Canon IPF500 Service Manual

SERVICE
MANUAL
imagePROGRAF
iPF500
COPYRIGHT 2006 CANON INC. CANON imagePROGRAF iPF500 REV. 0 PRINTED IN U.S.A.
MAY 2006
REV. 0
DU7-1181-000
Main Body SM cover.qxp 5/8/2006 3:41 PM Page 1
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,
maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason,
there may be information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in
products. When changes occur in applicable products or in the contents of this manual, Canon will release technical
information as the need arises. In the event of major changes in the contents of this manual over a long or short
period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual
companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or
Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in
question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between elec-
trical and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the
symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing
the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used
to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as
in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field.
Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained
in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB
to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all
relevant Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Overview.............................................................................................. 1-1
1.1.1 Product Overview....................................................................................................... 1-1
1.2 Features.............................................................................................................. 1-2
1.2.1 Printhead ..................................................................................................................... 1-2
1.2.2 Ink Tank....................................................................................................................... 1-2
1.2.3 Cutter ........................................................................................................................... 1-2
1.2.4 Auto Roll Feed Unit.................................................................................................... 1-2
1.2.5 Consumables.............................................................................................................. 1-3
1.3 Product Specifications...................................................................................... 1-4
1.3.1 Product Specifications............................................................................................... 1-4
1.4 Detailed Specifications..................................................................................... 1-6
1.4.1 Printing Speed and Direction ................................................................................... 1-6
1.4.2 Interface Specifications............................................................................................. 1-8
1.5 Names and Functions of Components .......................................................... 1-9
1.5.1 Front ............................................................................................................................. 1-9
1.5.2 Rear............................................................................................................................ 1-10
1.5.3 Carriage..................................................................................................................... 1-11
1.5.4 Inside.......................................................................................................................... 1-12
1.6 Basic Operation............................................................................................... 1-13
1.6.1 Operation Panel ....................................................................................................... 1-13
1.6.2 Printer Stats Transition............................................................................................ 1-15
1.6.3 Main Menu................................................................................................................. 1-15
1.7 Safety and Precautions.................................................................................. 1-23
1.7.1 Safety Precautions ...................................................................................................1-23
1.7.1.1 Moving Parts ....................................................................................................................... 1-23
1.7.1.2 Adhesion of Ink ................................................................................................................... 1-24
1.7.1.3 Electric Parts ....................................................................................................................... 1-26
1.7.2 Other Precautions ....................................................................................................1-27
1.7.2.1 Printhead.............................................................................................................................. 1-27
1.7.2.2 Ink Tank ............................................................................................................................... 1-29
1.7.2.3 Handling the Printer ........................................................................................................... 1-30
1.7.3 Precautions When Servicing Printer .....................................................................1-32
1.7.3.1 Notes on the Data Stored in the Printer.......................................................................... 1-32
1.7.3.2 Confirming the Firmware Version .................................................................................... 1-32
1.7.3.3 Precautions against Static Electricity .............................................................................. 1-32
Contents
1.7.3.4 Precautions for Disassembly/Reassembly..................................................................... 1-33
1.7.3.5 Self-diagno stic Feature .................................................................................................... 1-33
1.7.3.6 Disposing of the Lithium Battery...................................................................................... 1-33
Chapter 2 TECHNICAL REFERENCE
2.1 Basic Operation Outline.................................................................................... 2-1
2.1.1 Printer Diagram......................................................................................................... 2-1
2.1.2 Print Driving................................................................................................................ 2-2
2.2 Firmware ............................................................................................................. 2-2
2.2.1 Operation Sequence at Power-on.......................................................................... 2-2
2.2.2 Operation Sequence at Power-off .......................................................................... 2-3
2.2.3 Print Control ............................................................................................................... 2-3
2.2.4 Print Position Adjustment Function ........................................................................ 2-6
2.2.5 Head Management ................................................................................................... 2-6
2.2.6 Printhead Overheating Protection Control ............................................................ 2-6
2.2.7 Pause between Pages ............................................................................................. 2-6
2.2.8 White Raster Skip ..................................................................................................... 2-7
2.2.9 Sleep Mode................................................................................................................ 2-7
2.3 Printer Mechanical System............................................................................... 2-7
2.3.1 Outline ......................................................................................................................... 2-7
2.3.1.1 Outline.................................................................................................................................... 2-7
2.3.2 Ink Passage ............................................................................................................... 2-8
2.3.2.1 Ink Passage .......................................................................................................................... 2-8
2.3.2.2 Ink Tank Unit......................................................................................................................... 2-9
2.3.2.3 Carriage Unit....................................................................................................................... 2-12
2.3.2.4 Printhead ............................................................................................................................. 2-16
2.3.2.5 Purge Unit ........................................................................................................................... 2-17
2.3.2.6 Maintenance Cartridge...................................................................................................... 2-23
2.3.2.7 Air Flow................................................................................................................................ 2-24
2.3.3 Paper Path ............................................................................................................... 2-25
2.3.3.1 Outline.................................................................................................................................. 2-25
2.3.3.2 Paper Path .......................................................................................................................... 2-26
2.3.3.3 Cutter Unit ........................................................................................................................... 2-44
2.4 Printer Electrical System................................................................................. 2-45
2.4.1 Outline ....................................................................................................................... 2-45
2.4.1.1 Overview.............................................................................................................................. 2-45
2.4.2 Main Controller ........................................................................................................ 2-46
2.4.2.1 Main controller components ............................................................................................. 2-46
2.4.3 Carriage Relay PCB ............................................................................................... 2-48
2.4.3.1 Carriage PCB components............................................................................................... 2-48
2.4.4 Motor Driver ............................................................................................................. 2-49
2.4.4.1 Cutter driver PCB components ........................................................................................ 2-49
2.4.4.2 Roll feed unit PCB components....................................................................................... 2-49
Contents
2.4.5 Maintenance Cartridge Relay PCB .......................................................................2-50
2.4.5.1 Maintenance cartridge relay PCB components ............................................................. 2-50
2.4.6 Power Supply ............................................................................................................2-50
2.4.6.1 Power supply block diagram............................................................................................. 2-50
2.5 Detection Functions with Sensors................................................................ 2-51
2.5.1 Sencors for covers................................................................................................... 2-51
2.5.2 Ink passage system................................................................................................. 2-52
2.5.3 Carriage system....................................................................................................... 2-55
2.5.4 Paper path system................................................................................................... 2-57
2.5.5 Others ........................................................................................................................ 2-61
Chapter 3 INSTALLATION
3.1 Installation .......................................................................................................... 3-1
3.1.1 Making Pre-Checks ...................................................................................................3-1
3.1.1.1 Making Pre-Checks.............................................................................................................. 3-1
3.1.2 Unpacking and Installation .......................................................................................3-2
3.1.2.1 Unpacking and Installation.................................................................................................. 3-2
3.1.3 Checking the Images/Operations ............................................................................3-8
3.1.3.1 Checking the Images /Operations ..................................................................................... 3-8
3.2 Transporting the Printer ................................................................................... 3-9
3.2.1 Transporting the Printer ............................................................................................3-9
3.2.1.1 Transporting the Printer....................................................................................................... 3-9
3.2.2 Reinstalling the Printer ............................................................................................3-10
3.2.2.1 Reinstalling the Printer ...................................................................................................... 3-10
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts...................................................................................................... 4-1
4.1.1 Service Parts............................................................................................................... 4-1
4.2 Disassembly/Reassembly................................................................................ 4-1
4.2.1 Disassembly/Reassembly......................................................................................... 4-1
4.3 Points to Note on Disassembly and Reassembly........................................ 4-6
4.3.1 Note on assemblies (or units) prohibited from disassembly ............................... 4-6
4.3.2 Moving the carriage manually .................................................................................. 4-6
4.3.3 Units requiring draining of ink................................................................................... 4-7
4.3.4 External Covers.......................................................................................................... 4-7
4.3.5 Driving Unit................................................................................................................ 4-19
4.3.6 Cutter ......................................................................................................................... 4-20
4.3.7 Carriage Unit............................................................................................................. 4-22
4.3.8 Feeder Unit ............................................................................................................... 4-29
4.3.9 Roll Feed Unit ........................................................................................................... 4-37
Contents
4.3.10 Purge Unit............................................................................................................... 4-41
4.3.11 Waste Ink Collection Unit..................................................................................... 4-43
4.3.12 Ink Tank Unit .......................................................................................................... 4-47
4.3.13 Head Management Sensor.................................................................................. 4-50
4.3.14 Multi Sensor ........................................................................................................... 4-51
4.3.15 PCBs ....................................................................................................................... 4-52
4.3.16 Opening the Cap/Moving the Wiper Unit........................................................... 4-53
4.3.17 Opening/Closing the Ink Supply Valve .............................................................. 4-54
4.3.18 Draining the Ink ..................................................................................................... 4-54
4.4 Applying the Grease........................................................................................ 4-56
4.4.1 Applying the Grease ............................................................................................... 4-56
4.5 Adjustment and Setup Items.......................................................................... 4-62
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4-
62
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor.......................... 4-62
4.5.3 Procedure after Replacing the Head Management Sensor ............................. 4-64
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts............................................................................. 5-1
5.1.1 Periodic Replacement Parts.................................................................................... 5-1
5.2 Consumable Parts ............................................................................................. 5-1
5.2.1 Consumable Parts..................................................................................................... 5-1
5.3 Periodic Maintenance........................................................................................ 5-2
5.3.1 Periodic Maintenance............................................................................................... 5-2
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting ................................................................................................. 6-1
6.1.1 Outline ......................................................................................................................... 6-1
6.1.1.1 Outline of Troubleshooting ................................................................................................. 6-1
6.1.2 Troubleshooting When Warnings Occur ............................................................... 6-1
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007) ...................................................... 6-1
6.1.2.2 MTCart Full Soon (1100) .................................................................................................... 6-1
6.1.2.3 Mist Full Soon (1101) .......................................................................................................... 6-2
6.1.2.4 GARO W12xx: xx stands for digits (1221,1222,1223,1225,1231,1232,1233,1234,1235)
6-2
6.1.2.5 Feed Limit... (100F) ............................................................................................................. 6-2
6.2 Location of Connectors and Pin Arrangement .............................................. 6-3
6.2.1 Main controller PCB.................................................................................................. 6-3
6.2.2 Carriage relay PCB................................................................................................. 6-17
6.2.3 Cutter driver PCB.................................................................................................... 6-24
6.2.4 Power supply ........................................................................................................... 6-25
Contents
6.2.5 Roll feed unit PCB.................................................................................................... 6-26
6.3 Version Up........................................................................................................ 6-27
6.3.1 Firmware Update Tool............................................................................................. 6-27
6.4 Service Tools ................................................................................................... 6-28
6.4.1 Tool List ..................................................................................................................... 6-28
Chapter 7 SERVICE MODE
7.1 Service Mode..................................................................................................... 7-1
7.1.1 Service Mode Operation ........................................................................................... 7-1
7.1.2 Service Mode Map..................................................................................................... 7-1
7.1.3 Details of Service Mode............................................................................................ 7-5
7.2 Special Mode ................................................................................................... 7-19
7.2.1 Special Modes for Servicing................................................................................... 7-19
Chapter 8 ERROR CODE
8.1 Outline................................................................................................................. 8-1
8.1.1 Outline.......................................................................................................................... 8-1
8.2 Warning Table ................................................................................................... 8-2
8.2.1 Warnings ..................................................................................................................... 8-2
8.3 Error Table ......................................................................................................... 8-3
8.3.1 Error Code List ........................................................................................................... 8-3
8.4 Sevice Call Table .............................................................................................. 8-6
8.4.1 Service call errors ...................................................................................................... 8-6
Chapter 1
PRODUCT DESCRIPTION
Contents
Contents
1.1 Product Overview.............................................................................................. 1-1
1.1.1 Product Overview....................................................................................................... 1-1
1.2 Features.............................................................................................................. 1-2
1.2.1 Printhead ..................................................................................................................... 1-2
1.2.2 Ink Tank....................................................................................................................... 1-2
1.2.3 Cutter ........................................................................................................................... 1-2
1.2.4 Auto Roll Feed Unit.................................................................................................... 1-2
1.2.5 Consumables.............................................................................................................. 1-3
1.3 Product Specifications...................................................................................... 1-4
1.3.1 Product Specifications............................................................................................... 1-4
1.4 Detailed Specifications..................................................................................... 1-6
1.4.1 Printing Speed and Direction ................................................................................... 1-6
1.4.2 Interface Specifications............................................................................................. 1-8
1.5 Names and Functions of Components .......................................................... 1-9
1.5.1 Front ............................................................................................................................. 1-9
1.5.2 Rear............................................................................................................................ 1-10
1.5.3 Carriage..................................................................................................................... 1-11
1.5.4 Inside.......................................................................................................................... 1-12
1.6 Basic Operation............................................................................................... 1-13
1.6.1 Operation Panel ....................................................................................................... 1-13
1.6.2 Printer Stats Transition............................................................................................ 1-15
1.6.3 Main Menu................................................................................................................. 1-15
1.7 Safety and Precautions.................................................................................. 1-23
1.7.1 Safety Precautions ...................................................................................................1-23
1.7.1.1 Moving Parts ....................................................................................................................... 1-23
1.7.1.2 Adhesion of Ink ................................................................................................................... 1-24
1.7.1.3 Electric Parts ....................................................................................................................... 1-26
1.7.2 Other Precautions ....................................................................................................1-27
1.7.2.1 Printhead.............................................................................................................................. 1-27
1.7.2.2 Ink Tank ............................................................................................................................... 1-29
1.7.2.3 Handling the Printer ........................................................................................................... 1-30
1.7.3 Precautions When Servicing Printer .....................................................................1-32
1.7.3.1 Notes on the Data Stored in the Printer.......................................................................... 1-32
1.7.3.2 Confirming the Firmware Version .................................................................................... 1-32
1.7.3.3 Precautions against Static Electricity .............................................................................. 1-32
1.7.3.4 Precautions for Disassembly/Reassembly..................................................................... 1-33
1.7.3.5 Self-diagno stic Feature .................................................................................................... 1-33
1.7.3.6 Disposing of the Lithium Battery ...................................................................................... 1-33
Chapter 1
1-1
1.1 Product Overview
1.1.1 Product Overview
This printer is capable of printing on A4- to A2-size cut sheets and its maximum print width is 17 inches. This
printer is a desktop large-format printer five-color (dye- and pigment-based colors) printer that can be used to
print office documents as well as handy POP and posters. An auto roll feed unit holder is optionally available
for printing on roll media.
F-1-1
T-1-1
[1] Top Cover [10] Power Supply Connector
[2] Ink Tank Cover [11] Ethernet Connector
[3] Cassette [12] USB Port
[4] Operation Panel [13] IEEE1394 Board(option)
[5] Paper Tray Unit [14] Printhead
[6] Output Stacker [15] Ink Tank
[7] Auto Roll Feed Unit(option) [16] Cleaning Brush
[8] Roll Horder Set(option)
[9] Back Cover
[1]
[2]
[4]
[6]
[5]
[3]
[7]
[9]
[10]
[11]
[12]
[8]
[13]
[14] [15] [16]
Chapter 1
1-2
1.2 Features
1.2.1 Printhead
Printhead set on the carriage is a 6-color integral
disposable type.
On the printhead, two rows of 1,280 nozzles (total
2,560 nozzles) are arranged in a staggered pattern. .
If print quality does not improve despite carrying out
the specified cleaning, the printhead must be
replaced with a new one. Generally, it is
recommended that the printhead be replaced about
12 months after you have opened the package.
F-1-2
1.2.2 Ink Tank
The ink tank is disposable.
There are four dye-based ink colors (black, cyan,
magenta, and yellow) and one pigment-based ink
color (matte black).
This printer features a mechanism by which only the
correct color ink tank will fit in the given slot.
When the message No Ink is displayed, replace the
ink tank with a new one. Also, each ink tank should
generally be replaced six months after you have
opened the package.
F-1-3
1.2.3 Cutter
A round-blade cuter comes with the cutter unit.
F-1-4
1.2.4 Auto Roll Feed Unit
Auto Roll Feed Unit (option)
The auto roll feed unit is optionally available to use
roll media with this printer.
F-1-5
Roll holder set (option)
This set consists of roll holder, holder stopper, 3-inch
paper tube attachment (two), and borderless printing
spacer (commonly used for 2-inch paper tube and 3-
inch paper tube).
[Roll holder]
F-1-6
[Holder stopper]
F-1-7
Chapter 1
1-3
[3-inch paper tube attachment](2 pcs.)
F-1-8
[Borderless printing spacer]
F-1-9
1.2.5 Consumables
Printhead
The consumable print head is the same as that
supplied with the printer.
F-1-10
Ink tanks
The consumable ink tanks are available in six colors
(matte black, black, cyan, magenta, and yellow).
They are the same as those supplied with the printer.
Each ink tank must be replaced with a new one six
month after you have opened the package.
F-1-11
Maintenance cartridge
The consumable maintenance cartridge is the same
as that supplied with the printer.
F-1-12
Chapter 1
1-4
1.3 Product Specifications
1.3.1 Product Specifications
Type Bubble jet large-sized paper printer
Feeding system Automatic feeding of one roll media (option)/Cassette paper feeding/One cut
sheet (manual feed from front)/One cut sheet (manual feed from top)
Feeding capacity - Roll media (option)
One roll at the back/Outer diameter of roll: 150 mm or less/Inner diameter of
paper tube: 2 or 3 inches
-Cut sheet
Cassette:250 sheets(A4), 100 sheets(A3), 50 sheets(A2)
Delivery method Delivers the media with its printed side up in the forward direction.
Sheet delivery capability - Roll media (option)
1 sheet
- Cut sheet
50 sheets (plain paper of A3 or smaller) or 20 sheets (plain paper of larger than
A3)
Cutter Automatically cuts paper laterally. Cartridge-type (with round blade)
Type of media Plain paper, plain paper (high quality), plain paper (vivid color), coated paper,
extra heavy coated paper, premium matte paper, high-quality dedicated paper,
matte photo paper, photo glossy paper, photo semi-glossy paper, photo glossy
paper (heavy), photo semi-glossy paper (heavy), professional photo paper,
super photo paper, super photo paper (silky), glossy paper, synthetic paper,
adhesive synthetic paper, proofing paper, newspaper proofing paper, tracing
paper (CAD), semi-translucent matte film (CAD), POP board
Supported thickness Roll media: 0.07 to 0.8 mm
Cassette: 0.08 to 0.3 mm
Manual feed from top: 0.08 to 0.5 mm
Manual feed from front: 0.5 to 1.5 mm
Media size (Roll media) Maximum size: 432 mm x 18 m
Minimum size: 203.2 mm x 203.2 mm
Maximum outside diameter: 150 mm
Media size (Cut sheet) - Manual feed from top
Maximum size: 432 mm x 609.6 mm (W x L)
Minimum size: 203.2 mm x 279 mm (W x L)
- Manual feed from front
Maximum size: 432 mm x 609.6 mm (W x L)
Minimum size: 203.2 mm x 520 mm (W x L)
Chapter 1
1-5
Printable area (Roll media) Area excluding 3mm from the top, 3 mm from the bottom, and 3 mm from the
left and right edges.
Borderless printing: 0 mm from the top, bottom, and left and right edges.
Width of media allowing borderless printing:10inches, JIS B4, A3+, 14inches,
16inches, 17inches, ISO A2/A3
Media type allowing borderless printing:Coated paper (heavy), photo glossy
paper, photo semi-glossy paper, photo glossy paper (heavy), photo semi-
glossy paper (heavy), photo glossy paper, photo semi-glossy paper, fine art
(photo), fine art (photo heavy), fine art (painting), premium matte, fine art
(watercolor), fine art (block print)
Printable area (Cut sheet) Area excluding 3 mm from the top, 23 mm from the bottom (3 mm when
supplied from the cassette), and 3 mm from the left and right edges.
Printing assurance area
(Roll media)
Printing assurance area (Roll sheet)
Area excluding 20 mm from top, 20 mm from the bottom and 5 mm from the
left and right edges (standard size).
Printing assurance area
(Cut sheet)
Area excluding 20 mm from the top, 23 mm from the bottom (20 mm when
fed from the cassette), and 5 mm from the left and right edges (standard size).
Interface USB2.0, Ethernet, IEEE1394 (option)
Printhead/Ink Tank type Printhead and separate ink tanks
Printhead [PF-01] Number nozzles: 2560 nozzles per color
Ink tank [PFI-102] MBK, BK, C, M, Y
Capacity: 130 ml per color (Ink tanks supplied with the printer contain 90 ml
of each color.)
Detection functions (Cover
system)
Detects opening/closing of the top cover and ink cover.
Detection functions (Ink
passage system)
Detects presence/absence of ink tank, ink level, presence/absence of the
maintenance cartridge, waste ink full level, presence/absence of the printhead,
and opening/closing of the supply valve.
Detection functions
(Carriage system)
Detects the ambient temperature, head temperature, presence/absence of the
head, and no ink ejection.
Detection functions (Paper
path system)
Detects presence/absence of paper, remaining paper, cutter position, presence/
absence of the cassette, leading/trailing edge of paper, paper width, and skew.
Operating noise During printing: Approx. 53 dB (A) or less
During standby: Approx. 35 dB (A) or less
Operating environment Temperature: 15 oC to 30oC
Humidity: 10% to 80% without dew condensation
Print quality guaranteed
environment
Temperature: 15 oC to 30oC
Humidity: 10% to 80%RH
Power supply 100-120 VAC (50/60 Hz), 220-240 VAC (50/60 Hz)
Power consumption
(Maximum)
During printing: Max. 100 W
Power consumption In power save (sleep) mode: 6 W or less
During standby: 1 W or less
Printer unit dimensions
(WxDxH)
Without roll media unit (option): 819 x 733 x 317 mm
With roll media unit (option): 819 x 810 x 344 mm
Weight Without roll media unit (option): Approx. 39 kg
With roll media unit (option): 43 kg
Chapter 1
1-6
1.4 Detailed Specifications
1.4.1 Printing Speed and Direction
T-1-2
Media Type Print Priority
Print
Quality
Print-pass
Printing
direction(*1)
Print resolution
Plain Paper
Plain Paper(High
Quality)
Plain Paper(High
Grade)
Image Draft 1pass Bi-directional 1200x1200dpi
Standard 2pass Bi-directional 1200x1200dpi
High 4pass Bi-directional 1200x1200dpi
Line Drawing/
Text
Draft
(*2)
1pass Bi-directional 1200x1200dpi
High
(*2)
Office Document Standard
(*3)
Coated Paper
High Resolution
Paper
Heavyweight
Coated Paper
Image Standard 4pass Bi-directional 1200x1200dpi
Highest 12pass Bi-directional 2400x1200dpi
Line Drawing/
Text
Draft
(*2)
High
(*2)
Premium Matte
Paper
Matte photo Paper
Line Drawing/
Text
Draft
(*2)
High
(*2)
Chapter 1
1-7
*1 The print engine may automatically select 1-way printing depending on the printing image type (graphic
image, etc.). The printing direction can be selected using the printer driver.
*2 This can be selected using the printer driver.
*3 The printer driver automatically select the optimum number of paths according to the print data.
Glossy Photo Paper
Glossy Photo
Paper2
Semi-Glossy Photo
Paper
Semi-Glossy Photo
Paper2
Heavyweight
Glossy Photo Paper
Heavyweight
SemiGlos Photo
Paper
Glossy Paper
Photo Paper Pro
Photo Paper Plus
Photo Paper Plus
Semi-Glos
Synthetic Paper
Adhesive Synthetic
Paper
Proofing Paper
Highest
POP Board Image Standard 6pass Bi-directional 1200x1200dpi
CAD Tracing Paper
CAD Tranclucent
Matte Film
Line Drawing/
Text
Draft
(*2)
High
(*2)
Print
Quality
Print-pass
Printing
direction(*1)
Print resolution
Chapter 1
1-8
1.4.2 Interface Specifications
a. USB (standard)
(1) Interface type
USB 2.0, Full speed (12 Mbits/sec), High speed (480 Mbits/sec)
(2) Data transfer system
Control transfer
Bulk transfer
(3) Signal level
Compliant with the USB standard.
(4) Interface cable
Twisted-pair shielded cable, 5.0 m max.
Compliant with the USB standard.
Wire materials: AWG No.28, data wire pair (AWF: American Wire Gauge)
AWG No.20 to No.28, power distribution wire pair
(5) Interface connector
Printer side: Series B receptacle compliant with USB standard
Cable side: Series B plug compliant with USB standard
b. Network (standard)
(1) Interface type
Interface compliant with IEEE802.3
10Base-T/100Base-TX
(3) Signal level
Input: Threshold
10Base-T: Max. +585 mV, Min. +300 mV
100Base-TX: Turn-on +1000 mV diff pk-pk, Turn-off +200 mV diff pk-pk
Output:
10Base-T: +2.2 V to +2.8 V
100Base-TX: +0.95 to +1.05 V
(4) Interface cable
Category 5 (UTP or FTP) cable, 100 m or shorter
Compliant with ANSI/EIA/TIA-568A or ANSI/EIA/TIA-568B
Printer side: Compliant with IEEE802.3, ANSI X3.263, ISO/IEC60603-7
c. IEEE1394 (option)
(1) Interface type
Interface compliant with IEEE1394-1995, P1394a (Version 2.0)
Asynchronous transfer
(3) Signal level
Input:
Differential input voltage:
During S100 settlement: +173 mV to +260 mV
During data reception: +142 mV to +260 mV
Output:
Differential output voltage: +172 mV to +265 mV
(4) Interface cable
Twisted-pair shielded cable, 4.5 m max.
Compliant with IEEE1394-1995 standard or P1394a (Version 2.0) standard
Printer side: 6-pin connector (socket) compliant with IEEE1394 standard
Cable side: 6-pin connector (plug) compliant with IEEE1394 standard
Cable side: RJ-45 type compliant with ANSI/EIA/TIA-568A or ANSI/EIA/TIA-568B
Chapter 1
1-9
1.5 Names and Functions of Components
1.5.1 Front
F-1-13
[1] Top cover
Open this cover when installing the printhead or remove the paper jammed inside the printer.
[2] Ink tank cover
Open this cover when replacing ink tanks.
[3] Cassette
Load paper in this tray
[4] Operation panel
This panel includes the Power button, Online button, and display.
[5] Paper tray unit
This is a standard unit used to feed cut sheets manually.
It can be replaced with the optional auto roll feed unit.
[6] Output tray
The ejected prints are stacked in this tray.
[1]
[2]
[4]
[5]
[3]
[6]
Chapter 1
1-10
1.5.2 Rear
F-1-14
[1] Auto roll feed unit (option)
Load cut sheets or roll media in this unit.
[2] Power connector
Connect the power cord to this connector.
[3] USB port
Connect the USB cable to this port.
[4] Ethernet connector
Connect the Ethernet cable to this connector.
[5] Expansion board slot
Insert the IEEE1394 board (option) in this slot.
[2]
[3]
[4]
[1]
[5]
Chapter 1
1-11
1.5.3 Carriage
F-1-15
[1] Carriage
[2] Printhead lock cover
This cover is used to lock the printhead. Open this cover when installing the printhead.
[3] Printhead
The printhead incorporated nozzles. It is an important part for printing.
[4] Printhead lock lever
This lever is used to lock the printhead. Open this lever when installing the printhead.
[5] Ink tube guide
This stay is used as an ink tube guide.
[1] [2] [3]
[5]
[4]
Chapter 1
1-12
1.5.4 Inside
F-1-16
[1] Maintenance cartridge
Chapter 1
1-13
1.6 Basic Operation
1.6.1 Operation Panel
This section explains the functions of the buttons and the meanings of the LEDs on the operation panel.
F-1-17
[1] Display
This display shows the printer menus, statues, and messages.
[2] Data lamp (green)
Flashing: When the printer is printing, this lamp indicates that the printer is receiving or
processing a print job.
When the printer is not printing, this lamp indicates that the print job is paused or firmware data
is being received.
Off: This indicates that there is no print job.
[3] Message lamp (orange)
On: This indicates that a warning message is displayed.
Flashing: This indicates that an error message is displayed.
Off: This indicates that the printer is normal or the power is turned off.
[4] Auto Feed lamp (green)
On: This indicates that the cassette or roll media is selected as the paper source.
Off: This indicates that the paper tray or thick paper feed slot is selected as the paper source.
[5] Paper Tray lamp (green)
On: This indicates that the paper tray or thick paper feed slot is selected as the paper source.
Off: This indicates that the cassette or roll media is selected as the paper source.
[6] Paper Source button
This button is used to select a paper source. Pressing this button toggles between the automatic
pickup and manual feed.
The [Auto Feed] lamp or [Paper Tray] lamp goes on.
[7] Online button
(3 Sec.)
Power
Stop/Eject
Information
Cleaning
Feeder
Online
OK
Menu
Auto Feed
Data
Message
Selection
(1 Sec.)
[7]
[8]
[11]
[13]
[12]
[10] [9]
[1]
[4]
[5]
[6]
[14]
[3] [2]
Chapter 1
1-14
This button switches between online and offline modes.
On: This indicates that the printer is in the online status.
Off: This indicates that the printer is in the offline mode.
[8] Menu button
This button displays the main menu of the printer.
[9] Information button
This button displays a submenu. Information about the ink and media each time you press this
button.
Head cleaning is carried out when this button is held pressed for at least 3 seconds.
[10] buttons
(In the menu mode)
button: Displays the next higher-level menu.
button: Displays the next lower-level menu.
button: Displays the previous item or setting.
button: Displays the next item or setting.
(In the offline mode)
button: Feeds the roll media in the reverse direction.
button: Feeds the roll media in the normal direction.
[11] OK button
This button sets or executes the selected operation or value.
[12] Stop/Eject button
This button aborts the job in progress and ejects the media.
[13] Power button
This button turns on/off the printer.
[14] Color label
This label indicates the ink tank colors and names that correspond to the ink level indications
shown on the display.
Chapter 1
1-15
1.6.2 Printer Stats Transition
The following chart shows various printer states and how they are transited by button operations.
F-1-18
1.6.3 Main Menu
The printer has a Main menu which includes a menu related to maintenance such as adjustment of ink ejection
position of each nozzle and head cleaning, a menu related to printing settings such as auto cutting and ink drying
time, and a menu related to parameters such as a message language.
a. Main menu operations
(1) How to enter the Main menu
To enter the Main menu, press the [Menu] button on the operation panel.
(2) How to exit the Main menu
To exit the Main menu, press the [Online] button.
(3) Buttons used with the Main menu
- Selecting menus and parameters: [ ] or [ ] button
- Going to the next lower-level menu: [ ] button
- Going to the next higher-level menu: [ ] button
- Determining a selected menu or parameter: [OK] button
ONLINE PRINTING
MAIN MENU
OFFLINE
SLEEP SUB MENU
INITIALIZING
1 Sec.
PAUSE
SHUTDOWN
Auto
Key operations
and print commands
Online Key
Menu Key
Infomation Key
Power Key
Chapter 1
1-16
2. Main Menu
Hierarchical levels and parameters of the Main menu are shown below.
F-1-19
MAIN MENU
Head Cleaning *1
Head Cleaning A
Head Cleaning B
Force Cutting *2
No
Yes
Paper Settings
Cas Paper Type
Cas Paper Size
Tray Paper Type
Roll Media Type *2
Chk Remain.Roll *3
On
Off
Roll Length Set
##.# m
Med.Detail Set.
Media Type
Refer to "Media detail setup menu"
Adjust Printer Refer to "Printing adjustment menu"
Interface Setup Refer to "Interface setup menu"
Maintenance
Replace P.head
Move Printer
No
Yes
Clean Roller
No
Yes
Clean Platen
No
Yes
System Setup Refer to "System setup menu"
Test Print
Status Print
Media Details
Print Job Log
Menu Map
Nozzle Check
Adjust Band *4
-3
3
Information Refer to "Information menu" *1
*1 Displayed even when printing
*2 Displayed only when roll media is loaded
*3 Displayed only when Auto Roll Feed Unit is attached
*4 Displayed only during printing
### feet
No
Yes
Chapter 1
1-17
F-1-20
Media detail setup menu
Med.Detail Set.
Media type
Roll DryingTime
Off
30 sec.,1 min.,3 min.,5 min.,10 min.,30 min.
60 min.
Scan Wait Time
Off
1 sec.,3 sec.,5 sec.,7 sec.
9 sec.
Feed Priority
Automatic
Band Joint
Print Length
Adjust Length
-0.70%
0.00%
0.70%
Head Height
Automatic
Lowest
Low
Standard
High
Highest
Skew Check Lv.
Standard
Off
Loose
VacuumStrength
Automatic
Strongest
Strong
Standard
Weak
Width Detection
On
Off
NearEnd RllMrgn
3mm
20mm
Cut Speed
Fast
Slow
Standard
Trim Edge First
Forced
No Cutting
Cutting Mode
Automatic
Eject
Manual
Bordless Margin
Automatic
Fixed
CutDustReduct
On
Off
Nr End Sht Mrgn
3mm
20mm
Tray Source
Top
Front
Return Defaults
No
Yes
Chapter 1
1-18
F-1-21
Printing adjustment menu
Adjust Printer
Auto Head Adj.
Advanced Adj.
No
Yes
Standard Adj.
No
Yes
Auto Print
On
Off
Manual Head Adj
Auto Band Adj.
Standard Adj.
No
Yes
Advanced Adj.
No
Yes
Manual Band Adj
Adjust Band
No
Yes
Adj Far Ed Feed
No
Yes
Adjust Length
No
Yes
No
Yes
Chapter 1
1-19
F-1-22
Interface setup menu
Interface Setup
EOP Timer
10 sec.
30 sec.,1 min.,2 min., min., 10 min.,30 min.
60 min.
TCP/IP
TCP/IP
On
IP Mode
Manual
Automatic
Protocol
DHCP
On
Off
BOOTP
On
Off
RARP
On
Off
IP Setting
IP Address
0 255. 0 255. 0 255.0 255
Subnet Mask
0 255. 0 255. 0 255. 0 255
Default G/W
0 255. 0 255. 0 255. 0 255
NetWare
NetWare
On
Off
Frame Type
Auto Detect
Ethernet 2
Ethernet 802.2
Ethernet 802.3
Ethernet SNAP
Print Service
BindaryPserver
RPrinter
NDSPserver
NPrinter
AppleTalk
On
Off
Ethernet Driver
Auto Detect
On
Off
Comm.Mode
Half Duplex
Full Duplex
Ethernet Type
10 Base-T
100 Base-TX
Spanning Tree
Use
Not Use
MAC Address
( xxxxxxxxxxxx )
Init. Settings
No
Yes
*1 Displayed when "Automatic"is selected for "IP mode"
*2
*2 Displayed when "Off"is selected for "Auto Detect"
*2
*1
Chapter 1
1-20
F-1-23
System setup menu
System Setup
Warning
Buzzer
On
Off
Ignore Mismatch
On
Off
Keep Media Size
On
Off
Sht Selection
ISO A3+
ANSI B Super
Roll Selection1 *1
ISO A3 (297mm)
300mm Roll
Roll Selection2 *1
10in. (254mm)
JIS B4 (257mm)
Nozzle Check
Automatic
Off
5 pages
10 pages
Sleep Timer
5 min.
10 min.,15 min.,20 min.,30 min.,40 min.,50 min.
60 min.
Use Power Save
On
Off
Length Unit
meter
feet/inch
Time Zone Refer to "Time Zone setting menu"
Date Format
yyyy/mm/dd
dd/mm/yyyy
mm/dd/yyyy
Date & Time
Date *2
yyyy/mm/dd
Time
hh:mm
Language
English
Italiano
Deutsch
Reset MediaType *3
No
Yes
*1 Displayed only when Auto Roll Feed Unit is attached
*2 Display method depends on "Date Format"
*3 Returns settings of "Med. Detail Set" to the state of factory shipment
Chapter 1
1-21
F-1-24
Time Zone setting menu
Time Zone
Meaning of code address
GMT Greenwich Mean Time
AHST Alaska-Hawaii Std Time
AKST Alaska Standard Time
PST Pacific Std Time
MST Mountain Standard Time
CST Central Std Time
EST Eastern Standard Time
:
:
:
:
:
:
:
0 London (GMT)
+1 Paris , Rome
+2 Athens , Cairo
+3 Moscow
+4 Eerevan , Baku
+5 Islamabad
+6 Dacca
+7 Bangkok
+8 Hong Kong
+9 Tokyo , Seoul
+10 Canbera
+11 NewCaledonia
+12 Wellington
-12 Eniwetok
-11 Midway Is.
-10 Hawaii (AHST)
-9 Alaska (AKST)
-8 Oregon (PST)
-7 Arizona (MST)
-6 Texas (CST)
-5 New York (EST)
-4 Santiago
-3 Buenos Aires
-2
-1 Cape Verde
Chapter 1
1-22
F-1-25
Information menu
Information
Version
Firm ##.##
Boot ##.##
RAM
### MB
Ext. Interface
Disable
IEEE1394
MAC Address
000085######
Error Log
1 ########
2 ########
Job Log
Job Log No.1
Document Name
User Name
Page Count
Job Status
Print Start Time
Print End Time
Print Time
Print Size
Media Type
Interface
Ink Consumption
Job Log No.2
Job Log No.3
Counter
Cut Count
#
Chapter 1
1-23
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
Moving parts of the printer include the carriage unit driven by the carriage motor, the carriage belt, the ink tube,
the flexible cable, the feed roller drives the feed motor, the pinch roller, and the purge unit driven by the purge
motor.
To prevent accidents, the top cover of the printer is locked during printing. If the top cover is opened in the
online/offline mode, the carriage motor, feed motor, and other driving power supplies are turned off.
F-1-26
Ink tube
Purge unit
Carriage unit
Pinch roller
Feed roller
Flexible cable
Carriage motor
Feed motor
Chapter 1
1-24
1.7.1.2 Adhesion of Ink
(1) Ink passages
Be careful not to touch the ink passages of the printer to prevent the printer, workbench, ands, and clothes from
being stained with ink.
The ink flows through the ink tank unit, carriage unit, purge unit, maintenance jet tray, maintenance cartridge,
and the ink tubes that relay ink to individual units.
F-1-27
- Although the ink is not harmful to the human body, it contains organic solvents.
Ink may contaminate the surrounding parts. Carry out the work with due caution. If your hands are stained with
ink, wash them with a plenty of water.
Be careful not to allow the ink to get into your mouth or eyes.
If the ink gets into your eyes, flush them with water well and see a doctor.
In case of accidental ingestion of a large quantity of ink, see a doctor immediately.
- Since this ink contains pigment, stains will not come out of clothing.
Ink tank unit
Purge unit
Carriage unit
maintenance cartridge
maintenance-jet tray
Platen
Chapter 1
1-25
(2) Ink Mist
Since the printhead prints by squirting ink onto the media, a minute amount of ink mist is generated in the
printing unit during printing. The generated ink mist is collected in the printer by the airflow. However,
uncollected ink mist may stain the platen, carriage unit, exterior, and purge unit.
These stains may soil the print media or hands and clothes when servicing the printer. Wipe them off carefully
with a soft, well-wrung cloth.
F-1-28
Top Cover
Platen/carriage unit
Purge unit
Chapter 1
1-26
1.7.1.3 Electric Parts
The electric parts of the printer are activated when the printer is connected to the AC power supply.
At the left rear of the printer are the main controller, power supply, and interface connector. The carriage relay
PCB is incorporated in the carriage unit, and the operation panel is on the upper right top cover.
When serving the printer with the cover removed, be extremely careful to avoid electric shock and shorting
electrical devices.
F-1-29
Main controller
Power supply
Interface connector
Carriage PCB Operation panel
Power connector
Chapter 1
1-27
1.7.2 Other Precautions
1.7.2.1 Printhead
1. How to Handle the Printhead
Do not open the printhead package until you are ready to install the head.
When installing the printhead in the printer, hold the knob[1] and then remove the protective cap 1[2] and
protective cap 2[3] in that order.
Do not reattach the protective cap 2[3] to the printhead because the cap may damage the nozzles[4].
To prevent the nozzles from getting clogged with foreign matter or dried ink, install the printhead immediately
after you remove the protective caps.
Also make sure to press down the locking lever of the printhead until you feel a click.
In addition, to prevent clogging of the nozzles with foreign matter and improper supply of ink, never touch the
nozzles[4] or ink port[6], or wipe it with tissue paper or anything else.
Do not touch Electriacl contact[5].
Also, never attempt to disassemble/reassemble the printhead or wash it with water.
MEMO:
If the nozzles are clogged or an ink suction problem occurs, white lines can appear on the printout a constant
frequency or color dulling can occur. If this problem is not resolved by cleaning operations, replace the
printhead with a new one.
F-1-30
T-1-3
[1] knob [4] nozzles
[2] protective cap 1 [5] Electrical contact
[3] protective cap 2 [6] ink port
[3]
[5]
[1]
[2]
[4]
[6]
Chapter 1
1-28
2. Capping
The printer will perform the capping operation when printing has ended or during standby due to an error, in
order to protect the printhead and avoid ink leakage.
If the power cord is accidentally unplugged, turn off the Power button, reconnect the power cord, and then turn
on the Power button. Confirm that the printer starts up properly and enters to the "Online" or "Offline" status,
and then power off the printer using the Power button.
Improper "capping operation" may cause clogged nozzles due to dried ink or ink leakage from the printhead.
3. When the printer is not used for a long time
Keep the printhead installed in the printer even when it is not used for an extended period of time.
If the printhead is left uninstalled, a printing failure may arise from closed nozzles due to depositing of foreign
matter or dried ink when it is reinstalled.
Even if the head remains installed, the nozzle may dry out and cause a printing failure if the ink is drained for
transport.
4. Conductivity of Ink
The ink used in this printer is electrically conductive. If ink leaks to into the mechanical unit, wipe clean with a
soft, well-wrung damp cloth. If ink leaks onto electrical units, wipe them completely using tissue paper. If
you cannot remove ink completely, replace the electrical units with new ones.
If electrical units are powered with ink leaked onto them, the units may damage.
Never connect the power cord when ink has leaded onto the electrical units.
Chapter 1
1-29
1.7.2.2 Ink Tank
1. Unpacking the Ink Tank
Do not unpack the ink tank until you are ready to install it.
When installing the ink tank, be sure to shake it slowly 7 to 8 times before unpacking it. Otherwise, the ink
ingredients may precipitate and degrade the print quality.
To prevent foreign matter from entering the ink port, installed the unpacked ink tank in the printer immediately.
2. Handling the Ink Tank
To prevent foreign matter from entering the ink flow path and causing ink suction and printing problems, never
touch the ink port and contacts of the ink tank.
When you press down the ink tank cover, the needle enters the ink port, allowing ink to flow between the printer
and ink tank.
Do not raise or lower the ink tank cover except when replacing the ink tank.
F-1-31
T-1-4
[1] Ink tank
[2] Ink tank cover
[3] Ink port
[4] Contacts
[4]
[3]
[1]
[2]
Chapter 1
1-30
1.7.2.3 Handling the Printer
1. Precautions against Static Electricity
Certain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a
charge can damage electrical devices or change their electrical characteristics.
In particular, never touch the printhead contacts.
[1]Carriage unit
[2]Printhead contacts
F-1-32
[1]
[2]
Chapter 1
1-31
2. Fixing the Carriage
After completion of printing, the carriage is mechanically locked by the lock arm in the purge unit at the same
moment the printhead is capped.
Before transporting the printer, secure the carriage at its home position using belt stoppers[1] so that the carriage
does not become separated from the lock arm and damage or ink does not leak.
F-1-33
3. Handling the Maintenance Cartridge
When removing the maintenance cartridge form the printer, use caution so that waste ink does not spatter.
4. Refilling the Printer with Ink
After removing the ink from inside the printer using the automatic or manual ink draining procedure to
disassemble/reassemble or transport the printer, refill the printer with ink as soon as possible upon
completion of the work.
If the ink remaining in the printer dries up, mechanical parts may be seized and malfunction may result.
[1]
Chapter 1
1-32
1.7.3 Precautions When Servicing Printer
1.7.3.1 Notes on the Data Stored in the Printer
This printer counts the print length, number of ink tank replacements, carriage driving time, number of cleaning
operations, number of cutter operations, and so on and stores them in the main controller's EEPROM as a service
mode counter.
This counter provides important information about the printer usage status.
You can check this information by printing it in the service mode or displaying it on the display.
Following the precautions below when servicing the printer.
(1) Repairing/replacing the PCB
When replacing the main controller, follow the specified replacement procedure.
Reference:
For the main controller replacement procedure, see Disassembly/Reassembly > Points to Note on Disassembly
and Reassembly > Boards.
(2) After replacing the carriage unit
The information about the carriage driving time arises in the carriage unit. After replacing the carriage unit,
select INITIALIZE > CARRIAGE in the service mode to initialize (clear) the information about the carriage
driving time.
(3) After replacing the purge unit
The information about the number of cleanings arises in the purge unit. After replacing the purge unit, select
INITIALIZE > PURGE in the service mode to initialize (clear) the information about the number of
cleanings.
You cannot check the counter information once it is initialized (cleared). Be careful not to initialize the counter
information before checking it.
You cannot modify the counter information from the operation panel.
1.7.3.2 Confirming the Firmware Version
Firmware has been downloaded to the main controller.
When you have replaced the main controller, check that the firmware is the latest version. If not, update it to the
latest version.
Reference:
For how to up update the main controller, refer to TROUBLESHOOTING > Update.
1.7.3.3 Precautions against Static Electricity
Certain clothing may generate static electricity, causing an electrical charge to build up on your body. Such a
charge can damage electrical devices or change their electrical characteristics.
Before disassembling the printer for servicing, discharge any static buildup by touching a grounded metal fitting
or the like.
Chapter 1
1-33
1.7.3.4 Precautions for Disassembly/Reassembly
The precautions for disassembly/reassembly are described in Disassembly/Reassembly.
1.7.3.5 Self-diagno stic Feature
The printer has a self-diagnostic feature to analyze hardware problems.
The self-diagnosis result is shown on the display and indicated by lamps.
For detailed information, see "Error Codes".
1.7.3.6 Disposing of the Lithium Battery
The main controller PCB of this printer is equipped with a lithium battery to back up various data.
Replacing the lithium battery with a wrong type can result in explosion. Dispose of the used lithium battery
according to the instruction manual.
Chapter 2
TECHNICAL REFERENCE
Contents
Contents
2.1 Basic Operation Outline ................................................................................... 2-1
2.1.1 Printer Diagram.......................................................................................................... 2-1
2.1.2 Print Driving................................................................................................................. 2-2
2.2 Firmware............................................................................................................. 2-2
2.2.1 Operation Sequence at Power-on........................................................................... 2-2
2.2.2 Operation Sequence at Power-off ........................................................................... 2-3
2.2.3 Print Control ................................................................................................................ 2-3
2.2.4 Print Position Adjustment Function......................................................................... 2-6
2.2.5 Head Management .................................................................................................... 2-6
2.2.6 Printhead Overheating Protection Control ............................................................. 2-6
2.2.7 Pause between Pages .............................................................................................. 2-6
2.2.8 White Raster Skip ...................................................................................................... 2-7
2.2.9 Sleep Mode................................................................................................................. 2-7
2.3 Printer Mechanical System.............................................................................. 2-7
2.3.1 Outline ..........................................................................................................................2-7
2.3.1.1 Outline.................................................................................................................................... 2-7
2.3.2 Ink Passage ................................................................................................................2-8
2.3.2.1 Ink Passage........................................................................................................................... 2-8
2.3.2.2 Ink Tank Unit ......................................................................................................................... 2-9
2.3.2.3 Carriage Unit ....................................................................................................................... 2-12
2.3.2.4 Printhead.............................................................................................................................. 2-16
2.3.2.5 Purge Unit ............................................................................................................................ 2-17
2.3.2.6 Maintenance Cartridge ...................................................................................................... 2-23
2.3.2.7 Air Flow................................................................................................................................ 2-24
2.3.3 Paper Path ................................................................................................................2-25
2.3.3.1 Outline.................................................................................................................................. 2-25
2.3.3.2 Paper Path........................................................................................................................... 2-26
2.3.3.3 Cutter Unit............................................................................................................................ 2-44
2.4 Printer Electrical System................................................................................ 2-45
2.4.1 Outline ........................................................................................................................2-45
2.4.1.1 Overview.............................................................................................................................. 2-45
2.4.2 Main Controller .........................................................................................................2-46
2.4.2.1 Main controller components.............................................................................................. 2-46
2.4.3 Carriage Relay PCB ................................................................................................2-48
2.4.3.1 Carriage PCB components ............................................................................................... 2-48
2.4.4 Motor Driver ..............................................................................................................2-49
2.4.4.1 Cutter driver PCB components ........................................................................................ 2-49
2.4.4.2 Roll feed unit PCB components ....................................................................................... 2-49
Contents
2.4.5 Maintenance Cartridge Relay PCB ...................................................................... 2-50
2.4.5.1 Maintenance cartridge relay PCB components............................................................. 2-50
2.4.6 Power Supply ........................................................................................................... 2-50
2.4.6.1 Power supply block diagram............................................................................................ 2-50
2.5 Detection Functions with Sensors................................................................. 2-51
2.5.1 Sencors for covers .................................................................................................. 2-51
2.5.2 Ink passage system................................................................................................ 2-52
2.5.3 Carriage system...................................................................................................... 2-55
2.5.4 Paper path system.................................................................................................. 2-57
2.5.5 Others ....................................................................................................................... 2-61
Chapter 2
2-1
2.1 Basic Operation Outline
2.1.1 Printer Diagram
Shown below is a printer diagram.
F-2-1
Purge Unit
Carriage Unit
Ink Tank Unit
Cutter Unit
J
3
1
0
1
J
2
8
0
1
J
2
7
0
2
J
3
2
0
1
J
3
2
0
2
J
1
8
0
1
J2601
J
3
4
0
2
J
3
7
0
1
J
3
8
0
1
J
2
7
0
3
J
2
5
0
1
J
2
9
0
1
J
2
7
0
1
J
3
0
0
1
J
3
4
1
1
J
2
5
0
2
C
a
r
r
i
a
g
e

P
C
B
J
2
1
J
2
2
J
2
3
J
5
J
3
Multi Sensor
Linear Encoder Sensor
M
a
i
n

C
o
n
t
r
o
l
l
e
r

P
C
B
R
o
l
l

F
e
e
d
U
n
i
t

P
C
B
J
3
J
2
J1
Spur Motor
Spur Cam Sensor
Lift Cam Sensor
Mist Fan
Pump Motor
Pump Encoder
Pump Cam Sensor
Cassette Motor
Cassette Encoder
Cassette Cam Sensor
Cassette Pick-up Sensor
Suction Fan
Maintenance Cartridge Relay PCB
Maintenance Cartridge
Cassette Paper Detection Sensor
Feed Roller HP Sensor
Feed Roller Encoder
Feed Motor
Carriage Motor
Ink Tank Cover Switch
Top Cover Sensor
Valve Open/closed Detection Sensor
Valve Motor
Tank ROM PCB
Operation Panel
Power Supply
C
u
t
t
e
r

D
r
i
v
e
r
P
C
B
Cutter Lift Sensor
Cutter HP Sensor
Cutter Lift Motor
Cutter Right Position Sensor
Cutter Motor
Roll Cam Sensor
Roll Motor
Roll Media Sensor
Lift Motor
Head Management Sensor
Paper Detection Sensor
Temperature/Humidity Sensor
Option
Cassette detection Sensor
Ink Detection Sensor
Tank ROM PCB
Ink Detection Sensor
J1101
IEEE1394 Board
Option
Chapter 2
2-2
2.1.2 Print Driving
During printing, print signals and control signals are issued to the printhead via the carriage PCB in order to
discharge ink from the nozzles.
On a printhead, six arrays of nozzles are provided in six arrays in a staggered pattern.
This printer uses a single printhead.
(The C, M, Y, MBk, MBk, and Bk nozzles are mounted in this order from the left.)
Even-numbered nozzle data and odd-numbered nozzle data -- which are print signals -- are sent to each nozzle
array in sync with the data sending clock and data latch pulse timings.
Drive control signals include a Heat Enable signal and a Sub Heat Enable signal. The Heat Enable signal is used
to discharge ink from nozzles. The Sub Heat Enable signal is used to raise the printhead temperature to a suitable
value to maintain the ink discharge amount constant.
2.2 Firmware
2.2.1 Operation Sequence at Power-on
Shown below is the flowchart of the initialization sequence from the moment the power is turned on to the
moment the printer enters the online state. The time required for initialization is less than 1 minute*.
* This time does not include the time required for supplying ink and cleaning which takes place after the printer
has been left unused for an extended period of time.
F-2-2
Power Button ON
Device/resource
initializarion
Printhead/
ink tank check
Media feed system
initialization
Recovery system
initialization
Carriage position
initialization
Remaining ink level detection/
Waste ink level detection
Power-on
automatic recovery operation
Capping
Waiting for print operation
Initialization of software
Initialization of various devices
Engine status check
Engine startup status check
Previous power-off status check,etc.
Printhead installation status check
Ink tank installation status check
EEPROM check
Cassette pick-up unit initialization
Roll feed unit initialization
Roll feed unit initialization
Sensor check
Recovery system return to origin
Sensor check
Carriage motor return to origin
Chapter 2
2-3
2.2.2 Operation Sequence at Power-off
Turning off the power cuts off the voltage to all drive systems. At this time, the firmware starts the power-off
sequence as shown below.
This printer immediately suspends all operations in progress and stops whenever the power cord is unplugged
or a cover such as the top cover is opened. In this case, the printer may stop without capping the print head.
If the power was turned on by unplugging the power cord, plug the power cord into the outlet, turn on the
power again so that the printer enters the online state, and then press the Power button to turn off the power.
F-2-3
2.2.3 Print Control
1. Print mode
This printer is capable of fast, high-quality printing without blur and non-uniform density by changing the
carriage operation, media feeding, other printing methods according to the selected media type, print quality,
print data and so on.
Printing is performed for each color using a maximum of 16 paths in each print mode according to the selected
print quality.
This reduces density irregularities caused by the variation in the amounts of ink discharged from individual
nozzles. In addition, it shifts the printing timing so that the current ink layer is nearly fixed before the next ink
layer is applied, thus minimizing bleeding.
Even in the same mode, the printer operates in a different way depending on the media setting made using the
printer driver.
a) Draft mode
Power button OFF
If media remains,it is ejected even
when printing is in progress.
Media ejection
Power-off automatic recovery
Capping
Sensor system power OFF
Backup of various data
Power-off
Hold down for at least once second
Writing to EEPROM
Chapter 2
2-4
In the draft mode, image data is thinned out and a single band (equivalent to the width of a nozzle array) is
printed using one or two paths.
To use this mode, select "Draft" under "Print Quality" in the printer driver.
b) Standard mode
In the standard mode, a single band (equivalent to the width of a nozzle array) is printed using 1-6 (1, 2, 4, or 6)
paths.
To use this mode, select "Standard" under "Print Quality" in the printer driver.
c) High quality mode
In the high quality mode, a single band is printed using 2, 4, or 8 paths.
To use this mode, select "High" under "Print Quality" in the printer driver.
d) Highest quality mode
In the high quality mode, a single band is printed using 8 or 16 paths.
To use this mode, select "Highest" under "Print Quality" in the printer driver.
T-2-1
T-2-2
Printing Modes
Print
Quality
Print-
pass
Printing
direction(*1)
Print resolution
Plain Paper
Plain Paper(High
Quality)
Plain Paper(High Grade)
Image Draft 1pass Bi-directional 1200x1200dpi
Line Drawing/
Text
Draft
(*2)
High
(*2)
Office
Document
Standard
(*3)
Coated Paper
High Resolution Paper
Heavyweight Coated
Paper
Line Drawing/
Text
Draft
(*2)
High
(*2)
Chapter 2
2-5
*1 The print engine may automatically select 1-way printing depending on the printing image type (graphic
image, etc.). The printing direction can be selected using the printer driver.
*2 This can be selected using the printer driver.
*3 The printer driver automatically select the optimum number of paths according to the print data.
Premium Matte Paper
Matte photo Paper
Line Drawing/
Text
Draft
(*2)
High
(*2)
Glossy Photo Paper
Glossy Photo Paper2
Semi-Glossy Photo
Paper
Semi-Glossy Photo
Paper2
Heavyweight Glossy
Photo Paper
Heavyweight SemiGlos
Photo Paper
Glossy Paper
Photo Paper Pro
Photo Paper Plus
Photo Paper Plus Semi-
Glos
Synthetic Paper
Adhesive Synthetic
Paper
Proofing Paper
Highest
POP Board Image Standard 6pass Bi-directional 1200x1200dpi
CAD Tracing Paper
CAD Tranclucent Matte
Film
Line Drawing/
Text
Draft
(*2)
High
(*2)
Print
Quality
Print-
pass
Printing
direction(*1)
Print resolution
Chapter 2
2-6
2.2.4 Print Position Adjustment Function
This printer has a printing position adjusting function to adjust the lateral and longitudinal printing positions and
bidirectional printing position of the printhead mounted on the carriage as well as the media feed amount.
The printing position can be adjusted in two ways: "automatic adjustment" by which the multi sensor installed
at the lower left of the carriage reads the printing position adjusting pattern and "manual adjustment" by which
a print position adjusting pattern is printed with the printing conditions changed little by little to allow the user
to enter the visually checked adjustment value from the operation panel.
Printing position adjustment requires A4-size or larger roll media or cut sheet.
2.2.5 Head Management
This printer has a nozzle check function to detect any non-discharging nozzle. When a non-discharging nozzle
is detected, the printer performs the print head cleaning operation. If the problem persists after completion of
the print head cleaning operation, the non-discharged nozzles are automatically backed up by other nozzles.
Detection timing (auto):
Non-discharging nozzles are checked at the following timings:
- Power-on
- When the carriage cover is opened
- When printing starts (The check timing can be changed by selecting System Setup > Nozzle Check from the
main menu.
2.2.6 Printhead Overheating Protection Control
This printer performs printhead overheating protection control when an abnormally high temperature is detected
in the printhead.
The printhead can overheat, for instance, when the print operation continues for some time with no ink supplied
to the nozzles.
The overheating protection control function prevents a print head nozzle from becoming clogged or damaged
due to excessive heat.
Overheating protection control is performed based on the temperatures detected by the head temperature sensors
in the nozzle arrays. If overheating is detected in a single nozzle array, overheating protection control is
performed at either of the following levels according to the temperature.
Protection level 1:
If the printhead temperature sensor detects a temperature above the limit, the carriage stops at the scan end
position printer in the direction of travel according to the carriage's scan status.
Then, wait control is performed to allow the printhead to cool naturally. When the printhead temperature drops
below the prescribed value or 30 seconds have lapsed since detection of the abnormal temperature, printing
resumes.
Protection level 2:
When the head temperature sensor detects an abnormally high temperature, printing stops immediately, the
carriage is moved to the home position, and the printhead is capped. In this case, an error code is shown on the
display.
2.2.7 Pause between Pages
To prevent ink blots form forming, this printer has a "pause between pages" function to hang down the printed
paper from the platen to dry it and delivers it after lapse of the specified wait time.
The user can set the wait time using the printer drive. This function is particularly useful for printing on film-
type sheets that requires extra long time to dry.
For borderless printing, 30 seconds of drying time is automatically set.
Chapter 2
2-7
2.2.8 White Raster Skip
To improve the printing throughput, this printer has a white raster skip function to skip the carriage scan
operation for continuous blank segments in print data.
2.2.9 Sleep Mode
This printer has a Sleep mode to reduce the standby power.
The printer automatically enters the Sleep mode (Power Save mode) when neither user operation nor data
reception occurs for a preset period of time in the online or offline mode.
The printer wakes from the Sleep mode when the user presses any button on the operation panel or data is
received from the host computer.
The time until the printer enters the Sleep mode can be changed from the operation panel. (Default: 15 minutes)
2.3 Printer Mechanical System
2.3.1 Outline
2.3.1.1 Outline
The printer mechanism can be broadly divided into two major components: the ink passage and paper path.
The ink passage consists of an ink tank, a carriage unit having a printhead, a purge unit. and a maintenance
cartridge unit which are used to supply, circulate, and suck ink.
The paper path consists of a cassette pick-up unit, roll feed unit, paper feed unit to support four types of media
feeding, transport, and ejection.
This section provides an overview of these mechanical components.
F-2-4
Ink tank unit
Ink tube
Purge unit
Printhead
Carriage unit
Pinch roller
Feed roller
Chapter 2
2-8
2.3.2 Ink Passage
2.3.2.1 Ink Passage
2.3.2.1.1 Overview of Ink Passage
The ink passage consists of ink tanks, printhead, cap, waste ink collection unit, ink tubes for connecting the
mechanical components, and an ink suction pump which is operated to suck ink. These components are used to
supply, circulate, and suck ink.
A schematic diagram of the ink passage (for one color) and the ink flow are shown below.
F-2-5
a) Ink supply from ink tank to ink supply valve
The ink tank contains ink to be supplied to the printhead.
Ink flow from the ink tank to the ink tank supply valve due to the fluid level difference.
b) Ink flow from ink tank to sub-buffer
Ink flows from the ink tank to the sub-buffer due to the fluid level difference, and air enters the ink tank through
the air passage of the sub-buffer, maintaining the pressure inside the ink tank constant.
If the ink in the sub-buffer exceeds the predetermined level, the excessive ink flows to the absorbent material
under the ink tank.
c) Ink supply from ink supply valve to printhead
Ink is supplied from the ink tank to the printhead by opening the ink supply valve, capping the head, and
operating the suction pump.
The ink sucked from the caps flows to the maintenance cartridge or the waste ink absorbent material under the
purge unit.
d) Ink supply during printing
During printing, the ink supply vale is held open to allow ink to flow from the ink tank to the printhead
constantly due to the negative pressure generated by discharging of ink.
The waste ink used for printhead cleaning and borderless printing flows to the waste ink absorbent materials
under the maintenance cartridge and purge unit in addition to the waste ink box.
Cap
Suction pump
Printhead
Ink tank
Sub buffer Ink supply valve
Agitation plate
Mechanical Drive Unit
Ink or air flow
Maintenance cartridge Absorbent material under the purge unit
Joint
Carriage unit
Chapter 2
2-9
If all of ink passages are opened (no ink tank is installed, the ink supply valve is opened, and the printhead fixer
lever is opened) when the ink tube is filled with ink, the ink in the ink tube may reverse-flow due to the fluid
level difference and ink may leak from the hollow needle of the ink tank.
Do not open all of the ink passages at the same time when the ink tube is filled with ink.
e) Agitation of ink in the ink tank
Ink in the ink tank is agitated to prevent precipitation of pigment-based ink in the ink tank.
This function is implemented by reverse-flowing ink to the ink tank by opening and closing the supply valve in
succession. Inside the ink tank is provided with an agitation plate to assist agitation of ink. (The agitation plate
is also provided in the
- Operation timing: When a new ink tank is installed or when 168 hours have lapsed since the previous agitation
(the agitation is performed irrespective of the whether the printer is printing or cleaning its head)
- Ink supply valve opening/closing count: 30 times (every 30 seconds)
If 336 or more hours have lapsed, the ink valve opening/closing count and the time until the next agitation are
changed according to the length of the tame lapsed.
2.3.2.2 Ink Tank Unit
2.3.2.2.1 Structure of Ink Tank Unit
a) Ink tank
Each ink tank contains 130 ml of ink (the starter ink tank supplied with the printer contains 90 ml of ink) for
each color. The amount of ink is memorized in the EEPROM mounted to the ink tank.
The amount of the ink remaining in the ink tank is detected as a dot count according to the data memorized in
the EEPROM.
When the electrodes mounted to the hollow needle detect a con-conductive state, a message appears on the
display to indicate that the ink is nearly empty. If the dot count reaches the prescribed value, the ink tank is
considered to be empty.
b) Ink port
When the ink tank lock lever is pressed down, the hollow needle enters the ink port (covered with a rubber plug),
establishing an ink passage between the printer and ink tank.
c) Air passage
When the ink tank lever of the printer is pressed down, the hollow needle enters the air passage (covered with
a rubber plug) and thus the internal pressure of the ink tank is released, maintaining the internal pressure
constant.
d) Notches for preventing incorrect insertion
The ink tanks have notches for preventing insertion. Wrong ink tanks cannot be installed in place due to these
notches.
The ink tank lock lever can lowered to start ink supply only when the ink tank has been installed in place.
Chapter 2
2-10
e) Agitation plate
The agitation plate assists the ink agitation which is performed to prevent precipitation of ink.
F-2-6
EEPROM
Ink port
Ink tank
Air passage
Notches for preventing
incorrect installation
Agitation plate
Chapter 2
2-11
f) Ink supply valve
The ink supply valve is located between the ink tank and ink tube to prevent ink leakage from occurring when
the ink tube on the ink tank side is opened during replacement of the ink tank.
The ink supply valve is opened and closed by the valve open/close mechanism which is driven by the valve
motor.
The ink tank unit consists of two tank bases each of which contains ink tanks for three colors and the ink tubes
for six colors.
The ink supply valve for each color is driven by the valve cam though a link. Ink supply valves for all colors are
opened and closed at the same time.
F-2-7
Valve cam
Valve motor
Ink supply valve
Valve open/closed detection sensor
Linkage
Linkage
Chapter 2
2-12
2.3.2.3 Carriage Unit
2.3.2.3.1 Functions of Carriage Unit
a) Printhead mounting function
The carriage mechanically locks the printhead and is connected to the printhead via the terminals on the carriage
PCB.
b) Control function
The carriage incorporates a carriage PCB that relays the signal from the main controller, a linear encoder that
generates a print timing signal based on the detected carriage position, and a multi sensor that detects the media
width and skewing to adjust the registration and height.
The carriage PCB and main controller PCB are connected with a flexible cable.
c) Carriage drive function
The carriage motor moves the carriage back and forth on the platen via the carriage belt.
d) Printhead maintenance function
The printer performs the printhead cleaning operation such as printhead wiping and suction at the home position
of the carriage.
e) Nozzle check function
The printer detects a non-discharging nozzle using the head management sensor attached to the maintenance jet
tray by discharging ink with the carriage stopped at the maintenance jet tray.
f) Media thickness adjustment function
If the gap between the printhead face and the media increases due to the difference in media thickness, cockling,
curling, and so on, more ink mist is generated. In reverse, if the gap decreases, the head can touch the media
surface more frequently.
To maintain the proper gap, the remote lifter is driven to adjust the head height automatically according to the
selected media type, media supply method, printing conditions (borderless/priority print type), environmental
conditions (temperature/humidity), and the result of measurement by the multi sensor.
The relationship between media types and head heights (from the platen) is summarized in the table below. Note
that the head height is adjusted with priority given to the media gap measured by the multi sensor.
T-2-3
g) Paper leading edge detection function/paper width detection function/skewing detection function
The leading edge, width, and skewing of the paper fed to the platen is detected by the multi sensor mounted at
the lower left of the carriage.
h) Auto print head position adjustment function
The adjustment pattern printed on paper is read by the multi sensor mounted at the lower left of the carriage,
thus adjusting the printing timings of each printhead automatically.
i) Remaining roll media detection function
The amount of the remaining roll paper can be detected using the multi sensor mounted at the lower left of the
carriage by printing a barcode at delivery of the roll media.
j) Internal temperature detection function
The internal temperature around the printhead is detected using the thermistor mounted on the carriage PCB.
Head height (mm) Media type (Value in parentheses:mm)
1.4 Glossy paper(0.2),plain paper(line drawing)(0.1)
1.8 Plain paper(0.1)
2 Coated paper(0.5)
2.2 Semi-glossy canvas(0.5)
3.2 Board paper(1.5)
Chapter 2
2-13
2.3.2.3.2 Structure of Carriage Unit
a) Printhead mounting unit
The printhead is secured to the carriage by the printhead fixer lever.
When the printhead is secured to the carriage, the signal contact of the carriage PCB touches the signal contact
point of the printhead, allowing print signals to be transmitted.
The ink passage from the ink tank is connected to the printhead through the ink tube and joint.
F-2-8
b) Ink port
Ink is supplied to the printhead through the ink tubes.
Ink tube run through the ink tube guide mounted on the carriage and move in conjunction with the carriage.
c) Control unit
The carriage PCB is connected to the main controller PCB with a flexible cable. The flexible cable moves in
conjunction with the carriage.
A photo-coupler-type encoder is mounted at the top of the rear of the carriage to detect the slit on the linear scale
during carriage movement, thus controlling the print timing.
d) Carriage drive unit
Printhead fixer lever
Carriage motor
Carriage
Ink tube
Joint for ink supply
Printhead fixer cover
Terminal
Chapter 2
2-14
Mechanical misalignment of the printhead in the vertical and horizontal direction and in bidirectional printing
can be corrected by changing the print timing using the "Adjust Printer" option in the Main menu.
The carriage motor (DC motor) moves the carriage back and forth on the platen via the carriage belt.
The carriage home position is the capping position to which the carriage is slowly moved when the power is
turned on.
When the position read on the linear scale is set as the home position for position control, the carriage motor
moves based on control signal output from the main controller.
F-2-9
Lift cam sensor
Linear scale
Lift motor
Carriage height changing cam
Multi sensor reference plate
Head management sensor unit
Shaft cleaner
Shaft cleaner
Multi sensor
Carriage PCB
Linear encoder
Chapter 2
2-15
e) Printhead maintenance unit
The printer performs the printhead cleaning operation at the home position of the carriage.
The purge motor is used for wiping. When the carriage is stationary at the home position, the printhead installed
in the carriage is wiped with the wiper blade. The wiper blade is pressed against the absorbent material soaked
with glycerin so that the wiper blade is moistened with glycerin, thus improving the wiping performance.
Idle ejection of ink is performed on the cap, the borderless ink tray of the platen, and paper.
The suction operation is performed by rotating the pump motor after completion of capping.
f) Media thickness adjustment unit
The gap between the printhead face and media is changed with the rotation of the carriage height changing cam
driven by the lift motor.
The height of the printhead is detected by the multi sensor mounted at the lower left of the carriage.
g) Multi sensor unit
The multi sensor mounted at the lower left of the carriage is composed of four LEDs (red, blue, green, infrared)
and two light-sensitive elements which are used to detect the leading edge, width, and skewing of paper and
adjust the registration and head height.
The multi sensor reference plate is provided with a white plate. By measuring the quantity of the reflected light
from the white plate, the reference value for gap measurement is computed.
(Service mode: SERVICE MODE>ADJUST>GAP CALIB)
h) Shaft cleaner units
The shaft cleaners mounted at the left and right of the carriage are used to clean the carriage and apply oil to the
shaft.
i) Internal temperature detection
A themistor for measuring the internal temperature is mounted on the carriage PCB on the rear of the head
holder.
Chapter 2
2-16
2.3.2.4 Printhead
2.3.2.4.1 Structure of Printhead
A printhead incorporates six nozzle arrays. Each nozzle can be controlled individually so that a six-color
discharge action can be performed by a single printhead.
a) Nozzle arrays
A total of 2560 nozzles are arranged in a two-column staggered pattern.
In each column, 1280 nozzles are arranged in a staggered pattern at intervals of 600 dpi, forming a 2560-nozzle
arranged at intervals of 1200 dpi.
F-2-10
0
2
1
3
2559
2557
2558
2556
0
2
1
3
2559
2557
2558
2556
0
2
1
3
2559
2557
2558
2556
0
2
1
3
2559
2557
2558
2556
0
2
1
3
2559
2557
2558
2556
0
2
1
3
2559
2557
2558
2556
5/600inch
1/1200inch
82/600inch
Chapter 2
2-17
b) Nozzle structure
Ink supplied from the ink tank is filtered by a mesh ink filter, and the supplied to the nozzles.
Ink is supplied from the shared ink chamber to the nozzles. When the head driving current is applied to the
nozzle heater, ink boils and form bubbles so that ink droplets are discharged from the nozzles.
F-2-11
2.3.2.5 Purge Unit
2.3.2.5.1 Functions of Purge Unit
To maintain high print quality, the purge unit performs maintenance of the nozzles o the printhead.
The purge unit supports a capping function, cleaning function, and ink supply function.
a) Capping function
The capping function presses the cap of the purge unit against the face plate on the nozzle section of the
printhead to prevent nozzle drying and dust adhesion.
Capping is performed when printing is complete, at the start of the suction operation, and when switching to the
standby state due to an error.
The capping function also establishes the ink passage between the printhead and purge unit.
b) Cleaning function
The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles. This
function includes the following three types of operations.
- Wiping operation
This operation is performed to remove paper fibers and dried ink from to the face plate.
- Pumping operation
This operation is performed to remove ink from the nozzles and fill the nozzles with fresh ink.
- Maintenance jet operation
This operation is performed to spray ink from the nozzles to the cap, borderless ink jet tray, an paper to remove
bubbles in the nozzles and dust and other foreign particles.
Details of the cleaning function are shown in the table below.
Resin
Sillicon plate
Heater
Shared ink chamber
Heater
Chapter 2
2-18
T-2-4
Cleaning
mode
Name Description of cleaning
Cleaning 1 Normal cleaning
Removes dried ink from nozzles, thick ink accumulated
on the face, and paper particles.
Cleaning 2
Ink level adjustment
cleaning
Adjust the ink level in the head by suction, and then
performs normal cleaning.
Cleaning 3
Initial filling ink
Fills the empty tube (during initial installation) with ink,
and then performs normal cleaning.
Cleaning 4
Ink drainage for head
replacement
Drains ink to replace the head (drains only the ink in the
head).
Cleaning 5
Ink drainage for
secondary transport
Drains ink from the head and tube for secondary
transport.
Cleaning 6
Normal (strong)
cleaning
Performs suction stronger than when adjusting the ink
filling amount in the head or normal cleaning to unclog
nozzles.
Cleaning 7
Aging Performs idle ejection after replacement of the head.
Cleaning 10
Ink filling after
secondary transport
Fills the empty tube (during installation after secondary
transport) with ink, and performs normal cleaning.
Cleaning 11
Ink filling after head
replacement
Performs normal cleaning after head replacement and
ink filling.
Cleaning 15
Dot count suction
Performs suction to remove ink adhered to dried nozzles
and thick ink accumulated on the face when the dot
count reaches the prescribed value.
Cleaning 16
Precipitated ink
agitation
Performs the agitation (ink supply valve open/close)
operation to prevent the ink ingredient from
precipitating.
Cleaning 17
Cleaning (weak)
Performs cleaning weaker than normal cleaning to
unclog nozzles.
Chapter 2
2-19
Cleaning operation timings are as follows.
T-2-5
Printer status Description of cleaning
During standby Each time 120 minutes have elapsed with the
nozzles capped
Cleaning 1
(normal cleaning)
When 168 hours have elapsed since capping Idle ejection
When 360 hours have elapsed since capping Cleaning 2 (ink level adjusting cleaning)
When 720 hours have elapsed since capping Cleaning (normal cleaning)
When 2160 hours have elapsed since capping Cleaning 6 (normal (strong) cleaning)
When 168 hours have elapsed since initial
installation or previous agitation of
precipitated ink (cleaning 16)
Cleaning (precipitated ink agitation)
At power-on During initial installation Cleaning 3 (initial filling cleaning)
When the power is turned on after less than 72
hours have elapsed since abnormal end of print
operation (uncapped status)
Cleaning 1 (normal cleaning)
When the power is turned on after at least 72
hours have elapsed since abnormal end of print
operation (uncapped status)
Cleaning 6 (normal (strong) cleaning)
When the power is turned on after the initial
installation or previous precipitated ink
agitation (cleaning 16)
Cleaning (precipitated ink agitation)
hours have elapsed since normal end of print
operation (capped status)
Cleaning 2 (fluid level adjusting)
hours have elapsed since normal end of print
operation (capped status)
Cleaning 6 (normal (strong) cleaning)
At power-off When the power is turned off in the uncapped
status
Wiping + Idle ejection + Idle suction + Capping
Before starting
printing
Before printing after 168 hours have elapsed
since capping
Idle ejection
Before printing after 168 hours have elapsed
since capping
Before cleaning after occurrence of an error Cleaning 1 (normal cleaning)
During printing Between scan operations during scanning Idle ejection + Wiping (idle suction)
After printing After printing exceeding the prescribed dot
count
Cleaning 16 (dot count suction) based on the count
or cleaning 6 (normal (strong) cleaning)
Each time 120 minutes have elapsed in the cap
open status
When "Head
Cleaning" menu is
selected
Manual cleaning (head cleaning A) Cleaning 1 (normal cleaning)
Manual cleaning (head cleaning B) Cleaning 6 (normal (strong) cleaning)
When "Replace Head"
menu is selected
After replacement of head Cleaning 2 (fluid level cleaning) + Cleaning 4 (ink
drainage after head replacement)
When "Move Printer"
is selected
When "Move Printer" is selected Cleaning 5 (ink drainage for secondary transport)
After the power is turned on during secondary
installation
Cleaning 10 (ink filling after secondary transport)
Chapter 2
2-20
c) Ink supply function
The suction pump of the purge unit operates together with the ink supply valve to supply ink to the printhead
during the initial filling and ink level adjustment.
2.3.2.5.2 Structure of Purge Unit
F-2-12
Purge unit
Chapter 2
2-21
a) Cap unit
The cap unit is used to cap the print head nozzles during capping and cleaning. The portion that touches the face
plate is made from rubber. Two left caps are arranged for the printhead (six arrays of nozzles) installed in the
carriage.
During cleaning, the caps used for both suction and capping are used to suck ink from the printhead using the
suction pump.
Each of the right caps is used to cap the six arrays of nozzles.
This cap is used only for capping.
During capping, the caps are raised by the cap cams operated by the purge motor to cover the arrays when the
carriage has moved to the home position, thus protecting the nozzles.
F-2-13
b) Wiper unit
The wiper unit operated by the purge motor wipes the print head face.
The printer is provided with a pair of wiper blades for better wiping performance.
The wiping operation is performed by a "slide wipe" method by which the purge motor rotates (in the normal
direction) to slide the wiper blade via the wiper cam. It is performed by a constant-speed movement toward the
front of the printer as viewed from the printer front.
The wiper blade, which is positioned at right angles to the print head, wipes the entire printhead face, and then
the narrow blade is used to wipe the nozzle arrays.
After wiping, the wipe blades are cleaned before they are set at the wiping position so that the maximum wiping
performance is obtained.
During the wiper blade cleaning, the ink removed form the head is rubbed off by the in scraper.
Absorbent material soaked with glycerin is pressed against the wiper blades to enhance the wiping performance.
The amount of glycerin used (tank capacity: 50 ml) is managed by counting the number of times the wiper blade
is pressed against the absorbent material. When the count reaches the following value, an advance notice of
replacement (printing can be continued) or a request for replacement (service call error) is displayed.
T-2-6
Advance notice of replacement 47,500times
Service call 50,000times
Carriage lockpin
Glycerin tank
Purge motor
Pump encoder
Pump cam sensor
Cap
Chapter 2
2-22
F-2-14
c) Pump unit
This printer uses tube pumps (suction pumps) that press on the ink tubes using rollers to produce negative
pressure, thus sucking ink.
Two rollers are used to press on a single tube one after another to control the amount of ink sucked.
The roller rotation timing is detected by the pump cam sensor, and the amount of rotation is controlled by the
driving of the purge motor.
F-2-15
Cap
Ink scraper
Glycerin absorbent material Printhead
Wiper blade
Blade holder
Glycerin tank
Purge motor
Push rollers
To maintenance cartridge.
The ink from the sub cap flows to the absorbent
material under the purge unit.
Pump encoder
Pump cam sensor
Cap
Pump unit
Cap
Ink tubes
Suction pump
Chapter 2
2-23
2.3.2.6 Maintenance Cartridge
2.3.2.6.1 Maintenance cartridge
a) Maintenance cartridge
The maintenance cartridge can contain up to approximately 778 ml (approx. 830 g ) of waste ink (including the
moisture evaporation in the waste ink).
b) Detection of waste ink in maintenance cartridge
The quantity of waste ink in the maintenance cartridge is measured by counting dots.
When the quantity of waste ink collected in the maintenance cartridge reaches 80% of the cartridge capacity, a
warning message "MTCart Full Soon" appears to indicate that the maintenance cartridge is nearly full.
If printing is continued, an error message "Maint Cartridge Replace Cart" appears to indicate that the
maintenance cartridge is full.
When this error occurs, the printer judges the maintenance cartridge as being full of waste ink and stops printing
immediately. The printer stops even if printing is in progress, and it will not operate until the maintenance
cartridge is replaced with a new one.
The maintenance cartridge incorporates an EEPROM. The engine firmware reads and writes the contents of the
EEPROM to control the maintenance cartridge status.
F-2-16
Maintenance Cartridge
Chapter 2
2-24
2.3.2.7 Air Flow
2.3.2.7.1 Air flow
This printer has two fans, a mist fan used to collect mist and a suction fan used to suck media onto the platen.
Ink mist that floats inside the printer and ink splashes from the media are collected in the filter through the front
duct and the air flow path inside the printer by the driving of the mist fan, thus preventing mist from discharged
outside the printer.
F-2-17
During operation of the suction fan, suspended substances are collected in the filter through the airflow path
inside the printer, preventing them from being emitted to outside of the printer.
F-2-18
Mist fan
Fan filter
Fan filter
Suction fan
Chapter 2
2-25
2.3.3 Paper Path
2.3.3.1 Outline
2.3.3.1.1 Overview of Paper Path
0013-4163
The paper path consist of a cassette pick-up unit, roll media unit, feed roller unit, pinch roller drive unit that
applies/releases pressure to/from the pinch roller, spur drive unit that moves the spur up/down, and various
sensors that detect the media feed status, allowing media to be fed in four ways, fed, and ejected.
F-2-19
Roll media
Cassette feed roller 2
Cassette feed roller 1
Separation roller
(driven in conjunction with
the cassette pick-up roller)
Cassette detection sensor
Pressure
plate
Cassette paper
detection sensor
Cassette cam sensor
Cassette pickup roller
Feed roller
Paper deteciton
sensor
Multi sensor
Manually fed cut sheet (top)
Roll media
sensor
Flapper
Cassette pick-up
sensor
Paper return guide
Manually fed cut sheet (front)
Cassette paper
Chapter 2
2-26
2.3.3.2 Paper Path
2.3.3.2.1 Structure of Cassette Pick-up Unit
The paper loaded in the cassette is fed by the pick-up roller, and then fed onto the platen via the feed roller.
The pick-up roller unit has a cassette separation roller to prevent multiple sheets from being fed at the same time.
The excess sheets separated by the separation roller are returned to the cassette using the sheet return guide.
F-2-20
Paper detection sensor
Cassette unit
Chapter 2
2-27
The sheet supplied from the cassette is detected by the cassette pick-up sensor and paper detection sensor. If no
sheet is detected within the specified time, this problem is detected as a paper jam.
F-2-21
Cassette pick-up sensor
Chapter 2
2-28
The cassette pick-up roller and cassette feed roller are driven by the cassette motor under the control of the
cassette encoder.
F-2-22
cassette encoder
cassette motor
Chapter 2
2-29
At the bottom of the cassette unit are mounted a cassette detection sensor and a cassette paper detection sensor
to check whether a cassette is loaded and whether paper is present in the cassette.
F-2-23
cassette paper detection sensor
cassette detection sensor
Chapter 2
2-30
The pressure plate is moved up and down by the cam and the movement is detected by the casette cam sensor.
F-2-24
F-2-25
cassette cam sensor
Holding plate
cassette cam sensor
Chapter 2
2-31
2.3.3.2.2 Cassette Pick-up Sequence
When a Print command is received with paper loaded in the cassette, cassette pick-up operation starts. The paper
supplied from the cassette is checked for normal feeding using the sensors provided along the paper feed path.
When the paper is fed by the specified length, the multi sensor adjusts the light intensity and the head hight,
detects the paper width, and then starts printing.
During feeding, paper is fed by the cassette pick-up roller and cassette feed roller. During printing, paper is fed
by the feed rollers.
In paper is fed from the cassette, the multi sensor does not detect the leading edge of paper and skewed feeding
of paper.
F-2-26
Reception of Print command
Light intensity/
Paper width detection
Cassette pick-up end
Printing
Cassette pick-up start
Paper detection
- Cassette paper detection sensor
- Cassette pick-up sensor
- Paper detection sensor
Chapter 2
2-32
2.3.3.2.3 Structure of Roll Media Pick-up Unit
When the roll media sensor detects media loaded with the printer powered, the roll media pick-up roller touches
the media to rotate the roll media feed roller, thus feeding the roll media onto the platen. Roll media feeding is
controlled by the roll motor and roll feed unit PCB.
The roll media pick-up roller is moved up and down by the cam, and the cam movement is detected by the roll
media cam sensor.
When the printer is turned on with roll media loaded, the roll media pick-up operation starts automatically.
F-2-27
roll cam sensor
roll motor
roll feed unit PCB
Chapter 2
2-33
If the roll media sensor detects that there is no roll during roll media pick-up operation, the roll media is ejected.
F-2-28
roll media sensor
Auto Roll Feed Unit
Chapter 2
2-34
2.3.3.2.4 Roll Media Pick-up Sequence
When the roll media detects the loaded roll media, roll media pick-up operation starts.
When media is fed from the auto roll feed unit by the specified length, the nulti sensor performs the adjustments
and detection shown below, thus completing the roll media pick-up operation.
Roll media is fed by controlling the roll motor and feed motor of the auto roll feed unit.
F-2-29
Roll media loading
Roll media detection
Light intensity/
Detection of leading edge of media *2
Detection of skewed media
Media width detection
Detection of leading edge of media *2
End of roll media pick-up
Printing
(manual)
(roll media sensor)
Detection of bar code pattern *1
*1
- This operation is performed only when "ON" is selected for "Detect Remaining Roll Media".
- If the roll media does not have a bar code pattern on it, enter the length of the roll media using the menu on the operation panel.
*2
- The purpose of the first leading edge detection is to detect presence of media.
- The purpose of the second leading edge detection is to detect the printing start position.
Head hight adjustment
Chapter 2
2-35
2.3.3.2.5 Structure of the Manual Feed Unit
a) Manual feed (from front)
The cut sheet fed from the front (ejection unit) of the printer is fed to the rear of the printer [1], and then fed onto
to platen [2] for printing.
F-2-30
This method of feeding paper can be used only when an accept media type is selected from the Manual Feed
menu in the use mode. If you select the Manual Feed menu, the pinch roller unit moves up to allow you to feed
paper from the front of the printer according to the message shown on the operation panel.
The pinch roller unit is moved up and down by the lift motor. The cam which is also operated by the lift motor
via gears moves up and down the pinch roller.
F-2-31
[1]
[2]
lift cam
sensor
lift cam
sensor flag
carriage height
changing cam
pinch roller unit
Chapter 2
2-36
The pick-up timing of the paper fed to the rear of the printer is controlled by the paper detection sensor.
F-2-32
paper detection sensor
Chapter 2
2-37
b) Manual feed (from rear)
The paper loaded in the paper tray provided at the rear of the printer is fed onto the platen for printing.
This method of feeding paper can be used only when an acceptable media type is selected from the Manual Feed
menu in the user mode. The pick-up timing of the paper loaded in the rear paper tray according to the message
shown on the operation panel is controlled by the paper detection sensor.
F-2-33
paper detection sensor
Chapter 2
2-38
2.3.3.2.6 Manual Feed (from Front) Sequence
This sequence can be performed according to the messages shown on the operation panel only when a specific
type of media is selected after selecting the manual feed mode from the menu shown on the operation panel.
When a cut sheet is loaded according to the message shown on the operation panel, the printer performs various
adjustments and detection using the multi sensor and then feeds the cut sheet to the rear of the printer. At this
time, the multi sensor detects skewed feeding and leading edge of the cut sheet, thus completing the paper pick-
up operation.
During printing, the cut sheet is fed by controlling the rotation of the feed roller according to the selected print
mode.
F-2-34
Cut sheet loading
Light intensity/
Detection of paper width
End of cut sheet pick-up operation
Printing
(manual)
Detection of skewed movement of paper
Back feed
Chapter 2
2-39
2.3.3.2.7 Manual Feed (from Rear) Sequence
This sequence can be performed according to the messages shown on the operation panel only when a specific
type of media is selected after selecting the manual feed mode from the menu shown on the operation panel.
When the cut sheet loaded at the back of the printer is detected by the sensor, the printer starts feeding the cut
sheet. After this, the printer performs various adjustments and detection using the multi sensor, thus completing
the paper pick-up operation.
During printing, the cut sheet is fed by controlling the rotation of the feed roller according to the selected print
mode.
F-2-35
Cut sheet loading
Detection of cut sheet *1
Light intensity/
Detection of paper width
End of cut sheet pick-up operation
Printing
(manual)
Detection of skewed movement of paper
*1
The auto roll feed unit starts feeding the cut sheet when the roll media detection sensor detects the media.
When the auto roll feed unit is not mounted, the printer starts feeding the media when the paper detection
sensor detects the media.
Chapter 2
2-40
2.3.3.2.8 Structure of Feed Roller Unit
The feed roller unit consists of media feeding mechanisms such as feed rollers driven by the feed motor and the
pinch roller unit operating in conjunction with the feed rollers.
While being held flat on the platen, media is fed horizontally under the printhead.
The feed roller unit has a sensor that detects the media feed status and a sensor that detects the status of the
mechanisms that constitute the paper path.
F-2-36
feed roller encoder
feed roller
feed roller HP sensor
pinch roller
feed motor
Chapter 2
2-41
2.3.3.2.9 Feed Roller Eccentricity Detection Function
Media are fed by the feed roller at regular intervals.
Irregular feeding of media due to the feed roller eccentricity problem, irregular printing can occur in the media
feeding direction periodically.
To prevent this, the feed error encoder and feed roller HP sensor detect the presence and amount of feed roller
eccentricity every rotation of the feed roller.
This function is called the feed roller eccentricity detection function. If eccentricity is detected, the media feed
mount is compensated for according to the amount of eccentricity.
F-2-37
feed roller encoder
feed roller HP sensor
Chapter 2
2-42
F-2-38
2.3.3.2.10 Structure of Ejection Sour
a) Outline
The ejection spur unit consists of a spur, a spur motor that moves the spur, a spur cam sensor, and an eject roller.
b) Spur lift mechanism
The spur must be moved up and down according to the selected media type and feed mode. The spur motor and
spur cam sensor are used to control the spur stop position.
- In case of manual feed from front
When the above mode is selected in the user mode, the spur moves to the upper limit position and then stops.
- Stop position depending on media type
To prevent the spur from damaging the media, the spur stops at a proper position according to the media type
selected in the user mode.
Not decentered
Feed roller
Feed roller
once
Media
Decentered
Feed amount
Feed roller
once
Chapter 2
2-43
c) Eject roller drive
The drive power of the eject roller is transmitted from the feed roller via the drive belt.
F-2-39
spur unit
feed roller shaft
eject roller shaft
drive belt
spur motor
spur cam sensor
Chapter 2
2-44
2.3.3.3 Cutter Unit
2.3.3.3.1 Structure of the cutter unit
When "Auto cut: Yes" is selected in the printer driver when roll media is used, the cutter unit mounted in front
of the spur unit automatically cuts the roll media.
The cutter unit is moved up and down by the cutter lift motor. When cut sheets are used, the cutter unit escapes
to the specified position (moves up) to prevent the trailing edge of the ejected cut sheet from remaining in the
cutter unit.
The cutter unit blade stands ready at the cutter home position except when cutting the roll media. The drive
power of the cutter drive motor is transmitted to the loop belt to move the cutter blade from the left to the right
for cutting the media.
F-2-40
cutter motor
cutter right
position sensor
cutter HP sensor
cutter
cutter lift motor
cutter lift sensor
Chapter 2
2-45
2.4 Printer Electrical System
2.4.1 Outline
2.4.1.1 Overview
The printer electrical system consists of the main controller PCB and power supply PCB which are mounted on
the left side of the printer, the cutter driver PCB, the carriage PCB and print head which are mounted in the
carriage, and other electrical components such as the operation panel, sensors, and motors.
The main controller PCB manages the image data processing and the entire electrical system, and controls relay
PCBs and driver functions.
F-2-41
Host computer
Operation
panel
Interface
control function
Operation panel
control function
Image data
control function
EEPROM
control function
Remaining ink level
detection function
LED control
function
PWM control
function
Sensor detection
function
Motor control
function
Power supply
control function
+5V/+3.3V
generation function
+26V generation function
+21.5V generation function
Power supply
Cutter driver
PCB
Motor control
function
Cutter
motor
Sensors
Fans
Ink tank unit
relay PCB
Carriage PCB
Linear sensor
Printhead
Multi sensor
Carriage position
control function
DI sensor reading
control function
Temperature reading
control function
Multi sensor
control function
Thermistor
Roll feed unit PCB
Motor control
function
Roll motor
Motors
AC inlet
Chapter 2
2-46
2.4.2 Main Controller
2.4.2.1 Main controller components
F-2-42
a) ASIC (IC2)
The ASIC with a 16-bit internal bus is driven in sync with the 66 MHz external clock. It supports the following
functions:
Image processing unit
This unit converts the RGB multi-value image data or CMYK multi-value data received from the host computer
through the interface connector to the binary image data for the ink colors used.
DMA controller
This controller control DMA transfer of the data transferred through the input interfaces such as the USB and
expansion card slot as well as DMA transfer of the data stored in the DIMM.
Image data generation/output function
This function generates image data for color printing from the received image data and the mask pattern
(corresponding to print mode) stored in the DIMM, and stored the generated image data in another DIMM. It
also outputs the generated image data to the carriage PCB.
Interrupt controller
This controller receives and processes internal interrupts and external interrupts from the USB, image
processing unit, and expansion card slot.
IC 2
IC 3301
IC 3101
IC 2801 IC 2901
IC 3001
IC 601 IC 602
IC 301
IC 302
IC 701
IC 802
Chapter 2
2-47
Timer function
Even when the printer is turned off, the timer function is held on using the RTC and lithium battery to assist the
cleaning function.
When the power cord is plugged to the outlet, power is supplied to the RTC and therefore the lithium secondary
battery power is not consumed.
Heat Enable signal control function
This function uses the pulse width to perform variable control of the time of application of the Heat Enable
signal to the nozzle heater board for each printhead nozzle array.
Linear scale count function
This function reads the linear scale when the carriage moves, thus generating the ink discharge timing. It also
counts the linear scale timing cycle using the reference clock to measure the carriage moving speed.
Dot count function
This function controls the discharge dots used as the information for Heat Enable signal control, maintenance
jet control, cleaning control, and remaining ink level for each nozzle array.
Operation panel control function
This function controls serial communication with the operation panel.
PWM control function
This function controls driving of the suction fan and mist fan as well as the temperature of the printhead.
Remaining ink level detection function
This function detects the remaining level of each color of ink based on the signal received from the hollow
needle mounted in the ink tank unit.
LED control function
This function controls the LEDs on the ink tank unit.
I/O port function
This function controls input signals from sensors.
Power ON/OFF control function
This function controls turning on/off of the drive power (26 V and 21.5 V) supplied from the power supply PCB.
Head DI sensor read control function
This function controls read operation by the head DI sensor.
Multi sensor control function
This function controls the LED, adjusts the gain, and controls obtainment of the reading for the multi sensor.
EEPROM control function
This function controls the EEPROMs of individual ink tanks, the maintenance cartridge EEPROM, the
EEPROM on the maintenance cartridge relay PCB, and the head EEPROM in addition to the on-board
EEPROM.
Motor control function
This function controls the carriage motor, feed motor, valve motor, spur motor, pump motor, cassette motor, lift
motor, cutter motor, and roll motor based on the input signals from sensors.
b) Driver IC (IC3101)
This IC generates a carriage motor control signal based on the control signal from the ASIC.
c) Driver IC (IC2801)
This IC generates feed motor, valve motor, and spur motor control signals based on the control signal from the
ASIC.
d) Driver IC (IC2901)
This IC generates pump motor and cassette motor control signals based on the control signal from the ASIC.
e) Driver IC (IC3001)
This IC generates a lift motor control signal based on the control signal from the ASIC.
Chapter 2
2-48
f) Regulator IC (IC3301)
This IC generates the 3.3 V to be supplied to the tank ROM board.
g) DIMMs (IC301,IC302,IC601,IC602)
The DIMM comprising a 64-MB DDR-SDRAM and a 64-MB SDR-SDRAM is connected to the 32-bit data bus
to be used as a work area.
During print data reception, it is also used as an image buffer.
It cannot be expanded.
h) FLASH ROM (IC701)
A 64-MB flash ROM is connected to the 8-bit data bus to store the printer control program.
i) EEPROM (IC802)
The 128-KB EEPROM stores various setting values, adjustment values, log data, counter values related to the
user/servicing.
MEMO:
After replacement of the main controller PCB, the printer must be started up in the service mode to take over
the setting and adjustment values to the new PCB properly (the service mode will be switched to the PCB
replacement mode automatically).
2.4.3 Carriage Relay PCB
2.4.3.1 Carriage PCB components
F-2-43
a) Latch ICs (IC1)
DI sensor reading control function
This function obtains the DI sensor value in the printhead and head rank for each color and sends it to the main
controller PCB based on the control signals from the main controller.
Environmental temperature reading control
This function sends the environmental temperature detected by the thermistor on the board based t the main
controller PCB based on the control signals from the main controller PCB.
Image data relay function
This function relays the image data from the main controller PCB to the printhead.
The function for processing image data is not supported.
b) Multi sensor control ICs (IC6 and IC7)
These ICs are used to generate the multi sensor LED control signal and adjust the gain.
IC 1
IC 6
IC 7
Chapter 2
2-49
2.4.4 Motor Driver
2.4.4.1 Cutter driver PCB components
F-2-44
a) Driver IC (IC1)
Cutter motor drive function
This function controls the cutter motor based on the control signals from the main controller.
Sensor relay function
This function relays the input signals from the cutter lift sensor, cutter HP sensor, and cutter right position sensor
to the main controller PCB.
2.4.4.2 Roll feed unit PCB components
F-2-45
a) Driver IC (IC1)
Roll motor drive function
This function controls the roll motor based on the control signals from the main controller.
Sensor relay function
This function relays the input signals from the roll cam sensor and roll media sensor to the main controller PCB.
IC 1
IC 1
Chapter 2
2-50
2.4.5 Maintenance Cartridge Relay PCB
2.4.5.1 Maintenance cartridge relay PCB components
F-2-46
a) EEPROM (IC1)
The 128-KB EEPROM stores all information written to the EEPROM on the main controller PCB.
2.4.6 Power Supply
2.4.6.1 Power supply block diagram
F-2-47
The power supply converts AC voltages ranging from 100 V to 240 V from the AC inlet to DC voltages for
driving the ICs, motor, and others.
The voltage generator circuits include the +26 V generation circuit for driving motors, fans, and sensors and a
+21.5 V generator circuit for driving sensors, heads, logic circuits, and others.
When the power is turned off, +26 V and +21.5 V are reduced to about 12 V and 9 V respectively (power save
mode).
Power ON/OFF operation is controlled by the main controller PCB.
IC 1
Operation panel
Transformer
DC power supply
control circuit
+21.5V
generation circuit
+26V
generation circuit
POWER ON
Rectifying circuit
Noize filter circuit
AC inlet
100V to 240V
Power supply Main controller PCB
+5V/+3.3V
generation circuit
Chapter 2
2-51
2.5 Detection Functions with Sensors
2.5.1 Sencors for covers
F-2-48
Top cover sensor
The photo-interrupter-type top cover sensors detect opening and closing of the top cover.
When the top cover is closed, the sensor light is shielded by the sensor arm, thus notifying the sensor of closing
the cover.
Ink tank cover switch
The micro-switch-type ink tank cover switch detects opening and closing of the ink tank cover.
When the ink tank cover is closed, the protrusion on the ink tank cover presses the switch, thus detecting closing
of the ink tank cover.
Top cover sensor
Ink tank cover switch
Chapter 2
2-52
2.5.2 Ink passage system
F-2-49
Purge unit
Pump encoder
Pump cam sensor
Head management sensor
Chapter 2
2-53
Pump cam sensor
The photo-interrupter-type pump cam sensor detects that the sensor light is shielded or unshielded by the rotary
cam. The sensor detects the purge unit capping and wiping states with the combination of the state detected by
the pump cam and the state of pump motor rotation control performed by the pump encoder.
F-2-50
Pump encoder
The pump encoder is a photo-interruptive type sensor. It reads the slits on the pump motor's encoder film to
control the amount of pump motor rotation.
F-2-51
The photo-interrupter-type valve open/closed detection sensor detects the valve cam state.
When the link that operates in conjunction with the valve cam shields light, this sensor detects that the ink supply
valve has been opened.
- Carriage lock - Capping
- Suction
- Air passage valve open
- Idle suction
- Printing
- Suction during printing
- Wiping - Carriage lock
- Air passage
- Carriage move - Idle ejection
- Idle suction
Rotary flag
Sensor
Sensor
Slits
Chapter 2
2-54
Ink detection sensor
Presence of absence of ink in the ink tank is detected according to whether the two hollow needles are
electrically connected.
When the ink level in the ink tank lowers below the wall around the hollow needle at the air passage, this hollow
needle is electrically disconnected form the hollow needle located on the ink supply side, thus detecting that the
printer has run out of ink.
F-2-52
Head management sensor
The photo-transmission-type sensor detects that the printhead is discharging ink.
The carriage moves to and stops at the detection positions for individual nozzle arrays. When the carriage is at
a stop, nozzles discharge ink on after another.
The sensor detects each nozzle due to the voltage change caused when ink discharged from the nozzle blocks
the sensor light.
F-2-53
Ink tank
Wall
Rubber plug
Needle(air passage) Needle (ink supply)
Printhead
Nozzle unit
Head management
sensor unit
Chapter 2
2-55
2.5.3 Carriage system
F-2-54
Multi sensor
The photo-reflection-type multi sensor is composed of four LEDs (red, blue, green and infrared) and two light-
sensitive sensors. It detects the leading edge, skewing, and width of media and is used for adjustment of the
registration, head height, and calibration.
During head adjustment, the light reflected by the infrared LED is detected by two light-sensitive sensors to
calculate the head height from the difference between the measurements.
F-2-55
Lift cam sensor
Linear encoder
Multi sensor
Platen
Media
Infrared LED
LED(blue) LED(green) LED(red)
Infrared sensor
Chapter 2
2-56
Linear encoder
When the carriage modes, the linear encoder located at the rear of the carriage reads the slits on the linear
encoder to detect the carriage position.
Lift cam sensor
This is a photo-interrupter-type sensor. The lift motor is driven by a predetermined number of pulses received
after blocking of the sensor light by the flag, thus controlling the heights of the head and platen.
Environmental temperature sensor
The environmental temperature sensor installed on the carriage PCB detects the temperature around the
carriage.
The resistance of the thermistor that changes with the temperature inside the printer is reported to the main
controller via the carriage PCB.
The environmental temperature is used to calibrate the head sensor and to detect abnormal head temperatures.
Head temperature sensor
The diode-type head temperature sensors installed at the top and bottom of the printhead nozzle unit are used to
detect the head temperature.
The diode voltage that changes with the nozzle unit temperature is reported to the main controller via the
carriage PCB.
The detected head temperature is used to control the head operation and to detect abnormal head temperatures.
Printhead contact detection
The printhead contact status is detected by testing the electrical conductivity.
It is detected according to the voltage changes at the two terminals of the contact faces, power supply terminals,
and GND terminal.
Chapter 2
2-57
2.5.4 Paper path system
F-2-56
Spur cam sensor
Cassette cam sensor
Cassette encoder
Cutter lift sensor
Cutter HP sensor
Cutter right position sensor
Chapter 2
2-58
This is a photo-interrupter-type sensor. When paper supplied from the cassette, the sensor light is blocked by
the sensor arm, thus detecting paper.
Cassette cam sensor
This is a photo-interrupter-type sensor. When the cassette camp rotates to block the sensor light, lowering of the
pressure plate of the cassette is detected.
Cassette encoder
The cassette encoder detects the slits on the encoder film during cassette motor rotation, thus detecting the
amount of rotation of the roller.
This is a photo-interrupter-type sensor. When paper is supplied from the cassette, paper tray, or auto roll feed
unit, the sensor light is blocked by the sensor arm, thus detecting paper.
Spur cam sensor
This is a photo-interrupter-type sensor.
When the sensor light is shielded by the rotation of the spur motor, the printer detects that the spur unit is at the
upper-limit position.
When the sensor light is unshielded by the rotation of the spur motor, the printer detects that the spur unit is at
the bottom position.
The spur height is controlled by driving the spur motor with a predetermined number of pulses.
Cutter lift sensor
This is a photo-interrupter-type sensor. When the cutter unit ascends, the sensor unit blocks the sensor light, thus
detecting that the cutter unit is at the upper-limit position (escaped).
Cutter HP sensor
This is a photo-interrupter-type sensor. This sensor detects that the cutter is at the home position (left end).
Chapter 2
2-59
Cutter right position sensor
This is a photo-interrupter-type sensor. This sensor detects that the cutter is at the right end.
F-2-57
This is a photo-interrupter-type sensor. When the cassette is installed, the protrusion at the back of the cassette
blocks the sensor light to detect the cassette.
Cassette paper detection sensor
This is a photo-interrupter-type sensor. When media is loaded in the cassette, the sensor arm blocks the sensor
light, thus detecting the media.
Feed roller HP sensor
The feed roller HP sensor detects the change from the white portion (unshielded sensor light) to black portion
(shielded sensor light) of the encoder film on the feed roller, thus setting the home position for feed roller
eccentricity compensation.
Feed roller encoder
Feed roller HP sensor
Cassette paper detection sensor
Chapter 2
2-60
Feed roller encoder
The feed roller encoder detects the slits on the encoder film of the feed roller during feed motor rotation, thus
detecting the amount of rotation of the feed roller (media feed amount).
F-2-58
Roll media sensor
This is a photo-interrupter-type sensor. When media is loaded, the the sensor arm blocks the sensor light, thus
detecting the media.
Roll cam sensor
This is a photo-interrupter-type sensor. When the roll cam blocks the sensor light, lowering of the transport
roller (contact with the roller) is detected.
Roll cam sensor
Roll media sensor
Chapter 2
2-61
2.5.5 Others
F-2-59
Temperature/humidity sensor
This sensor detects the temperature and humidity around the printer so that the measured values are used for
head height adjustment, idle discharge control, waste ink evaporation amount calculation, and suction fan
control.
Temperature/humidity sensor
Chapter 3
INSTALLATION
Contents
Contents
3.1 Installation .......................................................................................................... 3-1
3.1.1 Making Pre-Checks ...................................................................................................3-1
3.1.1.1 Making Pre-Checks.............................................................................................................. 3-1
3.1.2 Unpacking and Installation .......................................................................................3-2
3.1.2.1 Unpacking and Installation.................................................................................................. 3-2
3.1.3 Checking the Images/Operations ............................................................................3-8
3.1.3.1 Checking the Images /Operations ..................................................................................... 3-8
3.2 Transporting the Printer ................................................................................... 3-9
3.2.1 Transporting the Printer ............................................................................................3-9
3.2.1.1 Transporting the Printer....................................................................................................... 3-9
3.2.2 Reinstalling the Printer ............................................................................................3-10
3.2.2.1 Reinstalling the Printer ...................................................................................................... 3-10
Chapter 3
3-1
3.1 Installation
3.1.1 Making Pre-Checks
3.1.1.1 Making Pre-Checks
Carry out the installation work with reference to the "Quick Start Guide" supplied with the printer.
Package dimensions and weight are as follows.
Main body (with a palette): 960(W) mm x 874(D) mm x 628(H) mm, Approx. 57 kg
F-3-1
Installation space
Main body only: 1119(W) mm x 1833(D) mm x 617(H) mm
Main body with an auto roll feed unit: 1119(W) mm x 1833(D) mm x 617(H) mm
Chapter 3
3-2
3.1.2 Unpacking and Installation
3.1.2.1 Unpacking and Installation
The printer must be moved with it held by two or more persons on both sides. Be careful not to get your lower
back and other regions hurt.
F-3-2
When moving the printer, grasp the carrying handles [1] on the left and right side of the bottom. Holding other
portions can drop the printer and you may be injured.
F-3-3
[1]
[1]
Chapter 3
3-3
(1) Check to see that none of the accessories is missing.
F-3-4
[1]Main body
[2]Paper Tray Unit
[3]Auto Roll Feed Unit(option)
[4]Roll Holder Set(option)
[5]Output Tray
[6]Cassette
[7]Power cord
[8]Printhead
[9]Ink Tank
[10]Cleaning Brash
[11]Reference guides
[12]CD-ROM
[1] [2] [3]
[4] [5]
[6] [7] [8] [10] [9]
[12] [11]
Chapter 3
3-4
(2) Take out the printer and accessories from the
shipping box and remove cushioning materials.
First remove the cushioning materials at top of the
printer. Next, remove the cushioning materials by
raising the left and right sides of the printer one
after another with your hand inserted in the
clearance as indicated in the figure[1].
F-3-5
(3) Grasping the carrying handles [1] on the left and
right side of the bottom, place the printer on a
level place such as a table.
F-3-6
(4) Remove all cushioning materials and tape from
the printer and accessories.
F-3-7
(5) Install the IEEE1394 board (option).
(6) Open the top cover, raise the carriage shaft belt
stopper [1], and then pull it forward to remove.
(Keep the removed belt stopper for future
transportation of the printer.)
F-3-8
(7) Connect the power cord to the power connector
located at the back of he printer.
F-3-9
[1]
[1]
[1]
[1]
Chapter 3
3-5
(8) Connect the power cord to the outlet.
F-3-10
(9) Set the printhead.
Press the Power button to power on the printer.
F-3-11
(10) When the message "Open Top Cover" is
displayed, open the top cover.
F-3-12
(11) Pull the printhead fixer lever forward to open it
fully.
F-3-13
(12) Raise the printhead fixer cover to open it fully.
F-3-14
(13) Holding the knobs [1], take out the printhead
from the case.
F-3-15
- Do not touch the nozzles[2] and contacts[3] on the
printhead[1]. The printhead can damage or a
printing failure can occur. Do not reattach the
removed protective caps.
- Dispose of these parts following the local
regulation.
F-3-16
OK
[1]
[1]
[1]
[2]
[3]
Chapter 3
3-6
(14) Remove the orange protective cap 1[1], and then
pull the protective cap 2[2] downward with the
knob pressed.
F-3-17
(15) Insert the print head in the carriage with the
nozzles down and the contacts in the back. Insert
it as far as it will go while taking care that the
nozzles and contacts do not touch the carriage.
F-3-18
(16) Turn the printhead fixer cover forward to lock
the printhead.
F-3-19
(17) Turn the printhead fixer lever backward until it
clicks.
F-3-20
(18) Close the top cover.
F-3-21
(19) Open the ink tank cover according to the
message shown on the display.
F-3-22
[2]
[1]
Chapter 3
3-7
(20) Press the stopper at the top the ink tank lock
lever, and then open the ink tank lock lever
upward.
F-3-23
(21) Before unpacking the ink tank you want to
install, shake it slowly 7-8 times.
F-3-24
(22) Open the package and take out the ink tank by
holding its knobs.
F-3-25
Never touch the ink port [1] and contacts [2]. The
peripheral parts may be stained, the ink tank may
be broken, or a printing failure may occur.
F-3-26
- Be careful not to drop the ink tank once it is
unpacked. The leaked ink may stain the peripheral
area.
- Do not remove and shake the ink once it is installed.
Ink may spatter.
(23) Install the ink tank in the holder with the ink port
facing down as shown.
F-3-27
[1]
[2]
Chapter 3
3-8
(24) Close the ink tank lock lever until it clicks.
F-3-28
(25) Check that the Ink lamp is light in red.
F-3-29
(26) Repeat steps (20) to (25) to install all ink tanks.
(27) Close the ink tank cover.
F-3-30
(28) When the printhead and all ink tanks have been
installed, the message "Do Not Open Cover"
appears on the display and initial ink filling starts.
Initial ink filling requires about 10 minutes.
MEMO:
- Initial ink filling performed at printer installation
consumes ink between the ink tanks and
printhead.
- "80%" may be displayed as the remaining ink level
immediately after initial ink filling. This is not a
failure.
3.1.3 Checking the Images/
Operations
3.1.3.1 Checking the Images /Operations
Do the paper set and the driver installation, and do
the test print.
Chapter 3
3-9
3.2 Transporting the Printer
3.2.1 Transporting the Printer
3.2.1.1 Transporting the Printer
When transporting the printer, the printhead must be capped and stay in the carriage.
In spite of this precaution, shocks incurred during transportation can damage the printhead.
Print the nozzle check pattern before making preparations for transporting the printer, pint the nozzle check
pattern again after installing the printer at the new location, and then compare the two printouts.
If any problem such as nozzle clogging cannot be resolved by printhead cleaning, replace the printhead with a
new one.
a.Moving the printer on the same floor having no step
(1) Turn off the Power button on the printer and check that the head is capped.
(2) Open the top cover and mount the belt stopper.
When mounting the belt stopper, be careful not to move the carriage by applying too much pressure to the
carriage. If the carriage moves with the head capped, the rubber part of the cap may touch the nozzles on the
head and damage the printhead.
(3) Close the upper cover.
(4) Remove the roll holder from the roll holder slot.
(5) Remove the interface cable, power cord from the printer.
(6) Hold the carrying handles at the bottom, and then slowly move the printer.
If the printer is subjected to strong vibrations when it is moved, it can cause ink leakage and damage to the
printhead. Be sure to move the printer slowly and carefully.
b.Moving the printer on the same floor having a step(s)
When the printer is operating properly, follow the instructions described in "When the printer is not operating".
When the printer is operating properly
To prevent the waste ink from leaking, drain the ink, wait about 15 minute, and then remove the maintenance
cartridge. Package the removed maintenance cartridge so that the waste ink does not leak.
(1) Turn on the Power button on the printer.
(2) Remove the roll holder from the roll holder slot
(3) Enter the Main menu, and then select "Maintenance" > "Move Printer". Remove all ink tanks following the
displayed messages.
Put the removed ink tanks in the plastic bag with the ink port up and close the opening. It takes about 4 minutes
to complete the "Move Printer" operation.
* "Move Printer" cannot be selected when "MT Cartridge Full Soon" is displayed.
In this case, replace the maintenance cartridge first.
* Never disconnect the power cord or open any cover while the "Move Printer" operation is in progress since
this can cancel the operation.
If the "Move Printer" operation is canceled while in progress, the printer will remain in the offline mode and
will not return to the online mode.
The "Ink Filling" operation is performed when the power is turned back on after canceling, so repeat the "Move
Printer" operation from the beginning.
* The "Move Printer" operation will drain about 38 g of ink per color from the printer to the maintenance
cartridge.
(4) When the "Move Printer" operation is completed, turn off the Power button.
(5) Open the top cover to check that the head is capped, and then secure the carriage with the belt stopper.
(7) Disconnect the interface cable, power cord, and ground cable from the printer.
(8) Wait about 15 minutes after completion of the "Move Printer" operation, remove the maintenance cartridge,
Chapter 3
3-10
and then package it so that waste ink does not leak.
Check that waste ink is no longer leaking after removing the maintenance cartridge. If it is leaking, install the
maintenance cartridge and wait until waste ink no longer leaks.
(9) Attach the cushioning materials and tape.
(10) Pack the printer in the packing box, and then put the roll media, ink tank, and optional devices in another
packing box for moving.
Use the original packing materials for the printer and other optional devices. If they are not available, pack them
with a sufficient amount of cushioning materials.
When the printer is not operating properly
(1) Make sure that the printer is turned off.
(2) Disconnect the interface cable, power cord, and ground cable from the printer.
(3) Remove the roll holder from the roll holder slot.
(4) Drain ink from the printer.
(5) Manually cap the printhead.
* Manual capping is an emergency measure used when the printer does not operate properly, so it can damage
the printhead.
(6) Remove the maintenance cartridge, and then package it so that waste ink does not leak.
(7) Attach all external covers.
(8) Open the top cover, and then secure the carriage with the belt stopper.
(10) Attach the cushioning materials and tape.
(11) Pack the printer in the packing box, and then put the roll media, ink tank, and optional devices in another
packing box for moving.
Use the original packing materials for the printer and other optional devices. If they are not available, pack them
with a sufficient amount of cushioning materials.
Before transporting the printer, be sure to go through the following steps to protect the internal mechanism. For
the printer packaging work and the installation work after transportation, refer to the "Quick Start Guide".
* When "Check Free Space in Maintenance C" or "Replace Maintenance Cartridge" is shown on the display,
you cannot make preparations for transportation. First replace the maintenance cartridge, and then make
preparations for transportation.
* Do not incline the printer during transportation. The internal ink may leak and the surrounding area may be
stained. If it is necessary to place the printer with either side up or down or to incline the printer, contact your
sales agent.
3.2.2 Reinstalling the Printer
3.2.2.1 Reinstalling the Printer
When installing the printer after moving it on the same floor having no step
If you have moved the printer to the installation site on the same floor having no step without draining ink, check
the operation test pattern.
When installing the printer after moving it on the same floor having a step(s)
If you have moved the printer to the installation site on the same floor having a step(s) with ink drained, install
it again in the same manner as that for initial installation after reception of the delivered printer.
1) Unpack the printer.
2) Remove the cushioning materials and tape from the printer.
3) Install the maintenance cartridge.
4) Remove the belt stopper.
5) Connect the power cord.
6) Turn on the Power button and install ink tanks according to the displayed messages. Ink filling will starts.
Load paper and check for normal operation.
Chapter 4
DISASSEMBLY/REASSEMBLY
Contents
Contents
4.1 Service Parts...................................................................................................... 4-1
4.1.1 Service Parts............................................................................................................... 4-1
4.2 Disassembly/Reassembly................................................................................ 4-1
4.2.1 Disassembly/Reassembly......................................................................................... 4-1
4.3 Points to Note on Disassembly and Reassembly........................................ 4-6
4.3.1 Note on assemblies (or units) prohibited from disassembly ............................... 4-6
4.3.2 Moving the carriage manually .................................................................................. 4-6
4.3.3 Units requiring draining of ink................................................................................... 4-7
4.3.4 External Covers.......................................................................................................... 4-7
4.3.5 Driving Unit................................................................................................................ 4-19
4.3.6 Cutter ......................................................................................................................... 4-20
4.3.7 Carriage Unit............................................................................................................. 4-22
4.3.8 Feeder Unit ............................................................................................................... 4-29
4.3.9 Roll Feed Unit ........................................................................................................... 4-37
4.3.10 Purge Unit ............................................................................................................... 4-41
4.3.11 Waste Ink Collection Unit...................................................................................... 4-43
4.3.12 Ink Tank Unit........................................................................................................... 4-47
4.3.13 Head Management Sensor................................................................................... 4-50
4.3.14 Multi Sensor ............................................................................................................ 4-51
4.3.15 PCBs........................................................................................................................ 4-52
4.3.16 Opening the Cap/Moving the Wiper Unit............................................................ 4-53
4.3.17 Opening/Closing the Ink Supply Valve............................................................... 4-54
4.3.18 Draining the Ink ...................................................................................................... 4-54
4.4 Applying the Grease ....................................................................................... 4-56
4.4.1 Applying the Grease................................................................................................ 4-56
4.5 Adjustment and Setup Items ......................................................................... 4-62
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4-
62
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor .......................... 4-62
4.5.3 Procedure after Replacing the Head Management Sensor .............................. 4-64
Chapter 4
4-1
4.1 Service Parts
4.1.1 Service Parts
The service parts indicated below require careful handling.
1. Keep all packages with the warning not to turn over.
Pay careful attention to all individually packaged service part (carriage unit, purge unit, ink tank unit, and other
parts) boxes marked "This side up" and handle appropriately.
F-4-1
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
For the procedure for disassembly/reassembly of the components excluding the major components,refer to the
paets catalog.
For the major components,the disassembly flow and detailed disassembly procedures are shown below.
there are the following four major units:
1.Carriage unit
2.Purge unit
3.Cutter unit
4.Ink tank unit
Illustrations in the parts catalog are assigned illustration nombers according to the order in which parts are
disassembled.
Chapter 4
4-2
Major Units Disassembly Flow
* The ink drain operation enclosed in a dashed line must be carried out either manually or automatically.
1) Carriage unit disassembly flow
<Meanings of symbols> c:Connector h:Hook s:screw
F-4-2
Printer Manual ink draining
Automatic ink draining Move carriage onto platen
Open top cover printhead
Left/right circle cover Joint base
Tank cover (h1,s3) Linear scale
Left cover (h1,s1)
Carriage belt
Lower rear cover (s2) Flexible cable (c3)
Left rear cover (s3) Flexible cable retainer (h1)
Right upper cover (h4) Lift cam sensor (s2)
Operation panel (c1,h2) Ring, Lift gear
Right cover (h1,s5) Carriage unit
Mist filter (s1)
Left/Right spring
Filter cover Carriage rail, Carriage height changing cam
Chapter 4
4-3
2) Purge unit disassembly flow
F-4-3
Right front cover s8)
Mist fan s8)
Mist filter s1)
Filter cover
Lower rear cover s2)
Right cover h1,s6)
Output tray unit
Left/right circle cover
Right upper cover h4)
Operation panel o1,h2)
Printer Move carriage onto platen
Open top cover Purge unit o1,s8)
Chapter 4
4-4
3) Cutter unit disassembly flow
F-4-4
Right cover h1,s6)
Mist filter (s1)
Filter cover
Operation panel o1,h2)
Printer
Cutter unit
Cutter lifter unit o2,s2)
Cutter drive unit o2,s2)
Lower front cover s1)
Lift unit look screw s1)
Upper front cover s2)
Tank cover h1,s8)
Left cover h1,s1)
Open top cover
Left/right circle cover
Left front cover s8)
Output tray unit
Right upper cover h4)
Chapter 4
4-5
4) Ink tank unit disassembly flow
F-4-5
Mist filter s1) Ink tank unit o2,s2)
Filter cover Ink tank unit T o2,s2)
Right upper cover h4) Cutter lifter unit o2,s2)
Operation panel o1,h2) Support plate s2)
Left cover h1,s1) Joint base
Left front cover s8) Cutter unit s1)
Left/right circle cover Move carriage onto platen
Tank cover h1,s8) Ink tube holder s8)
Open top cover Lower front cover s1)
Output tray unit Manual ink draining
Printer Right cover h1,s6)
Automatic ink draining Upper front cover s2)
Chapter 4
4-6
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on assemblies (or units) prohibited from disassembly
Assemblies that are prohibited from disassembly and their adjustment outside the factory cannot be conducted
are indicated by red screws.
F-4-6
4.3.2 Moving the carriage manually
Move the carriage as required during disassembly/reassembly to prevent the carriage form contacting the parts
to be removed.
The carriage does not move when capped. When uncapping moving the carriage, refer to the procedures in
DISASSEMBLY/REASSEMBLY>Points to Note on Disassembly and Reassembly>Opening the Caps and
Moving the Wiper Unit.
Chapter 4
4-7
4.3.3 Units requiring draining of ink
When disassembling the following units of the ink passage, drain ink complateil to prevent it from leaking. For
how to drain ink, refer to DISASSEMBLY/REASSEMBLY > Pointe to Note on Disassembly and Reassembly
> Draining the Ink.
[1] Carriage unit
Refer to DISASSEMBLY/REASSEMBLY > Pointsto Note on Disassembly and Reassembly > Carriage
Unit.
[2] Ink tank unit
Refer to DISASSEMBLY/REASSEMBLY > Point to Note on Disassembly and Reassembly > Ink Tank
Unit.
F-4-7
4.3.4 External Covers
a) Left/right circle cover
Removing the left/right circle cover
1) When removing the left circle cover [1], turn it in the direction of the arrow.
F-4-8
[1]
[2]
[1]
Chapter 4
4-8
2) When removing the right circle cover [1], turn it in the direction of the arrow.
F-4-9
Attaching the left/right circle cover
1) When attacing the left circle cover, fit it in place with the three hooks [1] up and turn it toward the rear side
of the printer. when attacing the right circle cover, fit it in place with the two hooks [2] up and turn it toward
the rear side of the printer.
F-4-10
[1]
[2]
[1]
Chapter 4
4-9
b) Tank cover
Removing the left cover
1) When removing the tank cover[4], remove the left circle cover and then open the top cover.
2) Open the tank cover, remove the three screws[1], and then release the two hooks[2] while opening the hook[3]
outward.
F-4-11
[1]
[4]
[2] [3]
Chapter 4
4-10
c) Left cover
Removing the left cover
1) When removing the left cover[3], remove the left circle cover, open the top cover, and then remove the tank
cover.
2) Remove the screw[1], remove the hook[2], and slide the tank cover in the direction of arrow 2, and then slide
it in the direction of arrow 3.
F-4-12
d) Lower rear cover
Removing the lower rear cover
1) When removing the lower rear cover[2], remove the two screws[1] and then remove it.
F-4-13
[3]
[1] [2]
1
2
3
[1]
[2]
Chapter 4
4-11
e) Left rear cover
Removing the left rear cover
1) When removing the left rear cover[2],open the top cover, and then remove the left circle cover, tank cover,
and left rear cover.
2) Remove the three screwa[1], and then remove the left rear cover[2].
F-4-14
f) Left front cover
Removing the left front cover
1) When removing the left front cover[2], open the top cover, and then remove the left circle cover, tank cover,
cassette, and output tray unit.
2) Rmove the three screws[1], and then remove the left front cover[2].
F-4-15
[2]
[1]
[2]
[1]
Chapter 4
4-12
g) Right upper cover
Removing the right upper cover
1) When removing the right upper cover[2], open the top cover, and then remove the right circle cover.
2) Release the two hooks[1], and then remove the right upper cover[2].
F-4-16
h) Operation panel
Removing the operation panel
1) When removing the operation panel[3], open the top cover and right upper cover.
2) Release the two hooks[1] and the flexible cable[2].
F-4-17
[1] [2]
[1] [2] [1] [3]
Chapter 4
4-13
i) Filter cover
Removing the filter cover
1) When removing the filter cover [1], push it in the direction of the arrow while pressing on the handhold.
F-4-18
j) Mist filter
Removing the mist filter
1) When removing the mist filter[2], open the top cover,and then remove the right circle.
2) Removing the screw[1], and then remove the mist filter[2].
F-4-19
[1]
[2]
[1]
Chapter 4
4-14
k) Right cover
Removing the right cover
1) When removing the right cover[2], open the top cover, and then remove the right circle cover, right upper
cover, operation panel, mist filter, filter cover, filter, and lower rear cover.
2) Remove the five screws[1] and hook[A], and then remove the right cover[2].
F-4-20
l) Right front cover
Removing the right front cover
1) When removing the right front cover[2], open the top cover, output tray unit, right circle cover, operation
panel, mist filter, filter cover, filter, and right cover.
2) Remove the two screws[1], and then remove the right front cover[2].
F-4-21
[1]
[A]
[2]
[1]
[2] [1]
[1]
Chapter 4
4-15
m) Upper rear cover
Removing the upper rear cover
1) When removing the upper rear cover[2], open the top cover,left circle cover, tank cover, right circle cover,
right upper cover, operation panel, mist filter, filter cover, filter, right cover, and rear lower cover.
2) Remove the three screws[1], and then remove the upper rear cover[2].
F-4-22
n) Upper front cover
Removing the upper front cover
1) When removing the upper front cover[3],open the top cover, left circle cover, tank cover, right circle cover,
right upper cover, and operation panel.
2) Remove the two screws[1],and then remove the upper front cover while releasing the three hooks[2].
F-4-23
[2] [1]
[1]
[2] [3]
[1]
Chapter 4
4-16
o) Lower front cover
Removing the lower front cover
1) When removing the lower front cover[3], open the top cover, left circle cover, tank cover, right circle cover,
right upper cover, operation panel, mist filter, filter cover, filter, right cover, lower rear cover, and upper front
cover.
2) Remove the screw[1], and then remove the lower front cover[3].
F-4-24
p) Rear cover
Removing the rear cover
1) When removing the rear cover[2], open the top cover, left circle cover, tank cover, left cover, left rear cover,
right circle cover, right upper cover, operation panel, mist filter, filter cover, filter, right cover, and lower rear
cover.
2) Remove the three screws[1],and then remove the rear cover[2].
F-4-25
[2]
[1]
[1]
[2]
Chapter 4
4-17
q) Lower back cover
Removing the lower back cover
1) Wen removing the lower back cover[2], open the top cover, left circle cover, tank cover, left cover, left rear
cover, right circle cover, right upper cover, operation panerl, mist filter, filter cover, filter, right cover, and lower
rear cover.
2) Remove the two screws[1], and then remove the lower back cover[2].
F-4-26
r) Cover guide
Removing the cover guide
1) When removing the cover guide[2], open the top cover, left circle cover, tank cover, right circle cover, right
upper cover, operation panel, mist filter, filter cover, filter, right cover, and lower rear cover.
2) Remove the two screws[1], and then remove the cover guide[2].
F-4-27
[1]
[2]
[1]
[2]
Chapter 4
4-18
s) Cover support plate (right)
Removing cover support plate (right)
1) When removing the cover support plate(right)[2], open the top cover, left circle cover, tank cover, right circle
cover, right upper cover, operation panel, mist filter, filter cover, filter, right cover, lower rear cover, cover
guide, and upper rear cover.
2) Remove the three screws[1], and then remove the cover support plate(right)[2].
F-4-28
t) Cover support plate (left)
Rmoving the cover support plate (left)
1)When removing the cover support plate (left)[2], open the top cover, left circle cover, tank cover, right circle
cover, rightupper cover, operation panel, mist filter, filter cover, filter, right cover, lower rear cover, and upper
rear cover.
2) Remove the three screws[1], and then remove the cover support plate (left)[2].
[1]
[1] [2]
Chapter 4
4-19
4.3.5 Driving Unit
a) Feed motor
Removing the feed motor
1) When removing the feed motor[1], loosen the two screws[2], and then remove the timing belt[3] from the
pulley.
2) Remove the two screws[4] and connector[5], and then remove the feed motor.
F-4-29
Mounting the feed motor
When mounting the feed motor, attach the timing belt[3] on the pulley, and then tighten the two screws[2].

b) Procedure after replacing the feed roller HP sensor or feed roller encoder
Feed roller eccentricity is Factory-adjusted(correction of variation in the paper feed amount per rotation). It is
necessary to adjust feed roller eccentricity after replacing the feed roller HP sensor or feed roller encoder.
In the service mode, perform automatic adjustment of feed roller eccentricity.
Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > LF TUNING
Media type : Photo glossy paper
Media size : Media having a width equal to or lager than that of A2-size paper
[4]
[3] [1]
[2]
[2]
[5]
Chapter 4
4-20
4.3.6 Cutter
a) Removing the cutter unit
1) When removing the cutter unit, open the top cover, and then remove the cassette, output tray unit, left and
right circle covers, tank cover, lower rear cover, left and right covers, right upper cover, operation panel, left
and right front cover, upper front cover, mist filter, filter cover, filter, and lower front cover. Refer to
DISASSEMBLY/REASEMBLY > Points to note on Disassembly and Reassembly > External Cover.
2) Turn the motor pulley[1] in the direction of the arrow to lower the cutter unit[2].
F-4-30
3) Remove the screw[1], shift the stopper[2] to the left, and the slide the cutter unit[3] to upper left to remove it.
F-4-31
[1]
[2]
[1] [2]
[3]
Chapter 4
4-21
Points to note on Disassembly an Reassembly of Cutter unit
1) When disassembling or reassembling the cutter unit, align the cutter unit roller with the grooves[1] in the
cutter lifter unit and cutter drive unit.
F-4-32
b) Removing the cutter lifter unit
1) When removing the cutter lifter unit, open the top cover, and then remove the cassette, output tray unit, left
and right circle covers, tank cover, lower rear cover, left and right covers, right upper cover, operation panel,
left and right front cover, upper front cover, mist filter, filter cover, filter, and lower front cover. Refer to
2) Remove the cutter unit.
3) Remove the belt[1], two screws[2], and harness, and then remove the cutter lifter unit[3].
F-4-33
[1]
[1]
[1]
[3]
[2]
Chapter 4
4-22
c) Removing the cutter drive unit
1) When removing the cutter drive unit, open the top cover, and then remove the cassette, output tray unit, left
and right circle covers, tank cover, lower rear cover, left and right covers, right upper cover, operation panel,
left and right front cover, upper front cover, mist filter, filter cover, filter, and lower front cover. Refer to
2) Remove the cutter unit.
3) Remove the two screws[1], and harness, and then remove the cutter drive unit[2].
F-4-34
4.3.7 Carriage Unit
a) Removeing the carriage unit
1) Drain the ink. Refer to DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly and Reassembly
> Draining the Ink.
2) Turn off the power, and then move the carriage over the platen. Refer to DISASSEMBLY/REASSEMBLY
> Points to Note on Disassembly and Reassembly > Opening the Caps and Moving the Wiper Unit.
3) Remove the printhead.
4) Remove the joint of the ink tube unit. Wrap the removed joint with a plastic bag or other covering so that ink
does not splashes, then close the plastic bag.
F-4-35
[2]
[1]
Chapter 4
4-23
5) Remove the linear scale[1] from the right clamp plate's spring, and then remove it rightward.
F-4-36
When removing the linear scale, take care not to damoge or stain it. The stained or damaged liner plate can cause
malfunction.
6) While sliding the pulley[2] to the left, remove the carriage belt. Tie the removed belt lightly on the unit.
F-4-37
[1]
[1]
[2]
Chapter 4
4-24
7) Disconnect the connectors[1] and two connectors[2] of the flexible cables on the main controller PCB
F-4-38
The flexible cable connectors[2] are provided with a locking mechanism. When disconnecting or reconnecting
the flexible cable, be sure to release the lock. Otherwise, the flexible cable can damage, resulting in malfunction.
8) Release the hook[2], and then remove the flexible cable retainer[1].
F-4-39
[1]
[2]
[1]
[2]
Chapter 4
4-25
9) Turn the gear [1] so that the sensor flag of the lift gear [2] leaves the interrupt position of the lift cam sensor
[3], then remove the ring [4], the lift gear [2] and the lift cam [5]. Disconnect the connector [6], remove the
two screws [7], and then remove the lift cam sensor [3]. Remove the two torsion springs [8], pull out the
carriage rail [9] from the right side of the printer, and then remove the carriage.
F-4-40
b) Points to Note on disassembly and Reassembly of Carriage Unit
1) Align the mark on the gear[3] with the mark on the bushing[4]. Align the mark on the lift gear[1] with the
mark on the gear[2] to remove the ring[5].
F-4-41
[7]
[8] [2] [4]
[3]
[5]
[1]
[6]
[8] [9]
[5]
[1] [2] [3] [4]
Chapter 4
4-26
2) Mount the flexible cable holder retainer hooks at[B] [D] and [H].
F-4-42
c) Multi Sensor Recalibration
Since multi sensors have individual electrical specificity, the following are recalibrated at the factory, namely,
the optical axis of the sensor, the sensor gain for measuring the printhead height and color reproduction.
Accordingly, carry out the following adjustments in the service mode whenever replacing the carriage unit or
multi sensor.
* The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor
is being replaced.
- Service mode : SERVICE MODE > ADJUST > GAP CALIB
- Service mode : SERVICE MODE > ADJUST > SENSOR CALIB
Test chart : CL-7( Tool No. : FY9-9323 Use anew chart.)
- Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > OPTICAL AXIS
Media size : Media having a width equal toor larger then that of A2-size paper
d) Adjusting the wire roller
To prevent the wire roller mounted on the carriage from contacting the duct and others during carriage operation,
perform the following adjusutment whenever tou have removed or replaced the carriage unit. This adjustment
is not required when you have replaced only the multi sensor.
* Make adjustments with the carriage lock released.
* Make adjustments with the tube disconnected from the tube guide.
[A] [B] [C] [D] [E] [F]
[G] [J] [I] [H]
Chapter 4
4-27
(1) Loosen the two screws[1].
(2) Turn the gear[2] until the lift cam flag[3] reaches the position shown below.
* Bottom position where the sensor[4] light is blocked by the flag (lowest position to which the carriage unit
descends).
F-4-43
[1]
[2]
[3]
[4]
Chapter 4
4-28
(3) Place the scale[5] on the mist fan as shown below, adjust the wire guide height so that the wire roller[6]
touches the top surface of the scale, and then tighten the screw loosened in step (1).
F-4-44
* To prevent the wire roller from being disengaged, install the right cover with the carriage moved onto the
platen.
* After installing the right cover, check that the wire roller has not been disengaged.
[5]
[6]
Chapter 4
4-29
4.3.8 Feeder Unit
a) Removing the pinch roller
1) Removethe back cover.
2) When removing the pinch roller, press down the pinch roller unit[1] in the direction of the arrow.
F-4-45
3) Remove the pinch roller[1].
F-4-46
[1]
[1]
Chapter 4
4-30
b) Removing the cassette pick-up roller
1) When removing the cassette pick-up roller, first remove the back cover and cassette.
2) Then the gear[1] so that the pick-up cam[2] pressea down the arm[3] to the lowest position. Release the
hook[A], and then remove the cassette pick-up roller[4] while sliding it in the direction of the arrow.
F-4-47
[4] [A]
[1]
[3] [2]
Chapter 4
4-31
c) Precaution for mounting the roller
When mounting the cassette pick-up roller, fit the projection[A] on the cassette pick-up roller holder[1] in the
grooves in the cassette pick-up roller.
F-4-48
d) Removing the cassette separation roller
1) When removing the cassette separation roller, first open the top cover,and then remove the back cover, left
and right covers, tank cover, right upper cover, operation panel mist filter, filter cover, filter, left and right
covers, lower rear cover, and lower back cover.
2) Remove the cassette pick-up sensor[3] by removing the screw[1] and connector[2].
F-4-49
[1]
[A]
[3] [2] [1]
Chapter 4
4-32
3) Then the gear[1] to make sure that the pick-up cam[2] is at the position shown below(the arm[3] is raised).
F-4-50
4) Remove one ring[1] and two gears[2].
F-4-51
5) Press up the guide[1] in the direction of the arrow.
F-4-52
[1]
[2] [3]
[2] [1]
[1]
Chapter 4
4-33
6) Remove the bearing[1] and ring[3], and then remove the separation roller shaft[2].
F-4-53
7) Remove the lever[1] while turning it in the direction of the arrow.
F-4-54
8) Remove the two springs[1], and then remove the cassette separation roller[2].
F-4-55
[1]
[2] [3]
[1]
[2]
[1]
Chapter 4
4-34
e) Precaution for mounting the cassette separation roller
1) Align the mark on the gear[1] with the mark on the gear[2].
F-4-56
f) Removing the spur unit
1) When removing the spur unit, first open the top cover, and then remove the left and right circle covers, tank
cover, right upper cover, operation panel, lower rear cover, right cover, right front cover, upper front cover,
lower front cover, cover guide, upper rear cover, and left and right cover mounting plates. Refer to
DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly and Reassembly > External Covers.
2) Remove the three screws[1], and then remove the mist fan[2].
F-4-57
[2] [1]
[1]
[1]
[2]
Chapter 4
4-35
3) Remove the three screws[2], and then remove the two tube guides[1]. Remove the ink tube[3] from the front
duct[4].
F-4-58
4) Remove the front duct[2] by removing the four screws[1].
F-4-59
[1]
[3] [4]
[2]
[1]
[2]
[1]
Chapter 4
4-36
5) Turn the pulley[1] in the direction of the arrow so that the spur unit[2] is at the top position.
F-4-60
6) While pressing down the protrusion[A], slide the spur unit[1] in the direction of the arrow to remove it.
F-4-61
g) Handling the Feed Roller
The feed roller is an important mechanical component of the printer. Follow the precaution below when
handring it.
* Do not touch the feed roller surface(coated surface).
* Do not scratch or dent the feed roller.
h) Procedure after replacing the feed roller HP sensor or feed roller encoder
Feed roller eccentricity is factory-adjusted (correction of variation in the paper feed amount per rotation). It is
Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > LF TYNING
Media size : Media having awidth equal to or larger than that of A2-size paper
[1] [2]
[1] [A]
Chapter 4
4-37
4.3.9 Roll Feed Unit
a) Removing the roll motor
1) When removing the roll motor, remove the roll feed unit[2] from the main body, and then remove the right
cover[3] by removing the two screws[1]
F-4-62
2) Remove the four screws[1], and then remove the left cover[2] and paper tray[3].
F-4-63
[1]
[2] [3]
[1]
[2]
[3]
Chapter 4
4-38
3) Remove the three screws[1], andthen remove the right inner cover[2].
F-4-64
4) Remove the two screws[1], and then remove the roll motor[2].
F-4-65
[1]
[2]
[1]
[2]
Chapter 4
4-39
b) Removing the roll feed unit
1) When removing the roll motor, remove the roll feed unit[2] from the main body, and then remove the right
cover[3] by removing the two screws[1].
F-4-66
2) Remove the four screws[1], and then remove the left cover[2] and paper tray[3].
F-4-67
[1]
[2] [3]
[1]
[2]
[3]
Chapter 4
4-40
3) Remove the three screws[1], andthen remove the right inner cover[2].
F-4-68
4) Remove the two screws[1], and then remove the roll feed unit PCB[2].
F-4-69
[1]
[2]
[1]
[2]
Chapter 4
4-41
4.3.10 Purge Unit
a) Removing the purge unit
1) Turn the gear[1] of the purge unit[3] in the direction of the arrow to unlock and uncap the carriage. Next,
move the carriage[2] onto the platen.
F-4-70
2) Disconnect the connector[1], and then remove the harness from the harness guide.
F-4-71
[3] [1]
[2]
[1]
Chapter 4
4-42
3) Remove the two screws[3], remove the waste ink tube joint[1] by turning it in the direction of the arrow, and
then remove the purge unit[2].
F-4-72
b) Precaution for mounting the purge unit
When mounting the purge unit, pull out the waste ink tube[1] from the back of the printer to the position where
the marking is visible. It the waste ink tube is not pulled out to the marking position, it may bend and cause ink
leakage.
F-4-73
[2]
[3]
[1]
[3]
[1]
Chapter 4
4-43
4.3.11 Waste Ink Collection Unit
a) Removing the waste ink box
1) When removing the waste ink box, first remove the cassette and output tray.
2) Remove the two screws[1] and connector cover[2].
F-4-74
3) Disconnect the connector[2], and then remove the waste ink box[1].
F-4-75
[1]
[3]
[2]
[1]
[2]
Chapter 4
4-44
b) Removing the mist fan
1) When removing the mist fan, first open the top cover, and then remove the output tray, right circle cover, right
upper cover, operation panel, mist filter, filter cover, filter, right cover, and right front cover. Refer to
DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly and Reassembly > External Cover.
2) Remopve the three screwas[1] and disconnect the connector, and then remove the mist fan[2].
F-4-76
c) Removing the platen duct
1) When removing the platen duct, first open the top cover, and then remove the output tray, maintenance
cartridge, waste ink box, left and right circle cover, tank cover, right upper cover, operation panel, mist filter,
filter cover, filter, right cover, right front cover, and mist fan. Refer to DISASSEMBLY/REASSEMBLY >
Points to Note on Disassembly andReassembly > External Cover.
2) Remove the three screws[2], and then remove the two tube guide[1]. Remove the ink tube[3] from the guide
of the front duct[4].
F-4-77
[1]
[1]
[2]
[1]
[3] [4]
[2]
Chapter 4
4-45
3) Remove the front duct[2] by removing the four screws[1].
F-4-78
4) Remove the platen(front)[2] by removing the four screws[1].
F-4-79
[1]
[2]
[1]
[1]
[2]
Chapter 4
4-46
5) Remove the three screws[1].
F-4-80
6) Disconnect the two waste ink tubes[3], and then remove the platen duct[2] by removing the five screws[1]
and five bushings[4].
F-4-81
[1]
[1] [1] [2]
[4]
[4]
[4]
[3]
Chapter 4
4-47
4.3.12 Ink Tank Unit
a) Removing the ink tank unit
1) Drain the ink. Refer to DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly and
Reassembly > Draining the ink.
2) Remove the output tray, left and right circle covers, tank cover, left and right covers, left and right front
covers, right upper cover, operation panel, mist filter, filter cover, filter, lower rear cover, upper front cover,
and lower front cover. Refer to DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly and
Reassembly > External Cover.
3) Move the carriage unit to the center. Refer to 1.1.9.a "Removing the Purge Unit".
4) Remove the three screws[2], and then remove the two tube guide[1].
F-4-82
5) Remove the two link levers[2] from the carriage unit[1], and then remove the joint base[3].
F-4-83
[1]
[3] [4]
[2]
[2]
[1]
[3]
Chapter 4
4-48

Put the removed joint base in a plastic bag so that ink does not splash.
F-4-84
6) Remove the cutter unit and cutter lifter unit. Refer to DISASSEMBLY/REASSEMBLY > Point to Note
on Disassembly and Reassembly > Cutter
7) Remove the two screws[1], and then remove the support plate[2].
F-4-85
[1] [2]
[1]
Chapter 4
4-49
8) Remove the two screws[1] and one joint[3], and then remove the ink tank unit R[2].
F-4-86
9) Remove the two screws[1] and one joint[3], and then remove the ink tank unit F[2].
F-4-87
[1]
[2]
[2]
[1]
Chapter 4
4-50
b) Removing the valve motor unit.
1) When removing the valve motor unit, remove the ink tank cover.
2) Remove the two screws[1], disconnect the the two connectors[2], and then remove the valve motor unit[3].
F-4-88
4.3.13 Head Management Sensor
a) Removing the head management sensor
1) Remove the screw[1], disconnect the connector[2], and then remove the head management sensor[3].
F-4-89
b) Procedure after replacing the head management sensor
Since the distance between the head management sensor and the carriage unit varies among printers, the optical
axis is factory-adjusted to adjust the non-discharging detection position. When you have replaced the head
management sensor or performed assembly/reassembly of surrounding parts that can change the distance
between the head management sensor and the carriage unit, reasjustment is required.
Peform the readjustment in the service mode.
Service mode : SERVICE MODE > ADJUST > NOZZLE CHK POS.
[1]
[2]
[3]
[3]
[2]
[1]
Chapter 4
4-51
4.3.14 Multi Sensor
Removing the multi sensor
1) Remove the screw[1], disconnect the flexible cable[2], and then remove the multi sensor[3].
F-4-90
multi sensor.
* The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor
is being replaced.
* When replacing the carriage unit, refer to Adjustment and Setup > Procedure after Removing or
Replacing the Carriage Unit.
- Service mode : SERVICE MODE > ADJUST > GAP CALIB
- Service mode : SERVICE MODE > ADJUST > SENSOR CALIB
- Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > OPTICAL AXIS
[2] [3]
[1]
[1]
Chapter 4
4-52
4.3.15 PCBs
Do not replace the main controller PCB and maintenance cartridge relay PCB(ROM board) at the same time.
These PCBs store important data such as settings and carriage drive time. Before replacement of enther PCB,
the data stored in it is move to the other PCB through internal communication so that it can be taken over to the
new PCB automatically. This is the reason whey the two PCBs should not be replaced at the same time.
If you want to replace both PCBs at the same time, first carry out the procedure "a" and then carry out the
procedure "b".
After replacing whth the maintemance controller PCB or maintenance cartridge relay PCB which are supplied
as service parts, check that the firmware to the latest version.

a) Procedure for replacing the maintenance cartridge relay PCB(ROM board)
1) Turn off the printer and unplug the power cord.
2) Replace the maintenance cartridge relay PCB.
3) Plug the power cord to the outlet, and then turn on the printer whth the PAPER SOURCE button and
INFORMATION button pressed down. (The printer will start up in the PCB Replacement mode.)
4) Check that "Initializing" appears on the display, and then release the buttons. (When the printer enters the
PCB Replacement mode, the message lamp goes on.)
5) What until "REPLACE MODE" appears on the display.
6) Select "MC BOARD", and then press the ok button
7) Check that "TURN POWER OFF" appears on the display, and then turn off the printer.
8) Turn on the printer.
9) Check the firmware version. If the firmware is not the latest version, update.

a) Procedure for replacing the main controller PCB
1) Turn off the printer and unplug the power cord.
2) Replace the main controller PCB.
3) Plug the power cord to the outlet, and then turn on the printer whth the PAPER SOURCE button and
INFORMATION button pressed down. (The printer will start up in the PCB Replacement mode.)
4) Check that "Initializing" appears on the display, and then release the buttons. (When the printer enters the
PCB Replacement mode, the message lamp goes on.)
5) What until "REPLACE MODE" appears on the display.
6) Select "MC BOARD", and then press the ok button
7) Check that "TURN POWER OFF" appears on the display, and then turn off the printer.
8) Turn on the printer.
9) Check the firmware version. If the firmware is not the latest version, update.

Chapter 4
4-53
4.3.16 Opening the Cap/Moving the Wiper Unit
This section explains how to open the cap and ink supply valve manualy.
To move the carriage whth the power off, you need to release the carriage lock pin and cap manually.
1. Opening the Cap/Releasing the Carriage Lock Pin
1) Open the top cover, and then remove the output tray, right circle cover, right upper cover, operation panel,
mist filter, filter cover, filter, and right cover. Refer to DISASSEMBLY/REASSEMBLY > points to Note
on Disassembly and Reassembly > External Cover.
2) Turn the gear[1] of the purge unit[3] in the direction of the arrow. The cap[5] and lock pin[4] move down,
allowing you to move the carriage[2].
F-4-91
2. Moving the Wiper Unit
1) Open the top cover, and then remove the output tray, right circle cover, right upper cover, operation panel,
mist filter, filter cover, filter, and right cover. Refer to DISASSEMBLY/REASSEMBLY > points to Note
on Disassembly and Reassembly > External Cover.
2) To move the wiper unit[3], turn the gear[1] of the purge unit[2] in the direction of the arrow.
F-4-92
[5]
[2]
[4]
[3]
[3]
[1]
[2]
[3]
[1]
[2]
Chapter 4
4-54
4.3.17 Opening/Closing the Ink Supply Valve
1) Open the top cover, and then remove the left circle cover tank cover.
2) To open the ink supply valve, turn the cam[2] in the direction of the arrow and press the link[1].
F-4-93
* If the tube is full of ink, releasing the printhead lock lever with the ink supply valve open can cause the ink to
flow back to the ink supply unit, resulting in leakage of ink from the ink supply needle.
* If the ink supply valve is held open due to a problem such as a valve motor error(E02D06), remove the valve
motor unit(refer to DISASSEMBLY/REASSEMBLY > Points to Note on Disassembly andReassembly >
Ink Tank Unit) and close the ink supply valve.
4.3.18 Draining the Ink
There are two methods of removing the ink, amanual methtod and an automatic method.
There the ink is drained, the ink inside the ink passage totaling about72g(about 6g x 12coloes) is drained as
waste ink.
To prevent ink leakage, be sure to drain the ink inside the ink passage before transporting the printer again.
1. Automatic ink drainage
To perform "automatic ink drainage", select "mainMenu" > "Maintenance" > "Move Printer".
Perform automatic ink drainage again if a power outage or other cause shuts off the power during the operation
for automatic ink drainage.
[1]
[2]
Chapter 4
4-55
2. Manual Ink Drainage
Perform manual ink drainage when the printer cannot be powered due to a printer's electrcal part failure,
firmware error, or power supply problem.
Manual Ink Drainage Procedure
1) Open the top cover, and then remove the left and right circle covers, tank cover, right upper cover, operation
panel, mist filter, filter cover, filter, and right cover. Refer to DISASSEMBLY/REASSEMBLY > Pointe
toNote on Disassembly andReassembly > External Cover.
2) Move the carriage onto the platen. Refer to DISASSEMBLY/REASSEMBLY > Points to Note on
Disassembly and Reassembly > Opening the Cap/Move the Wiper Unit.
3) Turn the cam[2] in the direction of the arrow, and then press the link[1] to open the ink supply valve.
F-4-94
4) Release both printhead fixer levers[1] to flow the ink from inside the ink tube to the sub-buffer of the ink tank
unit.
F-4-95
[1]
[2]
[1]
Chapter 4
4-56
The sub-buffer can contain 22g of ink. About 6g of ink flows into the sub-buffer each time manual ink drainage
is performed.
Make sure that the ink has been drained completely, turn the cam to close the ink supply valve.
4.4 Applying the Grease
4.4.1 Applying the Grease
Some parts require application of grease when replaced. Apply the grease(special tool) listed below.
Smear the grease lightly and evenly with a flat brush or the like.
For the printer disassembly/reassembly method, refer to DISASSEMBLY/REASSEMBLY and parts catalog.
Do not apply the grease to locations in which not designated grease may cause poor print quality. Take particular
care that grease do not get onto the wiper, cap, and linear scale.
T-4-1
No. Location Grease type Quantity Remarks
1 Joint base molykote PG-641 Approx.6/12mg
2 Wire roller molykote PG-641 Approx.5mg
3 Slide roller molykote PG-641 Approx.12mg
4 Eject roller bearing molykote PG-641 Approx.12mg
5 Eject roller center bearing molykote PG-641 Approx.12mg
6 Spur cam molykote PG-641 Approx.20mg
7 Pick-up cam molykote PG-641 Approx.12mg
Chapter 4
4-57
a) Carriage unit
1) Joint
F-4-96
PG 641
Approx.12mg
PG 641
Approx.6mg
Chapter 4
4-58
2) Wire roller
F-4-97
PG 641
Approx.5mg
PG 641
Approx.5mg
Chapter 4
4-59
3) Slide roller
F-4-98
PG 641
Approx.20mg
Chapter 4
4-60
b) Eject roller unit
4) Eject roller bearing
5) Eject roller center bearing
F-4-99
PG 641
Approx.12mg
PG 641
Approx.12mg
PG 641
Approx.12mg
iPF500/5000
and two locations on iPF600
Chapter 4
4-61
c) Spur unit
6) Spur cam
F-4-100
d) Pick-up unit
7) Pick-up cam
F-4-101
PG 641
Approx.20mg
PG-641
Approx.12mg
Chapter 4
4-62
4.5 Adjustment and Setup Items
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller
Encoder
Procedure after replacing the feed roller HP sensor or feed roller encoder
Feed roller eccentricity is factory-adjusted (correction of variation in the paper feed amount per rotation). It is
Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > LF TYNING
Media size : Media having awidth equal to or larger than that of A2-size paper

4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor
a) Multi Sensor Recalibration
multi sensor.
The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi
sensor is being replaced.
* Service mode : SERVICE MODE > ADJUST > GAP CALIB
* Service mode : SERVICE MODE > ADJUST > SENSOR CALIB
* Service mode : SERVICE MODE > ADJUST > PRINT PATTERN > OPTICAL AXIS
Chapter 4
4-63
b) Adjusting the wire roller
To prevent the wire roller mounted on the carriage from contacting the duct and others during carriage operation,
perform the following adjusutment whenever tou have removed or replaced the carriage unit. This adjustment
is not required when you have replaced only the multi sensor.
* Make adjustments with the carriage lock released.
* Make adjustments with the tube disconnected from the tube guide.
(1) Loosen the two screws[1]
(2) Turn the gear[2] until the lift cam flag[3] reaches the position shown below.
* Bottom position where the sensor[4] light is blocked by the flag (lowest position to which the carriage unit
descends)
F-4-102
[1]
[2]
[3]
[4]
Chapter 4
4-64
(3) Place the scale[5] on the mist fan as shown below, adjust the wire guide height so that the wire roller[6]
touches the top surface of the scale, and then tighten the screw loosened in step (1).
F-4-103
* To prevent the wire roller from being disengaged, install the right cover with the carriage moved onto the
platen.
* After installing the right cover, check that the wire roller has not been disengaged.
4.5.3 Procedure after Replacing the Head Management Sensor
Since the distance between the head management sensor and the carriage unit varies among printers, the optical
axis is factory-adjusted to adjust the non-discharging detection position. When you have replaced the head
management sensor or performed assembly/reassembly of surrounding parts that can change the distance
between the head management sensor and the carriage unit, reasjustment is required
Peform the readjustment in the service mode.
Service mode : SERVICE MODE > ADJUST > NOZZLE CHK POS.

[5]
[6]
Chapter 5
MAINTENANCE
Contents
Contents
5.1 Periodic Replacement Parts............................................................................ 5-1
5.1.1 Periodic Replacement Parts..................................................................................... 5-1
5.2 Consumable Parts............................................................................................. 5-1
5.2.1 Consumable Parts ..................................................................................................... 5-1
5.3 Periodic Maintenance....................................................................................... 5-2
5.3.1 Periodic Maintenance................................................................................................ 5-2
Chapter 5
5-1
5.1 Periodic Replacement Parts
5.1.1 Periodic Replacement Parts
T-5-1
5.2 Consumable Parts
5.2.1 Consumable Parts
T-5-2
Level Periodic Replacement part
User None
Service
Personnel
None
Level Consumable Durability Remarks
Part name Part No,
User - - - See 1.2.6 "Consumable"
Service
personnel
FAN UNIT, SUCTION
QM3-0179-000
25000sheets
of paper
SCALE, LINEAR
QC2-0651-000
25000sheets
of paper
LEVER, L, INK TUBE
QC2-0660-000
25000sheets
of paper
LINK, LEVER, TUBE
QC2-0661-000
25000sheets
of paper
WIRE(MECH), GUIDE, TUBE
QC2-0663-000
25000sheets
of paper
PAD, OIL
QC2-0664-000
25000sheets
of paper
HOLDER, B, FLAT CABLE
QC2-0672-000
25000sheets
of paper
CAM, LIFTER
QC2-0675-000
25000sheets
of paper
SPRING, TORSION
QC2-0676-000
25000sheets
of paper
ROLLER, WIRE(MECH),
GUIDE QC2-1374-000
25000sheets
of paper
SPRING, TENSION
QC2-1396-000
25000sheets
of paper
CARRIAGE UNIT
QM3-0539-000
25000sheets
of paper
CLEANER UNIT, L, RAIL,
CARRIAGE QM3-0542-000
25000sheets
of paper
Chapter 5
5-2
5.3 Periodic Maintenance
5.3.1 Periodic Maintenance
T-5-3
CLEANER UNIT, R, RAIL,
CARRIAGE QM3-0543-000
25000sheets
of paper
SUPPLY UNIT, INK
QM3-0525-000
25000sheets
of paper
Level Periodic maintenance
User Cleaning of ink mist and other substances
Service personnel None
Level Consumable Durability Remarks
Part name Part No,
Chapter 6
TROUBLESHOOTING
Contents
Contents
6.1 Troubleshooting................................................................................................. 6-1
6.1.1 Outline ..........................................................................................................................6-1
6.1.1.1 Outline of Troubleshooting.................................................................................................. 6-1
6.1.2 Troubleshooting When Warnings Occur ................................................................6-1
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007)....................................................... 6-1
6.1.2.2 MTCart Full Soon (1100)..................................................................................................... 6-1
6.1.2.3 Mist Full Soon (1101)........................................................................................................... 6-2
6.1.2.4 GARO W12xx: xx stands for digits (1221,1222,1223,1225,1231,1232,1233,1234,1235)
6-2
6.1.2.5 Feed Limit... (100F).............................................................................................................. 6-2
6.2 Location of Connectors and Pin Arrangement ............................................. 6-3
6.2.1 Main controller PCB................................................................................................... 6-3
6.2.2 Carriage relay PCB.................................................................................................. 6-17
6.2.3 Cutter driver PCB..................................................................................................... 6-24
6.2.4 Power supply ............................................................................................................ 6-25
6.2.5 Roll feed unit PCB.................................................................................................... 6-26
6.3 Version Up........................................................................................................ 6-27
6.3.1 Firmware Update Tool............................................................................................. 6-27
6.4 Service Tools ................................................................................................... 6-28
6.4.1 Tool List ..................................................................................................................... 6-28
Chapter 6
6-1
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
1. Outline
Troubles subject to troubleshooting are classified into those shown on the display (warning, error, and service
call) and those not shown on the display.
2. Precautions for Troubleshooting
1) Check the environmental conditions and the media used for printing.
2) Before performing troubleshooting, make sure that all connectors and cables are connected properly.
3) When servicing the printer with the external cover removed and the AC power supplied, be extremely careful
to avoid electric shock and shorting electrical devices.
4) In the following sections, the troubleshooting steps are described such that the component related to the most
probable cause of the problem will be repaired or replaced first, being followed by components with less
problem probability. If multiple components have the same problem probability, the steps are described
begging with the easiest one.
After performing each step, check to see if the problem has been resolved by making test prints. If the problem
persists, proceed to the next step.
5) After completion of the troubleshooting, check that all connectors and cables have been reconnected and
screws have been tightened firmly.
6) Whenever you have performed replacement or repair services, make test prints to check whether the problem
has been resolved.
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007)
XX stands for an ink name.
When a warning occurs, no code number is displayed. To view the warning history, select SERVICE MODE >
DISPLAY > WARNING.
<Cause>
The electrodes attached to the hollow needle in the ink tank unit has detected that the ink level lowered below
the specified one.
<Probable problem locations>
Ink tank, ink tank unit, main controller
<Remedy>
1. Check the ink level.
2. Replace the ink tank.
3. Check the connector of the ink tank unit.
4. Replace the ink tank unit.
5. Replace the main controller.
6.1.2.2 MTCart Full Soon (1100)
<Cause>
The maintenance cartridge is nearly full of waste ink (about 80% of the total capacity of the maintenance
cartridge).
Maintenance cartridge, main controller
<Remedy>
1. Maintenance cartridge
Select SERVICE MODE > COUNTER > PRINTER > 1-INK to check the free space in the maintenance
cartridge. If there is almost no free space, replace the maintenance cartridge.
2.Replace the main controller
Chapter 6
6-2
6.1.2.3 Mist Full Soon (1101)
<Cause>
The waste ink in the waste ink box is nearly full (about 97% of the total capacity).
waste ink box, main controller
<Remedy>
1. Replace the waste ink box.
After replacing the waste ink box, select SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS Vl
to reset the waste ink counter.
2. Replace the main controller
6.1.2.4 GARO W12xx: xx stands for digits
(1221,1222,1223,1225,1231,1232,1233,1234,1235)
<Cause>
The GARO command was erroneous during data reception.
Operation error, main controller
<Remedy>
1. Check the operation method and print again.
6.1.2.5 Feed Limit... (100F)
<Cause>
The main controller has detected that the roll media was fed by the maximum amount in the manual feed mode.
Maximum feed amount in reverse feed mode: Printing standby position (on feed roller)
Main controller
<Remedy>
Chapter 6
6-3
6.2 Location of Connectors and Pin Arrangement
6.2.1 Main controller PCB
F-6-1
T-6-1
T-6-2
J801
Unused
J1001 (USB)
Pin Number Signal name IN/OUT Function
1 VBUS IN USB VBUS (+5V)
2 D- IN/OUT USB data (-)
3 D+ IN/OUT USB data (+)
4 GND - USB GND
5 GND - GND (Connector shell)
6 GND - GND (Connector shell)
J3411
J2101
J3101
J2501
J2702
J3201
J2901
J2701
J3001
J1801
J3202
J2502
J2703
J3402
J3701
J3801
J1402 J1401
J2601
J2801
J1101
J1201
J1001
Chapter 6
6-4
T-6-3
J1001 (1394 board)
1 GND - GND
2 GND - GND
3 GND - GND
4 +3.3V OUT Power supply (+3.3V)
10 N.C. - N.C.
11 GND - GND
12 PME# IN Power management enable signal
13 INTA# IN interrupt signal
14 GND - GND
15 RST# OUT PCI reset signal
16 CLK OUT PCI clock signal
17 GNT# OUT Grant signal
18 GND - GND
19 REQ# IN Request signal
20 AD31 IN/OUT Address and data signal 31
24 GND - GND
29 CBE3# IN/OUT Bus command and byte enable signal 3
30 IDSEL OUT Initialization device select signal
31 GND - GND
32 GND - GND
37 GND - GND
Chapter 6
6-5
42 CBE2# OUT Bus command and byte enable signal 2
43 GND - GND
44 FRAME# IN/OUT Cycle frame signal
45 IRDY# IN/OUT Initiator redy signal
46 TRDY# IN/OUT Target redy signal
47 DEVSEL# IN/OUT Device select signal
48 GND - GND
49 STOP# IN/OUT Stop signal
50 LOCK# IN/OUT Lock signal
51 PERP# IN/OUT Parity error signal
52 SERR# IN/OUT System error signal
53 PAR IN/OUT Parity signal
55 GND - GND
56 GND - GND
61 GND - GND
67 GND - GND
72 GND - GND
77 GND - GND
78 HDD_LED - N.C.
79 +5V OUT Power supply (+5V)
J1001 (1394 board)
Chapter 6
6-6
T-6-4
T-6-5
T-6-6
85 GND - GND
86 GND - GND
87 GND - GND
88 GND - GND
J1201 (Network)
1 TX+ OUT Ethernet data TX line (+)
2 TX- OUT Ethernet data TX line (-)
3 RX+ IN Ethernet data RX line (+)
4 - - Not used
5 - - Not used
6 RX- IN Ethernet data RX line (-)
7 - - Not used
8 - - Not used
9 GREEN_LED_C OUT Link LED (green:100Mb/s) cathode terminal
10 GREEN_LED_A OUT Link LED (green:100Mb/s) anode terminal
11 YELLOW_LED_C OUT Link LED (yellow:10Mb/s) cathode terminal
12 YELLOW_LED_A OUT Link LED (yellow:10Mb/s) anode terminal
J1401
Unused
J1402
Unused
J1001 (1394 board)
Chapter 6
6-7
T-6-7
T-6-8
T-6-9
J1801 (Connect to power supply)
1 HD1_VHFBH OUT VH feedback voltage +
2 HD1_VHFBG OUT VH feedback voltage -
3 VH IN Power supply (+21.5V)
4 GND - GND
6 GND - GND
7 RGV20(VCC) IN Power supply (+21.5V)
8 GND - GND
9 VM IN Power supply (+26V)
10 GND - GND
11 VM2 IN Power supply (+26V)
12 GND - GND
13 VH_ENB OUT VH power supply ON/OFF signal
14 PW_CONT OUT Normal/power saving switch signal
J2101
Unused
J2501 (Connect to Spur motor/spur cam sensor/Lift cam sensor/mist fan)
1 HAKUSHA_MOTOR_AM OUT Spur motor drive signal AM
2 HAKUSHA_MOTOR_AP OUT Spur motor drive signal AP
3 SNS_3V_1 OUT Power supply (+3.3V)
4 GND - GND
5 HAKUSHA_CAM_SNS IN Spur cam sensor output signal
6 FAN_VM OUT Power supply (+26V)
7 MIST_FAN_LOCK IN Mist fan lock signal
8 MIST_FAN_PWM OUT Mist fan duty control signal
9 GND - GND
10 LIFT_CAM_3V OUT Power supply (+3.3V)
11 GND - GND
12 LIFT_CAM_SNS IN Lift cam sensor output signal
Chapter 6
6-8
T-6-10
T-6-11
J2502 (Suction fan/maintenance cartridge relay PCB/cassette paper detection sensor/Feed roller HP
sensor/feed roller encoder)
1 FAN_VM OUT Power supply (+26V)
2 PLATEN_FAN_LOCK IN suction fan lock signal
3 PLATEN_FAN_PWM OUT suction fan duty control signal
4 GND - GND
5 MENT_SDA IN/OUT Maintenance cartridge rom control signal (data)
6 MENT_SCL IN/OUT Maintenance cartridge rom control signal (clock)
7 GND - GND
8 MENT_3V Power supply (+3.3V)
9 CST_PAPER_NONE_3V OUT Power supply (+3.3V)
10 GND - GND
11 CST_PAPER_NONE_SN
S
IN Cassette paper detection sensor output signal
12 LF_HP_3V OUT Power supply (+3.3V)
13 GND - GND
14 LF_HP_SNS IN Feed roller HP sensor output signal
15 GND - GND
16 LF_ENCA IN Feed roller encoder output signal A
17 RGV5 OUT Power supply (+5V)
18 LF_ENCB IN Feed roller encoder output signal B
J2601 (Operation panel)
1 POWER_ON IN Power switch signal
2 PM_START OUT Power supply (+5V)
3 BUZZER OUT Buzzer control signal
4 PDODATA OUT Panel IC control signal
6 PDI_DATA IN Panel IC data signal
7 GND - GND
8 /PANEL RESET OUT Panel reset signal
9 GND - GND
10 PDOPCLK OUT Panel IC clock signal
11 PANEL_5V OUT Power supply (+5V)
12 /PDOCS_L OUT Panel supply chip select signal
Chapter 6
6-9
T-6-12
T-6-13
J2701 (Cutter unit)
1 OPT_5V OUT Power supply (+5V)
2 GND - GND
3 CUTTER_L_SNS IN Cutter HP sensor signal
4 CUTTER_R_SNS IN Cutter right detection sensor signal
5 CUTTER_POS1_SNS IN Cutter lift sensor signal
6 CUTTER_UNIT IN Cutter unit detection signal
7 CUTTER_VM OUT Power supply (+26V)
8 /CUTTER_SLEEP OUT Cutter motor driver sleep signal
9 CUTTER_STB OUT Cutter motor driver strobe signal
10 CUTTER_DAT OUT Cutter motor driver data signal
11 CUTTER_CLK OUT Cutter motor driver clock signal
12 CUTTER_ENB OUT Cutter motor driver enable signal
13 CUTTER_PHS OUT Cutter motor driver phase signal
14 GND - GND
J2702 (Cassette)
1 CST_OUTB OUT Cassette motor drive signal B
2 CST_OUTA OUT Cassette motor drive signal A
3 GND - GND
4 CST_ENCA IN Cassette encoder output signal A
5 SNS_5V OUT Power supply (+5V)
6 CST_ENCB IN Cassette encoder output signal B
8 GND - GND
9 CST_CAM_SNS Cassette cam sensor output signal
11 GND - GND
12 CST_EARLY_SNS IN Cassette pick-up sensor output signal
14 GND - GND
15 CST_UNIT_SNS IN Cassette detection sensor output signal
Chapter 6
6-10
T-6-14
T-6-15
T-6-16
J2703 (Auto feed roll unit)
1 OPT_5V OUT Power supply (+5V)
2 GND - GND
3 ROLL_CAM_SNS IN Roll cam sensor signal
4 ROLL_PAPER_SNS IN Roll media sensor signal
5 ROLL_UNIT IN Roll unit detection signal
6 VM OUT Power supply (+26V)
8 /ROLL_SLEEP OUT Roll motor driver sleep signal
9 ROLL_STB OUT Roll motor driver strobe signal
10 ROLL_DAT OUT Roll motor driver data signal
11 ROLL_CLK OUT Roll motor driver clock signal
12 GND - GND
13 GND - GND
J2801 (Feed motor)
1 LF_OUTB OUT Feed motor drive signal B
2 LF_OUTA OUT Feed motor drive signal A
J2901 (Purge unit)
1 PUMP_OUTB OUT Pump motor drive signal B
2 PUMP_OUTA OUT Pump motor drive signal A
3 GND - GND
4 PUMP_ENCA IN Pump encoder output signal A
5 SNS_5V Power supply (+5V)
6 PUMP_ENCB IN Pump encoder output signal B
7 PUMP_CAM_3V OUT Power supply (+3.3V)
8 GND - GND
9 PUMP_CAM_SNS_OU
T
IN Pump cam sensor output signal
Chapter 6
6-11
T-6-17
T-6-18
T-6-19
J3001 (Lift motor/head management sensor)
1 LIFTOUTCOM OUT Lift motor Power supply
2 LIFT_OUTAP OUT Lift motor drive signal AP
3 LIFT_OUTAM OUT Lift motor drive signal AM
4 LIFT_OUTBP OUT Lift motor drive signal BP
5 LIFT_OUTBM OUT Lift motor drive signal BM
6 GND - GND
7 FUTO_CLMP OUT Head management sensor unit clamp signal
8 FUTO_XLEDON OUT Head management sensor unit LED ON/OFF signal
9 SNS_5V Power supply (+5V)
10 FUTO_XCMP0 IN Head management sensor unit skew detection signal
12 GND - GND
13 PE_SNS IN Paper detection sensor output signal
J3101 (Carriage motor)
1 CR_HWP IN Carriage motor hole device W-phase + signal
2 CR_HWM IN Carriage motor hole device W-phase - signal
3 CR_W OUT Carriage motor W-phase drive signal
4 CR_HVM IN Carriage motor hole device V-phase - signal
5 CR_U OUT Carriage motor U-phase drive signal
6 GND - GND
7 CR_V OUT Carriage motor V-phase drive signal
9 N.C. - N.C
10 CR_HVP IN Carriage motor hole device V-phase + signal
11 CR_HUM IN Carriage motor hole device U-phase - signal
12 CR_HUP IN Carriage motor hole device U-phase + signal
J3201 (Valve motor,valve open/close detection sensor,top cover sensor,ink tank cover switch)
1 TANK_COVER_S
W
IN Ink tank cover fswitch output signal
2 GND - GND
3 TOP_COVER_3V OUT Power supply (+3.3V)
4 GND - GND
Chapter 6
6-12
T-6-20
T-6-21
5 TOP_COVER_SNS IN Top cover sensor output signal
6 VALVE_DETECT_
3V
OUT Power supply (+3.3V)
7 GND - GND
8 VALVE_DETECT_
SNS
IN Valve open/close sensor output signal
9 VALVE_MOTOR_
AM
OUT Valve motor drive signal AM
10 VALVE_MOTOR_
AP
OUT Valve motor drive signal AP
J3202 (Ink tank ROM PCB)
1 TANK_DAT0 IN/OUT Ink tank data signal 0
3 TANK_3V OUT Power supply (+3.3V)
5 GND - GND
6 TANK_CLK OUT Ink tank clock signal
9 TANK_3V OUT Power supply (+3.3V)
11 GND - GND
12 TANK_CLK OUT Ink tank clock signal
13 GND - GND
14 INK_SNS0 IN Ink detection sensor output signal 0
17 GND - GND
J3402 (Carriage PCB J21)
1 GND - GND
2 GND - GND
J3201 (Valve motor,valve open/close detection sensor,top cover sensor,ink tank cover switch)
Chapter 6
6-13
T-6-22
3 GND - GND
4 GND - GND
5 GND - GND
6 GND - GND
7 VH OUT Power supply (+21.5V)
17 HD1_VHFBH IN VH feed back voltage +
23 GND - GND
24 GND - GND
25 GND - GND
26 GND - GND
27 HD1_VHFBG IN VH feed back voltage -
28 GND - GND
29 GND - GND
30 GND - GND
J3411 (Temperture/humidity sensor)
1 TH2_OUT IN Temperature/humidity sensor output signal 2
2 GND - GND
3 RHV_OUT IN Temperature/humidity sensor output signal
Chapter 6
6-14
T-6-23
1 H1-D-DATA-7-OD OUT Odd head L data signal 7(D)
2 GND - GND
3 H1-E-HE-8 OUT Head L heat enable signal8(E)
4 GND - GND
5 H1-E-DATA-8-OD OUT Odd head L data signal 8(E)
6 GND - GND
7 H1-F-DATA-10-OD OUT Odd head L data signal 10(F)
8 GND - GND
10 GND - GND
11 H1-F-HE-10 OUT Head L heat enable signal10(F)
12 GND - GND
14 GND - GND
16 GND - GND
17 H1-F-DATA-11-EV OUT Even head L data signal11(F)
18 GND - GND
20 GND - GND
22 GND - GND
23 H1-E-DATA-9-EV OUT Even head L data signal9(E)
24 H1-DLD LICC2 OUT Head L analogue switch latch signal
25 H1-DATA LICC2 OUT Head L analogue switch data signal
26 H1-DASLK LICC2 OUT Head L analogue switch clock signal
27 GND - GND
28 H1-DSOUT2 IN Head L temperature output 2
29 H1-DSOUT1 IN Head L temperature output 1
30 GND - GND
31 PWLED1_ON OUT Multi sensor LED 1 drive signal
35 GND - GND
36 MLT_SNS_2IN IN Multi sensor signal2
37 MLT_SNS_1IN IN Multi sensor signal1
38 GND - GND
39 H1-B-DATA-2-OD OUT Odd head L data signal 2(B)
Chapter 6
6-15
T-6-24
40 GND - GND
42 GND - GND
43 H1-C-HE-4 OUT Head L heat enable signal8(E)
44 GND - GND
45 H1-C-DATA-4-OD OUT Odd head L data signal 4(C)
47 ENCODER_B IN Carriage encoder output signalB
49 ENCODER_A IN Carriage encoder output signalA
50 GND - GND
1 H1-E-DATA-8-EV OUT Even head L data signal 8(E)
2 GND - GND
3 H1-D-HE-7 OUT Head L heat enable signal 7(D)
4 GND - GND
5 IO-ASIC_SDA IN/OUT Head ROM control signal (data)
6 GND - GND
7 H1-D-DATA-7-EV OUT Even head L data signal 7(D)
8 GND - GND
10 GND - GND
11 H1-D-DATA-6-OD OUT Odd head L data signal6(D)
12 GND - GND
13 IO-ASIC_SCL IN/OUT Head ROM control signal (clock)
14 GND - GND
16 GND - GND
17 H1-C-HE-5 OUT Head L heat enable signal 5(C)
18 GND - GND
19 H1-C-DATA-5-OD OUT Odd head L data signal5(C)
20 GND - GND
21 H1_CLK OUT Head L clock signal
22 GND - GND
23 HEAD_3V OUT Power supply (+3V)
24 GND - GND
25 H1_LT OUT Head L latch signal
Chapter 6
6-16
26 H-DASH_LICC2_B OUT Analogue switch/AD triggar
27 H1-C-DATA-5-EV OUT Even head L data signal 5(C)
28 GND - GND
29 H1-B-HE-3 OUT Head L heat enable signal 3(B)
30 GND - GND
32 GND - GND
33 H1-B-DATA-3-EV OUT Even head L data signal 3(B)
34 GND - GND
36 GND - GND
37 H1-A-DATA-1-EV OUT Even head L data signal 1(A)
38 GND - GND
39 H1-A-HE-1 OUT Head L heat enable signal 1(A)
40 GND - GND
42 GND - GND
44 GND - GND
45 H1-A-DATA-0-OD OUT Odd head L data signal0(A)
46 GND - GND
48 GND - GND
50 GND - GND
Chapter 6
6-17
6.2.2 Carriage relay PCB
F-6-2
T-6-25
T-6-26
T-6-27
J3
1 ENCODER_B IN Linear encoder detection signal B
2 GND - GND
3 ENCODER_A IN Linear encoder detection signal A
4 H1_5V OUT Power supply (+5V)
J5
1 PWLED1 OUT Multi sensor LED1 drive signal
5 GND - GND
6 OUT1 IN Multi sensor input signal 1
7 OUT2 IN Multi sensor input signal 2
J21 (Main controller PCB J3402)
1 GND - GND
2 GND - GND
JJ21
J22
J23
J5
J24
J3
Chapter 6
6-18
T-6-28
3 GND - GND
4 HD1_VHFBG OUT VH feed back voltage -
5 GND - GND
6 GND - GND
7 GND - GND
8 GND - GND
14 HD1_VHFBH OUT VH feed back voltage +
25 GND - GND
26 GND - GND
27 GND - GND
28 GND - GND
29 GND - GND
30 GND - GND
1 GND - GND
2 ENCODER_A OUT Carriage encoder output signalA
3 SNS_5V IN Power supply (+5V)
4 ENCODER_B OUT Carriage encoder output signalB
5 SNS_5V IN Power supply (+5V)
6 H1-C-DATA-4-OD IN Odd head L data signal 4(C)
7 GND - GND
8 H1-C-HE-4 IN Head L heat enable signal8(E)
Chapter 6
6-19
9 GND - GND
10 H1-B-DATA-3-OD IN Odd head L data signal 3(B)
11 GND - GND
12 H1-B-DATA-2-OD IN Odd head L data signal 2(B)
13 GND - GND
14 MLT_SNS_1IN OUT Multi sensor signal1
15 MLT_SNS_2IN OUT Multi sensor signal2
16 GND - GND
17 PWLED4_ON IN Multi sensor LED 4 drive signal
21 GND - GND
22 H1-DSOUT1 OUT Head L temperature output 1
23 H1-DSOUT2 OUT Head L temperature output 2
24 GND - GND
25 H1-DASLK LICC2 IN Head L analogue switch clock signal
26 H1-DATA LICC2 IN Head L analogue switch data signal
27 H1-DLD LICC2 IN Head L analogue switch latch signal
28 H1-E-DATA-9-EV IN Even head L data signal9(E)
29 GND - GND
30 H1-E-HE-9 IN Head L heat enable signal9(E)
31 GND - GND
32 H1-F-DATA-10-EV IN Even head L data signal10(F)
33 GND - GND
34 H1-F-DATA-11-EV IN Even head L data signal11(F)
35 GND - GND
36 H1-F-HE-11 IN Head L heat enable signal11(F)
37 GND - GND
38 H1-F-DATA-11-OD IN Odd head L data signal 11(F)
39 GND - GND
40 H1-F-HE-10 IN Head L heat enable signal10(F)
41 GND - GND
42 H1-E-DATA-9-OD IN Odd head L data signal 9(E)
43 GND - GND
44 H1-F-DATA-10-OD IN Odd head L data signal 10(F)
45 GND - GND
46 H1-E-DATA-8-OD IN Odd head L data signal 8(E)
47 GND - GND
48 H1-E-HE-8 IN Head L heat enable signal8(E)
Chapter 6
6-20
T-6-29
49 GND - GND
50 H1-D-DATA-7-OD IN Odd head L data signal 7(D)
1 GND - GND
2 H1-B-HE-2 IN Head L heat enable signal 2(B)
3 GND - GND
4 H1-A-DATA-1-OD IN Odd head L data signal 1(A)
5 GND - GND
6 H1-A-DATA-0-OD IN Odd head L data signal 0(A)
7 GND - GND
8 H1-A-HE-0 IN Head L heat enable signal 0(A)
9 GND - GND
10 H1-A-DATA-0-EV IN Even head L data signal 0(A)
11 GND - GND
12 H1-A-HE-1 IN Head L heat enable signal 1(A)
13 GND - GND
14 H1-A-DATA-1-EV IN Even head L data signal 1(A)
15 GND - GND
16 H1-B-DATA-2-EV IN Even head L data signal 2(B)
17 GND - GND
18 H1-B-DATA-3-EV IN Even head L data signal 3(B)
19 GND - GND
20 H1-C-DATA-4-EV IN Even head L data signal 4(C)
21 GND - GND
22 H1-B-HE-3 IN Head L heat enable signal 3(B)
23 GND - GND
24 H1-C-DATA-5-EV IN Even head L data signal 5(C)
25 H-DASH_LICC2_B IN Analogue switch/AD triggar
26 H1_LT IN Head L latch signal
27 GND - GND
28 HEAD_3V IN Power supply (+3V)
29 GND - GND
30 H1_CLK IN Head L clock signal
31 GND - GND
32 H1-C-DATA-5-OD IN Odd head L data signal 5(C)
33 GND - GND
34 H1-C-HE-5 IN Head L heat enable signal 5(C)
Chapter 6
6-21
T-6-30
35 GND - GND
36 H1-D-HE-6 IN Head L heat enable signal 6(D)
37 GND - GND
38 IO-ASIC_SCL IN/OUT Head ROM control signal (clock)
39 GND - GND
40 H1-D-DATA-6-OD IN Odd head L data signal 6(D)
41 GND - GND
42 H1-D-DATA-6-EV IN Even head L data signal 6(D)
43 GND - GND
44 H1-D-DATA-7-EV IN Even head L data signal 7(D)
45 GND - GND
46 IO-ASIC_SDA IN/OUT Head ROM control signal (data)
47 GND - GND
48 H1-D-HE-7 IN Head L heat enable signal 7(D)
49 GND - GND
50 H1-E-DATA-8-EV IN Even head L data signal 8(E)
J24 (Head L)
4 VHT2 OUT Head L transistor drive power supply
6 EEPROM_SDA IN/OUT EEPROM control signal (data)
7 EEPROM_SCL OUT EEPROM control signal (clock)
9 H1-C-DIA1 IN Heal L DI sensor signal 1(C)
18 H1-E-DIA1 IN Heal L DI sensor signal 1(E)
19 H1-D-DIA1 IN Heal L DI sensor signal 1(D)
Chapter 6
6-22
27 H1-D-DIA2 IN Heal L DI sensor signal 2(D)
29 H1-E-DIA2 IN Heal L DI sensor signal 2(E)
30 H1-F-DIA2 IN Heal L DI sensor signal 2(F)
34 H1-C-DATA-5-0D OUT Odd head L data signal 5(C)
37 H1-A-DIA2 IN Heal L DI sensor signal 2(A)
38 H1-B-DIA2 IN Heal L DI sensor signal 2(B)
39 H1-C-HE-4 OUT Head L heat enable signal8(E)
40 H1-D-DATA-7-OD OUT Odd head L data signal 7(D)
44 H1-F-DATA-8-EV OUT Even head L data signal 8(F)
46 H1-C-DIA2 IN Heal L DI sensor signal 2(C)
48 H1-B-DIA1 IN Heal L DI sensor signal 1(B)
52 H1-C-DATA-4-OD OUT Odd head L data signal 4(C)
53 GND - GND
54 GND - GND
55 GND - GND
57 H1-E-DATA-9-EV OUT Even head L data signal9(E)
58 GND - GND
59 H1-D-DATA-6-OD OUT Odd head L data signal6(D)
60 H1-C-HE-5 OUT Head L heat enable signal 5(C)
J24 (Head L)
Chapter 6
6-23
62 H1-A-DIA1 IN Heal L DI sensor signal 1(A)
64 GND - GND
65 GND - GND
66 GND - GND
67 GND - GND
69 H1-F-DIA1 IN Heal L DI sensor signal 1(F)
71 GND - GND
72 H1-CLK OUT Head L clock signal
73 H1-LT OUT Head L latch signal
76 GND - GND
77 GND - GND
78 GND - GND
J24 (Head L)
Chapter 6
6-24
6.2.3 Cutter driver PCB
F-6-3
T-6-31
T-6-32
J1 (Connect to main board)
1 GND - GND
2 CUTTER_PHS IN Cutter motor driver phase signal
3 CUTTER_ENB IN Cutter motor driver enable signal
4 CUTTER_CLK IN Cutter motor driver clock signal
5 CUTTER_DAT IN Cutter motor driver data signal
6 CUTTER_STB IN Cutter motor driver strobe signal
7 /CUTTER_SLEEP IN Cutter motor driver sleep signal
8 CUTTER_VM_ON IN Power supply (+26V)
9 CUTTER_UNIT OUT Cutter unit detection signal
10 CUTTER_POS1_SNS OUT Cutter lift sensor signal
11 CUTTER_R_SNS OUT Cutter right detection sensor signal
12 CUTTER_L_SNS OUT Cutter HP sensor signal
13 GND - GND
14 OPT_5V IN Power supply (+5V)
J2 (Cutter lift sensor/HP sensor/right detection sensor, Cutter motor/lift motor)
2 GND - GND
3 CUTTER POS1 SNS IN Cutter lift sensor signal
5 GND - GND
6 CUTTER L SNS IN Cutter HP sensor signal
J1 J2
Chapter 6
6-25
6.2.4 Power supply
F-6-4
T-6-33
T-6-34
7 CUTTER LIFT OUTB OUT Cutter lift motor drive signal B
8 CUTTER LIFT OUTA OUT Cutter lift motor drive signal A
10 GND - GND
11 CUTTER R SNS IN Cutter right detection sensor signal
12 CUTTER OUTB OUT Cutter motor drive signal B
13 CUTTER OUTA OUT Cutter motor drive signal A
CN1
1 AC(H) - Power supply (AC 120V or AC 230V)
2 AC(H) - Power supply (AC 120V or AC 230V)
CN2 (Connect to main board)
1 HD1_VHFBH IN VH feedback voltage +
2 HD1_VHFBG IN VH feedback voltage -
4 GND - GND
6 GND - GND
J2 (Cutter lift sensor/HP sensor/right detection sensor, Cutter motor/lift motor)
CN2
CN1
Chapter 6
6-26
6.2.5 Roll feed unit PCB
F-6-5
T-6-35
7 RGV20(VCC) OUT Power supply (+21.5V)
8 GND - GND
10 GND - GND
11 VM2 OUT Power supply (+26V)
12 GND - GND
13 VH_ENB IN VH power supply ON/OFF signal
14 PW_CONT IN Normal/power saving switch signal
J1 (Connect to main board)
1 GND - GND
2 GND - GND
3 ROLL_CLK IN Roll motor driver clock signal
4 ROLL_DAT IN Roll motor driver data signal
5 ROLL_STB IN Roll motor driver strobe signal
6 /ROLL_SLEEP IN Roll motor driver sleep signal
9 ROLL_UNIT OUT Roll unit detection signal
10 ROLL_PAPER_SNS OUT Roll media sensor signal
11 ROLL_CAM_SNS OUT Roll cam sensor signal
12 GND - GND
13 OPT_5V IN Power supply (+5V)
CN2 (Connect to main board)
J1
J2
J3
Chapter 6
6-27
T-6-36
T-6-37
6.3 Version Up
6.3.1 Firmware Update Tool
Use of the following tools allows you to update the firmware of the system controller incorporated in the printer.
- GARO Firmware Update Tool
- L Printer Service Tool
1. GARO Firmware Update Tool
GARO Firmware Update Tool is the same as that for user.
Procedure
1) Start CARO Firmware Update Tool.
2) Place the printer in the online mode.
3) Transfer the firmware data to the printer according to the instructions shown on the display.
4) The data shown on the LCD on the operation panel changes and the firmware is updated automatically.
5) When firmware update is completed, the printer will start again.
File transfer route:
USB, IEEE1394, network
2. L Printer Service Tool
Procedure
1) Start L Printer Service Tool.
2) Place the printer in the online mode.
3) Specify the firmware file(jdl) and then transfer it.
4) The data shown on the LCD on the operation panel changes and the firmware is updated automatically.
5) When firmware update is completed, the printer will start again.
File transfer route:
USB, IEEE1394, network (directly connected using a cross cable)
J2 (Roll media sensor )
2 GND - GND
3 ROLL_PAPER_SNS IN Roll media sensor signal
J3 (Roll cam sensor, roll motor)
2 GND - GND
3 ROLL_CAM_SNS IN Roll cam sensor signal
4 GND - GND
5 ROLL_OUTAP OUT Roll motor drive signal AP
6 ROLL_OUTAM OUT Roll motor power supply AM
7 ROLL_OUTBP OUT Roll motor drive signal BP
8 ROLL_OUTBM OUT Roll motor power supply BM
Chapter 6
6-28
6.4 Service Tools
6.4.1 Tool List
T-6-38
T-6-39
General-purpose tools Application
Long Phillips screwdriver Inserting and removing screws
Phillips screwdriver Inserting and removing screws
Flat-head screwdriver Removing the E-ring
Needle-nose pliers Inserting and removing the spring parts
Hex key wrench Inserting and removing hexagonal screws
Flat brush Applying grease
Lint free paper Wiping off ink
Rubber gloves Preventing ink stains
Special-purpose tools Application
Grease MOLYKOTE PG-641
(CK-0562-000)
Applying to specified locations
Chapter 7
SERVICE MODE
Contents
Contents
7.1 Service Mode..................................................................................................... 7-1
7.1.1 Service Mode Operation ........................................................................................... 7-1
7.1.2 Service Mode Map..................................................................................................... 7-1
7.1.3 Details of Service Mode............................................................................................ 7-5
7.2 Special Mode ................................................................................................... 7-19
7.2.1 Special Modes for Servicing................................................................................... 7-19
Chapter 7
7-1
7.1 Service Mode
7.1.1 Service Mode Operation
a) How to enter the Service mode
Enter the Service mode following the procedure below.
1) Turn off the printer.
2) Turn on the printer while holding down the [Paper Source] button and [Information] button.
* Keep pressing the above buttons until "Initializing" appears on the display.
3) "S" is displayed in the upper right corner of the display showing the version.
4) After display of "Online", pressing the [Menu] button displays the SERVICE MODE top menu and the
MESSAGE LED flashes.
* The Service mode is added to the options in the Main menu. The Service mode can be entered even in the error
status (when an error message is shown on the display) by turning the power off and then using the above key
operation.
b) How to exit the Service mode
Turn off the printer.
c) Key operation in the service mode
- Selecting menus and parameters: [ ] or [ ] button
- Going to the next lower-level menu: [ ] button
- Going to the next higher-level menu: [ ] key
- Determining a selected menu or parameter: [OK] button
7.1.2 Service Mode Map
The hierarchy of menus and parameters in the Service mode is shown below.
F-7-1
DISPLAY
YES
NO
S/N
TYPE
LF TYPE
Test Print
TMP
SIZE LF
SIZE CR
S/N
LOT
1
20
1
20
WARING
ERROR
INK CHECK
System Setup
SERVICE MODE
PRINT INF
SYSTEM
HEAD
INK
(I/O DISPLAY)
BK
MBK
C
M
Y
MBK2
C,M,Y,MBK,MBK2,BK
Chapter 7
7-2
F-7-2
I/O DISPLAY 1
I/O DISPLAY 2
ADJUST
NOZZLE 1
OPTICAL AXIS
LF TUNING
LF & HAKUSYA
DETAIL
BASIC
A
F F-1
SAVE SETTINGS
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
0
1
GAP CALIB.
I/O DISPLAY
NOZZLE CHK POS.
MANUAL HEAD ADJ
PRINT PATTERN
HEAD ADJ.
SENSOR CALIB
CHANGE TYPE
ADJ. SETTING
RESET SETTINGS
DISPLAY
A-1 A-x
CUTTER
YES
NO
FUNCTION
CR MOVE
PANEL LED/LCD
PANEL KEY
PLATEN FAN
AIR FLOW FAN R
INK VALVE
REPLACE
COUNTER
NOZZLE 2
NOZZLE 3
Chapter 7
7-3
F-7-3
COUNTER
PRINTER
LIFE TTL
LIFE ROLL
LIFE CUTSHEET
LIFE CASSETTE
LIFE A
LIFE F
POWER ON
W-INK
CUTTER
WIPE
CARRIGE
PRINT
CR COUNT
CR DIST
PRINT COUNT
PURGE
CLEAR
CLR-INK CONSUME
CLR-CUTTER EXC.
CLR-MTC EXC.
CLR-HEAD EXC.
CLR-UNIT A EXC.
CLR-UNIT V EXC.
CLR-FACTORY CNT.
EXCHANGE
CUTTER EXC.
MTC EXC.
HEAD R EXC.
HEAD L EXC.
BOARD EXC.
UNIT A EXC.
UNIT V EXC.
DETAIL-CNT
MOVE PRINTER
MEDIACONFIG-CNT
INK-USE1
(FUNCTION)
COUNTER
CLN-A-1
(CLN-A-2,3,6,10,11,15,16,17)
CLN-A-TTL
CLN-M-1
(CLN-M-4,5,6)
CLN-M-TTL
N-INK CHK (BK)
N-INK CHK (MBK)
N-INK CHK (MBK2)
N-INK CHK (C)
N-INK CHK (M)
N-INK CHK (Y)
INK-USE1(BK)
INK-USE1(MBK)
INK-USE1(MBK2)
INK-USE1(C)
INK-USE1(M)
INK-USE1(Y)
INK-USE1(TTL)
N-INK-USE1(BK)
N-INK-USE1(MBK)
N-INK-USE1(MBK2)
N-INK-USE1(C)
N-INK-USE1(M)
N-INK-USE1(Y)
N-INK-USE1(TTL)
INK-USE2
INK-USE2(BK)
INK-USE2(MBK)
INK-USE2(MBK2)
INK-USE2(C)
INK-USE2(M)
INK-USE2(Y)
INK-USE2(TTL)
N-INK-USE2(BK)
N-INK-USE2(MBK)
N-INK-USE2(MBK2)
N-INK-USE2(C)
N-INK-USE2(M)
N-INK-USE2(Y)
N-INK-USE2(TTL)
INK-EXC
INK-EXC(BK)
INK-EXC(MBK)
INK-EXC(MBK2)
INK-EXC(C)
INK-EXC(M)
INK-EXC(Y)
INK-EXC(TTL)
N-INK-EXC(BK)
N-INK-EXC(MBK)
N-INK-EXC(MBK2)
N-INK-EXC(C)
N-INK-EXC(M)
N-INK-EXC(Y)
N-INK-EXC(TTL)
(LIFE B,C,D,E)
(CLR-UNIT B,D.F.H,L,P,Q,R,)
(UNIT B,D.F.H,L,P,Q,R,)
Chapter 7
7-4
F-7-4
(COUNTER)
(SETTING)
MEDIA1
NAME
TTL <m2>
TTL <sq,f>
ROLL <m2>
ROLL <sq,f>
CUTSHEET <m2>
CUTSHEET <sq,f>
CASSETTE <m2>
CASSETTE <sq,f>
(MEDIA 2 6)
MEDIA7
NAME
TTL <m2>
TTL <sq,f>
ROLL <m2>
ROLL <sq,f>
CUTSHEET <m2>
CUTSHEET <sq,f>
CASSETTE <m2>
CASSETTE <sq,f>
MEDIA OTHER
NAME
TTL <m2>
TTL <sq,f>
ROLL <m2>
ROLL <sq,f>
CUTSHEET <m2>
CUTSHEET <sq,f>
CASSETTE <m2>
CASSETTE <sq,f>
MEDIASIZE1 ROLL
P-SQ 17-24
P-CNT 17-24
P-CNT -17
P-SQ -17
MEDIASIZE2 ROLL
D-SQ 17-24
D-CNT 17-24
D-CNT -17
MEDIASIZE1 CUT
P-SQ 17-24
P-CNT 17-24
P-CNT -17
MEDIASIZE2 CUT
D-SQ 17-24
D-CNT 17-24
D-CNT -17
D-SQ -17
D-SQ -17
P-SQ -17
HEAD DOT. CNT 1
HEAD DOT. CNT 2
BK
MBK
MBK2
C
M
Y
TTL
BK
MBK
MBK2
C
M
Y
TTL
PARTS CNT.
COUNTER A
PARTS A1
COUNTER B
PARTS B1
COUNTER D
PARTS D1
PARTS D4
COUNTER F
PARTS F1
COUNTER H
PARTS H1
COUNTER K
PARTS K1
COUNTER L
PARTS L1
COUNTER M
PARTS M1
COUNTER P
PARTS P1
COUNTER Q
PARTS Q1
COUNTER R
PARTS R1
COUNTER V
PARTS V1
Chapter 7
7-5
F-7-5
7.1.3 Details of Service Mode
This section provides details of the Service mode menus.
a) DISPLAY
Displays and prints the printer information.
1) PRINF INF
Prints adjustment values in the User menu an all of DISPLAY and COUNTER parameters on A4-size or lager
paper.
When a roll media is used, the layout is optimized according to the media width in order to save paper.
SETTING
Pth
ON
OFF
RTC
DATE
TIME
INITIALIZE
WARNING
ERROR
ADJUST
W-INK
CARRIAGE
PURGE
INK-USE CNT
CUTTER-CHG CNT
W-INK CHG CNT
HEAD-CHG CNT
PARTS-CHG CNT
PARTS A1
PARTS B1
PARTS D
PARTS V1
PARTS COUNTER
PARTS A1
PARTS B1
PARTS D
PARTS V1
(COUNTER)
Chapter 7
7-6
2) SYSTEM
Displays the printer information shown below.
T-7-1
3) HEAD
Displays the following EEPROM information in the printhead.
T-7-2
4) INK
Displays the numbers of days passed since installation of the following ink tanks.
If any ink tank that does not allow the printer to count the number of days passed is installed, an error message
is displayed.
T-7-3
Display Description Unit
S/N Serial number of printer -
TYPE Type setting on main controller PCB
* iPF5000 is represented by 17.
-
LF TYPE Feed roller type 0 or 1
TMP Ambient temperature C
SIZE LF Detected size of loaded media (feed direction)
0 is always detected for the roll media.
mm/inch
SIZE CR Detected size of loaded media (carriage
direction)
mm/inch
Display Description
S/N Serial number of printhead
LOT Lot number of printhead
BK Number of days passed since the BK ink tank was installed Day(s)
MBK Number of days passed since the MBK ink tank was installed Day(s)
MBK2 Number of days passed since the MBK2 ink tank was installed Day(s)
C
M
Y
Number of days passed since the C ink tank was installed Day(s)
M Number of days passed since the M ink tank was installed Day(s)
Y Number of days passed since the Y ink tank was installed Day(s)
Chapter 7
7-7
5) WARNING
Displays the warning history (up to 20 events). The newest event has the smallest history number.
6) ERROR
Displays the error history (up to 20 events). The newest event has the smallest history number.
7) INK CHECK
Displays the history of execution of "Ink Check Off" in the Main menu in the order of C, M, Y, MBK, MBK,
and BK from in this order.
0: No execution
1: Executed at least once
b) I/O DISPLAY (* To be supported by the next version)
Shows the statuses and sensors and switches on the display.
ON = 1
OFF = 0
Screen 1
T-7-4
Screen 2
T-7-5
To switch between screens 1 and 2, use the and buttons.
I / O D I S P L A Y 1 Upper row
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lower row
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 (Display position)
I / O D I S P L A Y 2 Upper row
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Lower row
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 (Display position)
Chapter 7
7-8
The relationship between display positions and sensor statuses is summarized in the following table.
T-7-6
Display
position
Sensor name LCD display contents
1 Pump Cam Sensor 0: Sensor ON , 1: Sensor OFF
2 Valve Open/Closed Detection
Sensor
0: Sensor ON , 1: Sensor OFF
3 (Not Used) -
4 (Not Used) -
5 Spur Cam Sensor 0: Sensor ON , 1: Sensor OFF
6 Lift Cam Sensor 0: Sensor ON , 1: Sensor OFF
7 Feed Roller Hp Sensor 0: Sensor ON , 1: Sensor OFF
8 Top Cover Sensor 0: Cover open , 1: Cover close
9 (Not Used) -
10 Ink Tank Cover Switch 0: Cover open , 1: Cover close
11 (Not Used) -
12 Paper Detection Sensor 0: Sensor ON , 1: Sensor OFF
13 Cassette Paper Detection Sensor 0: Sensor ON , 1: Sensor OFF
14 Cassette Detection Sensor 0: Sensor ON , 1: Sensor OFF
15 Cassette Pick-Up Sensor 0: Sensor ON , 1: Sensor OFF
16 Cassette Cam Sensor 0: Sensor ON , 1: Sensor OFF
17 Roll Media Sensor 0: Sensor ON , 1: Sensor OFF
18 Roll Cam Sensor 0: Sensor ON , 1: Sensor OFF
19 Cutter Lift Sensor 0: Sensor ON , 1: Sensor OFF
20 Cutter Right Position Sensor 0: Sensor ON , 1: Sensor OFF
21 Cutter Hp Sensor 0: Sensor ON , 1: Sensor OFF
22 (Not Used) -
23 (Not Used) -
24 (Not Used) -
25 (Not Used) -
26 Roll unit detection 0: Roll unit not detected , 1: Roll unit
detected
27 Cutter unit detection 0: Cutter unit not detected , 1: Cutter unit
detected
28 (Not Used) -
29 (Not Used) -
30 (Not Used) -
31 (Not Used) -
32 (Not Used) -
Chapter 7
7-9
c) ADJUST
Performs adjustments and prints the adjustment and check patterns necessary for adjusting the printer parts.
- PRINT PATTERN > NOZZLE 1
1. This nozzle check pattern is used during servicing and is printed in the single direction using a single path. It
is used to check for nozzles that are not injecting ink properly.
This pattern is printed on A4-size media in the landscape orientation.
The media type is optional.
- PRINT PATTERN > OPTICAL AXIS
This pattern is used to adjust the registration sensor optical axis. For details, refer to "Disassembly/Adjustment"
> "Adjustment and Setup" > "Action to Take after Replacing the Carriage Unit or Multi Sensor".
Use photo glossy paper.
- PRINT PATTERN > LF TUNING
This pattern is used to adjust the cassette feed roller eccentricity. For details, refer to "Disassembly/Adjustment"
> "Adjustment and Setup" > "Action to Take after Replacing the Cassette Feed Roller HP Sensor or Cassette
Feed Roller Encoder".
Use photo glossy paper.
- PRINT PATTERN > LF & HAKUSYA
This pattern is used to adjust the LF pinch roller and spur.
LF & HAKUSYA is dedicated to the adjustment in the factory. This adjustment is not required during servicing
- HEAD ADJ.
This mode allows you to set or reset the registration adjustment values of individual heads.
T-7-7
- NOZZLE CHK POS.
This mode allows you to adjust the optical axis of the head management sensor. For details, refer to
"Disassembly/Adjustment" > "Adjustment and Setup" > "Action to Take after Replacing the Head Management
Sensor".
- GAP CLIB.
This mode measures the gap between the head and media using a multi sensor and updates the calibration value.
- SENSOR CALIB.
This mode adjusts the sensor for color calibration. Use a dedicated test chart.
- CHANGE LF TYPE
This mode allows you to change the LF roller type.
Display Description
AUTO HEAD ADJ Prints and reads (adjusts) the auto head adjustment pattern.
ROUGH: Enlargement and rough adjustment
MNUAL HEAD ADJ Prints the manual head adjustment pattern.
DETAIL: Fine adjustment
BASIC: Simple adjustment
ADJ. SETTING Allows you to enter any registration adjustment value within the
range of -127 to +127.
RESET SETTING Resets the registration adjustment values.
Adjustment values A1 to F* are reset (to zeros).
Chapter 7
7-10
0: Old roller
1: New roller
d) REPLACE
Used when replacing the cutter unit. For details, refer to "Disassembly/Adjustment" > "Adjustment and Setup"
> "Precautions for Disassembly/Adjustment" > "Cutter".
e) FUNCTION
Checks the operation of the buttons on the operation panel and printer parts.
T-7-8
Display Description
PANEL LED/LCD This checks the LEDs and LCD on the operation panel. The LEDs flash, and
the squares in the LCD are displayed in a checkerboard pattern and flash
alternately. This mode is automatically canceled after completion of the
operation.
PANEL KEY This checks the buttons on the operation panel.
The name and symbol of the pressed button is displayed. Pressign the [ ]
key allows you to exit this mode. Also, pressing the [Power] button turns off
the printer.
PLATEN FAN This checks the operation of the suction fan.
The suction fan rotates for 5 seconds at the maximum speed, and then rotates
for 5 seconds at the minimum speed.
AIR FLOW FAN R This checks the operation of the mist fan R. The mist fan R rotates for 10
seconds.
INK VALVE This checks the operation of the ink valve. The valve motor is driven, and
the ink supply valve open/close cam by one turn.
Chapter 7
7-11
f) COUNTER
Displays the service life (number of operation times and time) of each unit and print counts for each media type.
The count values discussed here can be printed using the "PRINT INF" option.
- PRINTER: Counters related to product life
T-7-9
- CARRIAGE: Counters related to carriage unit
T-7-10
- PURGE: Counters related to purge unit
T-7-11
LIFE TTL Cumulative number of printed media (equivalent of A4) sheets
LIFE ROLL Cumulative number of printed roll media (equivalent of
A4)(printing to PRINT INF only)
sheets
LIFE
CUTSHEET
Cumulative number of printed cut sheets (equivalent to A4)
(printing to PRINT INF only)
sheets
LIFE
CASSETTE
Cumulative number of printed cassette sheets (equivalent to
A4) (printing to PRINT INF only)
sheets
LIFE A-F Cumulative number of printed media for environments A to F sheets
POWER ON Cumulative power-on time (excluding the sleep time) Hours
W-INK Maintenance cartridge tank full detection counter %
CUTTER Number of cutting operations Times
WIPE Number of wiping operations Times
PRINT Cumulative printing time Hours
CR COUNT Cumulative carriage scan count (one back-and-forth motion = 1) Times
CR DIST. Cumulative carriage scan distance (210 mm/scan) Times
PRINTCOUNT Cumulative print end count Times
CLN-A-1 Cumulative number of automatic cleaning 1 (normal suction)
operations
Times
CLN-A-2 Cumulative number of automatic cleaning 2 (ink level adjusting)
operations
Times
CLN-A-3 Cumulative number of automatic cleaning 3 (initial filling)
operations
Times
Chapter 7
7-12
- CLEAR: Counters related to counter initialization
T-7-12
CLN-A-6 Cumulative number of automatic cleaning 6 (strong normal
suction) operations
Times
CLN-A-10 Cumulative number of automatic cleaning 10 (ink filling after
secondary transportation) operations
Times
CLN-A-11 Cumulative number of automatic cleaning 11 (ink filling after
head replacement) operations
Times
CLN-A-15 Cumulative number of automatic cleaning 15 (dot count small
suction) operations
Times
CLN-A-16 Cumulative number of automatic cleaning 16 (sedimented ink
agitation) operations
Times
CLN-A-17 Cumulative number of automatic cleaning 17 (small suction)
operations
Times
CLN-A-TTL Total number of automatic cleaning operations Times
CLN-M-1 Cumulative number of manual cleaning 1 (normal suction)
operations
Times
CLN-M-4 Cumulative number of manual cleaning 4 (ink draining from
head after head replacement) operations
Times
CLN-M-5 Cumulative number of manual cleaning 5 (ink draining from
head and tube before transportation ) operations
Times
CLN-M-6 Cumulative number of manual cleaning 6 (normal strong suction)
operations
Times
CLN-M-TTL Total number of manual cleaning operations Times
CLR-INK
CONSUME
Cumulative count of ink section consumption amount clearing Times
CLR-CUTTER
EXC.
Cumulative count of cutter replacement count clearing Times
CLR-MTC EXC. Cumulative count of maintenance cartridge replacement count
clearing
Times
CLR-HEAD
EXC.
Cumulative count of print head replacement count clearing Times
CLR-UNIT A
EXC.
Cumulative count of unit A(waste ink system) replacement count
clearing
Times
CLR-UNIT B
EXC.
Cumulative count of unit B(platen duct) replacement count
clearing
Times
CLR-UNIT D
EXC.
Cumulative count of unit D(carriage unit) replacement count
clearing
Times
Chapter 7
7-13
- EXCHANGE: Counters related to parts replacement
T-7-13
CLR-UNIT F
EXC.
Cumulative count of unit F(ink supply system) replacement count
clearing
Times
CLR-UNIT H
EXC.
Cumulative count of unit H(purge) replacement count clearing Times
CLR-UNIT L
EXC.
Cumulative count of unit L(head management sensor)
replacement count clearing
Times
CLR-UNIT P
EXC.
Cumulative count of unit P(feed motor) replacement count
clearing
Times
CLR-UNIT Q
EXC.
Cumulative count of unit Q(feed roller) replacement count
clearing
Times
CLR-UNIT R
EXC.
Cumulative count of unit R(spur cam) replacement count clearing Times
CLR-UNIT V
EXC.
Cumulative count of unit V(mist fan unit) replacement count
clearing
Times
CLR-FACTORY
CNT.
For factory Times
CUTTER EXC. Cutter replacement count Times
MTC EXC. Maintenance cartridge replacement count Times
HEAD EXC. Print head replacement count Times
BOARD
EXC.(M/B)
Main controller PCB replacement count Times
UNIT A EXC. Unit A(waste ink system) replacement count Times
UNIT B EXC. Unit B(platen duct) replacement count Times
UNIT D EXC. Unit D(carriage unit) replacement count Times
UNIT F EXC. Unit F(ink supply system) replacement count Times
UNIT H EXC. Unit H(purge) replacement count Times
UNIT L EXC. Unit L(head management sensor) replacement count Times
UNIT P EXC. Unit P(feed motor) replacement count Times
UNIT Q EXC. Unit Q(feed roller) replacement count Times
UNIT R EXC. Unit R(spur cam) replacement count Times
UNIT V EXC. Unit V(mist fan unit) replacement count Times
Chapter 7
7-14
- DETAIL-CNT: Counters related to ink
T-7-14
- INK-USE1: Counters related to ink
T-7-15
- INK-USE2: Counters related to ink
T-7-16
MOVE
PRINTER
Number of "Move Printer" operations Times
N-
INKCHECK(XX
)
XX: Ink color
Number of "Stop Ink Check" operations
Times
MEDIACONFI
G-CNT
Number of times media was registered by media editor Times
INK USE1(XX) XX: Ink color
Cumulative consumption amount of each color of generic ink
ml
INK USE1(TTL) Total consumption amount of generic ink ml
N-INK
USE1(XX)
XX: Ink color
Cumulative consumption amount of each color of refill ink
ml
N-INK
USE1(TTL)
Total consumption amount of each color of refill ink ml
INK USE2(XX) XX: Ink color
Cumulative consumption amount of each color of generic ink
ml
INK USE2(TTL) Total consumption amount of generic ink ml
N-INK
USE2(XX)
XX: Ink color
Cumulative consumption amount of each color of refill ink
ml
N-INK
USE2(TTL)
Total consumption amount of each color of refill ink ml
Chapter 7
7-15
- INK-EXC: Counters related to ink
T-7-17
- MEDIA x (x: 1 to 7): Counters related to media
Cumulative print areas are displayed for media 1-7 beginning with the media with the maximum cumulative
print area.
T-7-18
- MEDIA OTHER: Counters related to media
Cumulative print areas are displayed beginning with the media with the eighth-large cumulative print area.
T-7-19
INK USE
EXC(XX)
XX: Ink color
Cumulative count of generic ink replacement
ml
INK USE
EXC(TTL)
Total count of generic replacement of each color of ink ml
N-INK USE
EXC(XX)
XX: Ink color
Cumulative count of refill ink replacement
ml
N-INK USE
EXC(TTL)
Total count of replacement of each color of ink ml
NAME Media type -
TTL Cumulative print area of all media feed trays (metric) m2
TTL Cumulative print area of all media feed trays (inch) Sq.f
ROLL Cumulative print area of roll media (metric) m2
ROLL Cumulative print area of roll media (inch) Sq.f
CUT SHEET Cumulative print area of cut sheet (metric) m2
CUT SHEET Cumulative print area of cut sheet (inch) Sq.f
CASSETTE Cumulative print area of cassette paper (metric) m2
CASSETTE Cumulative print area of cassette paper (inch) Sq.f
NAME Media type -
TTL Cumulative print area of all media feed trays (metric) m2
TTL Cumulative print area of all media feed trays (inch) Sq.f
ROLL Cumulative print area of roll media (metric) m2
ROLL Cumulative print area of roll media (inch) Sq.f
CUT SHEET Cumulative print area of cut sheet (metric) m2
Chapter 7
7-16
- MEDIASIZE1 ROLL: Counters related to roll media printing
T-7-20
- MEDIASIZE2 ROLL: Counters related to roll media printing
T-7-21
CUT SHEET Cumulative print area of cut sheet (inch) Sq.f
CASSETTE Cumulative print area of cassette paper (metric) m2
CASSETTE Cumulative print area of cassette paper (inch) Sq.f
P-SQ 17-24
Cumulative print area of paper equal to or larger than 17 inches
but smaller than 24 inches (physical size)
m2/Sq.f
P-SQ 17 Cumulative print area of paper smaller than 17 inches (physical
size)
m2/Sq.f
P-CNT 17-24 Cumulative number of sheets of A4-equivalent paper equal to
or larger than 17 inches but smaller than 24 inches (physical
size)
sheets
P-CNT 17 Cumulative number of sheets of A4-equivalent paper smaller
than 17 inches (physical size)
sheets
D-SQ 17-24
but smaller than 24 inches (data size)
m2/Sq.f
D-SQ 17 Cumulative print area of paper smaller than 17 inches (data size) m2/Sq.f
D-CNT 17-24 Cumulative number of sheets of A4-equivalent paper equal to or
larger than 17 inches but smaller than 24 inches (data size)
sheets
D-CNT 17 Cumulative number of sheets of A4-equivalent paper smaller
than 17 inches (data size)
sheets
Chapter 7
7-17
- MEDIASIZE1 CUT: Counters related to cut sheet printing
T-7-22
- MEDIASIZE2 CUT: Counters related to cut sheet printing
T-7-23
- HEAD DOT CNT.1
Displays the counts of dots of individual colors of the currently installed print head.
- HEAD DOT CNT.2
Displays the cumulative count of dots of individual colors.
- PARTS CNT.
Displays the status of the consumable parts replacement counter.
P-SQ 17-24 Cumulative print area of paper equal to or larger than 17 inches
but smaller than 24 inches (physical size)
m2/Sq.f
P-SQ 17 Cumulative print area of paper smaller than 17 inches (physical
size)
m2/Sq.f
P-CNT 17-24 Cumulative number of sheets of A4-equivalent paper equal to
or larger than 17 inches but smaller than 24 inches (physical
size)
sheets
P-CNT 17 Cumulative number of sheets of A4-equivalent paper smaller
than 17 inches (physical size)
sheets
D-SQ 17-24
but smaller than 24 inches (data size)
m2/Sq.f
D-SQ 17 Cumulative print area of paper smaller than 17 inches (data size) m2/Sq.f
D-CNT 17-24 Cumulative number of sheets of A4-equivalent paper equal to or
larger than 17 inches but smaller than 24 inches (data size)
sheets
D-CNT 17 Cumulative number of sheets of A4-equivalent paper smaller
than 17 inches (data size)
sheets
Chapter 7
7-18
g) SETTING
Allows you to make various settings.
T-7-24
- INITIALIZE
The DISPLAY histories, ADJUST settings, COUNTER values, and other parameters can be cleared
individually.
T-7-25
Display Description
Pth ON/OFF Turns on/off the (Pth head pulse rank) control function.
Default: On
RTC DATE Set the RTC. The procedure is the same as in the user mode.
yyyy/mm/dd The initial value is 00:00, January 1, 2006.
TIME hh:mm * The display order of year, month, and day is defined in "Date Format".
Display Description
WARNING Initialization of DISPLAY > WARNING
ERROR Initialization of DISPLAY > ERROR
ADJUST Initialization of value of fine band adjustment by user and initialization of scale
adjustment value
The automatically adjusted value is not initialized.
W-INK Initialization of COUNTER > PRINTER > W-INK
CARRIAGE Initialization of COUNTER > CARRIAGE
PURGE Initialization of COUNTER > PURGE
INK
CHECK
* The refill ink usage history cannot be initialized.
INK-USE
CNT
Initialization of COUNTER > INK-USE2
CUTTER-
CHG CNT
Initialization of COUNTER > EXCHANGE > CUTTER EXC.
Counting up of COUNTER > CLEAR
W-INK-
CHG CNT
Initialization of COUNTER > EXCHANGE > MTC EXC.
Counting up of COUNTER > CLEAR
HEAD-
CHG R
CNT
Initialization of COUNTER > EXCHANGE > HEAD R EXC.
HEAD-
CHG L CNT
Initialization of COUNTER > EXCHANGE > HEAD L EXC.
PARTS-
CHG CNT
Initialization of COUNTER > EXCHANGE > UNIT A EXC.
Counting up of CLEAR > UNIT EXC.
PARTS
COUNTER
Initialization of all COUNTER > PARTS CNT.
Chapter 7
7-19
7.2 Special Mode
7.2.1 Special Modes for Servicing
This printer supports the following special modes in addition to the service mode:
- PCB replacement mode
- Download mode
1. PCB replacement mode
This mode is used when replacing the main PCB or MC relay PCB.
By executing this mode,
- Backup data of the settings and counter values stored in the MC relay PCB are moved to the new main PCB.
- The data such as the settings and counter values are copied to the MC relay PCB.
a) Entering the PCB replacement mode
Follow the same procedure as that for entering the service mode.
(With the "Paper Source" button and "Information" button pressed down, turn on the "Power" button.)
When the printer starts up, compare the serial number memorized in the main PCB's EEPROM with that
memorized in the MC relay PCB's EEPROM. If they do not match, or no serial number is memorized in either
EEPROM, enter the PCB replacement mode.
While you are in the PCB replacement mode, the MESSAGE LED, roll media LED, and ONLINE LED are lit.
b) Procedure
Select "CPU BOARD" or "MC BOARD" using the [ ] and [ ] buttons, and then press the [OK] button
to determine it.
- CPU BOARD
Select this after replacing the main PCB.
The data in the MC relay PCB is copied to the main PCB.
- MC BOARD
Select this before replacing the main PCB.
The data in the main PCB is copied to the MC relay PCB.
Use this when the MC relay PCB is a new one.
c) Exiting the PCB replacement mode
Turning off the Power button of the printer allows you to exit the PCB replacement mode.
For details on how to replace the PCB, see Parts Replacement Procedure > Disassembly/Reassembly > Points
to Note on Disassembly and Reassembly > Boards.
2. Download mode
Use this mode only when updating the firmware without performing initialization.
a) Entering the download mode
1) Turning off the Power button of the printer.
2) With the "Stop" and "Information" buttons pressed down, turn on the Power button of the printer.
* Keep pressing the above buttons until "Initializing" appears on the display.
b) Procedure
When "Download Mode/Send Firmware" is shown on the display, transfer the firmware.
When downloading of the firmware is completed, the printer is turned off automatically
Chapter 8
ERROR CODE
Contents
Contents
8.1 Outline................................................................................................................. 8-1
8.1.1 Outline.......................................................................................................................... 8-1
8.2 Warning Table ................................................................................................... 8-2
8.2.1 Warnings ..................................................................................................................... 8-2
8.3 Error Table ......................................................................................................... 8-3
8.3.1 Error Code List ........................................................................................................... 8-3
8.4 Sevice Call Table .............................................................................................. 8-6
8.4.1 Service call errors ...................................................................................................... 8-6
Chapter 8
8-1
8.1 Outline
8.1.1 Outline
The printer indicates errors using the display and LEDs.
If an error occurs during printing, the printer status is also displayed on the status monitor of the printer driver.
The following three types of errors are displayed on the display:
- Warning
Status where the print operation can be continued without remedying the cause of the problem. This can,
however, adversely affect the printing results.
- Error
Status where the print operation is stopped, and the regular operation cannot be recovered until the cause of the
problem is remedied.
- Service call error
When a service call error occurs, the error is not cleared and the error indication remains on the operation panel
even if the printer is powered off and on again. (Occurrence of the service call error is indicated again at power-
on.)
This measure is taken to prevent user's recovery of the service call error and damages to the printer.
Service call errors can be cleared, however, by starting up the printer in the service mode.
For how to take actions against warnings and errors, refer to "Troubleshooting".
Overview of warnings and error codes
T-8-1
* "x" stands for a numeric or letter.
Code* Diagnosis
W100x Ink warning
W110x Waste ink warning
W12xx GARO warning
03xxxxxx-20xx Media feeding error
Data mismatch error
03xxxxxx-2Exx
03xxxxxx-25xx Ink error
03xxxxxx-280x Printhead error
03xxxxxx-281x Maintenance cartridge error
03xxxxxx-282x Adjustment error
03xxxxxx-2Fxx Other errors
Exxx-40xx Service call error
Chapter 8
8-2
8.2 Warning Table
8.2.1 Warnings
The codes correspond to the numbers shown on the DIPLAY in the service mode.
T-8-2
Code Display message Status
1000 Ink Lvl: Chk BK BK ink tank is almost empty
1001 Ink Lvl: Chk Y Y ink tank is almost empty
1002 Ink Lvl: Chk M M ink tank is almost empty
1003 Ink Lvl: Chk C C ink tank is almost empty
1006 Ink Lvl: Chk MBK MBK ink tank is almost empty
1007 Ink Lvl: Chk MBK2 MBK2 ink tank is almost empty
1100 MTCart Full Soon Maintenance cartridge is almost full
1101 Mist Full Soon Mist count is almost full
1221 GARO W1221 Unsupported command in GARO image mode
1222 GARO W1222 Invalid number of parameters in GARO image mode (no parameter)
1223 GARO W1223 Required item was omitted in GARO image mode
1225 GARO W1225 Other warning in GARO image mode
1231 GARO W1231 Unsupported command in GARO setting mode
1232 GARO W1232 Invalid number of parameters in GARO setting mode
1233 GARO W1233 Required item was omitted in GARO setting mode
1234 GARO W1234 Data out of range in GARO setting mode
1235 GARO W1235 Other warning in GARO setting mode
100F Feed Limit... Force feed limit
Chapter 8
8-3
8.3 Error Table
8.3.1 Error Code List
The codes correspond to the numbers shown on the DISPLAY in the service mode.
T-8-3
Code Status
03060A00-2E1B End of roll media
03010000-200A Paper width not detected
03010000-200B Incorrect position on platen
03010000-200C Media leading edge not detected
03010000-200D The trailing edge of cut sheet cannot be detected
03010000-200E Too small media
03010000-200F Too large media
03016000-2010 Skewed media
03130031-2F24 Cutter movement timeout
03870001-2015 Cutting failure
03010000-2017 Media right edge not detected
03010000-2018 Media left edge not detected
03862000-2E09 Roll paper running out
03010000-2E19 Media feeding error
03010000-2E1A
03010000-2E1D
03060A00-2E0E Auto Roll Feed Unitnot installed
03010000-2E1C Media cannot be ejected
03180101-2E17 Cassette not loaded
03060200-201E Job requiring cassette was received when "NO" is selected for
cassette pick-up on MIT
03860002-2E0A Manually fed cut sheet was already loaded even though received
data indicated roll media
03060A00-2E00 Roll media was loaded even though the received data indicated
roll media.
03861001-2405 Invalid paper position for borderless printing
03861001-2406 Data that does not allow borderless printing was received
03060000-2E14 Width indicated by received data does not match width of paper
03060200-2E03 Cut sheets were not loaded in cassette even though the received
data indicated cut sheets
03061000-2E15 Media type indicated by data does not match
03060000-2E16 Media type and size indicated by data do not match
(cassette only)
03060200-2E0B Manually fed cut sheet was already loaded even though
received data indicated cassette
03010000-2E1F Too small media for internal printing was loaded
Chapter 8
8-4
03810104-2500 No ink (BK)
03810101-2501 No ink (Y)
03810102-2502 No ink (M)
03810103-2503 No ink (C)
03810106-2506 No ink (MBK)
03810106-2507 No ink (MBK2)
03830104-2520 Ink tank not installed (BK)
03830101-2521 Ink tank not installed (Y)
03830102-2522 Ink tank not installed (M)
03830103-2523 Ink tank not installed (C)
03830106-2526 Ink tank not installed (MBK)
03830106-2527 Ink tank not installed (MBK2)
03830204-2540 Ink tank ID error (BK)
03830201-2541 Ink tank ID error (Y)
03830202-2542 Ink tank ID error (M)
03830203-2543 Ink tank ID error (C)
03830206-2546 Ink tank ID error (MBK)
03830206-2547 Ink tank ID error (MBK2)
03830304-2560 Ink tank EEPROM error (BK)
03830301-2561 Ink tank EEPROM error (Y)
03830302-2562 Ink tank EEPROM error (M)
03830303-2563 Ink tank EEPROM error (C)
03830306-2566 Ink tank EEPROM error (MBK)
03830306-2567 Ink tank EEPROM error (MBK2)
03810204-2580 Remaining ink low (BK)
03810201-2581 Remaining ink low (Y)
03810202-2582 Remaining ink low (M)
03810203-2583 Remaining ink low (C)
03810206-2586 Remaining ink low (MBK)
03810206-2587 Remaining ink low (MBK2)
03800100-2800 No printhead
03800200-2802 Incorrect printhead was installed
03800400-2803 Printhead EEPROM error
03800300-2801 Unable to correct printhead DI
03800500-280C Many nozzles on printhead did not inject ink
03841201-2816 Maintenance cartridge EEPROM error
03841201-2817 Maintenance cartridge ID error
03841101-2818 Maintenance cartridge not installed
03841001-2819 Maintenance cartridge tank full
01841001-281A Remaining capacity of maintenance cartridge is insufficient to
execute each cleaning
03010000-2820 Unable to adjust printhead registration
Code Status
Chapter 8
8-5
03010000-2821 Unable to adjust band
03010000-2822 Unable to adjust eccentricity
03010000-2823 Printhead check error
03800500-2F2F No ink ejection detection error
03800500-2F30 No ink ejection detection position adjustment error
03130031-2F32 Multi sensor faulty
03010000-2F33 Unable to adjust due to transparent media
03130031-2F25 Unable to detect CR motor HP
03130031-2F16 Mist fan error
03130031-2F3A Ink supply valve motor error
03130031-2F2A Feed roller HP sensor error
03130031-2F17 Platen fan error
03130031-2F28 Pump encode/Pump cam sensor error
03130031-2F20
03130031-2F26 Carriage cannot operate
03130031-2F26 Carriage cannot operate
03130031-2F27 Carriage movement timeout
03030000-2E21 IEEE1394 interface error
03130031-2F22 Pump movement timeout
03130031-2F2B Feed roller cannot operate
03130031-2F2D Cassette cannot operate
03130031-2F23 Pump cannot operate
03130031-2F2E Roll movement timeout
03130031-291B Lift movement timeout
03130031-2E23 Cutter unit failure
03130031-2F13 A/D converter external trigger output stopped
03130031-2F14 Unable to write in ASIC register
Code Status
Chapter 8
8-6
8.4 Sevice Call Table
8.4.1 Service call errors
Codes correspond to the numbers shown on the DIPLAY in the service mode.
T-8-4
Code Description Display message
E141-4046 Recovery system rotation count reached 50,000. ERROR Exxx-xxxx
Call For Service
E144-4047 Feed system counting error
E146-4001 Borderless/idle ejection/ mist recovery count full
E194-404A No ink ejection counting error
E161-403E Abnormally high printhead temperature
E196-4040 Checksum error
E196-4041 Flash memory clearing error
E196-4042 Flash memory write error
E196-4045 Engine EEPROM write error
E196-4049 Transfer ROM data type error
E196-4042 MIT Data transfer error
E198-401C RTC error
E198-401D RTC low battery error
E198-401E RTC clock stopped
APPENDIX
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D
C
R
_
V
R
G
V
S
C
R
_
H
V
P
C
R
_
H
U
M
FAN
1 3
1 12
1
L
F
_
O
U
T
B
L
F
_
O
U
T
A
2
4 1
1 4
M
1
4
1 3
1 4
2
C
S
T
_
O
U
T
B
C
S
T
_
O
U
T
A
G
N
D
C
S
T
_
E
N
C
A
C
S
T
_
E
N
C
B
S
N
S
_
5
V
S
N
S
_
3
V
G
N
D
S
N
S
_
3
V
G
N
D
S
N
S
_
3
V
G
N
D
C
S
T
_
U
N
IT
_
S
N
S
C
R
_
H
W
P
G
N
D
G
N
D
G
N
D
V
A
L
V
E
_
M
O
T
O
R
_
A
M
V
A
L
V
E
_
M
O
T
O
R
_
A
P
L
F
_
E
N
C
B
R
G
V
5
L
F
_
E
N
C
A
G
N
D
L
F
_
H
P
_
S
N
S
C
R
_
H
U
P
V
A
L
V
E
_
_
D
E
T
E
C
T
_
S
N
S
V
A
L
V
E
_
D
E
T
E
C
T
_
3
V
T
O
P
_
C
O
V
E
R
_
S
N
S
T
O
P
_
C
O
V
E
R
_
3
V
J2502 J2801 J3101
J2702
C
S
T
_
C
A
M
_
S
N
S
C
S
T
_
E
A
R
Y
_
S
N
S
J3201
T
A
N
K
_
C
O
V
E
R
_
S
W
Main controller PCB (1/6)
1 2 3 4 5 6 7
J1023L
11 10 9 8 2 3 4 5 6 1 7
J1022L
1 2 3 4 5 6 7
J1023D
J1023DH
18 17 16 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7
J1021
1 2 3 4
J1019
1 2 3
J1018
1 2 J1042
1 2 3
J1043
J1044DH 1 2 3
J1044D
J1045DH 1 2
J1045D
10 9 8 2 3 4 5 6 1 7
J1041
1 2 3
J1047
J1022DH
1 2 3
J1044L
1 2
J1045L
1 2 3
J1036L
15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J1031
1 2 3
J1027D
1 2 3
J1027L
1 2 3 4
J1025L
2 1
J1011
12 11 8 1 2 3 4 5 6 7 9 10
J1001
12 11 8 1 2 3 4 5 6 7 9 10
J1002
2 1
J1012
J1036DH
J1027DH
J1025DH
1 2 3 4
J1026
11 10 9 8 2 3 4 5 6 1 7
J1022D
1 2 J1046
1 2 3
J1036D
1 2 3 4
J1025D
1 2 3 4
J1028
J1028H
1 2 3
J1034
1 2 3 4
J1033
1 2
J1032
1 2 3
J1037
1 2 3
J1035
1 2 3
J1029
Cassette detection
sensor
Cassette pick-up
sensor
Cassette cam
sensor
Cassette
encoder
Cassette
motor
Valve
motor
Valve open/closed
detection sensor
Top cover
sensor
Ink tank cover
switch
Feed roller
encoder
Feed roller HP
sensor
Cassette paper
detection sensor
Maintenance
cartridge
relay PCB
Maintenance
cartridge
ROM PCB
Feed motor
Suction fan
Carriage motor
I
N
K
_
S
N
S
5
I
N
K
_
S
N
S
4
G
N
D
M
1 2
1 3
1 3
G
N
D
FAN
4 1
1 3
1 4 M
1 2
1 20
1 12 1 9
4 1
S
N
S
_
3
V
_
1
G
N
D
H
A
K
U
S
H
A
_
C
A
M
_
S
N
S
S
N
S
_
3
V
_
1
G
N
D
L
I
F
T
_
C
A
M
_
S
N
S
F
A
N
_
V
M
M
I
S
T
_
F
A
N
_
P
W
M
G
N
D
H
A
K
U
S
H
A
_
M
O
T
O
R
_
A
P
H
A
K
U
S
H
A
_
M
O
T
O
R
_
A
M
P
U
M
P
_
O
U
T
B
P
U
M
P
_
O
U
T
A
G
N
D
P
U
M
P
_
E
N
C
A
P
U
M
P
_
E
N
C
B
S
N
S
_
5
V
P
U
M
P
_
C
A
M
_
3
V
P
U
M
P
_
C
A
M
_
S
N
S
_
O
U
T
J3202
G
N
D
I
N
K
_
S
N
S
0
I
N
K
_
S
N
S
1
I
N
K
_
S
N
S
2
I
N
K
_
S
N
S
3
J2501
M
I
S
T
_
F
A
N
_
L
O
C
K
J2901
T
A
N
K
_
C
L
K
T
A
N
K
_
D
A
T
0
T
A
N
K
_
D
A
T
1
G
N
D
T
A
N
K
_
D
A
T
2
T
A
N
K
_
3
V
T
A
N
K
_
D
A
T
3
T
A
N
K
_
C
L
K
T
A
N
K
_
D
A
T
4
G
N
D
T
A
N
K
_
D
A
T
5
T
A
N
K
_
3
V
1 6 1 6
J1067LH
9 8 2 3 4 5 6 1 7
J1067L
9 8 2 3 4 5 6 1 7
J1066L
12 11 10 9 8 2 3 4 5 6 1 7
J1061
9 8 2 3 4 5 6 1 7
J1066D
9 8 2 3 4 5 6 1 7
J1067D
1 2 3
J1063
J1066DH
1 2
J1062
J1065H
1 2 3 4
J1065
1 2 3
J1064
1 2 3 4
J1074
J1055H
J1072DH 9 8 2 3 4 5 6 1 7
J1072D
9 8 2 3 4 5 6 1 7
J1071
1 2 3 4
J1055
2 3 4 1
J1054L
1 2 3 4 5 6
J1052D
J1052DH
1 2 3 4 5 6
J1052L
1 2 3 4 5 6
J1053
1 2 3 4 5 6
J1056
20 18 17 16 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 19
J1051
9 8 2 3 4 5 6 1 7
J1072L
1 2
J1073
J1054DH
1 2 3 4
J1054D
F
T
1
0
4
F
T
1
0
3
F
T
1
0
1
1 2 3 J1075
F
T
1
0
2
Lift cam
sensor
Mist fan
Spur cam
sensor
Spur motor
Pump cam
sensor
Pump
encoder
Pump
motor
Ink detection
sensor
Ink tank ROM PCB
Ink detection
sensor
Ink tank ROM PCB
M
1
1 3
1 4
4 1 1 13
T
H
2
_
O
U
T
G
N
D
R
H
V
_
O
U
T
R
G
V
5
8
5 1
L
I
F
T
_
O
U
T
C
O
M
L
I
F
T
_
O
U
T
A
P
L
I
F
T
_
O
U
T
A
M
L
I
F
T
_
O
U
T
B
P
L
I
F
T
_
O
U
T
B
M
G
N
D
F
U
T
O
_
C
L
M
P
F
U
T
O
_
X
L
E
D
O
N
S
N
S
_
5
V
F
U
T
O
_
X
C
M
P
0
G
N
D
P
E
_
S
N
S
J3001
J3411
S
N
S
_
3
V
_
1
13 12 11 10 9 8 2 3 4 5 6 1 7
J1081
10 9 8 2 3 4 5 6 1 7 J1082L
1 2 3 4 5
J1084
1 2 3 4 5 6 7 8
J1085
1 2 3 4
J1092
1 2 3 4
J1091
J1082DH
1 2 3
J1083
10 9 8 2 3 4 5 6 1 7
J1082D
Lift
motor
Head management
sensor
Paper detection
sensor
Humidity detection
sensor
C
U
T
T
E
R
_
O
U
T
A
C
U
T
T
E
R
_
O
U
T
B
G
N
D
+
5
V
G
N
D
G
N
D
+
5
V
+
5
V
C
U
T
T
E
R
_
L
_
S
N
S
C
U
T
T
E
R
_
R
_
S
N
S
O
P
T
_
5
V
G
N
D
R
O
L
L
_
C
A
M
_
S
N
S
R
O
L
L
_
P
A
P
E
R
_
S
N
S
V
M
2
V
M
2
R
O
L
L
_
S
L
E
E
P
R
O
L
L
_
S
T
B
R
O
L
L
_
D
A
T
R
O
L
L
_
C
L
K
M
1 2
3 1 3
1 3
1 3
M
1 2
1 3
M
5 1
3 1
1
1 13
1 14 1 13
14 1
8 1
13 J1
J2 J3
J2
J1
G
N
D
G
N
D
O
P
T
_
5
V
G
N
D
C
U
T
T
E
R
_
L
_
S
N
S
C
U
T
T
E
R
_
R
_
S
N
S
C
U
T
T
E
R
_
P
O
S
1
_
S
N
S
C
U
T
T
E
R
_
U
N
I
T
V
M
2
C
U
T
T
E
R
_
S
L
E
E
P
C
U
T
T
E
R
_
S
T
B
C
U
T
T
E
R
_
D
A
T
C
U
T
T
E
R
_
C
L
K
C
U
T
T
E
R
_
E
N
B
C
U
T
T
E
R
_
P
H
S
G
N
D
C
U
T
T
E
R
_
L
I
F
T
_
O
U
T
A
C
U
T
T
E
R
_
L
I
F
T
_
O
U
T
B
C
U
T
T
E
R
_
P
O
S
1
_
S
N
S
+
5
V
G
N
D
R
O
L
L
_
P
A
P
E
R
_
S
N
S
+
5
V
G
N
D
R
O
L
L
_
C
A
M
_
S
N
S
G
N
D
R
O
L
L
_
O
U
T
A
P
R
O
L
L
_
O
U
T
A
M
R
O
L
L
_
O
U
T
B
P
R
O
L
L
_
O
U
T
B
M
R
O
L
L
_
U
N
I
T
J2701 J2703
1
J1144LH 1 2
J1144L
1 2 3 4 5 6 J1103 1 2 3 4 5 6 7 8 J1102
13 12 11 10 9 8 2 3 4 5 6 1 7
J1101
1 2
J1146
13 12 11 10 9 8 2 3 4 5 6 1 7
J1141
1 2 3 4 5 6 J1112
13 12 11 10 9 8 2 3 4 5 6 1 7
J1111
14 13 12 11 10 9 8 2 3 4 5 6 1 7
J1131
1 2 3
J1143
1 2 3
J1142
1 2 3 4 5 6 7 8
J1114
1 2 3
J1121
1 2 3 4 5
J1116
1 2 3 4 5 6 7 8
J1113
1 2 3
J1145
1 2
J1147
1 2
J1144D
1 2 3
J1122
1 2 3
J1115
14 13 12 11 10 9 8 2 3 4 5 6 1 7
J1132
Roll feed unit PCB
Cutter driver PCB
Cutter lift
sensor
Cutter HP
sensor
Cutter lift
motor
Cutter right
position
sensor
Cutter
motor
Roll media
sensor
Roll
motor
Roll cam
sensor
1
2
4
6
8
3
5
7
9
10
12
11
12
16
1
1
14
14
1
3
Power supply
1
16
P
O
W
E
R
_
O
N
P
M
_
S
T
A
R
T
G
N
D
S
W
_
0
2
S
W
_
0
3
S
W
_
0
4
S
W
_
0
5
S
W
_
0
6
S
W
_
0
7
S
W
_
0
8
S
W
_
0
9
3
.
3
V
S
W
_
1
0
G
N
D
V
H
V
C
C
V
H
_
G
N
D
V
C
C
_
G
N
D
V
M
V
M
_
G
N
D
V
M
2
V
M
2
_
G
N
D
V
H
V
H
_
G
N
D
V
H
_
E
N
B
P
W
_
C
O
N
T
GND
N
L
(WHITE)
(BLACK)
1
12
1
1
1
2
4
6
8
3
5
7
9
10
12
11
Operation panel PCB 1
Operation panel PCB 2
GND
POWER_ON
BUZZER
+3.3V
GND
PDOPCLK (CLK)
PANEL_RESET (RESET)
PDODATA (DATA_IN)
PDIDATA (DATA_OUT)
PANEL_5V (+5V)
PDOCS_L (CS)
Operation panel PCB
H
D
1
_
V
H
F
B
+
H
D
1
_
V
H
F
D
-
J1801
J2601
PANEL_5V (PM_START)
L
E
D
_
7
8
S
W
_
1
1
14 13 12 11 8 1 2 3 4 5 6 7 9 10
J1151
3
1
2
J1162
SOLD103
2 3 1 J1161
SOLD102
SOLD101
MT111
14 13 12 11 8 1 2 3 4 5 6 7 9 10
J1152
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
3
5
7
9
2
9
2
7
2
5
2
3
2
1
1
9
1
7
1
5
1
1
1
3
2
4
6
8
2
8
3
0
2
6
2
4
2
2
2
0
1
8
1
6
1
4
1
0
1
2
11
2
3
4
5
6
7
9
2
9
2
7
2
8
2
6
2
5
2
4
2
3
2
2
2
1
2
0
1
9
1
8
1
7
1
6
1
5
1
4
1
0
1
1
1
2
1
3
8
3
0
3
5
7
9
2
9
2
7
2
5
2
3
2
1
1
9
1
7
1
5
1
1
1
3
2
4
6
8
2
8
3
0
2
6
2
4
2
2
2
0
1
8
1
6
1
4
1
0
1
2
1 1
2
3
4
5
6
7
9
2
9
2
7
2
8
2
6
2
5
2
4
2
3
2
2
2
1
2
0
1
9
1
8
1
7
1
6
1
5
1
4
1
0
1
1
1
2
1
3
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
49 47 45 43 41 39 46 48 44 42 40 38 3 5 7 9 37 35 33 31 29 27 25 23 21 19 17 15 11 13 2 4 6 8 28 30 32 34 36 26 24 22 20 18 16 14 10 12
1
50 1
2
3
4
5
6
7
8
9
50
49 47 45
46 48 44 42 40
43 41 39
38
37 35 33 31 29 27
28 30 32 34 36 26
25
24
23
22
21
20
19
18
17
16
15
14 10
11
12
13
49 47 45 43 41 39 46 48 44 42 40 38 3 5 7 9 37 35 33 31 29 27 25 23 21 19 17 15 11 13 2 4 6 8 28 30 32 34 36 26 24 22 20 18 16 14 10 12
1
50 1
2
3
4
5
6
7
8
9
50
49 47 45
46 48 44 42 40
43 41 39
38
37 35 33 31 29 27
28 30 32 34 36 26
25
24
23
22
21
20
19
18
17
16
15
14 10
11
12
13
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
3 2 4 1
1
2
3
4
3 5 7 2 4 6 8 1
1
2
3
4
5
6
7
8
3 5 7 2 4 6 8 1
1
2
3
4
5
6
7
8
1
2
3
4
3 2 4 1
49 47 45 43 41 39 46 48 44 42 40 38 3 5 7 9 37 35 33 31 29 27 25 23 21 19 17 15 11 13 2 4 6 8 28 30 32 34 36 26 24 22 20 18 16 14 10 12
1
50 1
2
3
4
5
6
7
8
9
50
49 47 45
46 48 44 42 40
43 41 39
38
37 35 33 31 29 27
28 30 32 34 36 26
25
24
23
22
21
20
19
18
17
16
15
14 10
11
12
13
49 47 45 43 41 39 46 48 44 42 40 38 3 5 7 9 37 35 33 31 29 27 25 23 21 19 17 15 11 13 2 4 6 8 28 30 32 34 36 26 24 22 20 18 16 14 10 12
1
Carriage PCB
50 1
2
3
4
5
6
7
8
9
50
49 47 45
46 48 44 42 40
43 41 39
38
37 35 33 31 29 27
28 30 32 34 36 26
25
24
23
22
21
20
19
18
17
16
15
14 10
11
12
13
H
1
-
D
-
D
A
T
A
-
7
-
O
D
H
1
-
E
-
D
A
T
A
-
9
-
O
D
G
N
D
H
1
-
F
-
H
E
-
1
0
G
N
D
G
N
D
G
N
D
H
1
-
F
-
D
A
T
A
-
1
0
-
O
D
H
1
-
E
-
D
A
T
A
-
8
-
O
D
G
N
D
H
1
-
E
-
H
E
-
8
S
N
S
_
5
V
S
N
S
_
5
V
G
N
D
H
1
-
F
-
D
A
T
A
-
1
1
-
O
D
H
1
-
F
-
H
E
-
1
1
H
1
-
F
-
D
A
T
A
-
1
1
-
E
V
H
1
-
E
-
H
E
-
9
H
1
-
D
S
O
U
T
2
G
N
D
H
1
-
D
A
T
A

L
I
C
C
2
H
1
-
E
-
D
A
T
A
-
9
-
E
V
H
1
-
D
L
D

L
I
C
C
2
H
1
-
D
A
S
L
K

L
I
C
C
2
H
1
-
D
S
O
U
T
1
G
N
D
P
W
L
E
D
4

O
N
P
W
L
E
D
3

O
N
P
W
K
E
D
2

O
N
P
W
L
E
D
1

O
N
G
N
D
M
L
T

S
N
S

1
I
N
M
L
T

S
N
S

2
I
N
G
N
D
G
N
D
H
1
-
B
-
D
A
T
A
-
3
-
O
D
H
1
-
C
-
H
E
-
4
H
1
-
C
-
D
A
T
A
-
4
-
O
D
E
N
C
O
R
D
E
R

B
E
N
C
O
R
D
E
R

A
E
N
C
O
D
E
R
_
B
G
N
D
H
1
_
5
V
E
N
C
O
D
E
R
_
A
P
W
_
L
E
D
1
P
W
_
L
E
D
2
P
W
_
L
E
D
3
P
W
_
L
E
D
4
G
N
D
H
1
_
5
V
O
U
T
1
O
U
T
2
H
1
-
E
-
D
A
T
A
-
8
-
E
V
G
N
D
G
N
D
G
N
D
H
1
-
D
-
D
A
T
A
-
6
-
O
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
H
1
-
C
-
H
E
-
5
H
1
-
C
-
D
A
T
A
-
5
-
O
D
H
1

C
L
K
H
E
A
D

3
V
H
1

L
T
H
-
D
A
S
H

L
I
C
C
2

B
H
1
-
C
-
D
A
T
A
-
5
-
E
V
H
1
-
B
-
H
E
-
3
H
1
-
C
-
D
A
T
A
-
4
-
E
V
H
1
-
B
-
D
A
T
A
-
3
-
E
V
H
1
-
B
-
D
A
T
A
-
2
-
E
V
H
1
-
A
-
D
A
T
A
-
1
-
E
V
H
1
-
A
-
D
A
T
A
-
0
-
E
V
H
1
-
A
-
H
E
-
0
G
N
D
H
1
-
A
-
D
A
T
A
-
1
-
O
D
H
1
-
A
-
D
A
T
A
-
0
-
O
D
8
3
0
GND
GND
HD1-VHFBH
HD1-VHFBG
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
G
N
D
G
N
D
H
1
-
D
-
H
E
-
7
I
O
-
A
S
I
C

S
D
A
H
1
-
D
-
D
A
T
A
-
7
-
E
V
I
O
-
A
S
I
C

S
C
L
H
1
-
D
-
H
E
-
6
G
N
D
H
E
A
D

3
V
H
1
-
A
-
H
E
-
1
H
1
-
B
-
H
E
-
2
H
1
-
F
-
D
A
T
A
-
1
0
-
E
V
H
1
-
D
-
D
A
T
A
-
6
-
E
V
H
1
-
B
-
D
A
T
A
-
2
-
O
D
J
3
4
0
2
J
2
1
J3
J5
J22
J3701
J3801
J23
Multi sensor
Linear encoder

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