMBER

Corrosion Resistor Assembly (includes keys #1 - #10)


Head Assembly (includes keys #1 - #9)
Head
Valve
O-ring
O-ring
Cover
Handle
Plate
Nut
Spring Washer
Water Treatment Element
Capscrew, Hex Head M10 x 1.5 x 40 mm (standard)
Flat Washer M10
Tube
Tube
Nipple
Joint bolt
Gasket
Spacer
Clamp
Capscrew, Hex Head M10 x 1.5 x 185 mm
Flat Washer M10
Bracket (standard)
Capscrew, Hex Head M10 x 1.5 x 25 mm
P6140 02/11

3 - 21

GROUP 3 - COOLING SYSTEM

COOLANT TREATMENT UNIT


L - M6140AL - AL2

A-8980 / B-4004 fig 3 17cool

P6140 02/11

3 - 22

GROUP 3 - COOLING SYSTEM

COOLANT TREATMENT UNIT


L - M6140AL - AL2
KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NUMBER
600-411-1502
600-411-1511
600-411-1521
600-411-1231
07000-01006
07000-02014
600-411-1250
600-411-1240
600-411-1260
600-411-1280
600-411-1290
24-15001
12-00832
15-00802
6931-61-8120
6931-61-8130
6211-61-8740
07206-31014
07005-01412
6112-21-6960
6991-11-5990
01011-51085
15-00805
23-15017
12-00701
15-00702
21-15031
12-00845

QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
4
8
1
1
1
1
1
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Corrosion Resistor Assembly (includes keys #1 - #10)


Head Assembly (includes keys #1 - #9)
Head
Valve
O-ring
O-ring
Cover
Handle
Plate
Nut
Spring Washer
Water Treatment Element
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer M10
Tube
Tube
Nipple
Joint bolt
Gasket
Spacer
Clamp
Capscrew, Hex Head M10 x 1.5 x 185 mm
Flat Washer M10
Bracket*
Capscrew, Hex Head M8 x 1.25 x 110 mm
Lock Washer M8
Spacer*
Capscrew, Hex Head M10 x 1.5 x 190 mm*
*Note: #22 and 25-26 replace former Bracket 23-15003.

P6140 02/11

3 - 23

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP & MOUNTING


Belt Driven

A-3982G / D-2013 fig 3 18

P6140 02/11

3 - 24

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP & MOUNTING


Belt Driven
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NUMBER
25-15040
25-15001
28-15000
21-15005
21-15003
34-15000
34-15001
40-15000
34-15002
13-00815
16-15001
34-65023
11-75001
12-20312
15-00322
14-00811
12-00832
15-00802
19-00028
41-01111
21-10000
21-10010
00-75003
12-00111
15-00805
14-00112
15-00111
12-00109
15-00102
34-15003

QTY
1
1
1
1
1
1
1
1
2
4
1
1
2
8
8
12
4
12
2
3
1
1
1
3
1
3
3
6
6
1

DESCRIPTION

SERIAL NUMBER

Raw Water Pump - see parts detail (includes key 29)**


Raw Water Pump - see parts detail (replaced by 25-15040)**
Mounting Plate
Connector, Pump Suction
Connector, Pump Discharge
Pump Sprocket
Engine Sprocket
Drive Belt
Bushing Assembly 1 ID (includes keys #27 & #28)
Support Stud
O-ring
Raw Water Pump Drive Assembly - see detail*
Gasket, Raw Water Pump Connector
Capscrew, Socket Head 3/8 x 16 x 1
Lock Washer, High Collar 3/8
Hex Nut, M10 x 1.5
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, Helical M10
Hose Clamp #28
Hose, 2 ID (Bulk - order in inches)
Zinc Plug, 1/2 NPT x 7/16 - 14
Zinc
Belt Guard
Capscrew, Hex Head 1/4 - 20 x 3/4
Flat Washer, M10
Nylock Hex Nut 1/4-20
Flat Washer, 1/4
Capscrew, Hex Head 1/4 - 20 x 3/8
Lock Washer, Helical 1/4
Bushing Assembly 25 mm ID (includes keys #27 & #28)
**NOTE: See also Accessories section.
**NOTE: For identification purposes, pump covers are marked as follows:
25-15001 - 10490-07
25-15040 - 52270-0011

P6140 02/11

3 - 25

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP/ACCESSORY DRIVE ASSEMBLY

A-3978A / C-2284

KEY
1
2
3
4
5
6
7
8
9
10
11

PART NUMBER
34-65008
34-65009
34-65010
34-65011
00-65000
00-65001
6212-65-8120
04010-00722
34-65015
34-65016
32-75001

QTY
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Bearing Housing
Shaft
Bearing
Bearing
Seal
Snap Ring
Gear
Key
Lock Nut 1-3/16 -18 UNEF
Tab Washer
Key
P6140 02/11

3 - 26

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP ASSEMBLY


Belt Driven

A-4098B

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NUMBER
25-15001
25-14816
25-14818
25-14803
25-15003
25-14817
25-14816
25-15010
25-15011
25-14814
15-00202
12-00209
25-15013
25-15014
25-15015
25-14809
25-15017
25-15018
25-15019
25-14806
25-15021

QTY
1
5
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
2
1
1
2

DESCRIPTION

SERIAL NUMBER

Raw Water Pump (includes all keys)


Cover Screw
End Cover
Gasket, End Cover
Impeller
Wear plate
Cam Screw
Cam
Housing
Slinger
Lock Washer
Capscrew, Hex Head, 5/16 - 18 x 3/4 Grade 5
Bearing Housing
Bearing Seal, Inner
Snap Ring
Bearing Seal, Outer
Seal Assembly
Bearing
Shaft Assembly (includes #20, retaining rings)
Key
Snap Ring
P6140 02/11

3 - 27

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP ASSEMBLY


Belt Driven (Replacement Type)

A-7667

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NUMBER
25-15040
25-15042
25-14818
25-14803
25-15003
25-14817
25-15010
25-14816
25-15011
25-15043
25-15044

25-15048
25-15021
25-15014
25-15047
25-15017
25-15049
25-15046
25-15051
34-15003

QTY
1
1
5
1
1
1
1
1
1
1
1
3
1
4
4
2
2
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Raw Water Pump Assembly (includes all keys)


Raw Water Pump Assembly (includes all keys #1 - #21)
Machine Screw
Cover
Gasket
Impeller
Wear Plate
Cam
Machine Screw
Housing
Adapter Ring
Capscrew
Bearing Housing
Washer
Capscrew
Bearing
Snap Ring
Bearing Seal, Inner
Bearing Seal, Outer
Seal Assembly
Slinger
Shaft
Key
Bushing Assembly 25 mm ID*
*NOTE: Bushing Assembly is required only when replacing earlier
Raw Water Pump #25-15001 (1OD shaft).
P6140 02/11

3 - 28

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP & MOUNTING


Gear Driven

A-5955 / D-2346A fig 3 23

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NUMBER
25-15022
27-15010
21-15012
21-15013
16-15001
11-75001
07005-01412
16-15009
11-14804
12-34805
21-15005
12-00821
15-00801
12-00712
15-00701
14-04802
21-10000
21-10010
04010-00722
6212-65-8120
15-00808
25-15052

QTY
1
1
1
1
1
2
2
2
1
6
1
4
6
1
2
4
2
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

Raw Water Pump (see parts detail)


Tube, Raw Water Pump Discharge
Connector
Connector
O-ring
Gasket
Sealing Washer (see also Fuel System)
O-ring
Gasket
Capscrew, Socket Head M10 x 1.5 x 25 mm S/S
Connector
Capscrew, Hex Head M10 x 1.5 x 20 mm S/S
Lockwasher, Hi-Collar M10 S/S
Capscrew, Hex Head M8 x 1.24 x 25 mm
Flat Washer M8
Hex Nut M8 x 1.25
Zinc Plug
Zinc Electrode, Brass 1/2 NPT x 7/16-14
Key
Gear
Lock Washer, Helical M10
Shim
P6140 02/11

3 - 29

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP ASSEMBLY


Gear Driven L6140AL2

A-7454 / D-2346A fig 03 22

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
17
18
19
20
21
22

PART NUMBER
25-15022
27-15014
21-15012
21-15022
16-15001
11-75001
07005-01412
16-15009
11-14804
12-34805
21-15005
12-00821
15-00801
21-10000
21-10010
04010-00722
6212-65-8120
15-00808
25-15052

QTY
1
1
1
1
1
2
2
2
1
6
1
4
6
1
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

Raw Water Pump (see parts detail)


Tube, Raw Water Pump Discharge
Connector, Pump Outlet
Elbow
O-ring
Gasket
Sealing Washer (see also fuel system)
O-ring
Gasket
Capscrew, Socket Head M10 x 1.5 x 25mm S/S
Connector
Capscrew, Hex Head M10 x 1.5 x 20mm S/S
Lockwasher, Hi-Collar M10 S/S
Zinc Plug
Zinc Electrode
Key
Gear
Lock Washer, Helical M10
Shim
P6140 02/11

3 - 30

GROUP 3 - COOLING SYSTEM

RAW WATER PUMP & MOUNTING


Gear Driven

A-6101 / D-2734 fig 3 25

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NUMBER
25-15022
25-15009
25-15023
25-15024
25-15026
25-15003
25-15027
25-15028
25-14803
25-15029
25-15031
25-15032
25-15033
25-15034
25-15036
21-00012
25-15037
15-00705
15-00706
12-00209
25-15038
12-00098
25-15039
25-15041
25-15052

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
4
4
1
5
1
1
1

DESCRIPTION

SERIAL NUMBER

Raw Water Pump Assembly (includes all keys)


Housing
Bearing Housing
Shaft
Cam
Impeller
Dowel Pin
Wear Plate
Gasket
Snap Ring
Snap Ring
Cover
Slinger
Lip Seal
Seal Assembly
Plug, Hex Head 1/8NPT
Bearing
Lock Washer, S/S M8
Flat Washer, S/S M8
Capscrew, Hex Head 5/16-18 x 3/4
Cam Screw
Capscrew, Hex Head S/S 1/4-20 x 1/2
Hex Nut M28 x 1.5
Tab Washer
Shim
P6140 02/11

3 - 31

GROUP 3 - COOLING SYSTEM

LUBRICATING OIL COOLER

Figure 3801 03 26

P6140 02/11

3 - 32

GROUP 3 - COOLING SYSTEM

LUBRICATING OIL COOLER

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NUMBER
6212-61-2100
6212-65-2200
6211-61-2120
6211-61-2123
6212-61-2111
07000-63035
6210-61-2520
6150-61-2520
6210-61-2172
01580-11008
01602-21030
15-00805
6150-61-2151
6150-61-2141
6210-61-2620
6212-65-2610
6150-61-2540
6210-61-2160
6210-61-2130
07000-63042
01010-50825
01640-20816
07040-13016
6210-61-2550
6210-61-2810
12-00831
12-00832
12-00051
12-00048
12-00048
15-00805
6210-61-6320
07730-50004
07043-00415
6210-61-6341
6210-81-8120
6212-65-6110
6212-65-6111
07000-05065
6210-61-6331
01437-01035
07000-03025
16-15008
07040-11409
07005-01412

QTY
1
1
1
1
1
2
2
4
2
4
4
4
1
1
1
1
1
1
1
1
2
2
1
1
1
13
12
1
1
2
15
1
1
1
1
3
1
1
1
1
3
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Oil Cooler Assembly (inlcudes keys #1 - #19)


Oil Cooler Assembly (includes keys #1 - #19)
Cover (aluminum)
Cover (cast iron)
Element (formerly #6212-61-2110)
O-ring
O-ring
O-ring
Gasket
Nut
Spring Washer
Flat Washer, M10
Plate
Collar
Thermostat
Thermostat, 185F/ 85C
Seal
Spring
Cover
O-ring
Bolt
Washer
Plug
O-ring
Gasket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 90 mm
Capscrew, Hex Head M10 x 1.5 x 60 mm
Capscrew, Hex Head M10 x 1.5 x 60 mm
Flat Washer, M10
Elbow
Valve
Plug
Gasket
Bolt
Connector (L & M)
Connector (L & M)
O-ring
Gasket
Capscrew, 12 Point M10 x 1.5 x 35 mm
O-ring (use with 6212-65-6110)
O-ring (use with 6212-65-6111)
Plug
O-ring

P6140 02/11

3 - 33

up to S/N xxxx-0729
from S/N xxxx-0730
up to S/N xxxx-0729
from S/N xxxx-0730
up to S/N xxxx-0729
from S/N xxxx-0730
from S/N xxxx-0730
up to S/N xxxx-0729
up to S/N xxxx-0729
from S/N xxxx-0730
up to S/N xxxx-0729
from S/N xxxx-0730
up to S/N xxxx-0729
from S/N xxxx-0730
up to S/N xxxx-0616
from S/N xxxx-0617
up to S/N xxxx-0616
from S/N xxxx-0617
from S/N xxxx-0730
from S/N xxxx-0730

GROUP 3 - COOLING SYSTEM

LUBRICATING OIL COOLER


L6140AL2

Figure 3801 fig 03 26

P6140 02/11

3 - 34

GROUP 3 - COOLING SYSTEM

LUBRICATING OIL COOLER


L6140AL2
KEY

1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PART NUMBER
6212-65-2300
6211-61-2123
6212-61-2111
07000-63035
6210-61-2172
01580-11008
01602-21030
01640-21016
6150-61-2151
6150-61-2141
6212-65-2620
6150-61-2540
6210-61-2160
6210-61-2130
07000-63042
01010-50825
01640-20816
07040-13016
6210-61-2550
6210-61-2810
12-00832
12-00051
12-00048
15-00805
6210-61-6350
07730-50004
07043-00415
6210-61-6341
01437-11080
6210-61-6360
07000-05065
6210-61-6371
01437-01035
16-15008
07040-11409
07005-01412
6210-61-6570
01437-01020

QTY
1
1
1
2
2
4
4
4
1
1
1
1
1
1
1
2
2
1
1
1
12
1
2
15
1
1
1
1
3
1
1
1
3
1
1
1
**
1

DESCRIPTION

SERIAL NUMBER

Oil Cooler Assembly (includes keys #1 - #19)


Cover (cast iron)
Element
O-ring
Gasket
Nut
Spring Washer
Washer
Plate
Collar
Thermostat
Seal
Spring
Cover
O-ring
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer M8
Plug, Socket Head M30 x 1.5
O-ring
Gasket
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 90 mm
Capscrew, Hex Head M10 x 1.5 x 60 mm
Flat Washer M10
Elbow
Valve
Plug
Gasket
Capscrew, 12 Point M10 x 1.5 x 80 mm
Connector
O-ring
Gasket
Capscrew, 12 Point M10 x 1.5 x 35 mm
O-ring
Plug
O-ring
Cover
Capscrew, 12 Point M10 x 1.5 x 20 mm
**As required.

P6140 02/11

3 - 35

GROUP 3 - COOLING SYSTEM

GEAR OIL COOLER

A-3505G / C-2161C

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
20-12802
10-04802
20-14800
20-14801
31-14802
12-14802
6210-61-6230
12-34802
15-00704
15-00803
21-31902
21-31624
21-10002
11-14807
23-15002
12-00832
15-00805
12-00751
15-00701
15-00802
20-02802
16-64801

QTY
1
1
1
1
2
8
1
4
8
4
1
1
1
2
1
2
3
2
2
2
1
2

DESCRIPTION

SERIAL NUMBER

Gear Oil Cooler (includes keys #1, #20 & #21)


Gear Oil Cooler Housing
End Cap
End Cap
Bushing 1-1/4 BSP X 3/4 NPT
Capscrew, Socket Head M8 x 1.25 x 30 mm
Gasket
Capscrew, Socket Head M10 x 1.5 x 30 mm
Lock Washer, High Collar M8
Lock Washer, High Collar M10
Male Elbow, 90 Brass 1/2 NPT X 3/4 HB (w/remote expansion tank)
Hex Plug 1/4 NPT
Drain Cock 1/4 NPT
Gasket
Bracket, Gear Oil Cooler Support
Capscrew, Hex Head M10 x 1.5 x 30 mm
Flat Washer, M10
Capscrew, Hex Head M8 x 1.25 x 16 mm
Flat Washer, M10
Lock Washer, M10
Gear Oil Cooler Element
O-ring
P6140 02/11

3 - 36

GROUP 3 - COOLING SYSTEM

GEAR OIL COOLER


L6140AL2

A-7326 / D-2901

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NUMBER
20-12802
10-04802
20-02802
20-15011
31-14802
12-14802
11-15005
12-34802
15-00704
15-00803
21-00530
21-31624
21-10002
11-14807
23-15013
12-00832
15-00805
12-00751
15-00701
15-00802
21-11006
27-15015
14-00812
12-00812
16-64801

QTY
1
2
1
2
2
8
2
4
8
4
1
1
1
2
1
2
6
2
2
2
2
1
4
4
2

DESCRIPTION

SERIAL NUMBER

Gear Oil Cooler (includes keys #1, #2 & #24)


Housing
Gear Oil Cooler Element
End Cap
Bushing 1-1/4 BSP X 3/4 NPT
Capscrew, Socket Head M8 x 1.25 x 30 mm
Gasket
Capscrew, Socket Head M10 x 1.5 x 30 mm
Lock Washer, High Collar M8
Lock Washer, High Collar M10
Hex Head Plug, Brass 1/2 NPT
Hex Plug 1/4 NPT
Drain Cock 1/4 NPT
Gasket
Bracket, Gear Oil Cooler Support
Capscrew, Hex Head M10 x 1.5 x 30 mm
Flat Washer, M10
Capscrew, Hex Head M8 x 1.25 x 16 mm
Flat Washer, M10
Lock Washer, M10
Socket Head Plug, Steel 1-1/4 NPT
Connector
Hex Nut M10 x 1.5
Capscrew, Hex Head M10 x 1.25 x 40 mm
O-ring
P6140 02/11

3 - 37

GROUP 3 - COOLING SYSTEM

KEEL COOL OUTLET - LEFT AND RIGHT HAND

A-3692 / B-3332 & B-3577

Early Production
KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

1
2
3
4
5
6
7
8
9
10
11

10-15003
12-00831
15-00802
6210-61-6441
21-00136
21-72042
23-15001
15-00805
15-00007
14-00812
12-00953

1
3
2
1
1
1
1
1
1
1
1

LEFT HAND - HIGH PROFILE ONLY


Coolant Discharger Connector (standard only)
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, M10
Gasket
Brass Bushing, 1/2 NPT x 1/8 NPT
Male Connector, Brass 1/4 HB x 1/8 NPT
Support Bracket
Flat Washer, M10
Flat Washer, M12
Nylock Nut, M10 x 1.5
Capscrew, Hex Head M12 x 1.25 x 30 mm

1
2
3
4
5
6

10-15000
12-34803
15-00802
6210-61-6440
21-00136
21-72042

1
2
2
1
1
1

RIGHT HAND - EARLY PRODUCTION


Coolant Discharge Connector (standard and low profile)
Capscrew, Socket Head M10 x 1.5 x 25 mm
Lock Washer, M10
Gasket
Plug 1/2 NPT
Male Connector, 1/8 NPT x 1/4 HB

NOTE: Shown for reference only.


Use late production parts lists for replacement parts.
P6140 02/11

3 - 38

GROUP 3 - COOLING SYSTEM

KEEL COOL OUTLET - RIGHT HAND


Late Production

A-3692 / B-3332A

KEY
1
2
3
4
5
6
7
8

PART NUMBER
10-15000
12-00831
15-00802
6210-61-6441
21-10002
6210-21-1940
16-15010
12-00805

QTY
1
2
3
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Connector
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
Gasket
Drain Cock, Brass 1/4 NPT (not shown)
Cover
O-ring
Capscrew, Hex Head M10 x 1.5 x 20 mm

P6140 02/11

3 - 39

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP & PIPING


L-M6140A & AL

Figure 4003

P6140 02/11

4-0

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP AND PIPING L-M6140A & AL


KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

PART NUMBER

QTY

6211-21-6110
01010-51250
01010-51280
01640-21223
6150-81-9250
6150-41-2430
6212-71-3150
6150-71-3160
6210-71-3181
6210-71-3160
01010-30816
01640-00816
6210-71-3220
6150-71-3160
01582-02419
01643-32460
6211-71-5110
6211-71-5120
6211-71-5130
6211-71-5140
6211-71-5150
6211-71-5160
6210-71-5510
12-00711
01640-20816
6210-71-5520
01010-50635
01640-20610
6162-73-5510
6162-73-5520
12-00031
01640-20610
21T-38-12290
6212-71-5620
6211-71-5710
07206-31014
07005-01412
6210-71-3910
01435-01016
01435-01020
6162-13-4860
21-52203
6212-71-8620
07214-50510
6212-71-8520
6112-53-7720
6210-71-8950
12-00070
18-54802
ND090310-0210
ND092500-0560
ND092500-0920
ND090224-0170
ND090252-0260
ND090245-0300
ND090222-0060

1
1
2
2
4
4
2
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
4
4
2
4
4
4
4
4
4
1
1
1
4
10
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Fuel Injection Pump Assembly (see application chart)


Injection Pump Bracket
Bolt
Bolt
Washer
Bolt
Dowel Ring
Shaft
Key
Oil Seal
Thrust Plate
Bolt
Washer
Gear
Key
Nut
Washer
Injection Tube No. 1
Injection Tube No. 2
Injection Tube No. 3
Injection Tube No. 4
Injection Tube No. 5
Injection Tube No. 6
Clamp
Capscrew, Hex Head M10 x 1.5 x 15 mm
Washer
Clamp
Bolt
Washer
Clamp
Clamp
Capscrew, Hex Head M6 x 1.0 x 25 mm
Washer
Elbow
Tube
Drain Tube
Banjo Bolt
Gasket
Cover
Capscrew, Hex Head Flanged, M10 x 1.5 x 16 mm
Capscrew, Hex Head Flanged, M10 x 1.5 x 20 mm
Spacer
Banjo Fitting (1/4 NPT)
Fuel Return Tube
Connector
Joint
Nipple
Clip
Capscrew, Hex Head M10 x 1.5 x 100 mm
Flexible Fuel Line
Banjo Bolt (with check valve)
Coupling Assembly (used w/pumps 6212-72-1750 & -1751)*
Coupling Assembly (used w/pumps 6212-72-1752 & -1753)*
Adapter
Nipple
Banjo Bolt
Sealing Washer
*See parts detail

P6140 02/11

4-1

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP & PIPING


L-M6140AL2

Figure 4003

P6140 02/11

4-2

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP AND PIPING L-M 6140AL2


KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

6211-21-6110
01010-51250
01010-51280
01640-21223
6150-81-9250
6150-41-2430
6212-76-3170
6222-75-3550
6210-71-3181
6210-71-3160
01010-30816
01640-00816
6212-76-3220
04020-00514
01582-02419
01643-32460
6212-75-5110
6212-75-5120
6212-75-5130
6212-75-5140
6212-75-5150
6212-75-5160
6210-71-5510
12-00711
01640-20816
6210-71-5520
01010-50635
01640-20610
6162-73-5510
6162-73-5520
12-00031
01640-20610
21T-38-12290
6212-71-5620
6211-71-5710
07206-31014
07005-01412
6210-71-3911
12-04400
12-00805
6162-13-4860
21-52203
6212-71-8620
07214-50510
6212-71-8520
6112-53-7720
6210-71-8950
12-00070
18-54802
ND090310
ND092500-0920
ND090224-0170
ND090252-0260
ND090245-0300
ND090222-0070
07209-01040
6212-75-1380
07280-00910
6212-75-8560

1
1
2
2
4
4
2
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
4
4
2
4
4
4
4
4
4
1
1
1
4
10
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1

DESCRIPTION

SERIAL NUMBER

Fuel Injection Pump Assembly (see application chart)


Injection Pump Bracket
Bolt
Bolt
Washer
Bolt
Dowel Ring
Shaft *
Pin
Oil Seal *
Thrust Plate
Bolt
Washer
Gear *
Dowel Pin *
Nut *
Washer *
Injection Tube No. 1
Injection Tube No. 2
Injection Tube No. 3
Injection Tube No. 4
Injection Tube No. 5
Injection Tube No. 6
Clamp
Capscrew, Hex Head M10 x 1.5 x 20 mm
Washer
Clamp
Bolt
Washer
Clamp
Clamp
Capscrew, Hex Head M6 x 1.0 x 25 mm
Washer
Elbow
Tube
Drain Tube
Banjo Bolt
Gasket
Cover
Capscrew, Hex Head M10 x 1.5 x 15 mm
Capscrew, Hex Head M10 x 1.5 x 20 mm
Spacer
Banjo Fitting (1/4 NPT)
Fuel Return Tube
Connector
Joint
Nipple
Clip
Capscrew, Hex Head M10 x 1.5 x 100 mm
Flexible Fuel Line
Banjo Bolt (with check valve)
Coupling Assembly (see parts detail)
Adapter
Nipple
Banjo Bolt
Sealing Washer
Nipple
Hose
Injection Pump Aneroid Connection - not shown
Clamp
Banjo Fitting

*Replaced by kit 34-55000 (includes shaft bushings & keys 8-10 & 14-17)
P6140 02/11

4-3

up to S/N 31929
-

Added page 4-16-09

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP & PIPING


L-M6140AL2

Figure 4003

KEY
1
2
3
4

PART NUMBER
6211-21-6110
01010-51250
01010-51280

QTY
1
1
2
2

DESCRIPTION

SERIAL NUMBER

Fuel Injection Pump Assembly (see application chart)


Injection Pump Bracket - Lower
Bolt
Bolt
P6140 02/11

4-4

from S/N 31930

GROUP 4 - FUEL SYSTEM

Added page 4-16-09

FUEL INJECTION PUMP AND PIPING L-M 6140AL2


KEY

PART NUMBER

QTY

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

01640-21223
6150-81-9250
6150-41-2430
6212-76-3290
6222-75-3550
6210-71-3183
6210-71-3160
01010-30816
01640-00816
6212-76-3230
6152-75-3450
6212-76-3240
6212-76-3250
6212-75-5110
6212-75-5120
6212-75-5130
6212-75-5140
6212-75-5150
6212-75-5160
6210-71-5512
12-00711
01640-20816
6210-71-5522
01010-80635
01640-20610
6215-71-5282
6215-71-5292
01010-80625
01640-20610
6141-55-5610
6164-71-5650
6211-71-5710
07206-31014
07005-01412
00-75007
01435-01016
01435-01020
21-42208
21-52203
18-55012
21-75704
6152-75-5360
07005-01012
19-72252
21-52214
18-54802
ND090310
ND092500-0920
21-55005
6152-75-5650
ND090245-0300
07005-01212
6212-76-1810
6212-76-1820
01050-51420
01640-21426
01011-81030
01640-21016
01010-81440
01643-31445

4
4
2
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
4
4
2
4
4
4
4
4
4
1
1
1
5
12
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
3
3
2
2
2
2

DESCRIPTION

SERIAL NUMBER

Washer
Bolt
Dowel Pin
Shaft
Pin
Oil Seal
Thrust Plate
Bolt
Washer
Gear
Dowel Pin
Nut
Washer
Injection Tube No. 1
Injection Tube No. 2
Injection Tube No. 3
Injection Tube No. 4
Injection Tube No. 5
Injection Tube No. 6
Clamp
Capscrew, Hex Head M10 x 1.5 x 20 mm
Washer
Clamp
Capscrew, Hex Head M6 x 35 mm
Washer
Clamp
Clamp
Capscrew, Hex Head M6 x 1.0 x 25 mm
Washer
Adapter
Hose Assembly
Drain Tube
Banjo Bolt
Gasket
Cover
Capscrew, Hex Head M10 x 1.5 x 16 mm
Capscrew, Hex Head M10 x 1.5 x 20 mm
Spacer
Banjo Fitting (1/4 NPT)
Fuel Return Hose
Connector
Adapter, Fuel Connection
Sealing Washer M10
Clip
Swivel 900 1/4-37T
Flexible Fuel Line
Banjo Bolt (with check valve)
Coupling Assembly (see parts detail)
Banjo Connector M8 x 1/4-37T
Banjo Fitting
Banjo Bolt
Sealing Washer
Bracket, Pump Support - Upper
Adapter, Pump Support - Upper
Capscrew, Hex Head M14 x 20 mm
Injection Pump Upper
Washer M14
Support - not shown
Capscrew, Hex Head M10 x 130 mm
Washer M10
Capscrew, Hex Head M14 x 40 mm
Washer M14

P6140 02/11

4-5

from S/N 31930

GROUP 4 - FUEL SYSTEM

DOUBLE WALL FUEL LINES


L-M6140

A-9254A/ STI13258-1a

P6140 02/11

4-6

GROUP 4 - FUEL SYSTEM

DOUBLE WALL FUEL LINES


L-M6140

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NUMBER
27-55001
27-55002
27-55003
27-55004
27-55005
27-55006
10-54801
21-55707
16-55701
15-55701
21-55006
21-55004
18-55009
21-55703
10-50002
23-54807
19-55003
19-55002
23-55002
12-00711
15-00701
21-32502
01435-01090
12-00832
15-00802
12-00753
14-04802

QTY
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
1
2
4
2
4
8
1
1
2
2
2
2

DESCRIPTION

SERIAL NUMBER

Injection Line #1 Double Wall


Injection Line #2 Double Wall
Injection Line #3 Double Wall
Injection Line #4 Double Wall
Injection Line #5 Double Wall
Injection Line #6 Double Wall
Manifold, Fuel Alarm
Banjo Bolt, Leak Indicator Type
O-ring
Banjo Washer
Adapter
Plug
Hose Assembly, 1/4 ID x 25
Union, Steel 8 mm
Alarm Tank Assembly
Bracket, Alarm Tank Mounting
Clamp Assembly, 3 Lines
Clamp Assembly, 2 Lines
Bracket, Tube Support
Capscrew, Hex Head M8 x 1/25 x 20 mm
Flat Washer M8
Spacer, Steel
Capscrew, Hex Head Flanged M10 x 1.5 x 90 mm
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer M10
Capscrew, Hex Head M8 x 1.25 x 30 mm
Hex Nut, Nylock M8 x 1.25

P6140 02/11

4-7

GROUP 4 - FUEL SYSTEM

FUEL INJECTORS & RETURN LINE


Pre-emissions Certified

Figure 4203

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NUMBER
6212-11-3301
6212-15-3701
6212-15-3800
6212-16-3400
6212-71-8620
6210-71-5370
07206-20508
6210-71-1160
07000-F2021
6210-11-7710
6210-71-1150
01011-31020
6210-71-1140
6211-71-5340
6210-71-5630
07005-00812
6210-71-5720
07205-21014
07206-31014
07005-01412
12-00814
01641-01016
6127-11-3152

QTY
6
6
6
6
1
2
4
6
12
6
6
6
6
1
1
16
1
1
1
2
1
1
1

DESCRIPTION

SERIAL NUMBER

Fuel Injector 550-600 HP (formerly #6212-11-3300) see parts detail


Fuel Injector 630 HP (formerly #6212-15-3700) see parts detail
Fuel Injector 700 HP see parts detail
Fuel Injector 700 HP see parts detail
Fuel Return Tube
Banjo Bolt (1 each - late production)
Banjo Bolt (5 each - late production)
Gasket
O-ring (formerly #07000-22021)
O-ring
Holder
Bolt
Washer
Fuel Return Line
Tube
Gasket
Adapter
Early Production
Joint
Bolt
Gasket
Capscrew, Hex Head M10 x 1.5 x 35 mm
Washer
Banjo Bolt

P6140 02/11

4-8

Komatsu S/Ns
up to S/N 31929
from S/N 31930
from S/N 12606
up to S/N 12605
up to S/N 12605
-

GROUP 4 - FUEL SYSTEM

FUEL INJECTORS & RETURN LINE


Emissions Certified

Figure 4203z

KEY
1

PART NUMBER
6212-15-3701

QTY
6

DESCRIPTION

SERIAL NUMBER

Fuel Injector, Propulsion 500-600 Hp & Generator Applications


(formerly #6212-15-3700, see parts detail)

2
3
4
5
6
7
8
9
10
11
12
13

6212-15-3800
6212-16-3400
6212-71-8620
6210-71-5370
07206-20508
6210-71-1160
07000-F2021
6210-11-7710
6210-71-1150
01011-31020
6210-71-1140
6211-71-5340
6210-71-5630
07005-00812

6
6
1
1
5
6
12
6
6
6
6
1
1
16

Fuel Injector 700 HP (see parts detail)


Fuel Injector 700 HP (see parts detail)
Fuel Return Tube
Banjo Bolt
Banjo Bolt
Gasket
O-ring
O-ring
Holder
Bolt
Washer
Fuel Return Line
Tube (not shown)
Gasket

P6140 02/11

4-9

Komatsu S/Ns
up to S/N 31929
from S/N 31930
-

GROUP 4 - FUEL SYSTEM

INJECTION PUMP APPLICATION LIST


Pre-Emissions Certified
PART NUMBER

DESCRIPTION

Drawing

Propulsion Engines, Pre-Emissions Compliant through December 1999


6212-71-1750
6212-71-1751
6212-71-1752
6212-71-1753
26-55005
26-55004
26-55003
6212-75-1340

(replaces 6212-71-1750)
(replaces 6212-71-1752)

(replaces 26-55003)

L6140A & AL
L6140A & AL
L6140A & AL
L6140A & AL
L6140AL2
L6140AL2
L6140AL2
L6140AL2

to
to
to
to

600 Hp @ 2100 RPM *


600 Hp @ 2100 RPM *
630 Hp @ 2100 RPM *
630 Hp @ 2100 RPM *
500 Hp @ 1800 RPM
600 Hp @ 2100 RPM
700 Hp @ 2100 RPM
700 Hp @ 2100 RPM

*Specify rating.
Generator Drive Engines, Pre-Emissions Compliant through December 1999
6212-71-1753*
26-55002

M6140AL
M6140AL

to
to

330 kW
330 kW @ 1800 RPM
(Assembly with 24V Actuator)

*Specify output rating and RPM or provide unit serial number.

If there is any question regarding pump and/or actuator applications, contact dealer or factory.
Please have unit serial number available.

P6140 02/11

4 - 10

GROUP 4 - FUEL SYSTEM

INJECTION PUMP APPLICATION LIST


Emissions Certified

Propulsion Engines, Emissions Compliant from January 2000


6212-75-1340B
6212-75-1340A
6212-75-1340
6212-76-1121C

L6140AL2
L6140AL2
L6140AL2
L6140AL2

500 Hp @ 1800 RPM


600 Hp @ 2100 RPM
700 Hp @ 2100 RPM
500 Hp @ 1800 RPM

(Formerly 6212-76-1120C)

6212-76-1121B

L6140AL2

600 Hp @ 2100 RPM

Up to serial #
xxxx-31929

From # xxxx-31930

(Formerly 6212-76-1120B)

6212-76-1121A

L6140AL2

700 Hp @ 2100 RPM

(Formerly 6212-76-1120A)

Generator Drive Engines, Emissions Compliant from January 2000


6212-75-1340C
6212-75-1340D
26-55009*

M6140AL2
M6140AL2
M6140AL2

*Equipped for actuator operation.


6212-76-1121E
6212-76-1121D

330 kW @ 1800 RPM


280 kW @ 1500 RPM
330 kW @ 1800 RPM

Up to serial #
xxxx-31929

Provide unit serial number when ordering.

M6140AL2
M6140AL2

330 kW @ 1800 RPM


280 kW @ 1500 RPM

From serial #
xxxx-31930

If there is any question regarding pump and/or actuator applications, contact dealer or factory.
Please have unit serial number available.

P6140 02/11

4 - 11

GROUP 4 - FUEL SYSTEM

FUEL INJECTORS

fig 4 05

KEY
1

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

6212-11-3300
6212-11-3301
6212-11-3320
6212-11-3131
01582-11210

**
1
1
1
1

Fuel Injector (includes keys #2 - #4, marked 3630)


Fuel Injector (includes keys #2 - #4, marked 3632)
Nozzle (marked DLLA155SND210)
Connector
Locking Nut

Komatsu S/N
-

2
3
4

6212-15-3700
6212-15-3701
6212-11-3720
6212-11-3131
6211-71-9770

**
1
1
1
1

Fuel Injector (includes keys #2 - #4, marked 5381)


Fuel Injector (includes keys #2 - #4, marked 5382)
Nozzle (marked DLLA155SND274)
Connector
Locking Nut

1
2
3
4

6212-15-3800
6212-15-3820
6212-11-3131
6211-71-9770

**
1
1
1

Fuel Injector (includes keys #2 - #4, marked 6500)


Nozzle (marked DLLA155SND3090)
Connector
Locking Nut

up to 31929
-

1
2
3
4

6212-16-3400
DK105025-2570
6212-11-3131
6211-71-9770

**
1
1
1

Fuel Injector (includes keys #2 - #4)


Nozzle (marked DLLA133SM257)
Connector
Locking Nut

from 31930
-

2
3
4

**As required.

P6140 02/11

4 - 12

GROUP 4 - FUEL SYSTEM

NOTES

P6140 02/11

4 - 13

GROUP 4 - FUEL SYSTEM

FUEL FILTER

Figure 4103

P6140 02/11

4 - 14

GROUP 4 - FUEL SYSTEM

FUEL FILTER

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NUMBER
6210-71-6200
6210-71-6210
07043-00108
6110-73-6231
07005-00812
24-55001
12-00814
12-00819
12-00052
15-00805
6210-71-5610
6210-71-5620
07206-31014
07005-01412
6127-71-6660
6210-71-5640
6210-71-5650
01010-30840
01580-00806
01642-21016
01011-51005
6210-71-5660
6151-51-8540
6143-11-4290
01011-51045

QTY
1
1
1
1
1
1
1
1
2
6
1
1
2
4
2
1
1
1
1
2
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Fuel Filter Assembly (includes keys #1 - #5)


Head
Plug
Plug
Gasket
Fuel Filter
Capscrew, Hex Head M10 x 1.5 x 35 mm
Capscrew, Hex Head M10 x 1.5 x 75 mm
Capscrew, Hex Head M10 x 1.5 x 110 mm
Flat Washer
Tube (all models)
Tube (18-55011 Hose for propulsion units w/ double wall fuel lines only)
Joint Bolt
Gasket
Clip
Stay
Stay
Bolt
Nut
Washer
Capscrew, Hex Head M10 x 1.5 x 105 mm
Clamp
Clamp
Spacer
Bolt (21-52203 Banjo fitting for propulsion units w/ double wall fuel lines)

P6140 02/11

4 - 15

up to S/N 31929
up to S/N xxxx-0531
from S/N xxxx-0532
up to S/N xxxx-0532
from S/N xxxx-0761
-

Added page 4-16-09

GROUP 4 - FUEL SYSTEM

FUEL FILTER

Figure 4103

P6140 02/11

4 - 16

Added page 4-16-09

GROUP 4 - FUEL SYSTEM

FUEL FILTER

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NUMBER
6210-71-6202
6210-71-6210
07043-70108
6110-73-6231
07005-00812
24-55001
01010-81035
01010-81075
01011-81010
01640-21016
6212-76-5430
6162-73-7940
07206-31014
07005-01412
6144-81-6680
6150-81-8980
01010-81050
04434-52511
07095-20318
01435-01020
01584-01008

QTY
1
1
1
1
1
1
1
1
2
4
1
1
2
8
1
1
1
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Fuel Filter Assembly (includes keys #1 - #5)


Head
Plug
Plug
Gasket
Fuel Filter
Bolt
Bolt
Bolt
Washer
Hose, Fuel Filter Inlet
Hose, Fuel Filter Outlet
Joint Bolt
Sealing Washer
Spacer
Plate
Capscrew, Hex Head M10 x 50 mm
Clamp
Cushion
Bolt
Nut

P6140 02/11

4 - 17

from S/N 31930

page updated 8-6-09


GROUP 4 - FUEL SYSTEM

FUEL LIFT PUMP ASSEMBLY

Figure 4801

P6140 02/11

4 - 18

page updated 8-6-09


GROUP 4 - FUEL SYSTEM

FUEL LIFT PUMP ASSEMBLY

KEY

PART NUMBER

QTY

1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

ND092100-1890
ND092120-0520
ND092168-0160
ND092121-0011
ND092124-0010
ND092126-0010
ND092125-0010
ND092173-0010
ND092174-0041
ND092176-0040
ND092178-0030
ND092179-0080
ND949072-0940
ND092182-0050
ND092184-0021
ND949018-1240
ND092130-0201
ND092223-0070
ND092220-0040
ND092171-0011
ND949180-0310
07005-01412
21-52203
ND090061-0011
ND949043-0010
15-01132
14-01131
ND90106-0040

1
1
1
4
4
3
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
3
3
3
1

DESCRIPTION

SERIAL NUMBER

Feed Pump Assembly (includes keys #1 - #22)*


Housing
Push Rod
Check Valve
Check Valve Spring
Chamber Plug
Gasket
Tappet Spring
Tappet
Tappet Roller
Pin
Sliding Block
Snap Ring
Piston Spring
Plug
Washer
Priming Pump Assembly
Screw
Screen
Feed Pump Piston
Screw
Gasket
Banjo Fitting 1/4 NPT
Cover
Stud
Lock Washer, M6
Hex Nut, M6 x 1.0
Gasket
*Note: Used on Injection Pumps 6212-71-1750, 6212-71-1751,
6212-71-1752, 6212-71-1753, and on 26-55002 series pumps.

P6140 02/11

4 - 19

page added 8-6-09


GROUP 4 - FUEL SYSTEM

FUEL LIFT PUMP ASSEMBLY

Figure Zexel1052371591

P6140 02/11

4 - 20

page added 8-6-09


GROUP 4 - FUEL SYSTEM

FUEL LIFT PUMP ASSEMBLY

KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

DK105237-1591
152004-2320
152100-1120
152102-1300
152105-1500
029332-6030
152111-4420
152112-0800
152113-1300
152114-1600
152115-0500
152116-0200
152117-0400
029331-6030
029631-6060
152121-0400
152200-5320
152300-3620
029731-4680
029341-4130
152320-0100

1
1
1
3
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1

DESCRIPTION

SERIAL NUMBER

Fuel Lift Pump Assembly (includes all keys)*


Housing
Piston
Spring
Plug
Gasket
Tappet
Roller
Pin
Guide
Valve
Spring
Plug
Gasket
O-ring
Snap Ring
Priming Pump
Eye Bolt
Eye Bolt
Gasket
Cover
*Note: Used on Injection Pumps 6212-75-1340 series,
on 26-55003, 26-55004, 26-55005, and all 6212-76-1120 series,
and 6212-76-1121 series.

P6140 02/11

4 - 21

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP COUPLING

Figure 4701

KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13

ND092500-0560
ND092415-0530
ND092439-0230
ND092460-0110
ND092417-0110
ND092433-0110
ND949040-6361
ND949050-4530
12-04401
ND092551-0470
ND90258-10001
ND090012-0310
ND949014-0320
ND949044-3730

1
1
1
2
2
2
6
2
1
1
8
1
1
1

DESCRIPTION

SERIAL NUMBER

Coupling Assembly
Flange
Cross Coupling
Plate Sub-assembly
Washer
Bolt
Bolt
Nut
Capscrew, Hex Head M12 x 1.75 x 55 mm
Block
Washer
Nut (not shown)
Spring Washer (not shown)
Nut
NOTE: This assembly and parts apply to injection pumps
6212-71-1750 & 6212-71-1751.

P6140 02/11

4 - 22

GROUP 4 - FUEL SYSTEM

FUEL INJECTION PUMP COUPLING

Figure 4701 fig 04 09

KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8

ND092500-0920
ND092415-0710
ND092437-0420
ND092460-0130
ND949040-7210
ND949040-7200
ND949044-3730
ND092431-0150
ND092551-0610

1
1
1
2
2
6
1
2
1

DESCRIPTION

SERIAL NUMBER

Coupling Assembly
Flange
Cross Coupling
Plate Sub-assembly
Bolt
Bolt
Capscrew, Hex Head M12 x 1.75 x 55 mm
Nut
Hub
NOTE: This assembly & parts apply to injection pumps:
6212-71-1752, 6212-71-1753 & 6212-75-1340
P6140 02/11

4 - 23

GROUP 4 - FUEL SYSTEM

THROTTLE ASSEMBLY

A-3509 / C-2166

KEY
1
2
3
4
5
6
7
8
9
10
11

PART NUMBER
23-95001
23-91001
23-91002
12-00000
15-00033
23-91003
00-54801
15-01134
23-95002
15-00805
12-00843

QTY
1
1
1
2
2
1
1
**
1
2
2

DESCRIPTION

SERIAL NUMBER

Throttle Bracket
Clip
Shim
Machine Screw #10 - 32 x 1/2
Lock Washer #10
Pivot
Cotter Pin
Flat Washer, M6 S/S
Throttle Lever
Flat Washer, M10
Capscrew, Hex Head M10 x 1.5 x 65 mm
**As required
P6140 02/11

4 - 24

GROUP 4 - FUEL SYSTEM

NOTES

P6140 02/11

4 - 25

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12 or 24 Volt - Standard Ground - L6140A (High Profile)

A-3999 & A-3997 / D-2585 fig 05 00

P6140 02/11

5-0

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12 or 24 Volt - Standard Ground - L6140A (High Profile)
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PART NUMBER
23-44806
22-40233
22-44871
22-44810
22-41025
21-05400
22-44812
22-44813
22-40085
22-42047
12-00071
12-00111
12-00015
21-41903
14-00112
15-74802
15-00103
22-41002
00-44801
21-00139
23-45006
23-45012
12-34800
22-45028
22-45039
12-46801
15-00802
22-41079
22-41080
15-00032
22-44829
15-00111
12-00805
15-00805
21-42206
12-00050
21-00134
15-04803

QTY
1
1
1
1
1
1
1
1
1
**
**
2
6
2
2
6
7
6
1
1
1
1
1
1
2
1
1
3
4
**
**
1
2
1
2
1
1
2
2
2
**

DESCRIPTION

SERIAL NUMBER

Mounting Bracket
Engine Wire Harness (see parts detail)
Oil Pressure Switch
Oil Pressure Sender
Water Temperature Sender
Water Temperature Switch
Street Tee 1/8NPT
Tachometer Sender
Cover
Relay 24 Volt
Relay 12 Volt
Capscrew, Hex Head M10 x 1.5 x 70 mm
Capscrew, Hex Head 1/4-20 x 3/4
Machine Screw #10-32 x 3/8
Spacer
Hex Nut 1/4-20
Star Washer M10
Star Washer 1/4
Wire Harness Extension 20 (not shown)
Instrument Panel (see parts detail)
Cover
Connector
Bracket, Solenoid Mtg. (Pre-heat)
Bracket, Solenoid Mtg. (Starter)
Capscrew, Hex Head M10 x 1.5 x 160 mm
Starter 24 Volt (formerly #22-45023)
Starter 12 Volt (formerly #22-45002 or 22-45027)
Capscrew, 12 Point M16 x 2.0 x 45mm (requires key #38)
Lock Washer, Helical M10
Slave Solenoid 24 Volt*
Slave Solenoid 12 Volt*
Stop Solenoid (see mounting detail)
Flat Washer #10
Ground Cable
Flat Washer 1/4
Capscrew, Hex Head M10 x 1.5 x 20 mm
Flat Washer M10
Spacer
Capscrew, Hex Head M10 x 1.5 x 85 mm
Bushing
Lock Washer, Hi-Collar M16
*Note: 1 ea. for pre-heat function and 1 ea. for starter (when used)
**As required

P6140 02/11

5-1

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12V or 24 Volt Standard Ground - L6140AL & AL2 (Low Profile)

A-5726, A-5727 / D-2580

P6140 02/11

5-2

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12V or 24 Volt Standard Ground - L6140AL & AL2 (Low Profile)
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART NUMBER
23-44806
22-40233
22-44871
22-44810
22-41025
21-05400
22-44812
22-44813
22-42047
22-40085
12-00071
12-00111
12-00015
21-41903
14-00112
15-74802
15-00103
22-41002
00-44801
21-00139
23-45006
23-45012
12-34800
22-45039
22-45028
12-45001
15-00802
22-41080
22-41079
15-00032
22-44829
15-00111
12-00805
15-00805
21-32502
12-00832
12-00088
21-00134
22-40407
22-40408
12-03012
14-00032

QTY
1
1
1
1
1
1
1
1
1
**
**
2
6
2
2
6
6
6
1
1
1
1
1
1
2
1
1
3
2
**
**
1
2
1
4
1
1
2
2
2
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Mounting Bracket
Engine Wire Harness (see parts detail)
Oil Pressure Switch
Oil Pressure Sender
Water Temperature Sender
Water Temperature Switch
Street Tee 1/8 NPT
Tachometer Sender
Cover
Relay 12 Volt
Relay 24 Volt
Capscrew, Hex Head M10 x 1.5 x 70 mm
Capscrew, Hex Head 1/4-20 x 3/4
Machine Screw #10-32 x 3/8
Spacer
Nylock Nut 1/4-20
Star Washer M10
Star Washer 1/4
Wire Harness Extension 20 (not shown)
Instrument Panel (see parts detail)
Cover
Connector
Bracket, Solenoid Mtg. (Pre-heat)
Bracket, Solenoid Mtg. (Starter)
Capscrew, Hex Head M10 x 1.5 x 160 mm
Starter 12 Volt (formerly #22-45002 or 22-45027)
Starter 24 Volt (formerly #22-45023)
Capscrew, 12 Point M16 x 2.0 x 40 mm
Lock Washer, Helical M10
Slave Solenoid 12 Volt*
Slave Solenoid 24 Volt*
Stop Solenoid (see mounting detail)
Flat Washer #10
Ground Cable
Flat Washer 1/4
Capscrew, Hex Head M10 x 1.5 x 20 mm
Flat Washer M10
Spacer (Units with Super Cooler only)
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head M10 x 1.5 x 95 mm (units with Super Cooler only)
Bushing 1/2 NPT x 3/8 NPT
Timer 12 Volt
Timer 24 Volt
Machine Screw, Countersunk #10-32 x 1-1/4 S/S
Nylock Nut #10-32
*Note: 1 ea. for pre-heat function and 1 ea. for starter (when used).
**As required

P6140 02/11

5-3

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12 or 24 Volt - Isolated Ground - L6140AL & AL2 (Low Profile)

A-5726 / D-2580z

P6140 02/11

5-4

GROUP 5 - ELECTRICAL SYSTEM

ENGINE ELECTRICAL
12 or 24Volt - Isolated Ground- L6140AL & AL2 (Low Profile)
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
35
37
38
39
40

PART NUMBER
23-44806
22-40236
22-40201
22-44810
22-40906
21-05400
22-44812
22-44813
22-40085
22-42047
12-00071
12-00111
12-00015
21-41903
14-00112
15-74802
15-00103
22-41002
00-44801
21-00139
23-45006
23-45012
12-34800
22-45028
22-45039
12-45001
15-00802
22-41079
22-41080
15-00032
22-45036
15-00111
21-32502
21-00134
22-40407
22-40408
12-03012
14-00032

QTY
1
1
1
1
1
1
1
1
1
**
**
2
6
2
2
6
6
6
1
1
1
1
1
1
2
1
1
3
2
**
**
1
2
1
4
2
**
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Mounting Bracket
Engine Wire Harness (see parts detail)
Oil Pressure Switch
Oil Pressure Sender
Water Temperature Sender
Water Temperature Switch
Stree Tee 1/8NPT
Tachometer Sender
Cover
Relay 24 Volt
Relay 12 Volt
Capscrew, Hex Head M10 x 1.5 x 70 mm
Capscrew, Hex Head 1/4-20 x 3/4
Machine Screw #10-32 x 3/8
Spacer
Nylock Nut 1/4-20
Star Washer M10
Star Washer 1/4
Wire Harness 20 (not shown)
Instrument Panel (see parts detail)
Cover
Connector
Bracket, Solenoid Mounting (Pre-heat)
Bracket, Solenoid Mounting (Starter)
Capscrew, Hex Head M10 x 1.5 x 160 mm
Starter 24 Volt
Starter 12 Volt (formerly #22-45027)
Capscrew, 12 Point M16 x 2.0 x 40 mm
Lock Washer, Helical M10
Slave Solenoid 24 Volt*
Slave Solenoid 12 Volt*
Stop Solenoid (see mounting detail)
Flat Washer #10
Ground Harness Addition
Flat Washer 1/4
Spacer (units with Supercooler only)
Bushing
Timer 12 Volt
Timer 24 Volt
Machine Screw, Countersunk #10- 32 x 1- 1/4 S/S
Nylock Nut #10- 32 S/S
*Note: 1 ea. for pre-heat function and 1 ea. for starter (when used).
**As required

P6140 02/11

5-5

GROUP 5 - ELECTRICAL SYSTEM

WIRE HARNESS, CIRCUIT BREAKER, & RELAY ASSEMBLY


High Profile Propulsion Units with 3 Relay Functions

A-3647, A-3356C / B-3139B

KEY

PART NUMBER
22-45001

QTY
1

DESCRIPTION

SERIAL NUMBER

Wire Harness Assembly 3 Relay (High Profile, includes keys #1-3


& 6-9)

1
2
3
4
5
6
7
8
9

23-40010
22-41070
22-40391
22-42047
22-40085
22-44820
22-44821
12-03010
14-00001
12-03011
22-40393

1
1
3
2
2
1
1
3
5
2
3

Bracket
Circuit Breaker 40 Amp
Relay Base (formerly #22-41032, also requires #9)*
12 Volt Relay Horn & Start
24 Volt Relay Horn & Start
12 Volt Stop Relay
24 Volt Stop Relay
Machine Screw #10-32 x 3/8
Hex Nut #10-32
Countersunk Flathead Machine Screw, 10-32 x 3/4
Terminal Retainer*
*Note: Included in Relay Base Retrofit kit #22-40395.

P6140 02/11

5-6

GROUP 5 - ELECTRICAL SYSTEM

WIRE HARNESS, CIRCUIT BREAKER, & RELAY ASSEMBLY


High Profile Propulsion Units with 2 Relay Functions

A-3356C / B-3139B

KEY

PART NUMBER
22-45011

QTY
1

DESCRIPTION

SERIAL NUMBER

Wire Harness Assembly 2 Relay (units without starter slave solenoid,


includes keys #1-3 & 6-9)

22-45032

Wire Harness Assembly 2 Relay (units with starter slave solenoid,

1
2
3
4

23-40010
22-41070
22-40391
22-42047
22-40085
22-42047
22-40085
12-03010
14-00001
12-03011
22-40393

1
1
2
1
1
1
1
3
5
2
2

Bracket
Circuit Breaker 40 Amp
Relay Base (formerly #22-41032, also requires #9)*
12 Volt Relay Horn & Start
24 Volt Relay Horn & Start
12 Volt Stop Solenoid Relay
24 Volt Stop Solenoid Relay
Machine Screw #10-32 x 3/8
Hex Nut #10-32
Countersunk Flathead Machine Screw, 10-32 x 3/4
Terminal Retainer*

includes keys #1-3 & 6-9)

5
6
7
8
9

*Note: Included in Relay Base Retrofit kit #22-40395.

P6140 02/11

5-7

GROUP 5 - ELECTRICAL SYSTEM

WIRE HARNESS, CIRCUIT BREAKER, & RELAY ASSEMBLY


Low Profile Propulsion Units with 2 Relay Functions

A-3356C / B-3139B

KEY

PART NUMBER
22-45021

QTY
1

DESCRIPTION

SERIAL NUMBER

Wire Harness Assembly 2 Relay (units without starter slave solenoid,


includes keys #1-3 & 6-9)

22-45033

Wire Harness Assembly 2 Relay (units with starter slave solenoid,

1
2
3
4

23-40010
22-41070
22-40391
22-42047
22-40085
22-42047
22-40085
12-03010
14-00001
12-03011
22-40393

1
1
2
1
1
1
1
3
5
2
2

Bracket
Circuit Breaker 40 Amp
Relay Base (formerly #22-41032, also requires #9)*
12 Volt Start Relay
24 Volt Start Relay
12 Volt Start Relay
24 Volt Start Relay
Machine Screw #10-32 x 3/8
Hex Nut #10-32
Countersunk Flathead Machine Screw, 10-32 x 3/4
Terminal Retainer*

includes keys #1-3 & 6-9)

5
6
7
8
9

*Note: Included in Relay Base Retrofit kit #22-40395.

P6140 02/11

5-8

GROUP 5 - ELECTRICAL SYSTEM

WIRE HARNESS, CIRCUIT BREAKER, & RELAY ASSEMBLY


Low Profile Propulsion Units with Shutdown Timer & Single Relay Function

A-3356C / B-3139z

KEY

1
2
3
4
6
7
8
9

PART NUMBER
22-45047
23-40010
22-41070
22-40391
22-42047
22-40085
12-03010
14-00001
12-03011
22-40393

QTY
1
1
1
2
1
1
3
5
2
2

DESCRIPTION

SERIAL NUMBER

Wire Harness Assembly with Relay Bases (includes keys #1-3 & 6-9)
Bracket
Circuit Breaker 40 Amp
Relay Base (formerly #22-41032, also requires #9)*
12 Volt Start Relay
24 Volt Start Relay
Machine Screw #10-32 x 3/8
Hex Nut #10-32
Countersunk Flathead Machine Screw, 10-32 x 3/4
Terminal Retainer*
*Note: Included in Relay Base Retrofit kit #22-40395.

P6140 02/11

5-9

GROUP 5 - ELECTRICAL SYSTEM

STOP SOLENOID 24 VOLT STANDARD GROUND

A-6308 / Fig. 4053

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
69902-0-0460
6212-71-8211
12-00817
12-00832
15-01132
12-00062
04248-50613
04250-60639
04254-00623
12-00031
01508-30603
6127-82-9230
14-01131

QTY
1
1
2
2
4
4
1
1
2
1
1
1
3

DESCRIPTION

SERIAL NUMBER

Stop Solenoid, 24 volt


Bracket
Capscrew, Hex Head M10 x 1.5 x 55 mm
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer M6
Capscrew, Hex Head M6 x 1.0 x 10 mm
Control Rod 130mm
Female Ball Joint
Beveled Spacer
Capscrew, Hex Head M6 x 1.0 x 25 mm
Hex Nut M6 x 1.0 (left hand thread)
Joint 90
Hex Nut M6 x 1.0
P6140 02/11

5 - 10

GROUP 5 - ELECTRICAL SYSTEM

STOP SOLENOID 12 OR 24 VOLT ISOLATED GROUND

Engines with Injection Pumps Marked 6212-71-1750, 1751, 1752, 1753, 1340

A-3615, A-3613A / C-2228 fig05 08

KEY
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
22-45007
22-40007
00-42501
14-00011
13-45001
13-51005
14-00121
00-42502
23-95009
15-01132
12-00062
15-00103
15-00018
15-00008
00-54802
00-54803

QTY
1
1
1
1
1
1
**
1
1
4
4
1
**
**
1
1

DESCRIPTION

SERIAL NUMBER

Stop Solenoid 12V with female plunger thread


Stop Solenoid 24V with male plunger stud
Ball Joint, In Line (12 volt)
Hex Nut, X-L 1/4-28 (24 volt)
Threaded Rod, 1/4-28 x 4-5/8 (12 volt)
Threaded Rod, 1/4-28 x 100 mm (24 volt)
Hex Nut, 1/4 - 28
Ball Joint, 90
Stop Solenoid Mounting Bracket
Lock Washer, M6
Capscrew, Hex Head M6 x 1.0 x 10 mm
Star Washer 1/4
Lock Washer, Hi-collar 1/4 (not shown)
Flat Washer M6
Spring, Stop Lever Return (Propulsion Units, not shown)
Spring, Stop Lever Return (Marine Units, not shown)
**As required
P6140 02/11

5 - 11

GROUP 5 - ELECTRICAL SYSTEM

STOP SOLENOID 12 OR 24 VOLT ISOLATED GROUND

Engines with Injection Pumps Marked 6212-76-1120

A-3615, A-3613A / C-2228b

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
22-45007
22-40007
00-42501
14-00011
13-45001
13-51005
14-00121
00-42502
23-95009
15-01132
12-00062
15-00103
15-00018
00-55002
12-11001
14-00011

QTY
1
1
1
1
1
1
**
1
1
4
4
1
**
1
1
1

DESCRIPTION

SERIAL NUMBER

Stop Solenoid 12V with female plunger thread


Stop Solenoid 24V with male plunger stud
Ball Joint, In Line (12 volt)
Hex Nut, X-L 1/4-28 (24 volt)
Threaded Rod, 1/4-28 x 4-5/8 (12 volt)
Threaded Rod, 1/4-28 x 100 mm (24 volt)
Hex Nut, 1/4 - 28
Ball Joint, 90
Stop Solenoid Mounting Bracket
Lock Washer, M6
Capscrew, Hex Head M6 x 1.0 x 10 mm
Star Washer 1/4
Lock Washer, Hi-collar 1/4 (not shown)
Spring, Stop Lever Return
Capscrew, Hex Head 1/2- 28 x 1/2
Hex Nut X-L 1/2- 28
**As required
P6140 02/11

5 - 12

GROUP 5 - ELECTRICAL SYSTEM

NOTES

P6140 02/11

5 - 13

GROUP 5 - ELECTRICAL SYSTEM

24 VOLT 25 AMP ALTERNATOR & MOUNTING


High and Low Profile

A-5153, A-4300 / Fig. 6001

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
600-821-5690
21-43100
21-45001
6210-61-6530
12-45002
14-00512
15-00504
6210-81-6811
23-45011
12-00070
01050-31230
15-00007
6210-81-6530
12-00711
600-736-9550
40-45004
00-75001
0075014
15-00805

QTY
1
1
2
2
1
1
2
1
1
1
1
2
1
3
1
1
1
1
1

DESCRIPTION

KOMATSU S/N

Alternator 24 Volt 25 Amp (see detail)


Tensioning Arm Spacer (low profile only)
Spacer
Sleeve
Capscrew, Hex Head 1/2 - 13 x 6 - 1/2
Nylock Hex Nut 1/2 - 13
Flat Washer, 1/2
Tensioning Arm (standard)
Tensioning Arm (low profile, formerly #23-45010)
Capscrew, Hex Head M10 x 1.5 x 100 mm
Capscrew, Hex Head M12 x 1.5 x 30 mm
Flat Washer, M12
Pulley
Capscrew, Hex Head M8 x 1.25 x 20 mm
Drive Belt (standard)
Drive Belt (low profile)
Belt Guard (standard - not shown)
Belt Guard (low profile - not shown)
Flat Washer M10

12600 - 13932
-

P6140 02/11

5 - 14

GROUP 5 - ELECTRICAL SYSTEM

12 VOLT 60 AMP ALTERNATOR & MOUNTING


High & Low Profile

A-4201, A-5150 / C-2724

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
600-821-2460
600-736-9550
40-45003
23-45702
23-45703
15-00501
14-00512
12-00629
12-00516
14-00612
15-00607
34-45001
12-00049
15-00802
00-75001
00-75016
12-00911
15-00007
15-00912

QTY
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator, 12 Volt 60 Amp


Drive Belt (High Profile)
Drive Belt (Low Profile)
Tensioning Arm (High Profile)
Tensioning Arm (Low Profile)
Flat Washer, 1/2
Nylock Nut 1/2 - 13
Capscrew, Hex Head 9/16 - 12 x 5-1/2
Capscrew, Hex Head 1/2 - 13 x 2
Nylock Nut 9/16 - 12
Flat Washer, 9/16 SAE
Pulley
Capscrew, Hex Head M10 x 1.5 x 80 mm
Lock Washer, M10
Belt Guard (High Profile)
Belt Guard (Low Profile)
Capscrew, Hex Head M12 x 1.75 x 20 mm
Flat Washer M12
Lock Washer M12
NOTE: Belt guard and hardware #13 - #16 not shown.
P6140 02/11

5 - 15

GROUP 5 - ELECTRICAL SYSTEM

MEDIUM FRAME ALTERNATORS & MOUNTING


High & Low Profile HE (& KC without Aftercooler Pump)

A-4314D / D-2128
A-5151B / D-2179

P6140 02/11

5 - 16

GROUP 5 - ELECTRICAL SYSTEM

MEDIUM FRAME ALTERNATORS & MOUNTING


High & Low Profile HE (& KC without Aftercooler Pump)
KEY
1

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

22-40278
22-71052
22-40276
10-134

1
1
1
1

Alternator, 24 Volt 40 Amp Standard Ground (formerly #22-71051)


Alternator, 24 Volt 35 Amp Isolated Ground
Alternator, 12 Volt 65 Amp Standard Ground (formerly #22-40261)
Alternator, 12 Volt 72 Amp

22-40332
34-30001
12-00523
15-00504
14-00512
600-736-9550
40-45003
R108404
23-45009
12-00070
15-00802
21-42206
12-00313
12-00212
15-00302
15-00202
15-00012
15-00201
00-75001
00-75014
16-1
5-141
23-45005
12-00015
15-00033
12-00805
15-00802
15-00805

1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
2
2
1

Alternator, 12 Volt 90 Amp Isolated Ground


Pulley
Capscrew, Hex Head 1/2 - 13 x 5
Flat Washer, 1/2 SAE
Nylock, Hex Nut 1/2 - 13
Drive Belt (High Profile)
Drive Belt (Low Profile)
Tensioning Arm (High Profile, formerly #T20204)
Tensioning Arm (Low Profile)
Capscrew, Hex Head M10 x 1.5 x 100 mm
Lock Washer M10
Spacer
Capscrew, Hex Head 3/8 - 16 x 1-1/4 (12V/ 72A only)
Capscrew, Hex Head 5 - 16 x 1
Lock Washer, 3/8 (12V/ 72A only)
Lock Washer, 5/16
Stud Washer, 3/8 (12V/ 72A only)
Stud Washer, 5/16
Belt Guard (High Profile) *
Belt Guard (Low Profile - replaced by assembly 00-45000, see parts detail)
Wire Harness
Voltage Regulator
Regulator Mounting Bracket
Machine Screw, #10 - 32 x 3/8
12V/ 72A only
Lock Washer, #10
Capscrew, Hex Head M10 x 1.5 x 20 mm
Lock Washer, M10
Flat Washer, M10

(no longer available; contact dealer or factory for appropriate replacement)

2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23

*Not shown

P6140 02/11

5 - 17

GROUP 5 - ELECTRICAL SYSTEM

MEDIUM FRAME ALTERNATORS & MOUNTING


Low Profile Keel Cooled with Aftercooler Pump)

A-4314D / D-2128
A-5151B / D-2179

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
22-40278
22-71052
22-40276
22-40332
34-30001
12-00523
15-00504
14-00512
40-05001
23-45009
01011-81015
15-00802
21-42206
12-00212
15-00202
15-00201
21-75703
00-05025

QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator, 24 Volt 40 Amp Standard Ground (formerly #22-71051)


Alternator, 24 Volt 35 Amp Isolated Ground
Alternator, 12 Volt 65 Amp Standard Ground (formerly #22-40261)
Alternator, 12 Volt 90 Amp Isolated Ground
Pulley
Capscrew, Hex Head 1/2 - 13 x 5
Flat Washer, 1/2 SAE
Hex Nut, Nylock 1/2 - 13
Drive Belt
Tensioning Arm
Capscrew, Hex Head M10 x 1.5 x 115 mm
Lock Washer M10
Spacer
Capscrew, Hex Head 5 - 16 x 1
Lock Washer, 5/16
Stud Washer, 5/16
Spacer
Belt Guard Assembly (see parts detail)
P6140 02/11

5 - 18

GROUP 5 - ELECTRICAL SYSTEM

24 VOLT - 100 AMP ALTERNATOR & MOUNTING


High Profile only

A-4198 / C-2386

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
22-45018
23-45003
12-00805
15-00802
12-00514
12-00516
12-00517
14-00512
15-00606
15-00502
21-44800
34-45001
00-75009
600-736-9550
6210-81-6811

QTY
1
1
4
4
1
1
1
2
1
1
4
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator, 24 Volt 100 Amp


Mounting Bracket
Capscrew, Hex Head M10 x 1.5 x 20 mm
Lock Washer, M10
Capscrew, Hex Head 1/2 x 1-1/2
Capscrew, Hex Head 1/2 x 2
Capscrew, Hex Head 1/2 x 2-1/4
Nylock Nut, 1/2-13
Flat Washer, 1/2 SAE
Lock Washer, 1/2
Spacer
Pulley
Belt Guard (not shown)
Drive Belt
Tensioning Arm
P6140 02/11

5 - 19

GROUP 5 - ELECTRICAL SYSTEM

LARGE FRAME ALTERNATORS & MOUNTING


24 Volt 75 Amp High & Low Profile, 24 Volt 100 Amp Low Profile Only, 12 Volt 140 Amp High & Low Profile
(Heat Exchanger or Keel Cooled without Aftercooler Pump)

A-5152, A-5155, A-5155,


A-6340 / B-7904

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
22-40277
22-45018
22-40282
34-45001
12-00514
15-00502
15-00501
21-45001
12-45002
600-736-9550
40-45004
14-00512
15-00504
6210-81-6811
23-45011
21-44801
12-00052
15-00802
00-75001
00-75014
00-45000

QTY
1
1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator 24 Volt 75 Amp (formerly #22-42516)


Alternator 24 Volt 100 Amp
Alternator 12 Volt 140 Amp (formerly #22-44808)
Pulley
Capscrew, Hex Head 1/2 - 13 x 1-1/2
Lock Washer, 1/2
Flat Washer, 1/2 USS
Spacer
Capscrew, Hex Head 1/2 - 13 x 6-1/2
Drive Belt (High Profile)
Drive Belt (Low Profile)
Hex Nut, Nylock 1/2 - 13
Flat Washer 1/2 SAE
Tensioning Arm (High Profile)
Tensioning Arm (Low Profile, requires key #12)
Spacer (Low Profile)
Capscrew, Hex Head M10 x 1.5 x 110 mm
Lock Washer M10
Belt Guard (High Profile, not shown)
Belt Guard (Low Profile, replaced by Assembly 00-45000 - see parts detail)
Belt Guard (not shown)
P6140 02/11

5 - 20

GROUP 5 - ELECTRICAL SYSTEM

LARGE FRAME ALTERNATORS & MOUNTING


24 Volt 75 Amp, 24 Volt 100 Amp, 12 Volt 140 Amp Low Profile (Keel Cooled with Aftercooler Pump)

A-7331, A-8816 / B-7903

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
22-40277
22-45018
22-40282
34-45001
12-00514
15-00502
15-00501
21-40005
12-45002
40-15001
14-00512
15-00504
6211-21-6350
21-40004
12-00053
15-00802
00-05025

QTY
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator 24 Volt 75 Amp (formerly #22-42516)


Alternator 24 Volt 100 Amp
Alternator 12 Volt 140 Amp (formerly #22-44808)
Pulley
Capscrew, Hex Head 1/2 - 13 x 1-1/2
Lock Washer, 1/2
Flat Washer, 1/2 USS
Spacer
Capscrew, Hex Head 1/2 - 13 x 6-1/2
Drive Belt
Hex Nut, Nylock 1/2 - 13
Flat Washer 1/2 SAE
Tensioning Arm
Spacer
Capscrew, Hex Head M10 x 1.5 x 120 mm
Lock Washer M10
Belt Guard Assembly (see parts detail)

P6140 02/11

5 - 21

GROUP 5 - ELECTRICAL SYSTEM

SECOND ALTERNATOR AND MOUNTING


12 Volt 90 Amp, 24 Volt 35 Amp, 24 Volt 40 Amp, Heat Exchanged

A-8108A, A-8940, A-9191 / B-9378

P6140 02/11

5 - 22

GROUP 5 - ELECTRICAL SYSTEM

SECOND ALTERNATOR AND MOUNTING


12 Volt 90 Amp, 24 Volt 35 Amp, 24 Volt 40 Amp Heat Exchanged

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
22-40332
22-71052
22-40278
34-41000
23-75020
12-00831
15-00802
12-00550
15-00504
14-00512
23-45013
01011-61225
21-41102
12-00212
15-00201
15-00202
6210-21-3403
12-00832
15-00802
40-45007
00-65002
12-00209
15-00221

QTY
1
1
1
1
1
2
2
1
3
1
1
1
1
1
1
1
1
3
3
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator 12 Volt 90 Amp


Alternator 24 Volt 35 Amp
Alternator 24 Volt 40 Amp
Pulley
Bracket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
Capscrew, Hex Head 1/2-13 x 3
Flat Washer 1/2 SAE
Hex Nut, Nylock 1/2-13
Tensioning Arm
Capscrew, Hex Head M12 x 1.75 x 125 mm
Spacer
Capscrew, Hex Head 5/16-18 x 1
Stud Washer 5/16
Lock Washer, Helical 5/16
PTO Assembly with 1-A/B x 120 mm Pulley
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, Helical M10
Drive Belt
Belt Guard
Capscrew, Hex Head 5/16-18 x 3/4
Flat Washer 5/16 SAE

P6140 02/11

5 - 23

GROUP 5 - ELECTRICAL SYSTEM

SECOND ALTERNATOR AND MOUNTING


12 Volt 90 Amp, 24 Volt 35 Amp, 24 Volt 40 Amp Keel Cooled

A-9288, A-9287, A-9286 / B-9421

P6140 02/11

5 - 24

GROUP 5 - ELECTRICAL SYSTEM

SECOND ALTERNATOR AND MOUNTING


12 Volt 90 Amp, 24 Volt 35 Amp, 24 Volt 40 Amp Keel Cooled

KEY
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NUMBER
22-40332
22-71052
22-40278
34-41000
23-75020
12-00831
15-00802
12-00550
15-00504
14-00512
23-45013
01011-E1225
21-41102
12-00212
15-00201
15-00202
6210-21-3403
12-00832
15-00802
40-45007
00-65002
12-00209
15-00221
6210-21-3500
6210-81-5240
12-00053
15-00802
14-00811

QTY
1
1
1
1
1
2
2
1
3
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
3
3
3

DESCRIPTION

SERIAL NUMBER

Alternator 12 Volt 90 Amp


Alternator 24 Volt 35 Amp
Alternator 24 Volt 40 Amp
Pulley
Bracket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
Capscrew, Hex Head 1/2-13 x 3
Flat Washer 1/2 SAE
Hex Nut, Nylock 1/2-13
Tensioning Arm
Capscrew, Hex Head M12 x 1.75 x 125 mm
Spacer
Capscrew, Hex Head 5/16-18 x 1
Stud Washer 5/16
Lock Washer, Helical 5/16
PTO Assembly with 1-A/B x 120 mm Pulley
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, Helical M10
Drive Belt
Belt Guard
Capscrew, Hex Head 5/16-18 x 3/4
Flat Washer 5/16 SAE
Idler Gear Assembly
O-ring
Capscrew, Hex Head M10 x 1.5 x 120 mm
Lock Washer, Helical M10
Hex Nut M10 x 1.5

P6140 02/11

5 - 25

GROUP 5 - ELECTRICAL SYSTEM

24 VOLT - 25 AMP ALTERNATOR

Figure 6501

P6140 02/11

5 - 26

GROUP 5 - ELECTRICAL SYSTEM

24 VOLT - 25 AMP ALTERNATOR

KEY

PART NUMBER

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

600-821-5690
KD1-09201-0460
KD1-35100-0060
KD1-0416-04160
KD1-33923-0780
KD1-0055-06162
KD1-33923-0740
KD1-33951-0610
KD1-33926-0750
KD1-0446-63057
KD1-33926-0770
KD1-09251-0440
KD1-33923-0810
KD1-35761-0060
KD0-35700-0130
KD7-44000-0901
KD1-47941-0180
KD0-35710-0140
KD0-33901-0640
KD1-33943-0870
KD1-35784-0040
KD1-35780-0030
KD0-35730-0080
KD1-09102-0010
KD0-0056-05252
KD0-0056-05452
KD0-35120-0040
KD0-35200-0060
KD0-35310-0020
KD0-0275-06802
KD1-35421-0050
KD1-35411-0060
KD1-0330-16012
KD1-0335-16002
KD0-0280-16022

1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
1
1
3
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator Assembly, 24 Volt 25 Amp (includes keys #1 - #33)


Ball Bearing
Rotor Assembly
Woodruff Key
Collar
Screw
Retainer
Packing
Retainer
Ball Bearing
Retainer
Packing
Collar
Cover
Rear Bracket Assembly (includes keys #14 - #23)
Regulator Assembly
Washer
Rear Bracket
Bolt (for battery terminal, not shown)
Bushing
Connecting Bar
Terminal Assembly
Rectifier Assembly
Plate
Screw
Screw
Field Coil Assembly
Stator Assembly
Front Bracket Assembly
Bolt
Fan
Pulley
Washer
Spring Washer
Nut

P6140 02/11

5 - 27

GROUP 5 - ELECTRICAL SYSTEM

12 VOLT - 60 AMP ALTERNATOR

Nikkoalternator

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART NUMBER
600-821-2460
34-45001
1-0330-16012
1-0335-16002
0-0280-16022
1-0416-04160
1-4056-63057
1-09201-0530
0-33923-0980
1-33923-0920
1-33926-0730
1-33926-0820
0-35926-0060
1-33926-0750
1-33951-0610
0-33311-0490
1-33421-0590
0-33100-1460
0-33200-1370
0-33700-2760
0-33761-1200
033780-0690
1-0540-06001
0-33710-3360
1-33931-0021
0-33719-0040
0-33730-2911
0-33784-0260
1-33943-0980

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator, 12 Volt 60 Amp (includes all keys)


Pulley
Washer
Spring Washer
Nut
Woodruff Key
Ball Bearing
Ball Bearing
Collar
Collar
Retainer
Retainer
Retainer
Retainer
Packing
Front Bracket
Fan
Rotor Assembly
Stator Assembly
Rear Bracket Assembly
Cover
Terminal Assembly
Grommet
Rear Bracket
Clip
Regulator Assembly
Rectifier Assembly
Connecting Bar
Insulating Bushing
P6140 02/11

5 - 28

GROUP 5 - ELECTRICAL SYSTEM

STARTING MOTOR AND MOUNTING

Figure 6101

KEY
1
2
3

PART NUMBER
22-45028
22-45039
6610-81-2210
12-45001

QTY
1
1
1
3

DESCRIPTION

SERIAL NUMBER

Starting Motor, 24 Volt (formerly #22-45023 & #600-813-4530)


Starting Motor, 12 Volt (formerly #22-45002 & 22-45027)
Gasket
Capscrew, 12 Point M16 x 2.0 x 40 mm
P6140 02/11

5 - 29

GROUP 5 - ELECTRICAL SYSTEM

STARTING MOTOR 24 VOLT

Figure 6503

KEY

PART NUMBER

QTY

1
2
3
4
5
5A

600-813-4530
KD0-23927-0071
KD0-23904-0070
KD0-23320-0220
KD0-47100-3940
KD1-47903-0610
KD1-47952-0370

1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Starting Motor Assembly, 24 Volt (includes keys #1 - #50)


Holder
Pin
Shift lever
Solenoid (includes keys #4 - #17)
Screw
Rubber Cap
P6140 02/11

5 - 30

GROUP 5 - ELECTRICAL SYSTEM

STARTING MOTOR 24 VOLT


KEY

PART NUMBER

QTY

6
7
8
9
10
11
12
13
14
14A
15
16
17
17A
17B
18
18A
19
20
21
22
22A
23
24
25
25A
26
27
28
29
30
31
32
32A
33
34
35
36
37
38
38A
39
40
41
42
43
44
45
46
47
48
49
50

KD1-47927-1050
KD1-47911-0880
KD1-47120-1581
KD1-47943-0780
KD1-47151-0530
KD1-47941-0550
KD1-47921-1020
KD1-47927-1030
KD1-47914-0090
KD1-09211-0380
KD0-47780-0505
KD1-0345-05001
KD0-09011-2120
KD1-09252-0420
KD1-09252-0211
KD0-0274-06202
KD-023951-0291
KD0-25000-6520
KD0-0270-06452
KD1-47927-1250
KD1-0240-08405
KD1-09252-0430
KD7-23780-0200
KD0-23740-0250
KD0-23901-0170
KD0-23951-0300
KD0-23600-0250
KD1-09210-1040
KD1-0454-60067
KD1-23111-0160
KD1-23921-0130
KD1-23921-0140
KD1-23941-0040
KD1-09211-0980
KD0-23611-0690
KD0-23903-0020
KD1-23913-0040
KD0-23750-0250
KD0-23700-0130
KD1-0345-05001
KD1-0505-00601
KD1-47921-0790
KD0-09001-4580
KD0-23310-0860
KD7-23351-0080
KD1-23914-0020
KD1-23181-0020
KD1-23500-0171
KD0-23921-0230
KD1-0454-62047
KD0-23100-0251
KD1-0454-62007
KD0-23230-0281

1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
3
1
1
1
1
3
1
1
4
2
1
1
1
1
1
1
2
1
2
1
4
4
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Holder
Spring
Plunger
Insulator
Contractor
Insulator
Washer
Holder
Retaining Ring
O-ring
Terminal Assembly
Seal Washer
Screw
Rubber Cap
Rubber Cap
Bolt
Packing
Switch Assembly (includes keys #19 - #21)
Bolt
Holder
Bolt
Rubber Cap
Terminal Assembly
Brush
Bolt
Packing
Center Bracket Assembly (includes keys #26 - #27)
Oil Seal
Ball Bearing
Shaft
Washer
Washer
Insulator
O-ring
Bracket
Screw
Brush
Brush Holder
Rear Bracket Assembly
Sea Washer
O-ring
Washer
Bolt
Front Bracket
Bushing
Retaining Ring
Stopper
Starter Drive
Washer
Ball Bearing
Armature
Ball Bearing
Field Coil
P6140 02/11

5 - 31

GROUP 5 - ELECTRICAL SYSTEM

BELT GUARD, MEDIUM & LARGE FRAME ALTERNATORS


Without Aftercooler Pump

A-8177/ C-5326

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
00-45001
23-65034
00-00020
21-05002
15-70004
15-09703
12-00712
12-09712
00-00019
21-05003
15-70005
15-09001
12-00953
12-00924

QTY
1
1
1
1
1
1
1
1
2
2
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Belt Guard
Bracket, Belt Guard Mtg.
Grommet
Spacer
Snubbing Washer S/S
Star Washer, M8 S/S
Capscrew, Hex Head M8 x 1.25 x 25 mm
Capscrew, Hex Head M8 x 1.25 x 25 mm
Grommet
Spacer
Snubbing Washer S/S
Star Washer M12 S/S
Capscrew, Hex Head M12 x 1.75 x 30 mm
Capscrew, Hex Head M12 x 1.75 x 100 mm

P6140 02/11

5 - 32

GROUP 5 - ELECTRICAL SYSTEM

BELT GUARD, MEDIUM & LARGE FRAME ALTERNATORS


With Aftercooler Pump

A-10174/ D-3604

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
00-75023
23-75023
12-00831
15-00802
15-00805
23-05007
00-00017
21-05002
15-70004
15-00705
12-09712
12-00776
15-00706

QTY
1
1
2
2
2
1
6
6
6
1
5
2
1

DESCRIPTION

SERIAL NUMBER

Belt Guard, Large Frame Alternators


Bracket, Belt Guard Mtg.
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer M10
Flat Washer M10
Bracket, Belt Guard Mounting
Grommet
Spacer
Snubbing Washer S/S
Lock Washer M8
Capscrew, Hex Head M8 x 1.25 x 25 mm S/S
Capscrew, Hex Head M8 x 1.25 x 20 mm S/S
Flat Washer M8 S/S

P6140 02/11

5 - 33

GROUP 5 - ELECTRICAL SYSTEM

MAIN INSTRUMENT PANEL BLUE LINE


24 & 12 Volt - Lugger Application

A-3891, A-3995/ B-4734-2

KEY

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
19
20

PART NUMBER
22-45010
22-95030
37-94801
37-91008
37-91034
37-94806
37-94805
37-94810
37-94804
37-94811
22-40263
37-95001
22-44851
22-44853
22-44852
37-41003
37-41004
37-94803
22-44856
22-41060
22-00044
22-41008
37-91007
22-44859
22-40004
12-90002
37-94814
37-96805

QTY

1
1
1
1
1
1
1
1
1
1
2
**
**
**
**
1
1
2
1
1
1
1
1
4
**
**

DESCRIPTION

SERIAL NUMBER

24 Volt Main Instrument Panel (includes all keys)


12 Volt Main Instrument Panel (includes all keys)
Panel Plate
Voltmeter, 12 Volt
Voltmeter, 24 Volt
Hourmeter
Temperature Gauge, 12 Volt
Temperature Gauge, 24 Volt
Oil Pressure Gauge 0-150 PSI, 12 Volt
Oil Pressure Gauge 0-150 PSI, 24 Volt
Alarm Horn 12/24 Volt (replaces former #22-44854 & #22-44855)
Tachometer 0-3000 RPM
Fault Lamp Holder, Amber
Bulb, Clear 24 Volt
Bulb, Clear 12 Volt
Bulb, Red 24 Volt
Bulb, Red 12 Volt
Key Switch
Dimmer Switch
Diode (not shown)
Fuse Holder
Fuse, 7-1/2 Amp
Push Button
Wire Harness
Resistor Kit (24 volt panel, not shown)
Screw, Self Tapping #8
Key, Single Sided
Key, Double Sided
**As required.
P6140 02/11

5 - 34

--

GROUP 5 - ELECTRICAL SYSTEM

MAIN INSTRUMENT PANEL VANGUARD


24 & 12 Volt - Lugger Application

A6866, A6867/ B-4734-2verB

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20

PART NUMBER
22-96805
22-96810
37-96801
37-90022
37-90023
37-90024
37-90025
37-90026
37-90027
37-90028
22-40263
37-96801
37-96802
22-44851
22-44853
22-44852
37-94803
22-40247
22-41060
22-00044
22-41008
37-91007
22-44859
22-44861
12-90002
37-94814
37-96805

QTY

1
1
1
1
1
1
1
1
1
1
1
2
**
**
1
1
2
1
1
1
1
1
4
**
**

DESCRIPTION

SERIAL NUMBER

24 Volt Main Instrument Panel (includes all keys)


12 Volt Main Instrument Panel (includes all keys)
Panel Plate
Voltmeter, 12 Volt
Voltmeter, 24 Volt
Hourmeter
Temperature Gauge, 12 Volt
Temperature Gauge, 24 Volt
Oil Pressure Gauge 0-150 PSI, 12 Volt
Oil Pressure Gauge 0-150 PSI, 24 Volt
Alarm Horn 12/24 Volt (replaces former #22-44854 & #22-44855)
Tachometer 0-3000 RPM, 24 Volt
Tachometer 0-3000 RPM, 12 Volt
Fault Lamp Holder, Amber
Bulb, Clear 24 Volt
Bulb, Clear 12 Volt
Key Switch
Toggle Switch (for panel lights)
Diode (not shown)
Fuse Holder
Fuse, 7-1/2 Amp
Push Button
Wire Harness
Red Diffuser (for hourmeter)
Screw, Self Tapping #8
Key, Single Sided
Key, Double Sided
**As required.
P6140 02/11

5 - 35

GROUP 5 - ELECTRICAL SYSTEM

MAIN INSTRUMENT PANEL OCEAN LINE


12 & 24 Volt - Lugger Application

A-11525, A-11526 / B-4734-2changed

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
22-95045
22-95055
28-90031
37-90069
37-90072-1
37-90073-1
37-90075-1
37-90076-1
37-90071-1
37-90080-1
22-40263
37-90074-1
22-44851
22-44852
22-44853
37-94803
22-40247
22-41060
22-00044
22-41008
37-91007
22-44859
16-01002
22-44861
12-90002
00-90043
00-00013
00-00014

QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
1
1
1
1
1
2
4
1
1
1

DESCRIPTION

SERIAL NUMBER

Main Instrument Panel 12 Volt (includes all keys)


Main Instrument Panel 24 Volt (includes all keys)
Plate, Main Instrument Panel
Tachometer 0-3500 RPM 12/24 Volt
Voltmeter 8-16 VDC
Voltmeter 18-32 VDC
Temperature Gauge, 2500F 12 Volt
Temperature Gauge, 2500F 24 Volt
Oil Pressure Gauge 0-150 PSI, 12 Volt
Oil Pressure Gauge 0-150 PSI, 24 Volt
Alarm Horn 12/24 Volt
Hourmeter 12/24 Volt
Lamp Holder, Amber Lens
Bulb, Clear 12 Volt
Bulb, Clear 24 Volt
Key Switch
Toggle Switch, SPST maintained
Diode 6 Amp 50 Volt (not shown)
Fuse Holder, In-line 15 Amp 32 Volt
Fuse, 7-1/2 Amp 240 VAC/DC
Push Button Switch
Wire Harness
O-ring
Bulb Diffuser, Red
Screw, Self Tapping #8
Label, Panel Electrical Load Warning (not shown)
Label, 12 Volt (not shown)
Label, 24 Volt (not shown)
P6140 02/11

5 - 36

GROUP 5 - ELECTRICAL SYSTEM

FLYBRIDGE PANEL OCEAN LINE


12 & 24 Volt - Lugger Application

A-11536, A-11537, A-11534, A-11535 /


B-4734-3changed

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
22-95065
22-95075
22-95064
22-95074
28-96802
37-90069
37-90071-1
37-90080-1
37-90075-1
37-90076-1
22-40263-1
22-44851
22-44852
22-44853
22-40247
22-41060
22-00044
22-41008
37-91007
22-90003
16-01002
22-44861
22-40361
00-90043
00-00013
00-00014
12-90002
22-41001
22-71009

QTY
1
1
1
1
1
1
1
1
1
1
1
2
**
**
1
2
1
1
2
1
1
2
1
1
1
1
4
1
1

DESCRIPTION

SERIAL NUMBER

Flybridge Panel Kit 12 Volt (includes all keys)


Flybridge Panel Kit 24 Volt (includes all keys)
Flybridge Panel 12 Volt (includes keys 1-21)
Flybridge Panel 24 Volt (includes keys 1-21)
Panel Plate
Tachometer 0-3500 RPM 12/24 Volt
Oil Pressure Gauge, 0-150 PSI 12 Volt
Oil Pressure Gauge, 0-150 PSI 24 Volt
Temperature Gauge, 2500F 12 Volt
Temperature Gauge, 2500F 24 Volt
Alarm Horn - 12/24 VDC
Lamp Holder, Amber Lens
Bulb, Clear 12 Volt
Bulb, Clear 24 Volt
Toggle Switch (for panel lights)
6 Amp 50 Volt Diode (not shown)
In-line Fuse Holder
7.5 Amp Fuse
Push Button Weatherproof
Wire Harness
O-ring
Bulb Diffuser, Red (not shown)
Boot, Toggle Switch (not shown)
Label, Panel Electrical Load Warning (not shown)
Label 12 Volt (not shown)
Label 24 Volt (not shown)
Screw, Self Tapping #8 x 1, Type AB Philips
Extension Harness 10 ft. (not shown)
Double Plug Y Harness (not shown)
P6140 02/11

5 - 37

GROUP 5 - ELECTRICAL SYSTEM

FLYBRIDGE PANEL - BLUE LINE 12 & 24 VOLT

A-3890 / A-3993D
A-3994 / A-3893

KEY

1
2
3
4
5
6
7

8
9
10
11
12
13
14
15
16
17
18

PART NUMBER
22-95060
22-95080
22-95040
22-45030
28-94802
37-95001
37-94804
37-94811
37-94805
37-94810
22-40263
22-44851
22-44852
22-44853
37-41004
37-41003
22-44856
22-41060
22-00044
22-41008
37-91007
22-90003
22-41001
22-44872
22-74802
22-71009
12-90002

QTY
1
1
1
1
1
1
1
1
1
1
1
2
**
**
**
**
1
2
1
1
2
1
1
1
1
1
4

DESCRIPTION

SERIAL NUMBER

12 Volt Flybridge Panel Kit (includes all keys)


24 Volt Flybridge Panel Kit (includes all keys)
12 Volt Flybridge Panel (includes keys #1 - #14, #18 & #19)
24 Volt Flybridge Panel (includes keys #1 - #14, #18 & #19)
Panel Plate
Tachometer 0-3000 RPM
Oil Pressure Gauge 0-150 PSI - 12 Volt
Oil Pressure Gauge 0-150 PSI - 24 Volt
Temperature Gauge - 12 Volt
Temperature Gauge - 24 Volt
Alarm Horn - 12/24 Volt (replaces former #22-44854 & #22-44855)
Fault Lamp Holder, Amber
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Bulb, Red - 12 Volt
Bulb, Red - 24 Volt
Dimmer Switch for Panel Lights
6 Amp 50 Volt Diode (not shown)
In-Line Fuse Holder
7.5 Amp Fuse
Push Button, Weatherproof
Wire Harness
Extension Harness 10 ft. (not shown)
Oil Pressure Sender, Dual Station (not shown)
Temperature Sender, Dual Station (not shown) (formerly #22-71026)
Double Plug Y Harness (not shown)
Self Tapping Screw #8 x 1, Type AB Phillips
**As required.
P6140 02/11

5 - 38

GROUP 5 - ELECTRICAL SYSTEM

FLYBRIDGE PANEL - VANGUARD 12 & 24 VOLT

A-6877, A-6879
A-6876, A-6878/ B-4734-3

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NUMBER
22-96825
22-96820
22-96824
22-96819
28-96802
37-96802
37-96801
37-90027
37-90028
37-90025
37-90026
22-40263
22-44851
22-44852
22-44853
22-40247
22-41060
22-00044
22-41008
37-91007
22-90003
22-41001
22-44872
22-74802
22-71009
12-90002
21-51099

QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
**
**
1
2
1
1
2
1
1
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

12 Volt Flybridge Panel Kit (includes all keys)


24 Volt Flybridge Panel Kit (includes all keys)
12 Volt Flybridge Panel (includes keys #1 - #13, #18 & #19)
24 Volt Flybridge Panel (includes keys #1 - #13, #18 & #19)
Panel Plate
Tachometer 0-3000 RPM, 12 Volt
Tachometer 0-3000 RPM, 24 Volt
Oil Pressure Gauge 0-150 PSI - 12 Volt
Oil Pressure Gauge 0-150 PSI - 24 Volt
Temperature Gauge - 12 Volt
Temperature Gauge - 24 Volt
Alarm Horn - 12/24 Volt
Fault Lamp Holder, Amber
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Toggle Switch (for Panel Lights)
6 Amp 50 Volt Diode (not shown)
In-Line Fuse Holder
7.5 Amp Fuse
Push Button Weatherproof
Wire Harness
Extension Harness 10 ft. (not shown)
Oil Pressure Sender, Dual Station (not shown)
Temperature Sender, Dual Station (not shown, formerly #22-71026)
Double Plug Y Harness (not shown)
Self Tapping Screw #8 x 1, Type AB Phillips
Bushing, Brass 3/4 NPT x 1/4 NPT (not shown)
**As required.
P6140 02/11

5 - 39

GROUP 5 - ELECTRICAL SYSTEM

AUXILIARY INSTRUMENT PANEL - BLUE LINE 12 & 24 VOLT


L6140A & AL

A-3892C, A-3888C,
A-4383, A-4384/ B-6747

KEY

1
2

4
5
6
7

8
9
10
11
12
13

PART NUMBER
22-44870
22-45020
22-44869
22-45019
28-74801
37-94809
37-94816
22-75006
22-75007
37-94807
37-94812
37-90019
37-94808
22-44865
22-40004
22-44852
22-44853
37-41004
37-41003
22-41094
22-44873
22-40239
21-00139
22-94803
12-90002
21-34802

QTY
1
1
1
1
1
1
1
1
1
**
**
**
1
1
**
**
**
**
**
1
1
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

12 Volt Auxiliary Panel Kit (includes all keys)


24 Volt Auxiliary Panel Kit (includes all keys)
12 Volt Auxiliary Panel (includes keys 1-7)
24 Volt Auxiliary Panel (includes keys 1-7)
Panel Plate
Pyrometer Assembly (includes thermocouple & harness)
Pyrometer (gauge only)
Harness
Thermocouple
Oil Pressure Gauge 0-350 PSI, 12 Volt
Oil Pressure Gauge 0-350 PSI, 24 Volt
Oil Pressure Gauge 0-400 PSI, 12 Volt
Pressure Gauge 0-30 PSI
Wire Harness
Resistor Kit - 24 Volt Panel Only (not shown)
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Bulb, Red - 12 Volt
Bulb, Red - 24 Volt
Pressure Sender 0-30 PSI (not shown)
Pressure Sender 0-350 PSI (not shown)
Pressure Sender 400 PSI (not shown)
Adapter 1/8 BSPT x 1/8 NPT (not shown)
Extension Harness 3 Ft. (not shown)
Self Tapping Screw #8 x 1 Type AB Phillips
Connector for Thermocouple (included in #37-94809)
**As required.
P6140 02/11

5 - 40

GROUP 5 - ELECTRICAL SYSTEM

AUXILIARY INSTRUMENT PANEL - BLUE LINE 12 & 24 VOLT


L6140AL

A-6040, A-6042
A-6041, A-6043/ B-6747

KEY

1
2

4
5
6
7

8
9
10
11
12
13

PART NUMBER
22-70045
22-70050
22-40218
22-40219
28-74801
37-94809
37-94816
22-75006
22-75007
37-94807
37-94812
37-90019
37-91001
22-44865
22-40004
22-44852
22-44853
37-41004
37-41003
22-41016
22-44873
22-40239
21-00139
22-94803
12-90002
21-34802

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
**
**
**
**
**
1
1
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

12 Volt Auxiliary Panel Kit (includes all keys)


24 Volt Auxiliary Panel Kit (includes all keys)
12 Volt Auxiliary Panel (includes keys #1 - #7)
24 Volt Auxiliary Panel (includes keys #1 - #7)
Panel Plate
Pyrometer Assembly (includes thermocouple & harness)
Pyrometer (gauge only)
Harness
Thermocouple
Oil Pressure Gauge 0-350 PSI, 12 Volt
Oil Pressure Gauge 0-350 PSI, 24 Volt
Oil Pressure Gauge 0-400 PSI, 12 Volt
Pressure Gauge 0-80 PSI, 12 Volt
Wire Harness
Resistor Kit - 24 Volt Panel Only (not shown)
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Bulb, Red - 12 Volt
Bulb, Red - 24 Volt
Pressure Sender 0-80 PSI (not shown)
Pressure Sender 0-350 PSI (not shown)
Pressure Sender 400 PSI (not shown)
Adapter 1/8 BSPT x 1/8 NPT (not shown)
Extension Harness 3 Ft. (not shown)
Self Tapping Screw #8 x 1 Type AB Phillips
Connector for Thermocouple (included in #37-94809)
**As required.
P6140 02/11

5 - 41

GROUP 5 - ELECTRICAL SYSTEM

AUXILIARY INSTRUMENT PANEL - VANGUARD 12 & 24 VOLT


Propulsion Application

A-6902, A-6904
A-6901, A-6903 / B-4766C

KEY

1
2

3
4
5
6
7

8
9
10
11
12

PART NUMBER
22-96830
22-96835
22-96829
22-96834
28-74801
37-90029
37-90030
21-34802
37-90035
37-90036
37-90061
37-90062
22-44865
12-90002
22-44852
22-44853
37-41004
37-41003
22-41016
22-40239
21-00139
22-94803
21-34802

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
4
**
**
**
**
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

12 Volt Auxiliary Panel Kit (includes all keys)


24 Volt Auxiliary Panel Kit (includes all keys)
12 Volt Auxiliary Panel (includes keys 1 - 7)
24 Volt Auxiliary Panel (includes keys 1 - 7)
Panel Plate
Pyrometer Assembly (includes thermocouple & harness)
Pyrometer (Gauge only)
Pyrometer Probe Connector*
Oil Pressure Gauge 0-400 PSI, 12 Volt
Oil Pressure Gauge 0-400 PSI, 24 Volt
Pressure Gauge 0-80 PSI, 12 Volt
Pressure Gauge 0-80 PSI, 24 Volt
Wire Harness
Self Tapping Screw #8 x 1 Type AB Phillips*
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Pressure Sender 0-80 PSI*
Pressure Sender 400 PSI*
Adapter 1/8 BSPT x 1/8 NPT*
Extension Harness 3 Ft.*
Connector for Thermocouple (included in #37-90029)
*Not shown
**As required
P6140 02/11

5 - 42

GROUP 5 - ELECTRICAL SYSTEM

AUXILIARY INSTRUMENT PANEL - OCEAN LINE 12 & 24 VOLT


Propulsion Application, 28 PSI Pressure Gauge

A-11546, A-11547, A-11550,


A-11551 / B-4766Cchanged

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
22-90660
22-90665
22-90659
22-90664
28-74801
37-90029-1
37-90083-1
37-90084-1
37-90063-1
37-90064-1
22-44865
12-90002
37-41004
37-41003
22-41094
22-40239
21-00139
22-94803
21-34802
22-40004

QTY
1
1
1
1
1
1
1
1
1
1
1
4
**
**
1
1
**
1
1
1

DESCRIPTION

SERIAL NUMBER

12 Volt Auxiliary Panel Kit (includes all keys)


24 Volt Auxiliary Panel Kit (includes all keys)
12 Volt Auxiliary Panel (includes keys 1 - 7)
24 Volt Auxiliary Panel (includes keys 1 - 7)
Panel Plate
Pyrometer Assembly (includes thermocouple & harness)
Pressure Gauge 0-400 PSI, 12 Volt
Pressure Gauge 0-400 PSI, 24 Volt
Pressure Gauge 0-28 PSI, 12 Volt
Pressure Gauge 0-28 PSI, 24 Volt
Wire Harness
Self Tapping Screw #8 x 1 Type AB Phillips*
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Pressure Sender 0-30 PSI*
Pressure Sender 400 PSI*
Adapter 1/8 BSPT x 1/8 NPT*
Extension Harness 3 Ft.*
Connector for Thermocouple (included in #37-90029-1)
Resistor Kit (for pyrometer, 24 Volt only)
*Not shown
**As required

P6140 02/11

5 - 43

GROUP 5 - ELECTRICAL SYSTEM

AUXILIARY INSTRUMENT PANEL - OCEAN LINE 12 & 24 VOLT


Propulsion Application, 80 PSI Pressure Gauge

A-11548, A-11549, A-11552,


A-11553 / B-4766changed

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
22-90670
22-90675
22-90669
22-90674
28-74801
37-90029-1
37-90083-1
37-90084-1
37-90067
37-90068
22-44865
12-90002
37-41004
37-41003
22-41016
22-40239
21-00139
22-94803
21-34802
22-40004

QTY
1
1
1
1
1
1
1
1
1
1
1
4
**
**
1
1
**
1
1
1

DESCRIPTION

SERIAL NUMBER

12 Volt Auxiliary Panel Kit (includes all keys)


24 Volt Auxiliary Panel Kit (includes all keys)
12 Volt Auxiliary Panel (includes keys 1 - 7)
24 Volt Auxiliary Panel (includes keys 1 - 7)
Panel Plate
Pyrometer Assembly (includes thermocouple & harness)
Pressure Gauge 0-400 PSI, 12 Volt
Pressure Gauge 0-400 PSI, 24 Volt
Pressure Gauge 0-80 PSI, 12 Volt
Pressure Gauge 0-80 PSI, 24 Volt
Wire Harness
Self Tapping Screw #8 x 1 Type AB Phillips*
Bulb, Clear - 12 Volt
Bulb, Clear - 24 Volt
Pressure Sender 0-80 PSI*
Pressure Sender 400 PSI*
Adapter 1/8 BSPT x 1/8 NPT*
Extension Harness 3 Ft.*
Connector for Thermocouple (included in #37-90029-1)
Resistor Kit (for pyrometer, 24 Volt only)
*Not shown
**As required

P6140 02/11

5 - 44

GROUP 5 - ELECTRICAL SYSTEM

S-3C CONTROL PANEL 12 & 24 VOLT

A-7075, A-7076/ C-2465

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
22-96855
22-96850
28-90010
37-40015
37-40011
37-40012
37-40014
37-40020
23-90014
12-90001
22-41051
22-41077
22-00052
12-00005
15-00000
14-00000
22-40004
22-44852
22-44853
22-40245

QTY
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
2
2
**
**
1

DESCRIPTION

SERIAL NUMBER

S-3C Control Panel Assembly, 12 Volt (includes all keys)


S-3C Control Panel Assembly, 24 Volt (includes all keys)
Plate
Pressure Gauge, 0-150 PSI
Temperature Gauge, 2500
DC Volt Meter, 12 Volt
DC Volt Meter, 24 Volt
Hour Meter (not illuminated - replaces 22-40013)
Bracket (replaces 23-91019)
Screw, Philips Round Head #6 x 1 Black
Switch
Terminal Strip
Number Strip
Machine Screw, #8-32 x 3/4
Lock Washer, Helical #8
Hex Nut, Steel #8-32
Resistor Kit (24 Volt Panel only)
Bulb, 12 Volt*
Bulb, 24 Volt*
Wire Harness*
*Not shown

**As required
P6140 02/11

5 - 45

GROUP 5 - ELECTRICAL SYSTEM

S-3B CONTROL PANEL 12 & 24 VOLT

A-7073, A-7074/ C-2470

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13

PART NUMBER
22-96845
22-96840
39-40008
37-40015
37-40011
37-40012
37-40014
37-40020
00-91018
22-41077
22-41051
22-00052
22-40004
22-44852
22-44853
22-40257
16-01001

QTY
1
1
1
1
1
1
1
1
1
1
2
1
2
**
**
1
4

DESCRIPTION

SERIAL NUMBER

S-3B Control Panel Assembly, 12 Volt (includes all keys)


S-3B Control Panel Assembly, 24 Volt (includes all keys)
Enclosure
Pressure Gauge 0-150 PSI
Temperature Gauge 2500 F
DC Volt Meter, 12 Volt
DC Volt Meter, 24 Volt
Hour Meter (not illuminated - replaces 22-40013)
Decal
Terminal Strip
Switch
Number Strip
Resistor Kit (24 Volt Panel only)
Bulb, 12 Volt *
Bulb, 24 Volt *
Wire Harness *
O-ring (for Gauge mounting)*
*Not shown

**As required
P6140 02/11

5 - 46

GROUP 5 - ELECTRICAL SYSTEM

NOTES

P6140 02/11

5 - 47

updated 10-8-09
GROUP 6 - GASKET SETS

CYLINDER HEAD GASKETS L - M6140A - AL


KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

PART NUMBER
29-05005
07005-00812
16-25002
16-11001
16-14802
16-64801
11-25000
11-34804
11-15002
11-31014
11-31013
11-35001
11-34808
11-14804
11-14806
11-15001
11-15003
11-14807
16-15002
16-15006
16-14804
16-00003
16-15001
11-75001
6210-11-8811
6210-11-7813
02893-05037
02895-67075
02895-67081
07000-03025
07000-72055
07000-73025
07000-F2021
07005-01012
07005-01412
07005-02416
6127-81-4823
6128-11-5910
6151-51-8151
6210-11-4811
6210-11-5881
6210-11-7131
6210-11-7710
6210-11-8141
6210-17-1814
6210-41-4541
6210-61-6421
6210-71-1160
6211-11-5180
6211-11-5191
6211-11-5241

QTY
1
15
4
1
4
2
1
2
1
1
1
1
1
3
1
1
1
2
3
4
1
1
1
2
6
6
2
4
2
4
1
6
12
12
1
1
1
1
1
12
6
6
6
18
6
12
1
6
1
2
2

DESCRIPTION

SERIAL NUMBER

Cylinder Head Gasket Set (includes all keys)


Washer
O-ring
O-ring
O-ring
O-ring
Gasket, Air Inlet Connector Mtg.
Gasket, Turbo Mtg.
Gasket, Thermostat Spacer
Gasket, Turbo Oil Inlet
Gasket, Turbo Oil Return
Gasket, Turbo Exhaust Outlet 5.2 I.D.
Gasket, Turbo Exhaust Outlet 5.2 I.D.
Gasket
Gasket
Gasket, Coolant Outlet to H.E.
Gasket, Coolant Pump Inlet
Gasket, 1-1/4 BSPP Port
O-ring
O-ring
O-ring
O-ring
O-ring
Gasket, Raw Water Pump Connection
Gasket, Rocker Arm Cover
Gasket, Rocker Arm Housing
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Washer
Washer
Washer
Gasket
Gasket
Gasket
Gasket
Gasket
O-ring
O-ring
Rubber Seal
Gasket, Head
Valve
Gasket
Gasket
Gasket
Gasket
Seal

P6140 02/11

6-0

up to 17627
-

updated 10-8-09
GROUP 6 - GASKET SETS

CYLINDER HEAD GASKETS L - M6140A - AL continued


KEY
51
52
53
54
55
56
57
58

PART NUMBER
6211-11-5281
6211-11-5291
6212-11-4721
6212-15-5831
6212-61-6431
6212-61-6661
6215-15-4710
6990-20-3270

QTY
1
1
1
1
4
4
2
2

DESCRIPTION

SERIAL NUMBER

Gasket
Gasket
Gasket
Gasket
O-ring
Gasket
Gasket
Gasket

P6140 02/11

6-1

updated 10-8-09
GROUP 6 - GASKET SETS

CYLINDER HEAD GASKETS L - M6140A - AL


KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

PART NUMBER
29-05000
07005-00812
16-25002
16-11001
16-14802
16-64801
11-25000
11-34804
11-15002
11-31014
11-31013
11-35001
11-34808
11-14804
11-14806
11-15001
11-15003
11-14807
16-15002
16-15006
16-14804
16-00003
16-15001
11-75001
11-15005
16-15705
16-15008
16-13101
16-15010
6212-41-4540
02893-05037
02895-67075
02895-67081
07000-03025
07000-72055
07000-73025
07000-F2021
07005-01012
07005-01412
07005-02416
6127-81-4823
6128-11-5910
6151-51-8151
6210-11-4811
6210-11-5881
6210-11-7131
6210-11-7710
6210-11-7830
6210-11-8141
6210-11-8820
6210-17-1814
6210-41-4541
6210-61-6421

QTY
1
15
4
1
4
2
1
2
1
1
1
1
1
3
1
1
1
2
3
4
1
1
1
2
2
2
1
1
1
12
2
4
2
4
1
6
12
12
1
1
1
1
1
12
6
6
6
6
18
6
6
12
1

DESCRIPTION

SERIAL NUMBER

Cylinder Head Gasket Set (includes all keys)


Sealing Washer
O-ring, Air Inlet Connection
O-ring, Turbo Coolant Tube Connection
O-ring, Heat Exchanger Cover
O-ring, Gear Oil Cooler Cover
Gasket, Air Inlet Connection
Gasket, Turbo Mtg.
Gasket, Thermostat Hsg. Connection
Gasket, Turbo Oil Supply Connection
Gasket, Turbo Oil Return Connection
Gasket, Exhaust Outlet
Gasket, Exhaust Outlet
Gasket, Heat Exchanger Outlet
Gasket, Heat Exchanger to Gear Cooler
Gasket, Coolant Tube to H. E.
Gasket, Circulation Pump Inlet
Gasket, Gear Cooler Port
O-ring, Coolant Connector
O-ring, Expansion Tank Mtg.
O-ring, Filler Neck Mtg.
O-ring, Filler Neck Mtg.
O-ring, Water Pump/Acc.Drive Mtg.
Gasket, Raw Water Pump Connection
Gasket, Coolant Pump Inlet
O-ring
O-ring
O-ring
O-ring
Valve Stem Seal, Exhaust
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Washer
Washer
Washer
Gasket
Gasket
Gasket
Gasket
Gasket
O-ring
O-ring
Gasket
Rubber Seal
Gasket, Rocker Cover
Gasket, Head
Valve
Gasket

P6140 02/11

6-2

from s/n 17628


-

updated 10-8-09
GROUP 6 - GASKET SETS

CYLINDER HEAD GASKETS L - M6140A - AL continued


KEY
53
54
55
56
57
58
59
60
61
62
63
64

PART NUMBER
6210-71-1160
6211-11-5180
6211-11-5191
6211-11-5241
6211-11-5281
6211-11-5291
6212-11-4721
6212-15-5831
6212-61-6431
6212-61-6661
6215-15-4710
6990-20-3270

QTY
6
1
2
2
1
1
1
1
4
4
2
2

DESCRIPTION

SERIAL NUMBER

Gasket
Gasket
Gasket
Seal
Gasket
Gasket
Gasket
Gasket
O-ring
Gasket
Gasket
Gasket

P6140 02/11

6-3

GROUP 6 - GASKET SETS

CYLINDER BLOCK KIT L - M6140 ALL


KEY

PART NUMBER
6212-K2-9902

QTY
1

DESCRIPTION

SERIAL NUMBER

Cylinder Block Gasket Kit (includes all keys,


formerly #6212-K2-7900, 6212-K2-7901, 6212-K2-7200, 6212-K2-9900,
and 6212-K2-9901)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

6210-21-2250
6210-21-2240
6210-21-2230
6150-21-6460
6150-21-6390
6210-21-6452
6210-61-6550
6210-21-1970
6696-61-9920
07005-01012
07005-01412
07000-03050
07000-02060
6150-21-3230
6210-21-5280
07002-23634
6210-21-5812
6150-21-4230
07000-63038
07000-63040
6210-21-6462
07000-63028
07000-63032
6162-53-5430
07000-63048
07000-63032
07000-63035
6210-61-2170
6150-61-2540
07000-63042
6210-61-2550
6210-61-2810
6210-71-3181
07000-62060
07005-00812
6136-21-5870
6210-21-5820
6710-11-6451
6210-61-6420
6210-61-6440
6610-81-2210

6
6
6
2
6
1
1
1
1
1
28
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1

Cylinder Liner Crevice Seal


Cylinder Liner Center O-ring
Lower Cylinder Liner O-ring
Cover O-ring
Cover Mount Bolt Packing
Cover O-ring
Water Cover Plate Gasket
Water Cover Flange Gasket
Water Cover Flange Gasket
Cylinder Block Plug Gasket
Gasket
Front Cover O-ring
PTO Front Cover O-ring
Front Oil Seal
Oil Pan Gasket, Frame End
Drain Plug O-ring
Oil Pan Gasket
Rear Oil Seal
Oil Pump O-ring
Strainer O-ring
Oil Filter Adapter O-ring
Oil Filter Adapter O-ring
Oil Filter Adapter O-ring
Oil Filter Plug Packing
Oil Filter O-ring
Oil Filter O-ring
Oil Cooler Element
Oil Cooler Element Gasket
Oil Cooler Thermostat Seal
Oil Cooler Thermostat Seal
Oil Cooler Cover O-ring
Oil Cooler Gasket
Injection Pump Drive Shaft Seal
Breather O-Ring
Fuel Filter Air Plug Gasket
Gasket
Oil Pan Gasket
Thermostat Seal
Thermostat Housing Gasket
Water Connector Gasket
Starting Motor Gasket

P6140 02/11

6-4

GROUP 6 - GASKET SETS

WATER PUMP KIT

KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

6212-K6-9902

Water Pump Gasket Kit (includes all keys, formerly #6212-K6-7900,

1
2
3
4
5
6
7
8
9
10
11
12
13

6210-61-6340
07000-05065
6210-61-6330
6150-61-1520
6210-61-1510
6210-61-1520
6211-61-1160
07000-02070
07000-02115
6210-61-6230
02893-05037
07000-03025
07000-03032

1
1
1
1
1
1
1
1
1
1
2
1
1

Water Elbow Gasket


Water Elbow O-ring
Water Connector Gasket
Water Seal
Oil Seal
Oil Seal
Water Pump Cover Gasket
Water Pump Housing O-ring
Water Pump Housing O-ring
Water Connector Gasket
Water Tube O-ring
Water Tube Bypass O-ring
Water Tube Bypass O-ring

6212-K6-7901, 6212-K6-9900, & 6212-K6-9901)

P6140 02/11

6-5

GROUP 6 - GASKET SETS

NOTES

P6140 02/11

6-6

GROUP 7 - GEAR AND ADAPTER PARTS

GEAR ATTACHING KIT MG-5111A/MG-5111

A-3517F/ B-3337C

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NUMBER
23-65013
23-65005
23-65014
23-65006
12-00913
12-00953
15-00007
15-00902
18-65003
18-65005
21-64801
19-71031
15-00802
18-65002
18-65005
18-64806
21-64805
23-62516
12-00831
12-00812
12-00832
12-80000

QTY
1
1
1
1
8
10
8
8
1
1
4
2
12
1
1
1
1
1
1
1
12
2

DESCRIPTION

SERIAL NUMBER

Gear Mount Bracket, Left Hand (MG-5111)


Gear Mount Bracket, Left Hand (MG-5111A)
Gear Mount Bracket, Right Hand (MG-5111)
Gear Mount Bracket, Right Hand (MG-5111A)
Capscrew, Hex Head 5/8-11 x 1-1/2
Capscrew, Hex Head M12 x 1.75 x 30 mm
Flat Washer, M12
Lock Washer, 5/8
Hose Assembly, 3/4 ID x 87 (keel cooled)
Hose Assembly, 3/4 ID x 127 (heat exchanged)
Male Elbow, 90 Steel 3/4 NPT x 3/4-37T
Adelle Clamp
Lock Washer, M10
Hose Assembly 3/4ID x 71 (keel cooled)
Hose Assembly 3/4ID x 127 (heat exchanged)
Hose Assembly 1/2 x 40 (to oil drain pump)
Adapter, 5/8-37T x 1-1/16 O-ring
Plumbing Support Bracket
Capscrew, Hex Head M10 x 1.5 x 25 mm
Nylock Nut M10 x 1.5
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head Full Thread M12 x 1.75 x 50 mm
P6140 02/11

7-1

GROUP 8 - BASE FRAME AND MOUNTING

ENGINE MOUNTING

A-3645C / C-2163A

KEY
1

3
4
5
6
7
8

PART NUMBER
23-85001
23-65004
6212-21-3721
23-65009
23-85005
23-85031
23-85032
12-80000
12-04803
15-01000
12-00937
01011-81225
01011-81220
01011-81235
01011-81225

QTY
1
1
1
1
2
1
1
4
8
8
2
3
2
2
1

DESCRIPTION

SERIAL NUMBER

Front Support (used without PTO) 8 Bolt Mtg.


Front Support (used with PTO) 8 Bolt Mtg.
Front Engine Mounting Bracket (used with PTO) 6 Bolt Mtg.
Front Engine Mounting Bracket (used without PTO) 6 Bolt Mtg.
Rear Engine Mounting Bracket, SAE #0 Housing
Rear Engine Mounting Bracket, SAE #1 Housing, Left Hand
Rear Engine Mounting Bracket, SAE #1 Housing, Right Hand
Capscrew, Hex Head M12 x 1.75 x 50 mm
Capscrew, Hex Head M16 x 2.0 x 40 mm
Lock Washer, M16
Capscrew, Hex Head M12 x 1.75 x 160 mm
Capscrew, Hex Head M12 x 1.75 x 125 mm
Capscrew, Hex Head M12 x 1.75 x 120 mm
Capscrew, Hex Head M12 x 1.75 x 135 mm
Capscrew, Hex Head M12 x 1.75 x 125 mm
P6140 02/11

8-0

up to S/N xxxx - 0547


up to S/N xxxx - 0547
from S/N xxxx - 0548
from S/N xxxx - 0548
up to S/N xxxx - 0547
from S/N xxxx - 0548
up to S/N xxxx - 0547
from S/N xxxx - 0548

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

FOUR GROOVE PULLEY

Early Productionl

A-3702A/ B-3342

Late Productionl

A-4165 / B-3583

KEY

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

Four Groove Pulley (Early Production)


1
2
3
4
5
6

34-65005
34-65001
31-65002
6210-81-8710
12-00819
15-74802
12-00953

1
1
1
6
6
6
6

Crankshaft Pulley, 4 A-B


Crankshaft Pulley, 4 A
Hub/Vibration Damper
Capscrew, 12 Point M16 x 1.5 x 60 mm
Capscrew, Hex Head M10 x 1.5 x 75 mm
Internal Star Washer, M10
Capscrew, Hex Head M12 x 1.7 x 30 mm

from S/N xxxx-0584


up to S/N xxxx-0583

Four Groove Pulley (Late Production)


1
2
3

34-65005
15-00805
12-00819

1
6
6

Crankshaft Pulley, 4 groove A-B


Flat Washer, M10
Capscrew, Hex Head M10 x 1.5 x 75 mm
P6140 02/11

9-1

from S/N xxxx-0584

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO & ELECTRIC CLUTCH MOUNTING ARRANGEMENT

A-4084B, A4085B / C-2304

KEY
1
2
3
4
5
6

PART NUMBER
31-65003
34-60050
34-60055
12-00315
15-00301
12-00312
15-00300

QTY
1
1
1
12
8
8
12

DESCRIPTION

SERIAL NUMBER

PTO Adapter Assembly - SAE #4/#10 (see detail)


Electric Clutch H-49/C-Spline 12 Volt (see detail)
Electric Clutch H-49/C-Spline 24 Volt (see detail)
Capscrew, Hex Head 3/8-16 x 1-3/4
Flat Washer, 3/8
Capscrew, Hex Head 3/8-16 x 1
Flat Washer, 3/8 Narrow
P6140 02/11

9-2

page updated 10-5-09


GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO ADAPTER - SAE #4/#10 & SAE #3/#11-1/2

A-4017A / C-2295

KEY
1
2
3
4
6
7

PART NUMBER
23-65015
15-00802
12-00832
34-65012
34-65006
19M8528
6210-81-8710

QTY
1
8
8
1
1
6
6

DESCRIPTION

SERIAL NUMBER

PTO Housing, SAE 3 & 4 (replaces #23-65001 & #23-65008)


Lock Washer, Helical M10
Capscrew, Hex Head M10 x 1.5 x 30 mm
PTO Carrier SAE #11-1/2
PTO Carrier SAE #10
Capscrew, Hex Head Flanged M10 x 1.5 x 55 mm
Capscrew, 12 pt. M16 x 1.5 x 60 mm

P6140 02/11

9-3

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

ELECTRIC CLUTCH COMPONENTS

A-3858B, A-4056B / C-2236

KEY
1
2
3
4
5
10

PART NUMBER
34-61454
10-60011
34-60026
34-60019
12-00035
12-00025
00-61003

QTY
1
1
1
1
8
4
1

DESCRIPTION

SERIAL NUMBER

Drive Assembly
Clutch Housing C-Spline SAE #4 (formerly #10-60010)
Electric Clutch H-49 C-Spline, 24 Volt
Electric Clutch H-49 C-Spline, 12 Volt
Capscrew, Socket Head 3/8 - 16 x 3/4
Capscrew, Hex Head 7/16 - 20 x 3/4
Grommet
P6140 02/11

9-4

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

84 MM & 110 MM PULLEY & DRIVE

A-3950B, A-3951B / B-3495

KEY
2
3
4

PART NUMBER
6210-21-3303
6210-21-3403
12-00832
15-00802

QTY
1
1
3
3

DESCRIPTION

SERIAL NUMBER

PTO Assembly w/110 mm OD Pulley (see detail)


PTO Assembly w/120 mm OD Pulley (see detail)
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, M10

P6140 02/11

9-5

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

110 MM & 120 MM PULLEY & DRIVE ASSEMBLY

C-2734

KEY

PART NUMBER

QTY

6210-21-3303

6210-21-3403

6210-21-3411
6210-21-3413
06030-06004
06030-06204
04065-04218
04065-04718
6210-21-3421
6210-21-3440
6210-21-3451
07012-00025
07012-00028
6210-21-3431
6210-21-3460
07000-02060

1
1
2
2
1
1
1
1
1
1
1
1
1
1

2
3
4
5
6
7
8
9

DESCRIPTION

SERIAL NUMBER

110 mm Pulley & Drive - Late Style w/Large ID Housing


(47 mm Bearing Bore) (includes all keys)*
120 mm Pulley & Drive - Late Style w/Large ID Housing
(47 mm Bearing Bore) (includes all keys)*
Housing - Early (42 mm bearing bore)
Housing - Late (47 mm bearing bore)
Bearing - Early
Bearing - Late
Snap Ring - Early
Snap Ring - Late
Shaft
Drive Gear
Sleeve
Seal - Early
Seal - Late
Pulley 110 mm OD
Pulley 120 mm OD
O-ring
*NOTE: Early Style Drive Assemblies (110 mm Pulley
P/N 6210-21-3301 & 120 mm Pulley P/N 6210-21-3401) are NLA.
Assemblies listed above are direct replacements. When ordering repair
parts, verify type by measurement of housing bearing bore.
P6140 02/11

9-6

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO IDLER

A-3949A / B-3494

KEY
1
2
3
4
5

PART NUMBER
6210-21-3500
6210-81-5240
12-00053
15-00802
14-00811

QTY
1
1
3
3
3

DESCRIPTION

SERIAL NUMBER

Idler Gear Assembly (see detail)


O-ring
Bolt
Lock Washer, M10 Helical
Hex Nut, M10 x 1.5

P6140 02/11

9-7

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

IDLER GEAR ASSEMBLY

A-5720 / C-2732

KEY

1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
6210-21-3500
6210-21-3510
6210-21-3520
6210-21-3530
06000-06206
04065-06220
04020-00514
6210-21-3550
6210-21-3560
6210-21-3540
12-00711
15-00702
016531-20808

QTY
1
1
1
1
2
1
1
1
1
1
5
4
1

DESCRIPTION

SERIAL NUMBER

Idler Gear Assembly (includes all keys)


Housing
Shaft
Gear
Bearing
Snap Ring
Dowel Pin
Cover Plate
Gasket
Flange
Capscrew, Hex Head M8 x 1.25 x 20 mm
Lock Washer, Helical M8
Tab Washer
P6140 02/11

9-8

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

ACCESSORY DRIVE

A-5126 / B-4031

KEY
1
2

PART NUMBER
34-65023
16-15001

QTY
1
1

DESCRIPTION

SERIAL NUMBER

Accessory Drive Assembly (see detail in cooling system)


O-ring

P6140 02/11

9-9

Updated 2-10-11
GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

HYDRAULIC PUMP ADAPTER

A-3774C / C-2280B

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
6210-81-4900
6210-81-4700
07000-02100
12-00953
15-00912
21-75704
18-55404
21-52214
28-75001
12-00832
00-75007
27-75007
21-15015
6150-21-5930
07005-01012
15-00802
14-00811

QTY
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
3
3

DESCRIPTION

SERIAL NUMBER

PTO Drive Assembly 10T - 16/32 DP Spline (see parts detail)


PTO Drive Assembly 9T - 16/32 DP Spline (see parts detail)
O-ring
Capscrew, Hex Head M12 x 1.75 x 30 mm
Lock Washer, M12
Male Connection M10 x 1.25 x 1/4 - 37T
Oil Supply Hose
Swivel Elbow, 90 Steel 1/4 - 37T x 1/4 - 37T
Cover Plate (for shipping)
Capscrew, Hex Head M10 x 1.5 x 30 mm
Injection Pump Drive Guard (See Injection Pump & Piping for Fasteners)
Dipstick Tube
Compression Sleeve (for dipstick tube)
Compression Net
Sealing Washer
Lock Washer, M10
Hex Nut M10 x 1.5
P6140 02/11

9 - 10

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

PTO/HYDRAULIC PUMP DRIVE

PTO

KEY
1
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
6210-81-4900
6210-81-4700
6210-81-4910
6210-81-4920
6210-81-4720
07046-42516
6210-81-4840
6210-81-4850
6210-81-4830
07000-02100
16-00004
12-00953
14-00811
28-75001
12-00805

QTY
1
1
1
1
1
1
2
2
1
1
1
1
3
1
2

DESCRIPTION

SERIAL NUMBER

PTO Drive Assembly, 10T - 16/32 DP Spline (includes keys #1-#6)


PTO Drive Assembly, 9T - 16/32 DP Spline (includes keys #1-#6)
Housing
Shaft, 10T - 16/32 DP Spline
Shaft, 9T - 16/32 DP Spline
Plug
Bushing
Bearing
Gear
O-ring
O-ring
Capscrew, Hex Head M12 x 1.75 x 30 mm
Nut M10 x 1.5
Cover
Capscrew, Hex Head M10 x 1.5 x 20 mm
P6140 02/11

9 - 11

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

HYDRAULIC PUMP INSTALLATION, VICKERS V10-F

A-4522A / C-2407

KEY
1
2
3
4

PART NUMBER
34-75003
16-00004
12-00832
15-00802

QTY
1
1
2
2

DESCRIPTION

SERIAL NUMBER

Hydraulic Pump
O-ring
Capscrew, Hex Head M10 x 1.5 x 30 mm
Lock Washer, M10
P6140 02/11

9 - 12

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

OIL DRAIN PUMP, LEFT SIDE MOUNTING

A-3508B / C-2164

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
36-74807
23-05001
21-00000
21-00020
21-00021
36-70001
21-74801
12-00031
15-01132
21-62507
19-00000
18-64802
6150-21-5630
12-01503
15-01000
6136-55-7120

QTY
1
1
1
1
1
1
2
5
5
1
1
1
1
2
2
1

DESCRIPTION

SERIAL NUMBER

Hand Pump (icludes key #16)


Mounting Bracket
Nipple 3/4 NPT x 3
Elbow, 45 3/4 NPT
Close Nipple 3/4 NPT
3-Way Valve
Male Connector, Steel 3/4 NPT x 5/8 - 37T
Capscrew, Hex Head M6 x 1.0 x 25 mm
Lock Washer, M6
Male Elbow 90 Steel 1/2 NPT x 5/ 8- 37T
Adelle Clamp
Hose Assembly 1/2 ID x 34
Drain Fitting M36 x 1.5 x 1/2 BSPT
Capscrew, Hex Head M16 x 2.0 x 50 mm
Lock Washer, M16
Crank Handle
P6140 02/11

9 - 13

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

OIL DRAIN PUMP, RIGHT SIDE MOUNTING

A-4870A / B-3911

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
36-74807
23-05004
36-70001
21-00124
18-64803
21-74801
21-11000
21-62507
19-00000
12-0003
15-01132
15-01000
12-01503
6150-21-5630
6136-55-7120

QTY
1
1
1
1
1
1
1
1
1
1
5
2
2
1
1

DESCRIPTION

SERIAL NUMBER

Hand Pump (includes key #15)


Mounting Bracket
3- Way Valve
Nipple, 3/4 NPT x 4
Hose Assembly, 1/2 ID x 49
Male Connection, Steel 3/4 NPT x 5/8 - 37T
Plug, 3/4 NPT
Male Elbow, 90 Steel 1/2 NPT x 5/8 - 37T
Adelle Clamp
Capscrew, Hex Head M6 x 1.0 x 25 mm
Lock Washer, M6
Lock Washer, M16
Capscrew, Hex Head M16 x 2.0 x 50 mm
Drain Fitting M36 x 1.5 x 1/2 BSPT
Crank Handle
P6140 02/11

9 - 14

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

NOTES

P6140 02/11

9 - 15

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

AIRSEP AIR FILTER/CRANKCASE BREATHER SYSTEM


L6140AL

A-5093 / D-2419

P6140 02/11

9 - 16

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

AIRSEP AIR FILTER/CRANKCASE BREATHER SYSTEM


L6140AL
KEY

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART NUMBER
24-25012
24-25013
24-25004
19-00104
23-25006
12-00805
15-00802
12-01131
15-00008
14-04803
17-25002
27-25001
R49473
24-20006
18-25004
19-00020
19-00016
18-25003
19-71030
21-14828
18-52568
21-71030
21-50023
21-00034
27-35024
21-74807
15-00211
12-34801
19-00002
00-20000
24-20007
24-20011

QTY
1
1
1
2
1
2
2
2
2
2
1
1
1
1
1
**
**
**
2
1
1
1
1
2
1
2
2
2
2
3
1
1

DESCRIPTION

SERIAL NUMBER

includes
Filter Assembly Air-Sep w/Angled Breather Inlet
Filter Assembly Air-Sep 1 1-1/4 Top Breather Inlet keys #29-#31
Connector
Hose Clamp #104
Bracket
Capscrew, Hex Head M10 x 1.5 x 20 mm
Lock Washer, Helical M10
Capscrew, Hex Head M6 x 1.0 x 20 mm
Flat Washer M6
Hex Nut M6 x 1.0
Hose 1 ID x 8-1/4 *
Tube *
Hose 1 ID
Vacuum Limiter
Bushing 7/8ID x 1OD x 1/2
Hose Clamp #20
Hose Clamp #16
Hose 1-1/4 ID x 2-1/4
Adelle Clamp 1-1/8 ID x 1/2 Stud
Elbow 90, Brass 1/4 NPT x 3/8 HB
Hose 3/8 ID x 36 Push-On
Connector, Brass 1/4 NPT x 3/8 HB
One Way Valve
Elbow 45, Brass 1/4 NPT x 1/4 NPT
Tube Assembly
Spacer
Flat Washer 5/16
Capscrew, Hex Head M8 x 1.25 x 70 mm
Hose Clamp #2
Retaining Spring
Element
Cover
*Items illustrated are used with Air-Sep assembly #24-25012.
*Units with assembly #24-25013 use tube (#11) 27-25005
*[1ID Hose (#10) not used]

P6140 02/11

9 - 17

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

AIRSEP AIR FILTER/CRANKCASE BREATHER SYSTEM


L6140AL

A-6545 / D-2562 fig 09 26

P6140 02/11

9 - 18

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

AIRSEP AIR FILTER/CRANKCASE BREATHER SYSTEM


L6140AL
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NUMBER
24-25014
24-25004
24-25003
19-00104
23-25009
12-00838
15-00802
12-00712
15-00701
14-04802
27-25004
12-00831
18-25003
24-20006
19-00020
23-25010
18-11902
19-71030
21-14828
18-52568
21-71030
21-00034
19-00002
21-50023
27-35024
11-25001
12-00816
15-00805
14-00812
00-20000
24-20007
24-20008

QTY
1
1
1
2
1
2
4
2
4
2
1
3
1
1
4
1
2
2
1
1
1
2
2
1
1
1
1
3
1
3
1
1

DESCRIPTION

SERIAL NUMBER

Filter Assembly Air-Sep (includes keys #30 - #32)


Connector
Rubber Bushing 5-1/2ID x 6OD
Hose Clamp #104
Bracket
Capscrew, Hex Head M10 x 1.5 x 170 mm
Lock Washer M10
Capscrew, Hex Head M8 x 1.25 x 25 mm
Flat Washer M8
Hex Nut M8 x 1.25
Tube
Capscrew, Hex Head M10 x 1.5 x 25 mm
Hose 1-1/4ID x 2-1/4
Vacuum Limiter
Hose Clamp #20
Bracket
Hose 1-1/4ID x 3-1/2
Adelle Clamp 1-1/8ID x 1/2 Stud
Elbow 90, Brass 1/4NPT x 3/8 HB
Hose 3/8ID x 36 Push-On
Connector, Brass 1/4 NPT x 3/8 HB
Elbow 45, Brass 1/4 NPT x 1/4 NPT
Hose Clamp #2
One Way Valve
Tube Assy. Turbo/Air-Sep Oil Return
Gasket
Capscrew, Hex Head M10 x 1.5 x 50 mm
Flat Washer M10
Hex Nut M10 x 1.5
Retaining Spring (not shown)
Element
Cover

P6140 02/11

9 - 19

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

CRANKCASE VENT FILTER


Standard - Exhaust Aft

A-4179B / C-2327B

P6140 02/11

9 - 20

GROUP 9 -ACCESSORIES & OPTIONAL EQUIPMENT

CRANKCASE VENT FILTER


Standard - Exhaust Aft
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NUMBER
24-71003
23-75008
24-71004
21-00019
6210-21-8711
24-25008
18-00006
19-00006
12-00813
12-01131
14-01131
15-00802
15-01132
24-25007
19-00016
24-25006
19-00000
18-12055
18-70002
27-75006
18-14800
24-70000
11-70004
11-70002
24-70001

QTY
1
1
1
1
1
1
1
4
2
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Crankcase Vent Filter Assembly (includes keys #20 - #23)


Mounting Bracket
Band Bracket
Male Elbow, 90 PVC 1/2 HB x 1/2 HB
Crankcase Breather (Early Production)
Crankcase Breather (Late Production)
Hose, 5/8 ID x 26
Hose Clamp
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M6 x 1.0 x 20 mm
Hex Nut, M6 x 1.0
Lock Washer, M10
Lock Washer, M6
Rubber Bushing
Hose Clamp (Early Production)
Connector Hose
Adelle Clamp
Hose, 5/8 ID x 20 (Early Production)
Hose 5/8 ID x 21 (Late Production)
Hose Reducer (Early Production)
Hose, 7/8ID x 3-1/2 (Early Production)
Filter Element (not shown)
Element Gasket (not shown)
Bowl Gasket (not shown)
Bowl Assembly (not shown, includes key #22)

P6140 02/11

9 - 21

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

CRANKCASE VENT FILTER


Low Profile

A-5186A / D-2269 fig 09 30

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27

PART NUMBER
24-71003
23-75008
24-71004
21-00019
24-25008
18-25001
19-00006
12-00813
12-01131
14-01131
15-00802
15-01132
24-25007
23-71016
24-25006
19-00000
18-70002
12-00700
15-00701
15-00702
12-00711
14-04802
24-70000
11-70004
11-70002
24-70001

QTY
1
1
1
1
1
1
4
2
2
2
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Crankcase Vent Filter Assembly (includes keys #24 - #27)


Mounting Bracket
Band Bracket
Male Elbow, 90 PVC 1/2 HB x 1/2 HB
Crankcase Breather
Hose, 5/8 ID x 42
Hose Clamp
Capscrew, Hex Head M10 x 1.5 x 45 mm
Capscrew, Hex Head M6 x 1.0 x 20 mm
Hex Nut, M6 x 1.0
Lock Washer, M10
Lock Washer, M6
Rubber Bushing
Bracket
Connector
Adelle Clamp
Hose, 5/8 ID x 21
Capscrew, Hex Head M8 x 1.25 x 105 mm
Flat Washer, M8
Lock Washer, M8
Capscrew, Hex Head M8 x 1.25 x 20 mm
Nylock Nut, M8 x 1.25
Filter Element (not shown)
Element Gasket (not shown)
Bowl Gasket (not shown)
Bowl Assembly (includes key #26, not shown)
P6140 02/11

9 - 22

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

8 WET RISER
Exhaust Aft

A-4762 / C-2556

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NUMBER
27-35003
11-35001
14-00321
15-00804
23-35001
18-35001
19-00032
19-71034
12-00312
15-00321
14-00312
12-00831
15-00802
21-10003

QTY
1
1
4
4
1
1
2
2
2
2
2
2
2
2

DESCRIPTION

SERIAL NUMBER

Wet Exhaust Riser 8


Gasket
Hex Nut, 3/8 - 24
Wave Washer, M10
Hose Support Bracket
Hose, 2 ID x 50
Hose Clamp, #32
Adelle Clamp 2-1/2
Capscrew, Hex Head 3/8 - 16 x 1
Flat Washer,SAE 3/8
Nylock Nut 3/8-16
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, M10
Plug, 1/4 NPT
P6140 02/11

9 - 23

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

HYDRAULIC OIL COOLER - TOP MOUNT (KEEL COOLING)

A-4175A / D-2040

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NUMBER
20-64800
10-04803
20-14801
31-14802
31-14805
23-75006
23-75007
11-14807
21-31624
12-00711
15-00701
11-14806
15-00803
21-00530
12-14802
15-00704
12-00059
14-00811
16-64801
20-64802
20-14800

QTY
1
1
2
2
2
1
1
2
3
4
2
2
4
2
8
8
4
4
4
1
1

DESCRIPTION

SERIAL NUMBER

Hydaulic Oil Cooler (includes keys #1, #17 & #18)


Hydraulic Oil Cooler Housing
End Cap
Bushing, 1-1/4 BSP x 3/4 NPT (Replaced by #31-14805)
Bushing, 1-1/4 BSP x 1 NPT
Support Bracket (High Profile only)
Support Bracket
Gasket
Plug, 1/4 NPT
Capscrew, Hex Head M8 x 1.25 x 20 mm
Flat Washer, M8
Gasket
Lock Washer, High Collar M10
Plug, 1/2 NPT
Capscrew, Socket Head M8 x 1.25 x 30 mm
Lock Washer, High Collar M8
Capscrew, Socket Head M10 x 1.5 x 55 mm
Hex Nut, M10 x 1.5
O-ring
Element
End Cap
P6140 02/11

9 - 24

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

HYDRAULIC OIL COOLER (KEEL COOLING)

A-3891B / D-2010A

KEY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NUMBER
20-12802
10-04802
20-14801
31-14802
31-14805
23-75002
23-75009
23-75003
12-00841
15-00805
12-00714
15-00701
12-00708
15-00803
21-00530
12-14802
15-00704
12-20815
14-00811
11-14806
21-31624
21-75007
11-14807
16-64801
20-02802
21-10002
20-14800

QTY
1
1
2
2
2
1
1
1
1
2
8
8
1
5
2
8
8
4
4
1
2
1
2
4
1
1
1

DESCRIPTION

SERIAL NUMBER

Hydaulic Oil Cooler (includes keys #1, #21 - #22)


Hydraulic Oil Cooler Housing
End Cap
Bushing, 1-1/4 BSP x 3/4 NPT (Replaced by 31-14805)
Bushing, 1-1/4 BSP x 1 NPT
Support Bracket
Support Bracket
Support Bracket
Capscrew, Hex Head M10 x 1.5 x 220 mm
Flat Washer, M10
Capscrew, Hex Head M8 x 1.25 x 40 mm
Flat Washer, M8
Capscrew, Hex Head M10 x 1.5 x 45 mm
Lock Washer, High Collar M8
Plug, 1/2 NPT
Capscrew, Socket Head M8 x 1.25 x 30 mm
Lock Washer, High Collar M8
Capscrew, Socket Head M10 x 1.5 x 40 mm
Hex Nut, M10 x 1.5
Gasket
Plug, 1/4 NPT
Spacer
Gasket
O-ring
Element
Drain Cock 1/4 NPT
End Cover
P6140 02/11

9 - 25

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

REMOTE 12 & 24 VOLT LOUD ALARM


Propulsion Application

A-4186A , A-4115A / B -alarm

KEY
1
2
3
4
5
6
7

PART NUMBER
22-42047
22-40085
22-41032
22-41060
22-41007
22-40933
22-41009
22-74814
12-03010
14-00001

QTY
1
1
1
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

12 Volt Relay SPST


24 Volt Relay SPST
Relay Base
6 Amp Diode (not shown)
Alarm Horn, 12 Volt
Alarm Horn, 24 Volt
Horn Wire, 14/2 Conductor x 6 (included in 22-74814)
WIRE HARNESS ASSEMBLY (includes key #2)
Machine Screw #10 - 32 x 3/8 100 F.H. CSK
Hex Nut, #10 - 32
P6140 02/11

9 - 26

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

LOCAL START/STOP PANEL & MOUNTING


Propulsion Application

A-4521 / C-2408

KEY
1
2
3
4
5
6
7

PART NUMBER
22-95010
21-32501
12-00049
15-00805
22-75005
12-00005
14-00003

QTY
1
2
2
2
1
2
2

DESCRIPTION

SERIAL NUMBER

Local Control Panel (see detail)


Spacer
Capscrew, Hex Head M10 x 1.25 x 80 mm
Flat Washer M10
3 Connection Terminal Block
Machine Screw #8 - 32 x 3/4
Nylock Hex Nut #8 - 32
P6140 02/11

9 - 27

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

LOCAL CONTROL PANEL DETAIL


Propulsion Application

A-4524 / B-3752

KEY

1
2
3
4

PART NUMBER
22-95010
23-95003
37-91007
00-95001
00-95002

QTY
1
1
2
1
1

DESCRIPTION

SERIAL NUMBER

LOCAL CONTROL PANEL COMPLETE (includes keys #1 - #4)


Panel Bracket
Push Button Weatherproof
Label Start/Stop
Local Control Panel Label
P6140 02/11

9 - 28

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

REMOTE START/STOP PANEL


Propulsion Application

A-5066 / B-4010

KEY
1
2
3
4
5

PART NUMBER
00-94801
23-74820
37-91007
22-90003
12-90001

QTY
1
1
2
1
4

DESCRIPTION

SERIAL NUMBER

Label, Main Engine, Start/Stop


Mounting Bracket
Push Button Weather Proof
Wire Harness
Wood Screw, #6 x 1 Round Head, Black
P6140 02/11

9 - 29

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

COOLANT LEVEL SWITCH/GAUGE - EARLY


Remote Tank Mounted

A-3697B / C-2189A

KEY
1
2
3
4
5
6
7
8
9
10

PART NUMBER
22-10003
21-71049
27-75001
21-51001
21-00015
27-75002
12-00111
15-00103
14-00111
22-75015

QTY
1
2
1
1
1
1
2
2
2
1

DESCRIPTION

SERIAL NUMBER

Coolant Level Switch/Gauge


Male Elbow, 90 Steel 1/4 NPT x 1/4 - 37T
Tube Assembly
Male Connector, Steel 1/2 NPT x 3/8 - 37T
Male Elbow, 90 Steel 1/4 NPT x 3/8 - 37T
Tube Assembly
Capscrew, Hex Head 1/4 - 20 x 3/4
Internal Star Washer, 1/4
Hex Nut, 1/4 - 20
Wire Harness (not shown)
P6140 02/11

9 - 30

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

COOLANT LEVEL SWITCH/GAUGE - LATE


Remote Tank Mounted

A-4155A / C-2318A

KEY
1
2
3
4
5
6
7
8
9

PART NUMBER
22-10003
21-71049
27-75005
21-00135
21-00015
27-75004
12-00111
15-00103
22-75015

QTY
1
2
1
1
1
1
2
2
1

DESCRIPTION

SERIAL NUMBER

Coolant Level Switch/Gauge


Male Elbow, 900 Steel 1/4 NPT x 1/4 - 37T
Tube Assembly
Brass Bushing 1/2 NPT x 1/4 NPT
Male Elbow, 900 Steel 1/4 NPT x 3/8 - 37T
Tube Assembly
Capscrew, Hex Head 1/4 - 20 x 3/4
Internal Star Washer, 1/4
Wire Harness (not shown)
P6140 02/11

9 - 31

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

COOLANT LEVEL SWITCH /GAUGE


Low Profile - Early

A-5310 / C-2659

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
22-10003
23-15005
27-75000
27-75008
21-70011
21-71049
21-00015
12-00052
12-00701
12-00031
15-00008
15-00802
15-00702
14-04803
00-40016
21-00135

QTY
1
1
1
1
1
2
1
1
1
2
4
1
1
2
1
1

DESCRIPTION

SERIAL NUMBER

Coolant Level Switch/Gauge


Mounting Bracket
Tube Assembly
Tube Assembly
Male Elbow, 90 Steel 1/2 NPT x 3/8 - 37T
Male Elbow, 90 Steel 1/4 NPT x 1/4 - 37T
Male Elbow, 90 Steel 1/4 NPT x 3/8 - 37T
Capscrew, Hex Head M10 x 1.5 x 110 mm
Capscrew, Hex Head M8 x 1.25 x 110 mm
Capscrew, Hex Head M6 x 1.0 x 25 mm
Flat Washer, M6
Lock Washer, M10
Lock Washer, M8
Nylock Nut, M6 x 1.0
1/2 Strain Relief Cord Connector
Brass Bushing 1/2 NPT x 1/4 NPT
P6140 02/11

9 - 32

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

COOLANT LEVEL SWITCH /GAUGE


Low Profile - Late

A-6209 / D-2906

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PART NUMBER
22-10003
23-15008
18-15001
18-15002
21-51001
21-71049
21-00612
12-00052
12-00701
12-00032
15-70003
15-00802
15-00702
14-04803
00-40016
00-41074
21-15014
19-53200
15-00805
12-04400

QTY
1
1
1
1
1
2
1
1
1
3
4
1
1
3
1
2
2
1
1
1

DESCRIPTION

SERIAL NUMBER

Coolant Level Switch/Gauge


Mounting Bracket
Hose Assembly 1/4 ID x 7 -3/4
Hose Assembly 3/8 ID x 18
Male Connector 1/2 NPT x 3/8 -37T
Elbow 90 1/4NPT x 1/4 -37T
Male Connector 1/4 NPT x 3/8 -37T
Capscrew, Hex Head M10 x 1.5 x 110 mm
Capscrew, Hex Head M8 x 1.25 x 110 mm
Capscrew, Hex Head M6 x 1.0 x 30 mm
Snubbing Washer
Lock Washer M10
Lock Washer M8
Hex Nut M6 x 1.0
Strain Relief Connection 1/2 NPT w/.187
Grommet 3/8 ID x 9/16 OD
Sleeve
Adelle Clamp 1/2 ID x 3/8 Stud
Flat Washer M10
Capscrew, Hex Head M10 x 1.5 x 16 mm
P6140 02/11

9 - 33

4420 14th Ave. NW., Seattle WA 98107


Tel: (206) 789-3880 1-800-762-0165 Fax: (206) 782-5455
Northern Lights and Lugger are registered trademarks of Northern Lights, Inc.

www.northern-lights.com

2008 All rights reserved. Litho USA.

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